Condenser port system

Abstract

The application relates to a condenser hole aligning system. The condenser hole aligning system comprises a feeding conveying line, a positioning hole aligning device and a feeding robot, the feeding conveying line is provided with a feeding station, the positioning hole aligning device comprises a receiving mechanism, a positioning mechanism and a line edge hole aligning mechanism, the receiving mechanism comprises a hole aligning station, the positioning mechanism is used for positioning a condenser on the hole aligning station, the line edge hole aligning mechanism comprises a push-out air cylinder and a hole aligning tool, the line edge hole aligning mechanism is arranged on one side of the hole aligning station, a movable push rod of the push-out air cylinder is connected with the hole aligning tool, and the pushing direction of the movable push rod is towards the hole aligning station, and the feeding robot is used for carrying the condenser on the feeding station to the receiving mechanism. The scheme can replace manual work, realize full-automatic production of condenser feeding and hole aligning, effectively reduce the labor intensity of manual work and improve the production efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of condenser production, and particularly relates to a condenser hole aligning system. BACKGROUND

[0002] An air conditioner condenser is an important component in an air conditioner refrigeration device and belongs to a heat exchanger. The condenser is composed of a plurality of condenser units. The working principle of the condenser is that high-temperature and high-pressure refrigerant discharged by a compressor is cooled into a liquid or a gas-liquid mixture, and the heat released by the refrigerant in the condenser is taken away by a cooling medium (water or air).

[0003] At present, in the production process of the condenser, manual operation is completely relied on, which mainly includes the following steps: firstly, the condenser is manually carried offline, then is stacked on a fork plate, is transferred to a hole aligning station by a forklift, and is manually aligned one by one, that is, the copper pipe of the condenser is inserted into the condenser pipeline. In the above process, the operator has a large bending action of 90 degrees or more, and the weight of each condenser is 33-40 kg. Due to the weight factor, the operator needs to lift the condenser by 90 degrees and stack it on the forklift for transfer. Due to the nature of the repeated cycle of the condenser online process, the employee needs to bend the body or squat from the standing state, lift the heavy object to the forklift for stacking, and then return to the original state. The above offline process needs a large amount of manual carrying and stacking, and the manual labor intensity is extremely large, which will cause a certain loss to the operator's body, and a certain error rate will be caused after fatigue. Moreover, the current manual hole aligning one by one is low in efficiency and is not conducive to automatic production.

[0004] Therefore, in the production process of the air conditioner condenser hole aligning, how to replace manual operation to realize the full-automatic production of the condenser feeding, hole aligning and stacking, reduce the labor intensity of the manual operation and improve the production efficiency. SUMMARY

[0005] In order to overcome the problems in the related art, the present application provides a condenser hole aligning system, which can replace manual operation to realize the full-automatic production of the condenser feeding and hole aligning, effectively reduces the labor intensity of the manual operation and improves the production efficiency.

[0006] The first aspect of the present application provides a condenser positioning system, comprising a feeding conveying line, a positioning and hole aligning device, and a feeding robot; the feeding conveying line is provided with a feeding station; the positioning and hole aligning device comprises a receiving mechanism, a positioning mechanism, and a line edge hole aligning mechanism; the receiving mechanism comprises a hole aligning station; the positioning mechanism is used for positioning a condenser on the hole aligning station; the line edge hole aligning mechanism comprises a push-out air cylinder and a hole aligning tool, the line edge hole aligning mechanism is arranged on one side of the hole aligning station, the movable push rod of the push-out air cylinder is connected with the hole aligning tool, and the pushing direction of the movable push rod is towards the hole aligning station; the feeding robot is used for carrying the condenser on the feeding station to the receiving mechanism.

[0007] In an embodiment, the receiving mechanism further comprises a receiving base plate and a receiving support backing plate, the receiving support backing plate is arranged on the receiving base plate, and the upper surface of the receiving support backing plate forms a condenser supporting surface which is parallel to the receiving base plate.

[0008] In an embodiment, the receiving mechanism further comprises a lifting assembly arranged below the receiving base plate, and used for driving the receiving base plate to move up and down in the vertical direction.

