A fully enclosed digital hydraulic flow and direction regulating gate
The fully sealed digital hydraulic flow regulation gate solves the sealing problem of the flow regulation gate through multiple reverse rotating valve plates and sealed power components, realizes efficient water flow control and self-cleaning functions, reduces construction and maintenance costs, and optimizes the inflow energy and flow line distribution of the sewage pool.
Patent Information
- Application Number
- CN202210493230.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-07
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2042-05-07
AI Technical Summary
The existing flow control gates have insufficient sealing properties in large sewage treatment tanks, resulting in leakage and affecting the accuracy of water flow control. The additional monitoring and control system increases construction and maintenance costs, occupy the space of the treatment tank, and reduces the processing capacity.
The fully sealed digital hydraulic flow direction control gate is adopted to achieve synchronous adjustment through multiple reverse-rotating valve plates. Combined with sealing power components and flow online monitoring components, it ensures dynamic sealing of the upper and lower plate surfaces of the valve plate, and seals using eccentric wheel components or wire ring components, and drives the components to control the rotation of the valve plate.
Water flow control in a fully sealed state is realized, which reduces leakage, reduces construction and maintenance costs, improves the accuracy of water flow control and the processing capacity of the treatment tank, optimizes the inflow energy and flow line distribution of the sewage tank, and eliminates eddy currents and short flows.
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Figure CN115233804B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sewage treatment, in particular to a fully enclosed digital hydraulic flow and direction regulating gate. Background Art
[0002] In order to ensure that the water levels in the distribution channels drop simultaneously during the sewage treatment process and that they do not break, twist or deform due to water pressure, the Shanghai Municipal Engineering Design and Research Institute applied for a "flow and direction adjustment gate" on June 3, 2010. This allows for the simultaneous release of water from multiple distribution channels, and the turbulence generated by the interaction of water flows in different directions during the release process can effectively flush the bottom of the sewage treatment pool, avoid the accumulation of impurities and dead corners, and complete a single thorough cleaning of the water treatment pool.
[0003] The flow and direction regulating gate breaks through the use environment limitations of traditional circular regulating valves, meets the water flow regulation requirements of large rectangular treatment tanks, and provides a basic guarantee for the efficient operation of municipal sewage treatment and industrial wastewater treatment fields; however, in actual use, the staff encountered a greater problem: due to the large water treatment capacity and the large depth of the water treatment tank, the existing sealing structure of the flow and direction regulating gate is unable to withstand the leakage caused by low-level water pressure. Sewage leakage greatly weakens the advantage of the flow and direction regulating gate in synchronously regulating multiple water flows, making the precise control of water flow in multiple water distribution channels a pipe dream.
[0004] In order to ensure the normal use of the flow and direction diversion gate, a complete set of monitoring systems, local adjustment systems, automatic sensing systems, etc. have to be added on the basis of the original treatment system. The initial construction costs, mid-term manual control costs, and later maintenance costs are huge. At the same time, the above systems will inevitably occupy the effective space of the sewage treatment pool, reducing the single processing capacity of the sewage treatment pool.
[0005] The present invention proposes a fully enclosed digital hydraulic flow and direction regulating gate, which solves the problem of the airtightness of the flow and direction regulating gate and fundamentally solves the problem. Summary of the Invention
[0006] A fully enclosed digital hydraulic flow and direction regulating gate comprises: a frame, a valve plate, a rotating shaft, a sealing assembly, a sealing power assembly, and an online flow monitoring assembly. N valve plates are mounted on the inner side of the frame via the rotating shaft. The rotating shaft passes through the frame and is rotatably connected to the frame. The upper and lower plate surfaces of the valve plates and the side plate surfaces of the two outermost valve plates close to the frame are all provided with the sealing assembly. Part or all of the sealing assembly completes stable sealing under the action of the sealing power assembly. The side plate surfaces between two adjacent valve plates are squeeze-sealed by sealing strips. N is a natural number greater than or equal to 2.
