Full-automatic extruding and cutting integrated device for petuntse bars

Abstract

The utility model discloses a full-automatic extruding and cutting integrated device for petuntse bars. The full-automatic extruding and cutting integrated device comprises a mixing box, the two transmission rotating shafts are rotatably mounted in the mixing box, and two rotating blades are fixedly connected to the outer sides of the transmission rotating shafts and used for pushing and extruding the pug downwards; the extrusion pipe is arranged in the mixing box, an extrusion screw rod is installed in the extrusion pipe, and an extrusion die head is installed at the discharging end of the extrusion pipe; the pug cutting device has the advantages that after cutting is completed, the clamping part can accurately clamp pug, the moving part enables the clamped pug to be stacked towards the cart on one side, manual operation is reduced, and production efficiency and safety are improved; the clamping plates are obliquely arranged, the two single-shaft air cylinders drive the clamping plates on the two sides to move towards the middle, pug can be clamped and fixed from the two sides, it is guaranteed that the pug cannot fall off in the carrying process, and the carrying accuracy is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of porcelain clay rod material processing technology, specifically to the porcelain clay rod material full -automatic extrusion cutting integrated device. BACKGROUND

[0002] Porcelain clay rod material is a rod-shaped material processed from porcelain clay through a specific process, and it has a wide range of applications in the production of ceramic products. For example, it can be used to make various ceramic rod-shaped products, such as ceramic rods, ceramic tubes, etc. In addition, porcelain clay rod material can also be used as raw material for ceramic products, and processed into the required shape and size through extrusion, cutting and other processes.

[0003] The existing porcelain clay rod material needs to be manually transported after being cut into sections. The worker needs to bend down to pick up the clay rod material, walk to the placement position, and then bend down to put it down. This process takes a certain amount of time, especially when the production volume is large. The manual transportation speed cannot keep up with the cutting speed of the machine, resulting in low overall production efficiency. SUMMARY

[0004] The utility model aims at providing a porcelain clay rod material full -automatic extrusion cutting integrated device to solve the problems raised in the background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a porcelain clay rod material full -automatic extrusion cutting integrated device, comprising:

[0006] A mixing box;

[0007] A transmission shaft, two transmission shafts are rotatably installed inside the mixing box, two rotating blades are fixedly connected to the outside of the transmission shafts, and the rotating blades are used to push and extrude the clay downward;

[0008] An extrusion pipe, the extrusion pipe is placed inside the mixing box, an extrusion screw is installed inside the extrusion pipe, and an extrusion die head is installed at the discharge end of the extrusion pipe;

[0009] A cutting steel wire, the cutting steel wire is placed on one side of the extrusion die head;

[0010] A material carrying assembly, the material carrying assembly is placed at the end of the extrusion pipe, the material carrying assembly comprises a supporting frame and a clamping part for taking material, the clamping part comprises a clamping plate for clamping material, a moving part is installed in the middle of the supporting frame, and the moving part is used to drive the clamping part to lift and move horizontally.

[0011] As a preferred embodiment, the utility model further comprises a driving part, the driving part is placed at one end of the mixing box, the driving part comprises a motor and a speed reducer connected to the motor, and the output end of the speed reducer is connected to the extrusion screw.

[0012] As preferred, one end of each of the two transmission rotating shafts is fixedly connected with a gear, and the two gears are connected in meshing mode, and one of the transmission rotating shafts is connected with the extrusion screw through a chain transmission assembly.

[0013] As preferred, a double-shaft air cylinder is fixedly connected above one end of the extrusion pipe, and the double-shaft air cylinder is connected with the cutting steel wire through a U-shaped frame.

[0014] As preferred, the material carrying assembly further comprises a conveyor, and the conveyor is installed at one end of the extrusion pipe, and the conveying direction of the conveyor is the same as the axial direction of the extrusion pipe.