[0009] In an embodiment, the positioning mechanism comprises a first positioning assembly, a second positioning assembly, and a third positioning assembly, the first positioning assembly and the second positioning assembly are respectively arranged opposite to each other on two sides of the receiving mechanism, and the third positioning assembly is arranged on the other side of the receiving mechanism and between the first positioning assembly and the second positioning assembly.

[0010] In an embodiment, the positioning mechanism further comprises a positioning fixed plate, and the middle region of the positioning fixed plate is provided with a receiving opening, the shape of the receiving opening is matched with the receiving base plate.

[0011] In an embodiment, the first positioning assembly comprises a limiting block, the limiting block comprises a horizontal plate and a vertical plate which are connected with each other, the horizontal plate is connected with the positioning fixed plate, and the vertical plate is perpendicular to the positioning fixed plate.

[0012] In an embodiment, the second positioning assembly comprises a driving motor, a first positioning push plate, and a linear slide rail; the driving motor is used for providing power output for the first positioning push plate; the linear slide rail is arranged at two ends of the first positioning push plate and is perpendicular to the length direction of the first positioning push plate.

[0013] In an embodiment, the third positioning assembly comprises a positioning air cylinder and a second positioning push plate; the movable push rod of the positioning air cylinder is connected with the second positioning push plate, and the pushing direction of the movable push rod is towards the hole aligning station.

[0014] In an embodiment, the positioning and hole drilling device further comprises a ball screw, a mounting base and a moving guide rail; an end of the ball screw is provided with a blanking station; an upper surface of the mounting base is connected with the receiving mechanism and the positioning mechanism; the moving guide rail is connected with a lower surface of the mounting base, and a length direction of the moving guide rail is perpendicular to a length direction of the first positioning push plate.

[0015] In an embodiment, a tooling trolley and a blanking robot are further included; the tooling trolley is provided with a stacking station; the blanking robot is arranged between the positioning and hole drilling device and the tooling trolley, and is used for stacking the condensers on the positioning and hole drilling device to the stacking station.

[0016] The technical scheme provided in the present application can have the following beneficial effects: when the condensers need to be subjected to a hole drilling process after being welded, the condensers are conveyed to the feeding station by the feeding conveying line, the feeding robot grasps the condensers, and the condensers are carried from the feeding station to the receiving mechanism, the condensers are positioned on the hole drilling station by the positioning mechanism, at this time, the push-out cylinder of the line-side hole drilling mechanism pushes out the hole drilling tool to perform hole drilling operation, the whole process can be performed without the participation of personnel, and through the scheme of the present application, the manual work can be replaced in the production process of the air conditioner condenser hole drilling, the feeding and hole drilling of the condensers are fully automated, the labor intensity of the personnel is effectively reduced, and the production efficiency is improved.

[0017] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS

[0018] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which like reference characters refer to like parts throughout the different views of the drawings.

[0019] Figure 1 is a structural schematic diagram of a condenser hole drilling system shown in an embodiment of the present application;

[0020] Figure 2 is a structural schematic diagram of a positioning and hole drilling device shown in an embodiment of the present application;

[0021] Figure 3 is a top view schematic diagram of a positioning and hole drilling device shown in an embodiment of the present application;

[0022] Figure 4 is a partial structural schematic diagram of a positioning and hole drilling device shown in an embodiment of the present application;

[0023] Figure 5is a side view schematic diagram of the positioning hole device shown in the embodiments of the present application;

[0024] Figure 6 is a flow schematic diagram of the condenser hole system shown in the embodiments of the present application.

[0025] Reference signs:

[0026] 1, feeding transmission line; 2, positioning hole device; 21, material receiving mechanism; 211, material receiving bottom plate; 212, material receiving support pad plate; 213, lifting assembly; 22, positioning mechanism; 221, first positioning assembly; 2211, limiting block; 222, second positioning assembly; 2221, driving motor; 2222, first positioning push plate; 2223, linear slide rail; 223, third positioning assembly; 2231, positioning cylinder; 2232, second positioning push plate; 2233, positioning slide rail; 23, line edge hole positioning mechanism; 231, push-out cylinder; 232, hole positioning tool; 224, positioning fixed plate; 2241, material receiving opening; 24, ball screw; 25, mounting bottom plate; 26, moving guide rail; 3, feeding robot; 4, tool vehicle; 5, discharging robot; 6, condenser. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present application will be described in more detail by referring to the attached drawings. Although the preferred embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided so that the present application is more thorough and complete, and the scope of the present application is fully conveyed to those skilled in the art.

