Forging and pressing die for electric power fitting part production and forging and pressing method of forging and pressing die
By integrating the forging die with a material receiving component, a cutting knife and a synchronous gear transmission mechanism, the problems of cumbersome operation and low efficiency in the forging process of electrical hardware are solved, and automated material receiving, waste cutting and product launch are achieved, thereby improving production efficiency and die life.
Patent Information
- Application Number
- CN202511134966.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2025-09-26
AI Technical Summary
Existing forging dies for electrical hardware have problems with difficult operation and low forging efficiency during the processing process. In particular, the excess material around the product requires additional trimming and waste collection steps, resulting in production efficiency that is difficult to meet large-scale and high-efficiency requirements.
A forging die was designed, which included a material receiving assembly, a cutting knife, a synchronous rack, and a release agent delivery system. The connecting rod and cylinder cooperated to realize automatic material receiving and waste cutting. The synchronous gear transmission mechanism realized the automatic ejection of the product, and the release agent delivery assembly realized automatic spraying and demoulding.
It improves the automation level of the forging process, reduces the number of equipment used, improves production efficiency and product molding quality, and extends the service life of the mold.
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Figure CN120696342A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power fitting production, and in particular to a forging die for producing electric power fitting parts and a forging method thereof. Background Art
[0002] Power fittings, also known as fittings, are iron or aluminum metal accessories widely used in power transmission lines. They connect and combine various devices in the power system, and play a role in transmitting mechanical and electrical loads and providing some protection. Currently, the processing of power fittings is mainly done by forging. During forging, there will be excess material around the product, resulting in a circle of burrs around the product. After the product is formed, the formed product needs to be taken out and placed on a trimming machine for trimming, which greatly increases the working time of forging. After the trimming is completed, additional equipment is required to collect the cut waste. This will require the cooperation of multiple devices in one forging, increase the forging time of the product, greatly reduce the forging efficiency, and make it difficult to meet the needs of large-scale and high-efficiency production. Therefore, the existing forging molds are still inconvenient and there is still room for improvement in improving forging efficiency. Summary of the Invention
[0003] The purpose of the present invention is to solve the problems of cumbersome operation and low forging efficiency in the prior art, and to propose a forging die and a forging method for producing electric hardware parts.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A forging die for producing electrical hardware components comprises an operating table and a material receiving box arranged on one side of the operating table, a lower die assembly is installed on the operating table, an upper die assembly is arranged above the lower die assembly, telescopic cylinders are installed on both sides of the operating table, the output ends of the two telescopic cylinders are fixed to the upper die assembly, a material receiving assembly for receiving waste materials is also provided between the lower die assembly and the upper die assembly, and the discharge end of the material receiving assembly is located directly above the material receiving box, a release agent conveying assembly is also provided on one side of the operating table, the discharge end of the release agent conveying assembly is respectively connected to the lower die assembly and the material receiving assembly, and the lower die assembly is also provided with a push rod assembly for removing the finished parts from the lower die assembly.
[0005] Furthermore, the lower mold assembly includes a lower mold body, a lower mold core is opened on the top of the lower mold body, a cutting groove is opened on the outside of the lower mold core, and the top of the ejector assembly passes through the top of the lower mold core and extends to the outside of the lower mold core.
[0006] Furthermore, the upper mold assembly includes a connecting block, which is respectively connected to the output ends of the two telescopic cylinders, an upper mold body is installed at the bottom of the connecting block, and an upper mold core is installed at the bottom of the upper mold body, and the upper mold core is adapted to the lower mold core; A movable cavity is also provided at the bottom of the upper mold body, in which a cutting knife is slidably connected. Two sets of electric push rods are also installed in the movable cavity, and the output ends of the two sets of electric push rods are fixed to the cutting knife.
[0007] Furthermore, the material receiving assembly includes a first connecting rod, one end of which is hinged to the side wall of the upper mold body, and the other end of which is hinged to the second connecting rod; The material receiving assembly also includes a material receiving plate, which is arranged below the upper mold core. The other end of the second connecting rod is rotatably connected to the side wall of the material receiving plate. The other side of the material receiving plate is also hinged with a third connecting rod, and the other end of the third connecting rod is hinged with a fourth connecting rod. The end of the fourth connecting rod away from the third connecting rod is hinged on one side of the lower mold body.
[0008] Furthermore, sliding grooves are provided on both sides of the material receiving plate, and a connecting rod is slidably connected to the sliding groove, and one end of the connecting rod is fixed to the first connecting rod, and the other end is fixed to the fourth connecting rod. A plurality of spray pipes are also installed on the connecting rod, and the plurality of spray pipes are all arranged directly below the upper mold core, and the plurality of spray pipes are all connected to the connecting rod, and each of the spray pipes is provided with a spray port, and the spraying direction of the spray port is toward the upper mold core.