[0007] Preferably, in the fully enclosed digital hydraulic flow regulating and direction-switching gate, the two adjacent valve plates rotate in opposite directions, and the valve plates of the flow regulating and direction-switching gate are controlled to rotate by a driving assembly. A gear is provided at the end of the rotating shaft corresponding to each valve plate. When N is equal to 2, the driving assembly includes a driving motor, a first bar tooth, and a redirecting wheel. The redirecting wheel is engaged with the gear at one end of the rotating shaft, and the gear at the other end of the rotating shaft is connected to the power output shaft of the driving motor. The gears at the ends of the rotating shaft are all engaged with the first bar tooth; when N is greater than 2, the driving assembly includes a driving motor, two first bar teeth, and a redirecting wheel. The first first bar tooth is engaged with the gear at the end of the even-numbered rotating shaft, and the second first bar tooth is engaged with the gear at the end of the odd-numbered rotating shaft. The gear engaged with the first first bar tooth is connected to the power output shaft of the driving motor and the redirecting wheel is directly or indirectly engaged with the gear, and the redirecting wheel is engaged with the second first bar tooth.
[0008] Preferably, the fully enclosed digital hydraulic flow and direction regulating gate, the driving assembly also includes an adjusting wheel, the adjusting wheel is located on the back plate surface of the first bar tooth and is in rolling contact with the back plate surface of the first bar tooth.
[0009] Preferably, the fully enclosed digital hydraulic flow and direction regulating gate, the sealing power component includes a downward pressure structure of the upper sealing component and a lifting structure of the lower sealing component, which forms a dynamic and stable seal with the upper and lower surfaces of the valve plate by acting on the sealing components above and below the valve plate.
[0010] The sealing component is defined below as a sealing gasket made of rubber material to facilitate further explanation of the technical solution of the present invention. During actual use, the specific structure and material of the sealing component can be changed as needed.
[0011] Preferably, in the fully enclosed digital hydraulic flow and direction regulating gate, the sealing power assembly includes a lower pressure ring and a lifting ring, and the ring walls of the lower pressure ring and the lifting ring are machined with a travel groove. The lower pressure ring and the lifting ring are symmetrically sleeved on the upper and lower ends of the rotating shaft. The axial surfaces of the upper and lower ends of the rotating shaft are provided with a transverse axis, and the transverse axis passes through the travel grooves of the lower pressure ring and the lifting ring. The lower plate surface of the lower pressure ring and the upper plate surface of the lifting ring are both fixed with a sealing gasket support plate, and the plate surface of the sealing gasket support plate is fixed with a sealing assembly, and the sealing assembly is pressed against the rotating shaft through elastic force. Preferably, in the fully enclosed digital hydraulic flow and direction regulating gate, the valve plate and the sealing power assembly share the same drive motor.
[0012] Preferably, in the fully enclosed digital hydraulic flow and direction regulating gate, the upper, lower and / or left and right plate surfaces of the frame are all processed with countersunk rectangular holes for the embedded extension and retraction of the sealing gasket support plate, ensuring that the sealing gasket support plate is retracted into the frame plate surface during the waterproofing process to avoid obstructing the flow of water.
[0013] Preferably, in the fully enclosed digital hydraulic flow and direction regulating gate, the sealing power assembly is an eccentric wheel assembly, the eccentric wheel assembly includes two groups of eccentric shafts and eccentric wheels, and are respectively located above the upper sealing gasket support plate and on one side of the lower sealing gasket support plate, N eccentric wheels are sleeved and mounted on the eccentric shaft, and a hanging groove is processed on the side of the eccentric wheel away from the eccentric point, and the sealing gasket support plate is connected by a hanging ring passing through the hanging groove; during the sealing process, the hanging groove rotates toward the direction close to the sealing gasket support plate, and the eccentric wheel pushes the sealing gasket support plate to move close to the valve plate until the sealing gasket on the surface of the sealing gasket support plate is close to the surface of the valve plate to form a stable sealing structure; during the water release process, the hanging groove rotates toward the direction away from the sealing gasket support plate, and under the tension of the hanging ring, the sealing gasket support plate and the sealing gasket are driven away from the valve plate, and the two ends of the sealing gasket support plate slide along the lifting track inside the frame.