[0028] The terms used in the present application are merely for the purpose of describing specific embodiments and are not intended to limit the present application. The singular forms "a", "an" and "the" used in the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0029] It should be understood that although the terms "first", "second", "third", etc. are used to describe various information in the present application, these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information without departing from the scope of the present application. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0030] At present, in the production process of the condenser, it completely relies on manual operation, mainly including: firstly, the condenser is manually carried offline, then is stacked on the fork plate, is transferred to the hole positioning station by the forklift, and is manually positioned one by one. The manual labor intensity is extremely large, the operator's body will be damaged, and a certain error rate will be caused after fatigue. Moreover, the current manual positioning one by one is low in efficiency and is not conducive to automatic production.

[0031] In view of the above problems, the condenser hole positioning system provided by the embodiment of the application can replace manual operation to realize the full-automatic production of the feeding and hole positioning of the condenser, effectively reduce the labor intensity of the workers, and improve the production efficiency.

[0032] The technical scheme of the embodiment of the application is described in detail below with reference to the drawings.

[0033] Embodiment one

[0034] Please refer to Figures 1-3 , Figure 1 is a structural schematic diagram of the condenser hole positioning system shown in the embodiment of the application.

[0035] The condenser hole positioning system of the application comprises a feeding transmission line 1, a positioning and hole positioning device 2, a feeding robot 3, a tool vehicle 4 and a discharging robot 5.

[0036] In the actual production process of the condenser, the condenser 6 will be positioned after welding, so the feeding transmission line 1 can be a welding transmission line or a transmission line after welding, and a feeding station is arranged on the feeding transmission line 1. The condenser is sequentially placed obliquely on the feeding transmission line 1 and is moved to the feeding station along the operation of the feeding transmission line 1.

[0037] The positioning and hole positioning device 2 comprises a material receiving mechanism 21, a positioning mechanism 22 and a line edge hole positioning mechanism 23. The material receiving mechanism 21 is used for placing the condenser 6. Further, the feeding robot 3 is arranged between the feeding transmission line 1 and the positioning and hole positioning device 2, so as to facilitate the feeding robot 3 to carry the condenser 6 on the feeding station to the material receiving mechanism 21. Specifically, when the feeding transmission line 1 is a welding transmission line, the feeding robot 3 can grasp both side edges of the condenser 6 to make the condenser 6 separate from the welding transmission line and place the condenser 6 on the material receiving mechanism 21. The material receiving mechanism 21 is provided with a hole positioning station. The positioning mechanism 22 is arranged around the material receiving mechanism 21 and is used for positioning the condenser 6 to the hole positioning station.

[0038] The line edge hole aligning mechanism 23 includes a push-out air cylinder 231 and a hole aligning tool 232, the line edge hole aligning mechanism 23 is arranged at one side of the hole aligning station, the movable push rod of the push-out air cylinder 231 is connected with the hole aligning tool 232, and the pushing direction of the movable push rod is towards the hole aligning station; when the condenser 6 is located on the hole aligning station, the push-out air cylinder 231 drives the hole aligning tool 232 to extend and align with the hole position on the condenser 6; it should be noted that the hole aligning tool 232 can be replaced according to different models of the condenser 6.

[0039] In the first embodiment, when the condenser needs to be aligned after welding, the condenser is conveyed to the feeding station by the feeding conveying line, the feeding robot grasps the condenser and carries the condenser from the feeding station to the receiving mechanism, and the condenser is positioned on the hole aligning station by the positioning mechanism. At this time, the push-out air cylinder of the line edge hole aligning mechanism pushes out the hole aligning tool to perform the hole aligning operation. The whole process can be completed without the participation of personnel. Through the scheme of the present application, the feeding and hole aligning of the condenser can be realized automatically in the production process of the air conditioner condenser, which effectively reduces the labor intensity of the personnel and improves the production efficiency.