[0009] Furthermore, the lower mold body is also slidably connected to a sliding rod, two limiting rings are installed on the sliding rod, the connecting block is slidably connected to the sliding rod, and the connecting block is located between the two limiting rings, the bottom of the sliding rod is fixedly connected to a synchronization rack, and the synchronization rack is slidably connected to the inside of the lower mold body, and a synchronization gear is further provided in the lower mold body, the synchronization gear is rotatably connected to the lower mold body, and the synchronization gear is meshed with the synchronization rack, one side of the synchronization gear is fixedly connected to a synchronization rod, the other end of the synchronization rod passes through the lower mold body and extends to the lower mold core, and the extended end of the synchronization rod is fixed to the ejector rod assembly; A one-way bearing is further provided between the synchronization gear and the synchronization rod.
[0010] Furthermore, the ejector assembly includes a rotating disk, which is rotatably connected to the lower mold core, one side of the rotating disk is fixed to the extended end of the synchronization rod, the other side of the rotating disk is rotatably connected to the synchronization connecting rod, the other end of the synchronization connecting rod is rotatably connected to the sliding block, and the sliding block is slidably connected to the lower mold core, the top of the sliding block is fixedly connected to the ejector body, and the ejector body is slidably set in the lower mold core; A connecting hole is also provided on the main body of the push rod, and the connecting hole is located at one end of the main body of the push rod close to the sliding block. The main body of the push rod is connected to the release agent delivery assembly through the connecting hole. A plurality of discharge ports are provided on the surface of the main body of the push rod close to the top, and the plurality of discharge ports are all connected to the connecting hole.
[0011] Furthermore, the release agent delivery assembly includes a storage box, the output end of the storage box is respectively connected to a first delivery pipe and a second delivery pipe, the other end of the first delivery pipe extends to a material receiving plate, the extended end of the first delivery pipe is connected to a piston cylinder, and the piston cylinder is fixedly connected to the material receiving plate, the output end of the piston cylinder is connected to a connecting rod, the piston rod is slidably connected to the piston cylinder, and the end of the piston rod away from the piston cylinder is fixed to the connecting rod; A water pump is installed at the feed end of the second conveying pipe, the output end of the second conveying pipe passes through the lower mold core and extends into the lower mold core, and the discharge end of the second conveying pipe is adapted to the connecting hole on the ejector rod body.
[0012] The present invention also provides a forging method for a forging die for producing electric power hardware components, the method comprising the following steps: S1. In the initial state, the upper die core is separated from the lower die core, and the material receiving plate is located between the upper die core and the lower die body. When in use, the raw material is placed in the lower die core, and the telescopic cylinder is activated to drive the connecting block and the upper die body downward, so that the upper die core is inserted into the lower die core to forge the raw material; S2. When the upper mold body moves downward, the first and second connecting rods on one side of the upper mold body cooperate with the third and fourth connecting rods to drive the receiving plate to move away from under the upper mold core. At the same time, the connecting rod slides in the sliding groove under the action of the first and fourth connecting rods, pushing the piston rod so that the mold release agent in the piston cylinder is injected into the connecting rod and sprayed onto the upper mold core through multiple spray pipes on the connecting rod; S3. After the product is formed, the electric push rod is started to drive the cutting knife to move downward along the upper mold core to cut the overflowed waste. The overflowed material after cutting is stuck on the outside of the cutting knife. After cutting is completed, the telescopic cylinder is started to drive the connecting block and the upper mold body to move upward, so that the upper mold assembly is separated from the lower mold assembly; S4: When the connecting block and the upper mold body move upward, the first and second connecting rods cooperate with the third and fourth connecting rods to drive the receiving plate to move to the bottom of the upper mold core, and the electric push rod is activated to retract the cutting knife. When the waste on the cutting knife contacts the upper mold body, it is pushed by the upper mold body and falls off the cutting knife and falls on the receiving plate. It is then transported to the receiving box for centralized collection through the receiving plate; S5. When the connecting block and the upper mold body move upward, they also drive the sliding rod upward, causing the synchronous rack to move upward. The upward movement of the synchronous rack also drives the synchronous gear to rotate. The synchronous gear drives the rotating disk to rotate through the synchronous rod. When the rotating disk rotates, the synchronous connecting rod pulls the sliding block up and down. When the sliding block slides upward, the ejector rod extends from the top of the lower mold core to push out the product in the lower mold core. When the sliding block slides downward, the ejector rod retracts into the lower mold core. After the ejector rod pushes out the product, the worker can take the product out. S6. When the ejector body moves up to the connecting hole and matches the second delivery pipe, the release agent in the second delivery pipe enters the ejector body through the connecting hole and is sprayed into the lower mold core through multiple discharge ports.