[0014] Preferably, in the fully enclosed digital hydraulic flow and direction regulating gate, the sealing power assembly may include two sets of vertically arranged eccentric wheel pushing assemblies arranged on both sides of the valve plate, respectively located on the outside of the two outermost valve plates. The structure is the same as above.
[0015] Preferably, in the fully enclosed digital hydraulic flow and direction control gate, the eccentric shaft is driven independently or connected to the valve plate drive assembly via an intermediate redirecting wheel and / or intermediate gear, causing the eccentric shafts above and below the valve plate to rotate synchronously in opposite directions. Similarly, the eccentric shafts on both sides of the valve plate can be controlled independently or connected to the valve plate drive assembly, causing the eccentric shafts on both sides of the valve plate to rotate in opposite directions.
[0016] Preferably, in the fully enclosed digital hydraulic flow and direction regulating gate, the sealing power component can also be a wire transmission component.
[0017] Preferably, the fully enclosed digital hydraulic flow and direction regulating gate, the sealing power component is a wire ring component, the wire ring component includes a wire ring, a fixed pulley, a second bar tooth, and a transmission tooth component, and fixed pulleys are provided at the four corners of the wire ring, and the upper or lower parallel length segment of the wire ring is directly or indirectly connected to the second bar tooth, and the transmission tooth component is engaged with the transmission tooth component, and the transmission tooth component includes a first transmission tooth directly engaged with the second bar tooth, and the first transmission tooth is controlled by a separate motor or one or more intermediate transmission teeth are added to the transmission tooth component, and the drive component is shared with the valve plate through one or more intermediate transmission teeth, and different sides of the wire ring are fixed to the sealing pad support plate surface above and below the valve plate through L-shaped rods. (For example, one of the intermediate transmission teeth is sleeved on the end of one of the rotating shafts and directly or indirectly meshes with the first transmission teeth or is chain-driven, thereby driving the movement of the second strip teeth. During the movement of the second strip teeth, the upper or lower parallel section of the wire ring is pulled to move unidirectionally. At this time, the sealing gasket support plates fixed to both sides of the wire ring move synchronously, that is, move toward and away from the valve plate at the same time, completing the sealing and separation operation between the sealing assembly and the upper and lower plate surfaces of the valve plate.)
[0018] Preferably, the online flow monitoring component includes an online flow velocity test probe, and the online flow monitoring component includes an online flow velocity test probe and an online flow calculation module. The flow data of the valve flow is obtained by collecting the water section flow velocity data fed back by the online flow velocity test probe and multiplying it by the water section area. The opening angle of the valve plate for regulating the flow and direction of the valve is adjusted online according to the water section flow velocity data, the inflow energy and angle of the sewage pool are optimized, a large space uniformly distributed streamline is formed, and vortexes and short flows are eliminated.
[0019] The advantages are as follows:
[0020] (1) The fully enclosed digital hydraulic flow and direction regulating gate of the present invention has multiple valve plates that complete the flow and direction regulation by rotating in opposite directions, thereby achieving synchronous and equal regulation of the waterway. At the same time, rapid turbulence is formed according to the setting of the valve plate angle to flush the treatment pool, thereby completing the self-cleaning function.
[0021] (2) All valve plates of the fully enclosed digital hydraulic flow and direction regulating gate according to the present invention are rotated synchronously and in opposite directions by the same driving device;
[0022] (3) The fully enclosed digital hydraulic flow and direction regulating gate of the present invention drives the sealing components above and below the valve plate to move toward each other through the sealing power component to complete the sealing of the upper and lower ends. The dynamic sealing method is easy to operate and has high sealing performance, achieving a fully sealed state;
[0023] (4) The sealing power assembly of the fully enclosed digital hydraulic flow and direction regulating gate disclosed by the present invention discloses three power modes, namely, the wire ring assembly, the eccentric wheel assembly, the lower pressure ring and the lifting ring. By gradually overcoming the defects of each mode, the optimal solution is obtained;
[0024] (5) The optimal sealing power component of the fully enclosed digital hydraulic flow and direction regulating gate involved in the present invention has a simple structure, low cost, long service life, and does not require a complex monitoring system operation. The mechanical operation greatly improves the stability of the full seal.