[0040] Embodiment two

[0041] In order to facilitate the feeding robot to place the condenser on the receiving mechanism, the present application provides a corresponding scheme, please refer to Figures 2-5 , specifically:

[0042] On the basis of the structure of the above-mentioned first embodiment, the receiving mechanism 21 further includes a receiving bottom plate 211 and a receiving support backing plate 212. The receiving bottom plate 211 is a flat plate, and the receiving support backing plate 212 is arranged on the receiving bottom plate 211. The receiving support backing plate 212 can have N, where N is a natural number greater than or equal to 1. When N is 1, the receiving support backing plate 212 can be arranged in the middle of the receiving bottom plate 211. When N is 2, the receiving support backing plates 212 can be arranged side by side on both sides of the receiving bottom plate 211, and the distance between the two receiving support backing plates 212 is less than the length of the condenser 6. The upper surface of the receiving support backing plate 212 forms a condenser supporting surface parallel to the receiving bottom plate 211, so that the condenser 6 can be placed horizontally on the receiving support backing plate 212 to prevent the condenser 6 from falling due to unstable center of gravity caused by inclination.

[0043] In order to facilitate the feeding robot 3 to place the condenser 6 on the receiving mechanism 21, the receiving mechanism 21 further comprises a lifting assembly 213 arranged below the receiving bottom plate 211, which is used to drive the receiving bottom plate 211 to move up and down in the vertical direction. Specifically, the lifting assembly 213 comprises a lifting cylinder and a lifting guide rod arranged in parallel around the lifting cylinder. The movable push plate of the lifting cylinder is connected to the lower surface of the receiving bottom plate 211. When the lifting cylinder lifts the receiving bottom plate 211 to the highest point, the feeding robot 3 places the condenser 6 on the receiving bottom plate 211 and returns to the feeding station. After the feeding robot 3 returns, the lifting cylinder drives the receiving bottom plate 211 to descend to the lowest point, and then the positioning mechanism 22 positions the condenser 6. It should be noted that the highest point is the highest point that the movable push rod of the lifting cylinder can reach, and the lowest point is the lowest point that the movable push rod of the lifting cylinder can reach.

[0044] In the embodiments of the present application, the receiving bottom plate is lifted by the lifting assembly, and the receiving support pad arranged on the receiving bottom plate can better adapt to the shape of the condenser, and facilitate the feeding robot to place the condenser on the receiving bottom plate.

[0045] Embodiment three

[0046] At present, the models of condensers are different, which leads to different sizes of condensers. In the case that the condenser can be accurately positioned on the hole positioning station, in order to adapt to different models of condensers and improve the stability during hole positioning, the present application proposes a corresponding scheme, please refer to Figure 4 , specifically:

[0047] On the basis of the structure of the above-mentioned embodiments, when the condenser 6 is placed on the receiving support pad 212, the positioning mechanism 22 is used to position the condenser 6 on the hole positioning station. Specifically, the positioning mechanism 22 comprises a first positioning assembly 221, a second positioning assembly 222, a third positioning assembly 223 and a positioning fixed plate 224. The first positioning assembly 221 and the second positioning assembly 222 are respectively arranged on the two sides of the receiving mechanism 21. The third positioning assembly 223 is arranged on the other side of the receiving mechanism 21 and located between the first positioning assembly 221 and the second positioning assembly 222. The middle region of the positioning fixed plate 224 is provided with a receiving opening 2241, and the shape of the receiving opening 2241 is adapted to the receiving bottom plate 211, so that the receiving bottom plate 211 can be placed at the receiving opening 2241.

[0048] The first positioning assembly 221 comprises a limiting block 2211, which can be directly fixed on the positioning fixed plate 224 or fixed on the positioning fixed plate 224 through a connecting cushion block. The limiting block 2211 comprises a horizontal plate and a vertical plate connected with each other. The horizontal plate is connected with the positioning fixed plate 224 or the horizontal plate is connected with the connecting cushion block. The vertical plate is perpendicular to the positioning fixed plate 224 and used for positioning one side of the condenser 6.