[0015] As preferred, the moving part comprises a sliding rod fixedly connected to the top of the support frame, a sliding plate is slidingly connected to the outer side of the sliding rod, a servo cylinder is fixedly connected to one side of the sliding plate, a belt transmission assembly is installed on the top of the support frame, a transmission belt of the belt transmission assembly is fixedly connected with the sliding plate, and a servo motor for driving the belt transmission assembly to rotate is fixedly connected to the top of the support frame.

[0016] As preferred, the clamping part comprises a clamping frame fixedly connected to the output end of the servo cylinder, and the clamping plate is slidingly installed in the clamping frame, and a single-shaft air cylinder for driving the clamping plate to slide is fixedly connected to the top of the clamping frame.

[0017] Compared with the prior art, the beneficial effects of the utility model are that: the clay is quickly fed into the extrusion pipe through the downward overturning and extruding of the rotating blade, the U-shaped frame is connected with the cutting steel wire to cut through the double-shaft air cylinder, the structure is simple and the action is rapid, the cutting task can be quickly and accurately completed, and the cutting time is reduced; through the cooperative work of the support frame, the moving part and the clamping part, the automatic carrying of the porcelain clay rod material is realized; after cutting, the clamping part can accurately clamp the clay, the moving part can stack the clamped clay on the trolley on one side, manual operation is reduced, and production efficiency and safety are improved; the clamping plate is inclined, the two single-shaft air cylinders drive the clamping plates on both sides to move to the middle part, the clay can be clamped and fixed from both sides, the clay will not fall during carrying, and the accuracy of carrying is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structural schematic view of the utility model;

[0019] Figure 2 It is a position structural schematic view of the driving part of the utility model;

[0020] Figure 3 It is a structural schematic view of the extrusion screw of the utility model;

[0021] Figure 4 It is a structural schematic view of the double-shaft air cylinder of the utility model;

[0022] Figure 5 It is a structure schematic view of the rotating vane of the utility model;

[0023] Figure 6 It is a structure schematic view of the sliding rod of the utility model;

[0024] Figure 7 It is a structure schematic view of the clamping plate of the utility model.

[0025] In the figure: 1, mixing box; 2, rotating vane; 3, extrusion pipe; 4, extrusion screw; 5, gear; 6, chain transmission assembly; 7, driving part; 8, transmission shaft; 9, extrusion die; 10, double-shaft air cylinder; 11, cutting steel wire; 12, conveyor; 13, support frame; 14, sliding rod; 15, sliding plate; 16, servo electric cylinder; 17, servo motor; 18, belt transmission assembly; 19, clamping frame; 20, clamping plate; 21, single-shaft air cylinder. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] Please refer to Figure 1 、 2 , 3, 4, 5, 6, 7, the utility model provides a kind of technical scheme: porcelain clay bar full-automatic extrusion cutting integrated device, comprising: mixing box 1, mixing box 1 is the cavity of top funnel structure;Two transmission shafts 8 are rotatably installed in the inside of mixing box 1, two rotating vanes 2 are fixedly connected to the outside of transmission shaft 8, two rotating vanes 2 are coincident after rotating 180 ° about the axis of transmission shaft 8, for rotating to middle part simultaneously, and pushing down mud material extrusion;Extrusion pipe 3 is placed in the inside of mixing box 1, extrusion screw 4 is rotatably installed in the inside of extrusion pipe 3, extrusion die 9 is installed at the discharge end of extrusion pipe 3, and extrusion die 9 is the metal disc with round hole in middle part;Cutting steel wire 11 is placed on one side of extrusion die 9 in lifting mode;Material moving assembly is placed at the end of extrusion pipe 3, and material moving assembly includes support frame 13 and clamping part for taking material, and clamping part includes clamping plate 20 for clamping material, and the middle part of support frame 13 is provided with moving part, for driving clamping part lifting and transverse movement.