[0013] Compared with the prior art, the above solution has the following beneficial effects: 1. The present invention provides a receiving assembly, and during the forging process, the first connecting rod, the second connecting rod, the third connecting rod and the fourth connecting rod cooperate ingeniously to realize the automatic movement and resetting of the receiving plate, thereby ensuring the stability and accuracy of the receiving plate during the forging process. At the same time, the sliding of the connecting rod in the sliding groove can simultaneously drive the injection and spraying of the release agent in the piston cylinder, further improving the degree of automation and production efficiency of the mold. At the same time, the spraying of the release agent not only helps to smoothly demold the product, but also reduces the wear and damage of the mold, thereby extending the service life of the mold.
[0014] 2. The present invention is also equipped with a cutting knife for cutting and collecting waste materials overflowing during the forging process, thereby improving the molding quality of the product. The cut waste materials are stuck on the outside of the cutting knife. After the upper die assembly and the lower die assembly are separated, when the cutting knife is retracted by the electric push rod, the waste materials can be easily removed from the cutting knife and fall onto the receiving plate under the pushing action of the upper die body. The waste materials are then transported to the receiving box through the receiving plate for centralized collection. The waste materials can be removed and collected through a series of operations, thereby greatly improving work efficiency.
[0015] 3. The present invention adopts a transmission mechanism such as a synchronous rack, a synchronous gear, a synchronous rod and a rotating disk to realize the automatic lifting and lowering of the ejector body and the ejection operation of the product. This design improves the efficiency and accuracy of product removal. During the lifting process of the ejector body, the automatic injection and spraying of the release agent are realized through the interaction between the connecting hole and the second conveying pipe. This function not only helps to smoothly demold and remove the product, but also further improves the degree of automation and production efficiency of the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram from a first perspective of a forging die and a forging method for producing electric hardware components proposed by the present invention; Figure 2This is a schematic diagram of the structure of the upper die assembly and lower die assembly in a forging die and forging method for producing power hardware parts proposed by the present invention. Figure 1 ; Figure 3 For the present invention Figure 2 An enlarged schematic diagram of the structure at point A above; Figure 4 This is a schematic diagram of the structure of the upper die assembly and lower die assembly in a forging die and forging method for producing power hardware parts proposed by the present invention. Figure 2 ; Figure 5 This is a structural schematic diagram of a lower die body and a lower die core in a forging die for producing electric hardware parts and a forging method thereof proposed by the present invention; Figure 6 This is a schematic diagram of the connection structure between the lower die body structure and the ejector assembly in a forging die and forging method for producing electric hardware components proposed by the present invention; Figure 7 This is a schematic structural diagram of an upper die body in a forging die and a forging method for producing electric hardware components proposed by the present invention; Figure 8 This is a second perspective structural schematic diagram of a forging die and forging method for producing electric hardware components proposed by the present invention.
[0017] Figure: 1. Operating table; 11. Telescopic cylinder; 2. Lower mold assembly; 21. Lower mold body; 22. Lower mold core; 23. Cutting groove; 24. Sliding rod; 25. Limiting ring; 26. Synchronous rack; 27. Synchronous gear; 28. Synchronous rod; 3. Upper mold assembly; 31. Connecting block; 32. Upper mold body; 33. Upper mold core; 34. Moving cavity; 35. Electric push rod; 36. Cutting knife; 4. Material receiving assembly; 41. First connecting rod; 42 , second connecting rod; 43, receiving plate; 44, third connecting rod; 45, fourth connecting rod; 46, sliding groove; 47, connecting rod; 48, spray pipe; 5, push rod assembly; 51, rotating disk; 52, synchronous connecting rod; 53, sliding block; 54, push rod body; 55, connecting hole; 56, discharge port; 6, release agent delivery assembly; 61, storage box; 62, first delivery pipe; 63, piston cylinder; 64, second delivery pipe; 7, receiving box. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] In the description of the present invention, it should be understood that the terms "upper," "lower," "top," and "bottom" and the like, used to indicate positions or locations, are based on the positions or locations shown in the accompanying drawings and are intended solely to facilitate description and simplify the present invention. They are not intended to indicate or imply that the referenced positions or elements must have, be constructed, or operate in a specific orientation, and are therefore not to be construed as limitations of the present invention. Furthermore, the terms "first" and "second" are used solely to distinguish one entity or operation from another and do not require or imply any actual relationship, order, or relative importance between these entities or operations.
