A cutting device for producing dialyzers

By designing cutting equipment for dialyzer production, automatic removal of sealing rings and automatic cutting of colloidal end faces are realized, the problem of low automation in the existing technology is solved, production efficiency and product quality are improved, and fully automated production is supported.

CN115256514BActive Publication Date: 2025-04-11SUZHOU FOOTPRINT INTELLIGENT MFG CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211146669.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-21
Publication Date
2025-04-11
Estimated Expiration
2042-09-21

AI Technical Summary

Technical Problem

In the prior art, the removal of the sealing ring at both ends of the dialyzer shell and the cutting of the colloidal end surface cannot be automated, resulting in low production efficiency, high labor costs, difficult to control product quality, and difficult to combine with modern assembly line production methods.

Method used

A cutting device including a first sealing ring removal device, a second sealing ring removal device and an end face fine cutting device are designed. The equipment realizes automatic removal of the sealing ring and automatic cutting of the colloid end surface through the steps of centering positioning, direction adjustment, initial cutting, removal and fine cutting.

Benefits of technology

The automatic removal of the sealing ring of the dialyzer shell and the automatic cutting of the colloid end surface are realized, which improves production efficiency, reduces labor investment, improves product quality, and provides the possibility for the entire dialyzer production line to achieve fully automated production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115256514B_ABST
    Figure CN115256514B_ABST
Patent Text Reader

Abstract

This invention discloses a cutting device for producing dialyzers, comprising a first sealing ring removal device, a second sealing ring removal device, and an end-face precision cutting device. The first sealing ring removal device includes a first conveyor line mounted on a first housing, a first initial cutting mechanism and a first removal mechanism sequentially distributed along the conveying direction of the first conveyor line. The second sealing ring removal device includes a first handling mechanism mounted on a second housing, a second conveyor line, a second initial cutting mechanism and a second removal mechanism sequentially distributed along the conveying direction of the second conveyor line. The end-face precision cutting device includes a second handling mechanism mounted on a third housing, a third conveyor line, a first precision cutting mechanism and a second precision cutting mechanism sequentially distributed along the conveying direction of the third conveyor line. This invention removes the sealing rings at both ends of the dialyzer housing using two removal devices, and then precisely cuts the colloidal end face using the precision cutting device, resulting in low manpower input and high production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of dialyzer production equipment, and in particular to a cutting device for producing dialyzers. Background Art

[0002] The hemodialyzer is an important component of blood purification therapy. It uses solute exchange to remove impurities and toxins in the blood. It is mainly used to treat chronic renal failure, acute renal failure, drug poisoning and other diseases. The production process of the hemodialyzer is mainly as follows: first, the sealing ring is installed on both ends of the cylindrical dialyzer shell by snapping, and then the fiber bundle is placed in the shell. The open end of the sealing ring is connected to the aluminum foil paper for sealing it by hot pressing. Then, the glue injection machine injects glue into the interior of the shell through the glue injection port of the sealing ring. Finally, the glue-injected shell is centrifuged and dried. After the process, the sealing rings at both ends of the shell are removed, and then the end faces of the colloid formed at both ends of the shell are cut, so that the inner holes of the fiber bundle are exposed from the end faces of the colloid; however, in the prior art, the removal of the sealing rings at both ends of the dialyzer shell and the cutting of the colloid end faces still cannot be automated, and are currently mainly completed by manual combined with semi-automatic devices. The production efficiency is not ideal and the labor cost investment is large. The product quality is difficult to control and it is difficult to combine with the modern assembly line production method, which seriously restricts the development of the dialyzer manufacturing industry; therefore, those skilled in the art are in urgent need of solving the above problems. Summary of the invention

[0003] In order to solve the deficiencies in the prior art, the present invention provides a cutting device for producing a dialyzer.

