A axial reversing positioning device for material receiving for roll forging
By designing an axial reversing positioning device including feeding circular tubes and rotating cylinders, the difficulty of automatic positioning caused by the axial length error of forging and uneven ends in the roller forging production line is solved, and the stable and controllable axial reversing and positioning of forgings is achieved, meeting the needs of automated production.
Patent Information
- Application Number
- CN202210840360.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-18
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2042-07-18
AI Technical Summary
In roller forging lines, the axial length error of the forging and uneven end tips lead to difficulties in automated positioning and clamping, especially when the large end tips are required to face the conveying direction.
An axial reversing positioning device including a feeding circular tube, a linear cylinder, a rotary connecting column, a rotary cylinder and a terminal positioning device is designed. The attitude of the feeding circular tube is adjusted through a linear and rotary mechanism to stabilize the contact and position the forging.
It realizes stable and controllable axial reversing and positioning of forgings, solves the problems of end positioning and automatic clamping in automated production, and meets the automatic transport needs of forging production lines.
Smart Images

Figure CN115255251B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of automated forging equipment, and in particular relates to an axial reversing positioning device for material receiving for roll forging. Background Art
[0002] In metal forming technology, roll forging is more common, especially in the production of long shaft forgings to achieve volume distribution and pre-forming, reduce the final forming load, form a precision roll forging composite production line, with less investment in large quantities to produce complex forgings, such as automobile front axles, connecting rods, injector forgings.
[0003] In the roll forging production line of long-axis forgings, it is common that after roll forging by the roll forging machine, its clamp will throw out the roll forging; after conventional roll forging, the two ends of the workpiece are of different sizes. The smaller end is the roll forging elongated end, which has an inclination after deformation, an uneven end surface, and axial length error, which is not convenient for automatic positioning and clamping; the larger end is the clamping part of the clamp during the roll forging process, and the clamping part of the roll forging machine clamp has no roll forging deformation, which is convenient for the automatic clamping mechanism to position and clamp, but because the large end is occupied by the roll forging machine clamp, the forging needs to be thrown out after the roll forging is completed, and the small end faces the conveying direction of the forging. With the popularization of automated forging production lines such as robots, it is necessary to position the forgings at the end of the conveying line after roll forging, and the large end needs to face the conveying direction of the forgings in the subsequent forging process for automated clamping. In the past, it was transported manually. With the popularization of robot automated production lines, stable and controllable axial reversing devices have a large number of application needs in the field of roll forging. Summary of the invention
[0004] The purpose of the present invention is to provide an axial reversing and positioning device for material receiving for roll forging, which can realize stable and reliable axial reversing and positioning of the roll forging workpiece after the roll forging is completed and the roll forging machine clamps throw the material, that is, realize the large end facing the conveying direction of the forging, and meet the needs of end positioning, automatic clamping, etc. in the automated production of the roll forging line.
[0005] The technical solution to achieve the purpose of the present invention is:
[0006] A material receiving axial reversing positioning device for roll forging comprises a material receiving circular tube, a linear cylinder, a rotary connecting column, a rotary connecting plate, a rotating cylinder, a rotary work table, a rotary work table bracket and an end positioning device, wherein the material receiving circular tube is connected to one end of the linear cylinder, the other end of the linear cylinder is vertically fixedly connected to one end of the rotary connecting column, the other end of the rotary connecting column is fixedly connected to the rotary connecting plate, the rotary connecting plate is fixedly connected to the rotary cylinder, the rotary cylinder is connected to the rotary work table, the rotary work table is connected to the rotary work table bracket, the end positioning device corresponds to the outlet of the material receiving circular tube, the posture of the material receiving circular tube is adjusted by the linear cylinder and the rotary cylinder, the workpiece is received and sent to the end positioning device.
[0007] Furthermore, the upper end of the receiving circular tube is connected to the front end pin of the linear cylinder through the upper ear plate of the circular tube, the rear end of the linear cylinder is connected to the cylinder connecting ear seat pin, the cylinder connecting ear seat is connected to the rotary connecting column bolt through the slotted opening thereon, and the angle between the linear cylinder and the rotary connecting column can be adjusted, the lower ear plate of the circular tube at the lower end of the receiving circular tube is connected to the circular tube connecting ear seat pin, and the circular tube connecting ear seat is connected to the rotary connecting plate pin.