[0020] Example 1, refer to Figure 1-8 A forging die for producing electric hardware parts comprises an operating table 1 and a material receiving box 7 arranged on one side of the operating table 1. A lower die assembly 2 is installed on the operating table 1, and an upper die assembly 3 is arranged above the lower die assembly 2. Telescopic cylinders 11 are installed on both sides of the operating table 1. The output ends of the two telescopic cylinders 11 are fixed to the upper die assembly 3. A material receiving assembly 4 for receiving waste materials is also provided between the lower die assembly 2 and the upper die assembly 3, and the discharge end of the material receiving assembly 4 is located directly above the material receiving box 7. A release agent conveying assembly 6 is also provided on one side of the operating table 1. The discharge ends of the release agent conveying assembly 6 are respectively connected to the lower die assembly 2 and the material receiving assembly 4. The lower die assembly 2 is also provided with a push rod for removing the finished parts from the lower die assembly 2. Component 5, the release agent delivery component 6 includes a storage box 61, the output end of the storage box 61 is respectively connected to the first delivery pipe 62 and the second delivery pipe 64, the other end of the first delivery pipe 62 extends to the receiving plate 43, the extended end of the first delivery pipe 62 is connected to the piston cylinder 63, and the piston cylinder 63 is fixedly connected to the receiving plate 43, the output end of the piston cylinder 63 is connected to the connecting rod 47, the piston rod is slidably connected in the piston cylinder 63, and the end of the piston rod away from the piston cylinder 63 is fixed to the connecting rod 47, the feed end of the second delivery pipe 64 is installed with a water pump, the output end of the second delivery pipe 64 passes through the lower mold core 22 and extends into the lower mold core 22, and the discharge end of the second delivery pipe 64 is adapted to the connecting hole 55 on the ejector body 54; Specifically, in the initial state, the lower mold assembly 2 is separated from the upper mold assembly 3, and the material receiving assembly 4 is located below the upper mold assembly 3. When it is needed, the raw material is first placed on the lower mold assembly 2, and the telescopic cylinder 11 is started to drive the upper mold assembly 3 downward. During the downward movement of the upper mold assembly 3, the material receiving assembly 4 is moved away from the bottom of the upper mold assembly 3; The lower die assembly 2 and the upper die assembly 3 are closed to forge the raw material. After the product is formed, the overflowing waste is cut by the upper die assembly 3. The telescopic cylinder 11 is started again, so that the telescopic cylinder 11 drives the upper mold assembly 3 to move upward, so that the lower mold assembly 2 is separated from the upper mold assembly 3. When the upper mold assembly 3 moves upward, it also drives the material receiving assembly 4 to move to the bottom of the upper mold assembly 3, receives the waste cut by the upper mold assembly 3, and transports the waste to the material receiving box 7 for centralized collection; When the upper mold assembly 3 moves upward, it also drives the ejector assembly 5 to start, so that the ejector assembly 5 pushes out the product formed in the lower mold assembly 2, making it easier for workers to take it out.
[0021] In this embodiment, the lower mold assembly 2 includes a lower mold body 21, a lower mold core 22 is provided at the top of the lower mold body 21, a cutting groove 23 is provided on the outer side of the lower mold core 22, the top of the push rod assembly 5 passes through the top of the lower mold core 22 and extends to the outer side of the lower mold core 22, the upper mold assembly 3 includes a connecting block 31, the connecting block 31 is respectively connected to the output ends of the two telescopic cylinders 11, the bottom of the connecting block 31 is installed with an upper mold body 32, the bottom of the upper mold body 32 is installed with an upper mold core 33, the upper mold core 33 is adapted to the lower mold core 22, and a moving cavity 34 is further provided at the bottom of the upper mold body 32, a cutting knife 36 is slidably connected to the moving cavity 34, and two groups of electric push rods 35 are also installed in the moving cavity 34, and the output ends of the two groups of electric push rods 35 are fixed to the cutting knife 36; Specifically, when in use, the raw material is first placed in the lower die core 22, and the telescopic cylinder 11 is started to drive the connecting block 31 and the upper die body 32 to move downward, so that the upper die core 33 is inserted into the lower die core 22, and the raw material is forged and formed by the cooperation of the upper die core 33 and the lower die core 22; After the raw material is formed, the electric push rod 35 is started to drive the cutting knife 36 to move downward along the upper mold core 33 to cut the overflowing waste material. The overflowing material after cutting is stuck on the outside of the cutting knife 36; After the cutting is completed, the telescopic cylinder 11 is started again, so that the telescopic cylinder 11 drives the connecting block 31 and the upper mold body 32 to move upward, so that the upper mold assembly 3 is separated from the lower mold assembly 2.