[0049] The second positioning assembly 222 comprises a driving motor 2221, a first positioning push plate 2222 and a linear slide rail 2223. The driving motor 2221 is used for providing power output for the first positioning push plate 2222. The linear slide rail 2223 is arranged at two ends of the first positioning push plate 2222 and perpendicular to the length direction of the first positioning push plate 2222, so that the first positioning push plate 2222 can move on the linear slide rail 2223 along a direction perpendicular to the length direction of the first positioning push plate 2222 under the driving of the driving motor 2221.

[0050] The third positioning assembly 223 comprises a positioning cylinder 2231 and a second positioning push plate 2232. The positioning cylinder 2231 is fixed on the positioning fixed plate 224 through a cylinder fixed block. The movable push rod of the positioning cylinder 2231 is connected with the second positioning push plate 2232 and the pushing direction of the movable push rod is towards the hole positioning station. In order to more stably push the second positioning push plate 2232, a positioning slide rail 2233 is further arranged on the positioning fixed plate 224. The positioning slide rail 2233 is arranged at two ends of the second positioning push plate 2232 and parallel to the length direction of the first movable push plate. When the condenser 6 is positioned, the length of the movable push rod of the positioning cylinder 2231 or the length of the positioning slide rail 2233 can be set to accurately position the condenser 6.

[0051] It should be noted that, when the condenser 6 is positioned, in order to avoid that the limiting block 2211, the first positioning push plate 2222 and the second positioning push plate 2232 cause damage to the condenser 6, a buffer layer is arranged on the side of the limiting block 2211, the first positioning push plate 2222 and the second positioning push plate 2232 in contact with the condenser 6. The material of the buffer layer can be soft glue or super glue.

[0052] In the embodiment of the present application, by setting the first positioning assembly, the second positioning assembly and the third positioning assembly, the condenser can be accurately positioned in three directions. Compared with the positioning mode in four directions, the positioning mode of the present application is not only simple in structure, but also facilitates the subsequent hole alignment operation of the hole alignment mechanism. By setting the movable first positioning push plate and the second positioning push plate, different models of condensers can be adapted, and the accurate positioning of the condenser can be quickly realized without changing the existing structure or replacing the positioning and hole alignment device.

[0053] Embodiment four

[0054] When the condenser completes the hole alignment process, the condenser needs to be stacked and stored. In order to improve the full automation process of condenser production, the present application proposes a corresponding scheme, please refer to Figures 1-5 , specifically:

[0055] On the basis of the structure of the above-mentioned embodiment, the positioning and hole alignment device 2 further comprises a ball screw 24, a mounting bottom plate 25 and a moving guide rail 26; the upper surface of the mounting bottom plate 25 is connected with the material receiving mechanism 21 and the positioning mechanism 22; specifically, the upper surface of the mounting bottom plate 25 is connected with the positioning fixed plate 224 through a connecting column, the lifting assembly 213 is arranged in the middle region of the upper surface of the mounting bottom plate 25, and the movable push rod of the lifting cylinder in the lifting assembly 213 is connected with the material receiving bottom plate 211 of the material receiving structure;

[0056] The lower surface of the mounting bottom plate 25 is connected with the ball screw 24, and the end of the ball screw 24 is provided with a discharging station; the end of the ball screw 24 is an end away from the first positioning assembly 221, the moving guide rail 26 is arranged in the same direction as the ball screw 24, the slider on the moving guide rail 26 is fixed on the lower surface of the mounting bottom plate 25, and the length direction of the moving guide rail 26 is perpendicular to the length direction of the first positioning push plate 2222. Through the movement of the ball screw 24, the mounting bottom plate 25 can be moved along the length direction of the moving guide rail 26 (i.e. the direction of the discharging station at the end of the ball screw 24), so as to drive the positioning mechanism 22 and the material receiving mechanism 21 to move synchronously, and then move the condenser 6 to the discharging station.