[0008] Furthermore, the rotary connecting plate is fixedly connected to the rotary cylinder by bolts, the rotary cylinder is fixedly connected to the rotary work table by bolts, and the rotary work table is connected to the lower rotary work table bracket by a rotary table adjustment plate bolt, so that the height of the rotary work table can be adjusted.
[0009] Furthermore, the receiving circular tube port of the receiving circular tube is open, the bottom end of the receiving circular tube is closed, and the diameter of the receiving circular tube port is larger than the bottom end of the receiving circular tube.
[0010] Furthermore, the end positioning device includes a positioning workbench, a positioning support frame, two positioning guide plates, a positioning block, a photoelectric switch bracket and a photoelectric switch; the positioning workbench is installed on the positioning support frame, two positioning guide plates and a positioning block are installed on the positioning workbench, the material receiving circular tube can deliver the workpiece between the two positioning guide plates, the positioning block prevents the workpiece from falling from the positioning workbench, the photoelectric switch bracket is connected to the positioning workbench, and the photoelectric switch is fixed on the photoelectric switch bracket for detecting whether there is a workpiece at the corresponding position.
[0011] Furthermore, a positioning support plate is installed at the bottom end of the positioning support frame, and the positioning support plate can adjust the angle of the positioning support frame and the height of both sides thereof, so that the positioning workbench is in an inclined state, and the end of the positioning workbench close to the material receiving circular tube is higher than the end away from the material receiving circular tube, and the positioning blocking block is installed at the lower end of the positioning workbench, and the workpiece between the two positioning guide plates slides to the positioning blocking block by gravity.
[0012] Furthermore, the two positioning guide plates are symmetrical about the center line of the positioning blocking block, and the positioning workbench and the positioning support frame, the photoelectric switch bracket and the positioning workbench, and the two positioning guide plates and the positioning workbench are all connected by bolts or welding.
[0013] Furthermore, the spacing between the two positioning guide plates near the end of the circular tube for receiving materials is greater than the spacing between the two positioning guide plates far from the end of the circular tube for receiving materials.
[0014] Furthermore, a distance smaller than the length of the workpiece is provided between one end of the two positioning guide plates away from the material receiving circular tube and the positioning blocking block, and a photoelectric switch can detect whether there is a workpiece in this distance.
[0015] Furthermore, the workpiece between the two positioning guide plates is transmitted to the position specified by the positioning workbench by means of a driving force such as a chain.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The axial reversing positioning device of the present invention can stably catch the workpiece thrown out by the roll forging machine clamp through the linear and rotating mechanisms of the round tube with a large diameter opening and a closed tube bottom, and adjust the posture through the linear and rotating mechanisms of the round tube to stably and controllably dump the workpiece onto the end positioning device. The workpiece stops at the positioning blocking block along the gravity or powered positioning guide conveying mechanism, completing the conversion of the workpiece from an unstable state in which the small end is thrown out by the roll forging machine and faces the direction of motion to a state in which the large end is not deformed and faces the direction of motion and is stably positioned, which is convenient for the automated mechanism clamp to locate and grasp, and meets the automated positioning and transportation requirements of subsequent die forging and other processes in the forging production line, creating conditions for the popularization of automated processes in forging production lines. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a detailed schematic diagram of the commutation structure of the present invention.
[0020] Explanation of the reference numerals: material receiving circular tube 1, linear cylinder 2, rotary connecting column 3, rotary connecting plate 4, rotating cylinder 5, circular tube upper ear plate 7, circular tube lower ear plate 8, cylinder connecting ear seat 10, circular tube connecting ear seat 11, rotary work table 12, rotary work table bracket 13, rotary table adjustment plate 14, positioning work table 15, positioning support frame 17, positioning support foot plate 18, positioning guide plate 19, positioning blocking block 20, photoelectric switch bracket 21, photoelectric switch 22, material receiving circular tube port 23, material receiving circular tube bottom end 24, end positioning device 30. DETAILED DESCRIPTION
[0021] like Figure 1 and Figure 2As shown, a material receiving axial reversing positioning device for roll forging includes a material receiving circular tube 1, a linear cylinder 2, a rotary connecting column 3, a rotary connecting plate 4, a rotating cylinder 5, a rotary work table 12, a rotary work table bracket 13, and an end positioning device 30. The upper end of the material receiving circular tube 1 is pin-connected with the front end of the linear cylinder 2 through the circular tube upper ear plate 7, the rear end of the linear cylinder 2 is pin-connected with the cylinder connecting ear seat 10, the cylinder connecting ear seat 10 is bolted to one end of the rotary connecting column 3, the other end of the rotary connecting column 3 is fixedly connected to the rotary connecting plate 4, the circular tube lower ear plate 8 at the lower end of the material receiving circular tube 1 is pin-connected with the circular tube connecting ear seat 11, and the circular tube connecting ear seat 11 is pin-connected with the rotary connecting plate 4. The rotary connecting plate 4 is fixedly connected to the rotary cylinder 5 by bolts, and the rotary cylinder 5 is fixedly connected to the rotary work table 12 by bolts. The rotary work table 12 is bolted to the lower rotary work table bracket 13 by the rotary table adjustment plate 14.