[0022] In this embodiment, the material receiving assembly 4 includes a first connecting rod 41, one end of the first connecting rod 41 is hinged to the side wall of the upper mold body 32, and the other end is hinged to the second connecting rod 42. The material receiving assembly 4 also includes a material receiving plate 43, which is arranged below the upper mold core 33. The other end of the second connecting rod 42 is rotatably connected to the side wall of the material receiving plate 43. The other side of the material receiving plate 43 is also hinged to a third connecting rod 44, and the other end of the third connecting rod 44 is hinged to a fourth connecting rod 45. The fourth connecting rod 45 is hinged to one end away from the third connecting rod 44. On one side of the lower mold body 21, sliding grooves 46 are further provided on both sides of the material receiving plate 43. A connecting rod 47 is slidably connected to the sliding groove 46. One end of the connecting rod 47 is fixed to the first connecting rod 41, and the other end is fixed to the fourth connecting rod 45. A plurality of spray pipes 48 are also installed on the connecting rod 47. The plurality of spray pipes 48 are all arranged directly below the upper mold core 33 and are all connected to the connecting rod 47. Each spray pipe 48 has a spray port, and the spray port sprays toward the upper mold core 33. Specifically, in the initial state, the receiving plate 43 is located between the upper die core 33 and the lower die body 21. When the upper die body 32 moves down to close the die, the first connecting rod 41 and the second connecting rod 42 on one side of the upper die body 32 are pushed by the upper die body 32, and cooperate with the third connecting rod 44 and the fourth connecting rod 45 to drive the receiving plate 43 to move away from under the upper die core 33. At the same time, the connecting rod 47 slides in the sliding groove 46 under the action of the first connecting rod 41 and the fourth connecting rod 45, and pushes the piston rod so that the release agent in the piston cylinder 63 is injected into the connecting rod 47 and sprayed onto the upper die core 33 through the multiple spraying pipes 48 on the connecting rod 47, preparing for the next forging work; After the product is made, when the connecting block 31 and the upper mold body 32 move upward, the first connecting rod 41 and the second connecting rod 42 cooperate with the third connecting rod 44 and the fourth connecting rod 45 to drive the receiving plate 43 to move to the bottom of the upper mold core 33, and the electric push rod 35 is started to retract the cutting knife 36. When the waste on the cutting knife 36 contacts the upper mold body 32, it is pushed by the upper mold body 32 and falls off the cutting knife 36 and falls on the receiving plate 43, and is transported to the receiving box 7 through the receiving plate 43 for centralized collection.
[0023] In this embodiment, the lower mold body 21 is also slidably connected to a sliding rod 24, and two limiting rings 25 are installed on the sliding rod 24. The connecting block 31 is slidably connected to the sliding rod 24, and the connecting block 31 is located between the two limiting rings 25. The bottom of the sliding rod 24 is fixedly connected to a synchronization rack 26, and the synchronization rack 26 is slidably connected to the inside of the lower mold body 21. A synchronization gear 27 is also provided in the lower mold body 21. The synchronization gear 27 is rotatably connected to the lower mold body 21, and the synchronization gear 27 is meshed with the synchronization rack 26. One side of the synchronization gear 27 is fixedly connected to a synchronization rod 28, and the other end of the synchronization rod 28 passes through the lower mold body 21 and extends to the lower mold core 22. The extended end of the synchronization rod 28 is fixed to the ejector rod assembly 5, and a one-way bearing is also provided between the synchronization gear 27 and the synchronization rod 28. The rod assembly 5 includes a rotating disk 51, which is rotatably connected to the lower mold core 22, one side of the rotating disk 51 is fixed to the extended end of the synchronization rod 28, and the other side of the rotating disk 51 is rotatably connected to the synchronization link 52, and the other end of the synchronization link 52 is rotatably connected to the sliding block 53, and the sliding block 53 is slidably connected to the lower mold core 22, and the top of the sliding block 53 is fixedly connected to the ejector rod body 54, and the ejector rod body 54 is slidably set in the lower mold core 22, and a connecting hole 55 is further provided on the ejector rod body 54, and the connecting hole 55 is located on one end of the ejector rod body 54 near the sliding block 53, and the ejector rod body 54 is connected to the release agent delivery assembly 6 through the connecting hole 55, and a plurality of discharge ports 56 are provided on the surface of the ejector rod body 54 near the top, and the plurality of discharge ports 56 are all connected to the connecting hole 55; Specifically, when the connecting block 31 and the upper mold body 32 move up, the connecting block 31 slides on the sliding rod 24 at the same time. When the connecting block 31 slides to contact the limiting ring 25 at the top of the sliding rod 24, the sliding rod 24 moves up at the same time driven by the connecting block 31. The sliding rod 24 also drives the synchronous rack 26 to move so that the synchronous rack 26 moves up. The upward movement of the synchronous rack 26 drives the synchronous gear 27 to rotate. The synchronous gear 27 drives the rotating disk 51 to rotate through the synchronous rod 28. When the rotating disk 51 rotates, the synchronous connecting rod 52 pulls the sliding block 53 to slide up and down. When the sliding block 53 slides upward, the ejector rod body 54 extends from the top of the lower mold core 22 to push out the product in the lower mold core 22. When the sliding block 53 slides downward, the ejector rod body 54 retracts into the lower mold core 22. After the ejector rod body 54 pushes out the product, the worker can take the product out. When the ejector body 54 moves upward, the connecting hole 55 on the ejector body 54 gradually connects with the second delivery pipe 64. When the ejector body 54 moves upward until the connecting hole 55 completely matches the second delivery pipe 64, the release agent in the second delivery pipe 64 enters the ejector body 54 through the connecting hole 55 and is sprayed into the lower die core 22 through multiple discharge ports 56, preparing for the next forging work.