[0025] (6) The fully enclosed digital hydraulic flow and direction regulating gate involved in the present invention can adjust the valve plate opening angle of the valve flow and direction regulating valve online, optimize the inflow energy and angle of the sewage pool, form a large space uniformly distributed streamline, and eliminate vortexes and short flows. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The specific implementation is further described below with reference to the accompanying drawings, wherein:
[0027] Figure 1 This is a schematic plan view of a fully enclosed digital hydraulic flow and direction regulating gate corresponding to the specific embodiment 1 of the present invention;
[0028] Figure 2 This is a top view of the valve plate of the fully enclosed digital hydraulic flow and direction regulating gate corresponding to the specific embodiment 2 of the present invention;
[0029] Figure 3 It is a partial plan view of a fully enclosed digital hydraulic flow and direction regulating gate corresponding to the specific embodiment 3 of the present invention;
[0030] Figure 4 3. A top view of an eccentric wheel assembly in a fully enclosed digital hydraulic flow and direction regulating gate corresponding to Specific Embodiment 4 of the present invention;
[0031] Figure 5 It is a plan view of a fully enclosed digital hydraulic flow and direction regulating gate corresponding to the specific implementation scheme 5 involved in the present utility model;
[0032] The specific structure corresponding to the number is as follows:
[0033] Frame 1, valve plate 2, rotating shaft 3, lower pressure ring 41, lifting ring 42, stroke groove 43, transverse shaft 44, sealing gasket support plate 45, first strip tooth 51, redirecting wheel 52, adjusting wheel 53, eccentric shaft 61, eccentric wheel 62, hanging groove 63, wire ring 71, fixed pulley 72, second strip tooth 73, transmission tooth assembly 74. The following specific embodiments will further illustrate the present invention in combination with the above-mentioned drawings. DETAILED DESCRIPTION
[0034] Specific implementation case 1:
[0035] A fully enclosed digital hydraulic flow and direction control gate comprises: a frame 1, a valve plate 2, a rotating shaft 3, a sealing assembly, and a sealing power assembly. Two valve plates 2 are mounted on the inner side of the frame 1 via the rotating shaft 3. The rotating shaft 3 passes through the frame 1 and is rotatably connected to the frame 1. The upper and lower surfaces and side surfaces of the valve plates 2 are all provided with the sealing assemblies. Part or all of the sealing assemblies achieve stable sealing under the action of the sealing power assembly. The side surfaces between two adjacent valve plates 2 are squeeze-sealed by sealing strips. The sealing power assembly acts on the sealing assemblies above and below the valve plates 2, causing the sealing assemblies to form a dynamic, stable seal with the upper and lower surfaces of the valve plates 2.
[0036] Among them, the two adjacent valve plates 2 rotate in opposite directions (rotating in the form of double doors to achieve flow and direction adjustment), and the valve plates 2 of the flow and direction adjustment gate are controlled to rotate by a driving component, and a gear is provided at the end of the rotating shaft 3 corresponding to each valve plate 2; when N is equal to 2, the driving component includes a driving motor, a first bar tooth 51, and a redirecting wheel 52, and the redirecting wheel 52 is engaged with the gear at the end of one of the rotating shafts 3, and the gear at the end of the other rotating shaft is connected to the power output shaft of the driving motor, and the gears at the ends of the rotating shaft 3 are all engaged with the first bar tooth 51.
[0037] The two valve plates share a first strip tooth 51. Through the redirection function of the redirecting wheel 52, the first strip tooth 51 drives the two valve plates 2 to rotate synchronously in opposite directions. Figure 1 shown.
[0038] Specific implementation case 2:
[0039] A fully enclosed digital hydraulic flow and direction control gate comprises: a frame 1, a valve plate 2, a rotating shaft 3, a sealing assembly, and a sealing power assembly. Four valve plates 2 are mounted on the inner side of the frame 1 via the rotating shaft 3. The rotating shaft 3 passes through the frame 1 and is rotatably connected to the frame 1. The upper and lower surfaces and side surfaces of the valve plates 2 are all provided with the sealing assemblies. Part or all of the sealing assemblies achieve stable sealing under the action of the sealing power assembly. The side surfaces between two adjacent valve plates 2 are squeeze-sealed by sealing strips. The sealing power assembly acts on the sealing assemblies above and below the valve plates 2, causing the sealing assemblies to form a dynamic, stable seal with the upper and lower surfaces of the valve plates 2.