[0022] like Figure 1 As shown, the end positioning device 30 includes a positioning workbench 15, four positioning support frames 17, four positioning foot plates 18, two positioning guide plates 19, a positioning block 20, a photoelectric switch bracket 21, and a photoelectric switch 22. The positioning workbench 15 is connected to the positioning support frame 17 by bolts or welding, and the four positioning foot plates 18 are connected to the corresponding positioning support frames 17 by bolts. The positioning block 20 is installed on the positioning workbench 15, and the two positioning guide plates 19 are symmetrically installed on both sides of the center line of the positioning block 20, and are respectively connected to the positioning workbench 15 by bolts or welding. The photoelectric switch bracket 21 is connected to the positioning workbench 15 by bolts or welding, and the photoelectric switch 22 is bolted to the photoelectric switch bracket 21. Figure 1 As shown, there is a distance between the two positioning guide plates 19 and the positioning blocking block 20 that is less than the length of the workpiece, which allows photoelectric switch detection and automatic clamping.
[0023] like Figure 1 As shown, the receiving tube port 23 of the receiving tube 1 is open, the bottom end 24 of the receiving tube is closed, and the diameter of the receiving tube port 23 is larger than the bottom end 24 of the receiving tube; the spacing between the two positioning guide plates 19 of the end positioning device 30 is larger near the end of the receiving tube 1 than away from the receiving tube 1.
[0024] When the axial reversing positioning device for receiving materials for roll forging is working, the receiving circular tube 1 can catch the workpiece with the small end facing the movement direction thrown out by the clamp of the roll forging machine by relying on the movement adjustment of the linear cylinder 2 and the rotary cylinder 5 and the supporting mechanism; the receiving circular tube 1 can transport the workpiece to the interval between the guide plates 19 of the end positioning device 30 by relying on the movement adjustment of the linear cylinder 2 and the rotary cylinder 5 and the supporting mechanism, and the workpiece stops moving at the positioning stop block 20 along the guide plate 19 due to gravity, and the axial reversing positioning is completed.
[0025] The notch of the cylinder connecting ear seat 10 is bolted to the rotary connecting column 3, and the angle between the linear cylinder 2 and the rotary connecting column 3 can be adjusted; the notch of the rotary table adjustment plate 14 is bolted to the lower rotary table bracket 13, and the overall height of the reversing positioning device can be adjusted. The four positioning foot plates 18 are connected to the positioning support frame 17 by bolts, and the height and angle of the end positioning device 30 can be adjusted. The positioning table 15 forms a certain inclination with the ground, so that the workpiece can slide to the positioning blocking block 20 under gravity.
[0026] The workpiece moves between the positioning guide plates 19 by utilizing gravity, or the workpiece may move between the positioning guide plates 19 by a driving force such as a chain.