[0024] Example 2, refer to Figure 1-8The present invention also provides a forging method for a forging die for producing electric power hardware parts, comprising the following steps: S1. In the initial state, the upper die core 33 is separated from the lower die core 22, and the material receiving plate 43 is located between the upper die core 33 and the lower die body 21. When in use, the raw material is placed in the lower die core 22, and the telescopic cylinder 11 is activated to drive the connecting block 31 and the upper die body 32 downward, so that the upper die core 33 is inserted into the lower die core 22 to forge the raw material; S2. When the upper mold body 32 moves downward, the first connecting rod 41 and the second connecting rod 42 on one side of the upper mold body 32 cooperate with the third connecting rod 44 and the fourth connecting rod 45 to drive the receiving plate 43 to move away from under the upper mold core 33. At the same time, the connecting rod 47 slides in the sliding groove 46 under the action of the first connecting rod 41 and the fourth connecting rod 45, and pushes the piston rod so that the mold release agent in the piston cylinder 63 is injected into the connecting rod 47 and sprayed onto the upper mold core 33 through the multiple spraying pipes 48 on the connecting rod 47; S3. After the product is formed, the electric push rod 35 is started to drive the cutting knife 36 to move downward along the upper mold core 33 to cut the overflowed waste. The overflowed material after cutting is stuck on the outside of the cutting knife 36. After cutting is completed, the telescopic cylinder 11 is started to drive the connecting block 31 and the upper mold body 32 to move upward, so that the upper mold assembly 3 is separated from the lower mold assembly 2. S4, when the connecting block 31 and the upper mold body 32 move upward, the first connecting rod 41 and the second connecting rod 42 cooperate with the third connecting rod 44 and the fourth connecting rod 45 to drive the receiving plate 43 to move to the bottom of the upper mold core 33, and the electric push rod 35 is started to retract the cutting knife 36. When the waste on the cutting knife 36 contacts the upper mold body 32, it is pushed by the upper mold body 32 and falls off the cutting knife 36 and falls on the receiving plate 43. It is then transported to the receiving box 7 for centralized collection through the receiving plate 43; S5. When the connecting block 31 and the upper mold body 32 move upward, the sliding rod 24 is simultaneously driven upward, causing the synchronous rack 26 to move upward. The upward movement of the synchronous rack 26 simultaneously drives the synchronous gear 27 to rotate. The synchronous gear 27 drives the rotating disk 51 to rotate through the synchronous rod 28. When the rotating disk 51 rotates, the synchronous connecting rod 52 pulls the sliding block 53 to slide up and down. When the sliding block 53 slides upward, the ejector rod body 54 extends from the top of the lower mold core 22 to push out the product in the lower mold core 22. When the sliding block 53 slides downward, the ejector rod body 54 retracts into the lower mold core 22. After the ejector rod body 54 pushes out the product, the worker can take the product out. S6. When the ejector body 54 moves up to the connecting hole 55 and matches the second delivery pipe 64, the release agent in the second delivery pipe 64 enters the ejector body 54 through the connecting hole 55 and is sprayed into the lower mold core 22 through the multiple discharge ports 56.
[0025] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the scope defined by the claims.