[0040] Among them, the two adjacent valve plates 2 rotate in opposite directions (rotating in the form of double-doors to achieve flow and direction adjustment), and a gear is provided at the end of the rotating shaft 3 corresponding to each valve plate 2. The valve plate 2 of the flow and direction regulating gate is controlled to rotate by a driving component, and the driving component includes a driving motor, two first bar teeth 51, and a redirecting wheel 52. The first of the first bar teeth 51 is engaged with the gear at the end of the even-numbered rotating shaft 3, and the second of the first bar teeth 51 is engaged with the gear at the end of the odd-numbered rotating shaft 3. The gear engaged with the first of the first bar teeth 51 is connected to the power output shaft of the driving motor and the redirecting wheel 52 is directly or indirectly engaged with the gear, and the redirecting wheel 52 is engaged with the second of the first bar teeth 51.
[0041] The two first strip teeth 51 are used to drive the valve plates 2 with the same rotation direction to rotate synchronously and in the same direction. The four valve plates share a driving motor to achieve synchronous reverse rotation of the valve plates 2, which can achieve equal water flow discharge in the water distribution channel without setting up complex internal control circuits, such as Figure 2 shown.
[0042] Specific implementation case 1 and specific implementation case 2 respectively demonstrate drive components for controlling the rotation of different numbers of lower valve plates 2 , and the same drive component is always used to drive the synchronous rotation of all valve plates 2 .
[0043] The sealing component is defined below as a sealing gasket made of rubber material to further illustrate the key innovative technical solution of the present invention - that is, the stable sealing of the upper and lower surfaces of the valve plate 2. During actual use, the specific structure and material of the sealing component can be changed as needed. This is not a limitation of the sealing component.
[0044] Specific implementation case 3:
[0045] In a fully enclosed digital hydraulic flow and direction regulating gate, the sealing power component is a wire ring component (such as Figure 3As shown), the wire ring assembly includes a wire ring 71, a fixed pulley 72, a second strip tooth 73, and a transmission tooth assembly 74. Fixed pulleys are provided at the four corners of the wire ring 71. The upper or lower parallel length section of the wire ring 71 is directly or indirectly connected to the second strip tooth 73, and the transmission tooth assembly 74 is meshed with the transmission tooth assembly. The transmission tooth assembly includes a first transmission tooth 74 that directly meshes with the second strip tooth 73. The first transmission tooth 74 can be controlled by a separate motor, or an intermediate transmission tooth can be added to the transmission tooth assembly 74. The drive assembly is shared with the valve plate 2 through one or more intermediate transmission teeth. Different sides of the wire ring 71 are fixed to the sealing gasket support plate 45 located above and below the valve plate 2 by L-shaped rods, wherein each valve plate corresponds to a wire ring 71 and four fixed pulleys 72. The second strip tooth 73 and the transmission tooth assembly 74 can be shared by multiple valve plates or designed separately.
[0046] Optionally, the intermediate transmission tooth is sleeved on the end of one of the rotating shafts 3 and is directly engaged, indirectly engaged or chain-driven with the first transmission tooth 74, thereby driving the movement of the second bar tooth 73. During the movement of the second bar tooth 73, the upper or lower parallel section of the wire ring 71 will be pulled to move unidirectionally. At this time, the sealing pad support plate 45 fixed to both sides of the wire ring 71 moves synchronously, that is, it moves toward and away from the valve plate 2 at the same time, completing the sealing separation operation of the sealing assembly and the upper and lower plate surfaces of the valve plate 2.