[0057] In order to facilitate the stacking and storage of the condenser 6 after the hole processing process, the condenser 6 hole processing system further comprises a tool car 4 and a blanking robot 5, the tool car 4 is provided with a stacking station; the blanking robot 5 is arranged between the positioning and hole processing device 2 and the tool car 4, when the condenser 6 moves to the blanking station, the positioning mechanism 22 loosens the positioning of the condenser 6, after the lifting cylinder lifts the receiving support pad 211 to the highest point, the blanking robot 5 stacks the condenser 6 on the positioning and hole processing device 2 to the stacking station.

[0058] In the embodiment of the present application, the positioning mechanism and the receiving mechanism are driven to move synchronously by the ball screw, the condenser is moved to the blanking station, and the blanking robot stacks the condenser on the stacking station, so that in the process of condenser production, the condenser after hole processing can be automatically stacked on the tool car by replacing manual operation, further improving the efficiency and realizing fully automated production.

[0059] Embodiment five

[0060] The condenser hole processing system described above can replace manual operation to realize fully automated production of condenser handling, hole processing and stacking. Please refer to Figure 6 , the specific operation is as follows:

[0061] Step one, the feeding transmission line transmits the condenser to the feeding station;

[0062] Step two, the feeding robot takes the condenser and places it on the receiving support pad;

[0063] Step three, the first positioning push plate is extended to push the condenser towards the limiting block until the two sides of the condenser respectively contact the first positioning push plate and the limiting block;

[0064] Step four, the second positioning plate is extended to push the condenser to the hole processing station;

[0065] Step five, the hole processing tool is extended by the push cylinder to align with the hole of the condenser, and the hole processing process is completed;

[0066] Step six, the ball screw drives the receiving structure and the positioning mechanism to move to the blanking station;

[0067] Step seven, the first positioning push plate and the positioning plate are retracted to loosen the condenser, and the lifting cylinder lifts the condenser on the receiving support pad to the highest point;

[0068] Step eight, the blanking robot stacks the condenser to the stacking station;

[0069] Step nine, after the lifting cylinder lowers the condenser on the receiving support backing plate to the lowest point, the ball screw drives the receiving structure and the positioning mechanism to move to the initial position.

[0070] Step ten, repeat steps one to nine.

[0071] In the embodiments of the present application, the condenser hole system can realize the full-automatic production of the condenser feeding, hole aligning and stacking, thereby replacing the manual work, reducing the labor cost and labor intensity, and accelerating the process of intelligent manufacturing.

[0072] As to the device in the above embodiments, the specific manner in which each module performs operations has been described in detail in the embodiments of the method, and will not be described in detail here.

[0073] The solutions of the present application have been described in detail above with reference to the drawings. In the above embodiments, the description of each embodiment has its own focus, and the parts not described in detail in a certain embodiment can be referred to the relevant description of other embodiments. It should also be known by those skilled in the art that the actions and modules involved in the specification are not necessarily required by the present application. In addition, it can be understood that the steps in the method embodiments of the present application can be adjusted, combined and reduced in sequence according to actual needs, and the modules in the device embodiments of the present application can be combined, divided and reduced according to actual needs.

[0074] The flowcharts and block diagrams in the drawings show the possible implementation architecture, function and operation of the system and method according to the embodiments of the present application. In this regard, each block in the flowchart or block diagram can represent a module, a program segment or a part of code, which contains one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the blocks can also occur in different order from that marked in the drawings. For example, two consecutive blocks can actually be executed substantially in parallel, and sometimes they can be executed in reverse order, depending on the functions involved. It should also be noted that each block in the block diagram and / or flowchart, and the combination of blocks in the block diagram and / or flowchart, can be implemented by a dedicated hardware-based system that performs the specified functions or operations, or can be implemented by a combination of special-purpose hardware and computer instructions.

[0075] Having described various embodiments of the application, it is to be understood that the above description is meant not to limit and not to encompass all of the possible embodiments. Many modifications and variations of this application can be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. It is intended that the scope of the application be defined by the scope of the patent and by the claims as allowed by the patent office, which can include adaptations and modifications. It is further intended that each of the individual elements or variations of this application be deemed to be disclosed herein.