Claims
1. A forging die for producing electric power hardware parts, comprising an operating table (1) and a material receiving box (7) arranged on one side of the operating table (1), characterized in that: A lower mold assembly (2) is installed on the operating table (1), and an upper mold assembly (3) is arranged above the lower mold assembly (2). Telescopic cylinders (11) are installed on both sides of the operating table (1), and the output ends of the two telescopic cylinders (11) are fixed to the upper mold assembly (3). A material receiving assembly (4) for receiving waste materials is also arranged between the lower mold assembly (2) and the upper mold assembly (3), and the discharge end of the material receiving assembly (4) is located directly above the material receiving box (7). A release agent conveying assembly (6) is also arranged on one side of the operating table (1), and the discharge end of the release agent conveying assembly (6) is respectively connected to the lower mold assembly (2) and the material receiving assembly (4). A push rod assembly (5) for removing the finished part from the lower mold assembly (2) is also provided in the lower mold assembly (2).
2. A forging die for producing electrical hardware parts according to claim 1, characterized in that: The lower mold assembly (2) comprises a lower mold body (21), a lower mold core (22) is provided at the top of the lower mold body (21), a cutting groove (23) is provided on the outer side of the lower mold core (22), and the top of the ejector rod assembly (5) passes through the top of the lower mold core (22) and extends to the outer side of the lower mold core (22).
3. A forging die for producing electric power hardware parts according to claim 2, characterized in that: The upper mold assembly (3) includes a connecting block (31), the connecting block (31) is connected to the output ends of the two telescopic cylinders (11), an upper mold body (32) is installed at the bottom of the connecting block (31), an upper mold core (33) is installed at the bottom of the upper mold body (32), and the upper mold core (33) is adapted to the lower mold core (22); A movable cavity (34) is also provided at the bottom of the upper mold body (32), a cutting knife (36) is slidably connected in the movable cavity (34), and two groups of electric push rods (35) are also installed in the movable cavity (34), and the output ends of the two groups of electric push rods (35) are fixed to the cutting knife (36).
4. A forging die for producing electric power hardware parts according to claim 1, characterized in that: The material receiving assembly (4) comprises a first connecting rod (41), one end of the first connecting rod (41) is hinged to the side wall of the upper mold body (32), and the other end is hinged to the second connecting rod (42); The material receiving assembly (4) further includes a material receiving plate (43), which is arranged below the upper mold core (33), and the other end of the second connecting rod (42) is rotatably connected to the side wall of the material receiving plate (43). The other side of the material receiving plate (43) is also hinged with a third connecting rod (44), and the other end of the third connecting rod (44) is hinged with a fourth connecting rod (45), and the end of the fourth connecting rod (45) away from the third connecting rod (44) is hinged to one side of the lower mold body (21).
5. A forging die for producing electric power hardware parts according to claim 4, characterized in that: Sliding grooves (46) are further provided on both sides of the receiving plate (43), and a connecting rod (47) is slidably connected in the sliding groove (46), and one end of the connecting rod (47) is fixed to the first connecting rod (41), and the other end is fixed to the fourth connecting rod (45). A plurality of spray pipes (48) are also installed on the connecting rod (47), and the plurality of spray pipes (48) are all arranged directly below the upper mold core (33), and the plurality of spray pipes (48) are all connected to the connecting rod (47), and each of the spray pipes (48) is provided with a spray port, and the spraying direction of the spray port is toward the upper mold core (33).
6. A forging die for producing electric power hardware parts according to claim 3, characterized in that: The lower mold body (21) is also slidably connected to a sliding rod (24), and two limiting rings (25) are installed on the sliding rod (24). The connecting block (31) is slidably connected to the sliding rod (24), and the connecting block (31) is located between the two limiting rings (25). The bottom of the sliding rod (24) is fixedly connected to a synchronous rack (26), and the synchronous rack (26) is slidably connected to the interior of the lower mold body (21). A synchronous gear (27) is also provided in the lower mold body (21), and the synchronous gear (27) is rotatably connected to the lower mold body (21), and the synchronous gear (27) is engaged with the synchronous rack (26). One side of the synchronous gear (27) is fixedly connected to a synchronous rod (28), and the other end of the synchronous rod (28) passes through the lower mold body (21) and extends to the lower mold core (22). The extended end of the synchronous rod (28) is fixed to the top rod assembly (5); A one-way bearing is also provided between the synchronization gear (27) and the synchronization rod (28).