Claims
1. A material axial reversing positioning device for roll forging, characterized in that: The invention comprises a material receiving circular tube (1), a linear cylinder (2), a rotary connecting column (3), a rotary connecting plate (4), a rotating cylinder (5), a rotary work table (12), a rotary work table bracket (13) and an end positioning device (30), wherein the material receiving circular tube (1) is connected to one end of the linear cylinder (2), the other end of the linear cylinder (2) is vertically fixedly connected to one end of the rotary connecting column (3), the other end of the rotary connecting column (3) is fixedly connected to the rotary connecting plate (4), the rotary connecting plate (4) is fixedly connected to the rotating cylinder (5), the rotary cylinder (5) is connected to the rotary work table (12), the rotary work table (12) is connected to the rotary work table bracket (13), and the end positioning device (30) corresponds to the outlet of the material receiving circular tube (1), and the posture of the material receiving circular tube (1) is adjusted by the linear cylinder (2) and the rotary cylinder (5), so as to receive the workpiece and send the workpiece to the end positioning device (30); The end positioning device (30) comprises a positioning workbench (15), a positioning support frame (17), two positioning guide plates (19), a positioning block (20), a photoelectric switch bracket (21) and a photoelectric switch (22); the positioning workbench (15) is mounted on the positioning support frame (17); the two positioning guide plates (19) and the positioning block (20) are mounted on the positioning workbench (15); the material receiving circular tube (1) can deliver the workpiece between the two positioning guide plates (19); the positioning block (20) prevents the workpiece from falling from the positioning workbench (15); the photoelectric switch bracket (21) is connected to the positioning workbench (15); the photoelectric switch (22) is fixed on the photoelectric switch bracket (21) and is used to detect whether there is a workpiece at the corresponding position; A positioning foot plate (18) is installed at the bottom end of the positioning support frame (17), and the positioning foot plate (18) can adjust the angle of the positioning support frame (17) and the height of both sides thereof, so that the positioning workbench (15) is in an inclined state, and the end of the positioning workbench (15) close to the material receiving round tube (1) is higher than the end away from the material receiving round tube (1), and the positioning blocking block is installed at the lower end of the positioning workbench (15), and the workpiece between the two positioning guide plates (19) slides to the positioning blocking block (20) by gravity; The workpiece stops at the positioning stop block (20), completing the transition from an unstable state in which the workpiece is thrown out by the roll forging machine and the small end faces the moving direction to a stable positioning state in which the large end faces the moving direction without deformation.
2. The axial reversing positioning device for roll forging according to claim 1 is characterized in that: The upper end of the receiving circular tube (1) is pin-connected to the front end of the linear cylinder (2) through the circular tube upper ear plate (7), the rear end of the linear cylinder (2) is pin-connected to the cylinder connecting ear seat (10), the cylinder connecting ear seat (10) is bolt-connected to the rotary connecting column (3) through the slotted opening thereon, and the angle between the linear cylinder (2) and the rotary connecting column (3) can be adjusted, the circular tube lower ear plate (8) at the lower end of the receiving circular tube (1) is pin-connected to the circular tube connecting ear seat (11), and the circular tube connecting ear seat (11) is pin-connected to the rotary connecting plate (4).
3. The axial reversing positioning device for roll forging according to claim 2 is characterized in that: The rotary connecting plate (4) is fixedly connected to the rotary cylinder (5) by bolts, the rotary cylinder (5) is fixedly connected to the rotary work surface (12) by bolts, and the lower part of the rotary work surface (12) is bolted to the rotary work surface bracket (13) by a rotary work surface adjustment plate (14), so that the height of the rotary work surface (12) can be adjusted.
4. The axial reversing positioning device for roll forging according to claim 1 is characterized in that: The material receiving circular tube port (23) of the material receiving circular tube (1) is open, the material receiving circular tube bottom end (24) is closed, and the diameter of the material receiving circular tube port (23) is greater than the diameter of the material receiving circular tube bottom end (24).
5. The axial reversing positioning device for roll forging according to claim 1 is characterized in that: The two positioning guide plates (19) are symmetrical about the center line of the positioning blocking block (20); the positioning workbench (15) and the positioning support frame (17), the photoelectric switch bracket (21) and the positioning workbench (15), and the two positioning guide plates (19) and the positioning workbench (15) are all connected by bolts or welding.
6. The axial reversing positioning device for roll forging according to claim 1 is characterized in that: The spacing between the two positioning guide plates (19) near the end of the material receiving circular tube (1) is greater than the spacing away from the end of the material receiving circular tube (1).
7. The axial reversing positioning device for roll forging according to claim 1 is characterized in that: A distance less than the length of the workpiece is provided between the ends of the two positioning guide plates (19) away from the receiving round tube (1) and the positioning blocking block (20), and the photoelectric switch (22) can detect whether there is a workpiece in the distance.
8. The axial reversing positioning device for roll forging according to claim 1 is characterized in that: The workpiece between the two positioning guide plates (19) is transferred to a position specified by the positioning workbench (15) by means of a chain.
Citation Information
Patent Citations
Front axle roll-forging finished blank mold of heavy-duty car
CN101797619A
Quick metal sheet forging device for hardware
CN108637121A