[0028] It should be noted that in the present embodiment, the controller is provided with a corresponding control switch, the clay to be extruded is placed in the mixing box 1, under the rotating action of the rotating blade 2, the clay enters the extrusion pipe 3 downward, under the extrusion pushing action of the extrusion screw 4, the clay is extruded from the middle of the extrusion die 9, when the ceramic clay rod is extruded to the specified length, the infrared sensor corresponding to the outside of the support frame 13 is arranged at the end of the ceramic clay rod, after the infrared sensor detects the signal, the controller cuts the steel wire 11 to move downward for cutting, after cutting is completed, the moving part drives the clamping plate 20 to lift and move transversely, so as to stack the ceramic clay rod on the cart on one side.

[0029] In one embodiment, the driving part 7 is arranged at one end of the mixing box 1, the driving part 7 includes a motor and a speed reducer driven by the motor, the output end of the speed reducer is connected with the extrusion screw 4 through a shaft coupling, one end of each of the two transmission shafts 8 is fixedly connected with a gear 5, the two gears 5 are meshed and connected, and one of the two transmission shafts 8 is connected with the extrusion screw 4 through the chain transmission assembly 6.

[0030] It should be noted that in the present embodiment, the chain transmission assembly 6 includes two sprockets and a chain driven by the sprockets, the two sprockets are respectively arranged outside the transmission shaft 8 and the extrusion screw 4, the motor drives the speed reducer to rotate, the speed reducer drives the extrusion screw 4 to rotate, the extrusion screw 4 drives the transmission shaft 8 to rotate through the chain transmission assembly 6, and the transmission shaft 8 drives the rotating blade 2 to rotate around the transmission shaft 8 to the middle of the mixing box 1, so as to push the clay.

[0031] In one embodiment, the upper end of one end of the extrusion pipe 3 is fixedly connected with a double-shaft air cylinder 10, the double-shaft air cylinder 10 is connected with the cutting steel wire 11 through a U-shaped frame, and the material moving assembly further includes a conveyor 12, the conveyor 12 is arranged at one end of the extrusion pipe 3, and the conveying direction of the conveyor 12 is the same as the axial direction of the extrusion pipe 3.

[0032] It should be noted that in the present embodiment, the infrared sensor is fixedly connected to one side of the conveyor 12, when the clay is extruded in the extrusion die 9 and conveyed forward on the conveyor 12, when the end of the clay contacts the infrared sensor, the infrared sensor transmits a signal to the controller, and the controller controls the double-shaft air cylinder 10 to drive the U-shaped frame to move downward, and the U-shaped frame drives the cutting steel wire 11 to cut the clay.

[0033] In one embodiment, the moving part comprises a sliding rod 14 fixed on the top of the support frame 13, the outer side of the sliding rod 14 is slidingly connected with a sliding plate 15, one side of the sliding plate 15 is fixedly connected with a servo cylinder 16, the top of the support frame 13 is provided with a belt transmission assembly 18, the transmission belt of the belt transmission assembly 18 is fixedly connected with the sliding plate 15, the top of the support frame 13 is fixedly connected with a servo motor 17 for driving the belt transmission assembly 18 to rotate, the clamping part comprises a clamping frame 19 fixedly connected with the output end of the servo cylinder 16, a clamping plate 20 is slidingly installed in the inside of the clamping frame 19, and the top of the clamping frame 19 is fixedly connected with a single-shaft air cylinder 21 for driving the clamping plate 20 to slide.

[0034] It should be noted that, in the embodiment, after the cutting is completed, the conveyor 12 drives the clay to continue to be conveyed forward, the servo cylinder 16 drives the clamping frame 19 to move downward, so that the clamping frame 19 covers the outside of the clay, the two single-shaft air cylinders 21 drive the clamping plates 20 on the two sides to move to the middle part, the clamping plates 20 are inclinedly arranged, so that the clay is clamped and fixed from the two sides through the clamping plates 20, the servo cylinder 16 drives the clamping frame 19 to move upward, the servo motor 17 drives one of the pulleys of the belt transmission assembly 18 to rotate, under the action of the pulley, the transmission belt drives the sliding plate 15 to move to one side along the sliding rod 14, so that the servo cylinder 16 is moved to one side, and the clay is carried to one side.