7. A forging die for producing electric power hardware parts according to claim 6, characterized in that: The ejector assembly (5) includes a rotating disk (51), the rotating disk (51) is rotatably connected to the lower mold core (22), one side of the rotating disk (51) is fixed to the extended end of the synchronization rod (28), the other side of the rotating disk (51) is rotatably connected to the synchronization connecting rod (52), the other end of the synchronization connecting rod (52) is rotatably connected to the sliding block (53), and the sliding block (53) is slidably connected to the lower mold core (22), the top of the sliding block (53) is fixedly connected to the ejector body (54), and the ejector body (54) is slidably set in the lower mold core (22); The push rod body (54) is further provided with a connecting hole (55), and the connecting hole (55) is located at one end of the push rod body (54) close to the sliding block (53). The push rod body (54) is connected to the release agent delivery assembly (6) through the connecting hole (55). A plurality of discharge ports (56) are provided on the surface of the push rod body (54) close to the top, and the plurality of discharge ports (56) are all connected to the connecting hole (55).
8. A forging die for producing electrical hardware parts according to claim 7, characterized in that: The release agent delivery assembly (6) includes a storage box (61), the output end of the storage box (61) is connected to a first delivery pipe (62) and a second delivery pipe (64), the other end of the first delivery pipe (62) extends to the receiving plate (43), the extended end of the first delivery pipe (62) is connected to a piston cylinder (63), and the piston cylinder (63) is fixedly connected to the receiving plate (43), the output end of the piston cylinder (63) is connected to a connecting rod (47), a piston rod is slidably connected in the piston cylinder (63), and the end of the piston rod away from the piston cylinder (63) is fixed to the connecting rod (47); A water pump is installed at the feed end of the second delivery pipe (64), the output end of the second delivery pipe (64) passes through the lower mold core (22) and extends into the lower mold core (22), and the discharge end of the second delivery pipe (64) is adapted to the connecting hole (55) on the ejector rod body (54).
9. A forging method for a forging die for producing electric power hardware parts according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. In the initial state, the upper die core (33) is separated from the lower die core (22), and the receiving plate (43) is located between the upper die core (33) and the lower die body (21). When in use, the raw material is placed in the lower die core (22), and the telescopic cylinder (11) is started to drive the connecting block (31) and the upper die body (32) to move downward, so that the upper die core (33) is inserted into the lower die core (22) to forge the raw material; S2. When the upper mold body (32) moves downward, the first connecting rod (41) and the second connecting rod (42) on one side of the upper mold body (32) cooperate with the third connecting rod (44) and the fourth connecting rod (45) to drive the receiving plate (43) to move away from the bottom of the upper mold core (33). At the same time, the connecting rod (47) slides in the sliding groove (46) under the action of the first connecting rod (41) and the fourth connecting rod (45), and pushes the piston rod so that the release agent in the piston cylinder (63) is injected into the connecting rod (47) and sprayed on the upper mold core (33) through the multiple spraying pipes (48) on the connecting rod (47); S3. After the product is formed, the electric push rod (35) is started so that the electric push rod (35) drives the cutting knife (36) to move downward along the upper mold core (33) to cut the overflowed waste material. The overflowed material after cutting is stuck on the outside of the cutting knife (36). After the cutting is completed, the telescopic cylinder (11) is started so that the telescopic cylinder (11) drives the connecting block (31) and the upper mold body (32) to move upward, so that the upper mold assembly (3) is separated from the lower mold assembly (2); S4, when the connecting block (31) and the upper mold body (32) move upward, the first connecting rod (41) and the second connecting rod (42) cooperate with the third connecting rod (44) and the fourth connecting rod (45) to drive the receiving plate (43) to move to the bottom of the upper mold core (33), and the electric push rod (35) is started to retract the cutting knife (36). When the waste on the cutting knife (36) contacts the upper mold body (32), it is pushed by the upper mold body (32) and falls off the cutting knife (36) and falls on the receiving plate (43), and is transported to the receiving box (7) through the receiving plate (43) for centralized collection; S5. When the connecting block (31) and the upper mold body (32) move upward, the sliding rod (24) is driven upward at the same time, so that the synchronous rack (26) moves upward. The synchronous rack (26) moves upward and drives the synchronous gear (27) to rotate. The synchronous gear (27) drives the rotating disk (51) to rotate through the synchronous rod (28). When the rotating disk (51) rotates, the synchronous connecting rod (52) pulls the sliding block (53) to slide up and down. When the sliding block (53) slides upward, the ejector rod body (54) extends from the top of the lower mold core (22) to push out the product in the lower mold core (22). When the sliding block (53) slides downward, the ejector rod body (54) retracts into the lower mold core (22). After the ejector rod body (54) pushes out the product, the worker can take the product out. S6. When the ejector body (54) moves upward to the connecting hole (55) and matches the second delivery tube (64), the release agent in the second delivery tube (64) enters the ejector body (54) through the connecting hole (55) and is sprayed into the lower mold core (22) through the multiple discharge ports (56).
Citation Information
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