[0047] The above is the initial solution developed by the inventors after extensive research. However, given the operational characteristics and operating environment of the flow and directional control gate, which is a one-time installation component for permanent use, the wire rope assembly has limited load capacity. Wire wear needs to be monitored regularly and service life estimated, with replacement and repair necessary. After careful consideration, the inventors concluded that while the above solution provides a relatively stable seal for the upper and lower panels of valve 2, it is unsuitable for long-term operation. To address this issue, the inventors continued their research and experiments, ultimately arriving at the technical solution for Specific Implementation Plan 4.
[0048] Specific implementation case 4:
[0049] In a fully enclosed digital hydraulic flow and direction regulating gate, the sealing power component is an eccentric wheel component (such as Figure 4As shown), the eccentric wheel assembly includes two groups of eccentric shafts 61 and eccentric wheels 62, which are respectively located above the upper sealing gasket support plate 45 and below the lower sealing gasket support plate 45, and the two eccentric wheels 62 are sleeved and installed on the eccentric shaft 61. The eccentric wheel 62 is processed with a hanging groove 63 on the side away from the eccentric point, and the sealing gasket support plate 45 is connected by a hanging ring passing through the hanging groove 63; during the sealing process, the hanging groove 63 rotates toward the direction close to the sealing gasket support plate 45, and the eccentric wheel 62 pushes the sealing gasket support plate 45 to move close to the valve plate 2 until the sealing gasket on the plate surface of the sealing gasket support plate 45 is close to the plate surface of the valve plate 2 to form a stable sealing structure; during the water release process, the hanging groove 63 rotates toward the direction away from the sealing gasket support plate 45, and under the tension of the hanging ring, the sealing gasket support plate 45 and the sealing gasket are driven away from the valve plate 2, and the two ends of the sealing gasket support plate 45 slide along the lifting track inside the frame 1.
[0050] Optionally, eccentric wheel assemblies are provided on both sides of the valve plate 2, and the sealing gasket support plates 45 provided on both sides of the valve plate 2 can be translated to complete the sealing between the sealing gasket support plates 45 on both sides and the side plate surfaces of the valve plate 2. The eccentric shafts in the eccentric wheel assemblies on both sides can be separately provided with a rotating motor drive, or can be driven by a bevel gear and an additional bevel gear on the rotating shaft 3, so that the sealing power assembly and the valve plate share a driving source, and static sealing can also be achieved on both sides of the valve plate 2 through a sealing strip.
[0051] The eccentric wheel assembly of the above-mentioned specific implementation scheme solves the problem of low service life of the wire ring assembly in specific implementation case 1, avoiding cumbersome subsequent maintenance steps; transmission teeth are set at the end of the eccentric shaft in the eccentric wheel assembly, which is directly driven by a motor or driven by a gear chain or meshing transmission added through intermediate transmission teeth and the rotating shaft of the valve plate. The long-term use effect is good, the practical life is long, and the sealing stability of the upper and lower plates of the valve plate 2 is high. However, the inventor continued to optimize the technical solution of the flow and direction control gate on the basis of the above-mentioned technical solution based on the principle of structural simplicity and optimization design, such as specific implementation scheme 5.
[0052] Specific implementation case 5:
[0053] In a fully enclosed digital hydraulic flow and direction regulating gate, the sealing power assembly includes a lower pressure ring 41 and a lifting ring 42, and the ring walls of the lower pressure ring 41 and the lifting ring 42 are processed with a travel groove 43, the lower pressure ring 41 and the lifting ring 42 are symmetrically sleeved on the upper and lower ends of the rotating shaft 3, and the axial surfaces of the upper and lower ends of the rotating shaft 3 are provided with a transverse shaft 44, and the transverse shaft 44 passes through the travel groove 43 of the lower pressure ring 41 and the lifting ring 42, and the lower plate surface of the lower pressure ring 41 and the upper plate surface of the lifting ring 42 are fixed with a sealing gasket support plate 45, and the plate surface of the sealing gasket support plate 45 is fixed with a sealing gasket, and the sealing gasket is pressed against the rotating shaft 3 through elastic force.