Claims

1. A condenser hole matching system, characterized in that: It includes a loading transmission line (1), a positioning and hole alignment device (2) and a loading robot (3); it also includes a tooling vehicle (4) and a unloading robot (5); The feeding transmission line (1) is provided with a feeding station; The positioning and hole-aligning device (2) comprises a material receiving mechanism (21), a positioning mechanism (22) and a line-edge hole-aligning mechanism (23); The material receiving mechanism (21) includes a hole alignment station; The positioning mechanism (22) is used to position the condenser (6) on the hole alignment station; the positioning mechanism (22) includes a first positioning component (221), a second positioning component (222) and a third positioning component (223); the first positioning component (221) and the second positioning component (222) are respectively arranged on two sides of the material receiving mechanism (21), and the third positioning component (223) is arranged on the other side of the material receiving mechanism (21) and is located between the first positioning component (221) and the second positioning component (222); the positioning hole alignment device (2) also includes a ball screw (24), a mounting base (25) and a movable guide rail (26); the end of the ball screw (24) is provided with a material unloading station; the upper surface of the mounting base (25) is connected to the material receiving mechanism (21) and the positioning mechanism (22); the movable guide rail (26) is connected to the lower surface of the mounting base (25); The line-edge hole alignment mechanism (23) comprises a push-out cylinder (231) and a hole alignment tool (232). The line-edge hole alignment mechanism (23) is arranged on one side of the hole alignment station. The movable push rod of the push-out cylinder (231) is connected to the hole alignment tool (232), and the pushing direction of the movable push rod is toward the hole alignment station. The loading robot (3) is used to transport the condenser (6) on the loading station to the material receiving mechanism (21).

2. The condenser hole alignment system according to claim 1, characterized in that: The material receiving mechanism (21) further comprises a material receiving bottom plate (211) and a material receiving support pad (212); the material receiving support pad (212) is arranged on the material receiving bottom plate (211), and a condenser supporting surface formed on an upper surface thereof is parallel to the material receiving bottom plate (211).

3. The condenser hole alignment system according to claim 2, characterized in that: The material receiving mechanism (21) further comprises a lifting assembly (213), wherein the lifting assembly (213) is arranged below the material receiving bottom plate (211) and is used to drive the material receiving bottom plate (211) to move up and down in a vertical direction.

4. The condenser hole alignment system according to claim 2, characterized in that: The positioning mechanism (22) further comprises a positioning fixing plate (224), wherein a material receiving opening (2241) is provided in a middle area of ​​the positioning fixing plate (224), and the shape of the material receiving opening (2241) is adapted to the material receiving bottom plate (211).

5. The condenser hole alignment system according to claim 4, characterized in that: The first positioning assembly (221) comprises a limiting block (2211), the limiting block (2211) comprising a horizontal plate and a vertical plate connected to each other, the horizontal plate being connected to the positioning fixing plate (224), and the vertical plate being perpendicular to the positioning fixing plate (224).

6. The condenser hole alignment system according to claim 4, characterized in that: The second positioning assembly (222) includes a driving motor (2221), a first positioning push plate (2222) and a linear slide rail (2223); The driving motor (2221) is used to provide power output for the first positioning push plate (2222); The linear slide rails (2223) are arranged at both ends of the first positioning push plate (2222), and their directions are perpendicular to the length direction of the first positioning push plate (2222).

7. The condenser hole alignment system according to claim 4, characterized in that: The third positioning assembly (223) includes a positioning cylinder (2231) and a second positioning push plate (2232); The movable push rod of the positioning cylinder (2231) is connected to the second positioning push plate (2232), and the pushing direction of the movable push rod is toward the hole alignment station.

8. The condenser hole alignment system according to claim 6, characterized in that: The length direction of the movable guide rail (26) is perpendicular to the length direction of the first positioning push plate (2222).

9. The condenser hole alignment system according to claim 1, characterized in that: The tooling vehicle (4) is provided with a palletizing station; The unloading robot (5) is arranged between the positioning and hole-aligning device (2) and the tooling vehicle (4), and is used to stack the condensers (6) located on the positioning and hole-aligning device (2) to a stacking station.

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