[0035] In the description of the present application, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0036] In addition, the terms "first", "second", "third", "fourth" are only for description purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, so that the features limited by "first", "second", "third" and "fourth" can be explicitly or implicitly included at least one of the features.

[0037] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can indirectly connect through intermediate medium, can be two element inside's intercommunication or two element's mutual action relation, unless another definite limitation, for the ordinary skill of the art, can understand the above-mentioned term in the utility model specific meaning according to specific circumstances.

[0038] Although the embodiments of the utility model have been shown and described, it will be appreciated by those of ordinary skill in the art that various changes, modifications, alternatives, and variations can be made thereto without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic extrusion and cutting device for porcelain clay rods, characterized in that: include: Mixing box (1); Two drive shafts (8) are provided and rotatably installed inside the mixing box (1). Two rotating blades (2) are fixed to the outside of the drive shafts (8) for pushing and squeezing the mud downwards. An extrusion tube (3) is placed inside the mixing box (1). An extrusion screw (4) is installed inside the extrusion tube (3). An extrusion die (9) is installed at the discharge end of the extrusion tube (3). Cutting wire (11) is raised and lowered to one side of the extrusion die (9); The material handling assembly is located at the end of the extrusion tube (3). The material handling assembly includes a support frame (13) and a clamping part for picking up materials. The clamping part includes a clamping plate (20) for clamping materials. A moving part is installed in the middle of the support frame (13) for driving the clamping part to rise, fall and move laterally.

2. The fully automatic extrusion and cutting device for porcelain clay rods according to claim 1, characterized in that: It also includes a drive unit (7), which is located at one end of the mixing box (1). The drive unit (7) includes a motor and a speed reducer that drives the motor. The output end of the speed reducer is connected to the extrusion screw (4).

3. The fully automatic extrusion and cutting device for porcelain clay rods according to claim 1, characterized in that: One end of each of the two drive shafts (8) is fixed with a gear (5), and the two gears (5) are meshed together. One of the drive shafts (8) is connected to the extrusion screw (4) via a chain drive assembly (6).

4. The fully automatic extrusion and cutting device for porcelain clay rods according to claim 1, characterized in that: A dual-axis cylinder (10) is fixedly connected to the top of one end of the extrusion tube (3), and the dual-axis cylinder (10) is connected to the cutting wire (11) through a U-shaped frame.

5. The fully automatic extrusion and cutting device for porcelain clay rods according to claim 1, characterized in that: The material handling assembly also includes a conveyor (12), which is installed at one end of the extrusion tube (3) and the conveying direction of the conveyor (12) is the same as the axial direction of the extrusion tube (3).

6. The fully automatic extrusion and cutting device for porcelain clay rods according to claim 1, characterized in that: The moving part includes a slide rod (14) fixed to the top of the support frame (13), a slide plate (15) slidably connected to the outside of the slide rod (14), a servo electric cylinder (16) fixed to one side of the slide plate (15), a belt drive assembly (18) installed on the top of the support frame (13), the drive belt of the belt drive assembly (18) fixed to the slide plate (15), and a servo motor (17) for driving the belt drive assembly (18) to rotate fixed to the top of the support frame (13).

7. The fully automatic extrusion and cutting device for porcelain clay rods according to claim 6, characterized in that: The clamping part includes a clamping frame (19) fixedly connected to the output end of the servo electric cylinder (16), the clamping plate (20) is slidably installed inside the clamping frame (19), and a single-axis cylinder (21) for driving the clamping plate (20) to slide is fixedly connected to the top of the clamping frame (19).

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