[0054] During the rotation of the rotating shaft 3, the transverse shaft 44 rotates synchronously in the stroke groove 43. The height of the transverse shaft 44 remains unchanged during the rotation. Due to the different heights of the stroke groove 43, when the transverse shaft 44 moves from the transverse groove section of the stroke groove 43 to the inclined groove section, the lower pressure ring 41 moves downward and the lifting ring 42 moves upward, pushing the sealing gasket support plate 45 and the sealing gasket to fit tightly against the upper and lower plate surfaces of the valve plate 2. Figure 5 shown.
[0055] After repeated design, experimentation and verification, the sealing power assembly in this specific implementation case only needs to be sleeved with the lower pressure ring 41 and the lifting ring 42 on the upper and lower ends of the rotating shaft 3 corresponding to the valve plate 2. The valve plate 2 and the upper and lower plate surface sealing assembly can be tightly fitted together through the force between the transverse shaft 44 and the stroke groove 43. No other auxiliary transmission parts are required. It is low in cost, easy to construct and does not require excessive subsequent maintenance. It is suitable for a component that can be installed once and used permanently for a flow and direction regulating gate.
[0056] Other parts in the patent of this invention can adopt common structures such as sealing rings, oil seals, sealing strips in the existing technology to achieve local sealing. The patent of this invention does not go into too much detail on this, but only gives a detailed description of the key structure faced in the current sewage treatment project, namely the sealing of the upper and lower plates of the valve plate 2. However, it does not mean that other parts are not sealed.
[0057] Specific implementation cases 1 to 5 also include an online flow monitoring component, which includes an online flow velocity test probe and an online flow calculation module. The valve flow data is obtained by collecting the water section flow velocity data fed back by the online flow velocity test probe and multiplying it by the water section area. The valve plate opening angle for regulating the flow and direction of the valve is adjusted online according to the water section flow velocity data, so as to optimize the inflow energy and angle of the sewage pool, form a large space uniformly distributed streamline, and eliminate vortices and short flows.
[0058] The valve opening and closing actions and the sealing lifting actions designed in the present invention are driven by the same driving assembly. In actual use, different driving devices can also be used to act separately.
[0059] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A fully enclosed digital hydraulic flow and direction regulating gate, characterized by: The invention comprises a frame, a valve plate, a rotating shaft, a sealing assembly, a sealing power assembly, and an online flow monitoring assembly. N valve plates are mounted on the inner side of the frame via the rotating shaft. The rotating shaft passes through the frame and is rotatably connected to the frame. The upper and lower plates of the valve plates and the side plates of the two outermost valve plates close to the frame are all provided with the sealing assembly. Part or all of the sealing assembly completes a stable seal under the action of the sealing power assembly. The side plates between two adjacent valve plates are squeeze-sealed by a sealing strip. N is a natural number greater than or equal to 2. The rotation directions of the two adjacent valve plates are opposite, and the valve plates of the flow regulating and direction regulating gate are controlled to rotate by a driving assembly. A gear is provided at the end of the rotating shaft corresponding to each valve plate. When N is equal to 2, the driving assembly includes a driving motor, a first bar tooth, and a redirecting wheel. The redirecting wheel is meshed with the gear at one end of the rotating shaft, and the gear at the other end of the rotating shaft is connected to the power output shaft of the driving motor. The gears at the ends of the rotating shaft are all meshed with the first bar tooth; when N is greater than 2, the driving assembly includes a driving motor, two first bar teeth, and a redirecting wheel. The first first bar tooth is meshed with the gear at the end of the even-numbered rotating shaft, and the second first bar tooth is meshed with the gear at the end of the odd-numbered rotating shaft. The gear meshed with the first first bar tooth is connected to the power output shaft of the driving motor and the redirecting wheel is directly or indirectly meshed with the gear, and the redirecting wheel is meshed with the second first bar tooth; The sealing power assembly includes a downward pressing structure of an upper sealing assembly and a lifting structure of a lower sealing assembly. By acting on the sealing assemblies above and below the valve plate, the sealing assemblies form a dynamic and stable seal with the upper and lower surfaces of the valve plate.
2. A fully enclosed digital hydraulic flow and direction regulating gate as claimed in claim 1, characterized in that: The driving assembly also includes an adjusting wheel, which is located on one side of the back plate surface of the first strip-shaped teeth and is in rolling contact with the back plate surface of the first strip-shaped teeth.