[0004] The specific contents are as follows: A cutting device for producing a dialyzer, comprising:

[0005] A first sealing rubber ring removal device, the first sealing rubber ring removal device comprises a first conveying line all mounted on a first chassis, a first preliminary cutting mechanism and a first removal mechanism sequentially distributed along the conveying direction of the first conveying line, the first conveying line is used to sequentially convey the dialyzer housing to be cut to the stations where the first preliminary cutting mechanism and the first removal mechanism are located, the first preliminary cutting mechanism is used to cut off the aluminum foil at one end of the dialyzer housing, and the first removal mechanism is used to remove the sealing rubber ring at one end of the aluminum foil cut off from the dialyzer housing;

[0006] A second sealing ring removal device, the second sealing ring removal device comprises a first transport mechanism, a second conveying line, a second initial cutting mechanism and a second removal mechanism, all of which are installed on a second chassis, a second conveying line, a second initial cutting mechanism and a second removal mechanism, which are sequentially distributed along the conveying direction of the second conveying line, the first transport mechanism is used to transport the dialyzer housing in the first conveying line to the second conveying line, the second conveying line is used to sequentially transport the dialyzer housing to the stations where the second initial cutting mechanism and the second removal mechanism are located, the second initial cutting mechanism is used to cut off the aluminum foil at the other end of the dialyzer housing, and the second removal mechanism is used to remove the sealing ring on the corresponding end of the dialyzer housing;

[0007] An end face precision cutting device, the end face precision cutting device comprises a second transport mechanism, a third conveying line, and a first precision cutting mechanism and a second precision cutting mechanism, both of which are installed on a third chassis, a third conveying line, and are sequentially distributed along the conveying direction of the third conveying line. The second transport mechanism is used for transporting the dialyzer housing in the second conveying line to the third conveying line. The third conveying line is used for sequentially transporting the dialyzer housing with the sealing rings at both ends removed to the workstations where the first precision cutting mechanism and the second precision cutting mechanism are located. The first precision cutting mechanism and the second precision cutting mechanism are respectively used for precision cutting the end faces of the colloid at both ends of the dialyzer housing.

[0008] The beneficial effects of the present invention are as follows: the present invention is a cutting device for producing dialyzers. The present invention uses a centering mechanism to center the dialyzer shell to ensure the position requirements of subsequent operations and facilitate operation control; then the dialyzer shell is rotated by a direction adjustment mechanism to determine the position of the glue injection port on the sealing rubber ring, so that the directions of all the glue injection ports are consistent, so that when the dialyzer shell is clamped and positioned later, the glue injection port can be accurately placed in the preset clearance groove; then the aluminum foil paper at the end of the sealing rubber ring is cut off by the initial cutting mechanism, so that the sealing rubber ring can be removed from the dialyzer later. The dialyzer housing can be easily removed; the sealing rubber ring is then pulled off the end of the dialyzer housing by the removal mechanism, so that the colloid at the end of the dialyzer housing is exposed, and finally the end face of the colloid is finely cut by the fine cutting mechanism, so that the inner hole of the fiber bundle is exposed from the outer end face of the colloid, and other production process requirements can be met at the same time; therefore, the present invention can realize the automatic removal of the sealing rubber ring and the automatic cutting of the end face of the colloid, greatly improve the production efficiency, reduce the input of labor, and make it easy to control the product quality, and provide the possibility for the entire dialyzer production line to realize full-automatic production. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a schematic diagram of the three-dimensional structure of a cutting device for producing a dialyzer according to the present invention; Figure 2 A top view of a cutting device for producing a dialyzer according to the present invention; Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure of the first conveyor line; Figure 4It is a schematic diagram of the three-dimensional structure of the centering mechanism installed relative to the first conveying line;

[0010] Figure 5 It is a three-dimensional structural schematic diagram of the direction adjustment mechanism installed relative to the first conveying line; Figure 6 It is a front view of the direction adjustment mechanism installed relative to the first conveying line; Figure 7 for Figure 6 Schematic diagram of the three-dimensional structure of the middle adjustment component; Figure 8 for Figure 6 A schematic diagram of the three-dimensional structure of the first jacking assembly;

[0011] Fig. 9 for Figure 8 A cross-sectional view of the middle follower wheel assembly installed on the first lifting frame; Fig.10 It is a three-dimensional structural schematic diagram of the first primary cutting mechanism installed relative to the first conveying line; Fig.11 A front view of the first primary cutting mechanism installed relative to the first conveying line; Fig.12 for Fig.10 A schematic diagram of the three-dimensional structure of the second lifting assembly installed relative to the first conveyor line;