3. A fully enclosed digital hydraulic flow and direction regulating gate as claimed in claim 1, characterized in that: The sealing power assembly includes a lower pressure ring and a lifting ring, and the ring walls of the lower pressure ring and the lifting ring are processed with a travel groove. The lower pressure ring and the lifting ring are symmetrically sleeved on the upper and lower ends of the rotating shaft. The axial surfaces of the upper and lower ends of the rotating shaft are provided with a transverse axis, and the transverse axis passes through the travel grooves of the lower pressure ring and the lifting ring. The lower plate surface of the lower pressure ring and the upper plate surface of the lifting ring are both fixed with a sealing gasket support plate. The plate surface of the sealing gasket support plate is fixed with a sealing assembly, and the sealing assembly is pressed against the rotating shaft through elastic force.
4. A fully enclosed digital hydraulic flow and direction regulating gate as claimed in claim 1, characterized in that: The sealing power assembly is an eccentric wheel assembly, which includes two groups of eccentric shafts and eccentric wheels, and are respectively located above the upper sealing gasket support plate and on one side of the lower sealing gasket support plate. N eccentric wheels are sleeved and installed on the eccentric shaft, and a hanging groove is processed on the side of the eccentric wheel away from the eccentric point, and the sealing gasket support plate is connected by a hanging ring passing through the hanging groove; during the sealing process, the hanging groove rotates toward the direction close to the sealing gasket support plate, and the eccentric wheel pushes the sealing gasket support plate to move close to the valve plate until the sealing gasket on the surface of the sealing gasket support plate is close to the surface of the valve plate to form a stable sealing structure; during the water release process, the hanging groove rotates toward the direction away from the sealing gasket support plate, and under the tension of the hanging ring, the sealing gasket support plate and the sealing gasket are driven away from the valve plate, and the two ends of the sealing gasket support plate slide along the lifting track inside the frame.
5. A fully enclosed digital hydraulic flow and direction regulating gate as claimed in claim 4, characterized in that: The sealing power assembly further comprises two groups of eccentric wheel ejection assemblies arranged on both sides of the outermost valve plate, and are respectively located on the outer sides of the outermost valve plate.
6. A fully enclosed digital hydraulic flow and direction regulating gate as described in any one of claims 4 to 5, characterized in that: The eccentric shaft is driven independently or is connected to the driving assembly of the valve plate through an intermediate redirecting wheel and an intermediate gear.
7. A fully enclosed digital hydraulic flow and direction regulating gate as claimed in claim 1, characterized in that: The sealing power assembly is a wire ring assembly, which includes a wire ring, a fixed pulley, a second strip tooth, and a transmission tooth assembly. Fixed pulleys are provided at the four corners of the wire ring. The upper or lower parallel length segment of the wire ring is directly or indirectly connected to the second strip tooth. The transmission tooth assembly is meshed with the transmission tooth assembly. The transmission tooth assembly includes a first transmission tooth that is directly meshed with the second strip tooth. The first transmission tooth is controlled by a separate motor or one or more intermediate transmission teeth are added to the transmission tooth assembly. The drive assembly is shared with the valve plate through one or more intermediate transmission teeth. Different sides of the wire ring are fixed to the sealing gasket support plate surface above and below the valve plate by L-shaped rods respectively; each valve plate corresponds to a wire ring and four fixed pulleys. The second strip tooth and the transmission tooth assembly are shared by all valve plates or M valve plates, where M is less than N.
8. A fully enclosed digital hydraulic flow and direction regulating gate as claimed in claim 1, characterized in that: The flow online monitoring component includes an online flow velocity test probe and an online flow calculation module. The flow data of the valve flow is obtained by collecting the water section flow velocity data fed back by the online flow velocity test probe and multiplying it by the water section area. The valve plate opening angle for flow and direction adjustment is adjusted online based on the water section flow velocity data to eliminate vortexes and short flows.
Citation Information
Patent Citations
Fully-closed digital hydraulic flow and direction adjusting gate
CN217782329U