[0012] Fig.13 It is a three-dimensional structural schematic diagram of the side pressure structure in the side pressure pullback assembly; Fig.14 It is a three-dimensional structural schematic diagram of the pullback structure in the side pressure pullback assembly; Fig.15 for Fig.14 Schematic diagram of the three-dimensional structure after removing the gantry; Fig.16 for Fig.10 Schematic diagram of the three-dimensional structure of the cutting component;

[0013] Fig.17 for Fig.16 A top view of the bracket after removing the top connecting plate; Fig.18 for Fig.16 Schematic diagram of the three-dimensional structure after removing the bracket and positioning block; Fig.19 A half-section view showing one end of the dialyzer housing inserted into a positioning hole in a positioning block; Fig. 20 It is a three-dimensional structural schematic diagram of the first removal mechanism installed relative to the first conveying line;

[0014] Fig.21 A front view of the first removal mechanism installed relative to the first conveying line; Fig. 22 for Fig.21 A schematic diagram of the three-dimensional structure of the right side structure of the first conveyor line; Fig.23 is a schematic diagram of the three-dimensional structure of the first transport mechanism;

[0015] Description of the numbers in the figure:

[0016] 1000, first sealing ring removal device; 1001, first chassis; 1002, first conveyor line; 201, frame; 202, conveyor chain; 203, carrier; 2031, support; 204, conveying motor; 205, third synchronous belt; 1003, centering mechanism; 301, clamping plate; 302, clamping cylinder; 303, connecting seat; 304, fourth guide rod; 1004, direction adjustment mechanism; 402, first lifting cylinder; 403, first lifting frame; 404, first fixing plate; 405, first guide rail; 406, follower wheel group; 407, wheel frame; 408, follower wheel; 409, first guide rod; 410, first retaining ring; 411, buffer spring; 413, extension frame; 414, driving roller; 415, first synchronous belt; 416, regulating motor; 417, code scanning module; 418, optical fiber sensor; 1005, first initial cutting mechanism; 501, side pressure and pullback assembly; 502, mounting seat; 503, side pressure cylinder; 504, pressing block; 505, gantry; 506, lifting cylinder; 507, lifting plate; 508, pullback cylinder; 509, translation frame; 510, second guide rod; 5101, reinforcement plate; 511, third guide rail; 512, positioning card plate; 513, limit plate; 514, cutting assembly; 515, stand; 516, cutting motor; 517, second synchronous belt; 518, fourth guide rail; 519, sliding seat; 520, cushion block; 521, cutter; 522, bracket; 523 , positioning block; 5231, giving way; 524, positioning hole; 525, second lifting assembly; 526, first supporting card plate; 527, second lifting frame; 528, second lifting cylinder; 529, second guide rail; 530, second fixed plate; 1006, first removal mechanism; 601, pressing plate; 602, third guide rod; 603, pressing cylinder; 604, fixed seat; 605, top column; 606, metal sensor; 607, translation seat; 608, pressing cylinder; 609, sixth guide rail; 610, seat plate; 611, dial plate; 612, sliding frame; 613, pressing cylinder; 614, seventh guide rail; 615, push-pull cylinder; 616, eighth guide rail; 617, table; 618, third lifting assembly ; 1007, third transport mechanism; 701, manipulator; 702, mounting plate; 703, clamping claw cylinder; 704, clamping claw; 1008, first temporary storage box; 2000, second sealing ring removal device; 2001, second chassis; 2002, first transport mechanism; 2003, second conveyor line; 2004, second initial cutting mechanism; 2005, second removal mechanism; 2006, second temporary storage box; 3000, end face finishing cutting device; 3001, third chassis; 3002, second transport mechanism; 3003, third conveyor line; 3004, first finishing cutting mechanism; 3005, second finishing cutting mechanism; 3006, fourth transport mechanism; 4000, dialyzer housing; 4001, sealing ring; 4002, glue injection port. DETAILED DESCRIPTION

[0017] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0018] Embodiment 1, refer to Figures 1 to 23 As shown, a cutting device for producing dialyzers comprises a first sealing rubber ring removal device 1000, a second sealing rubber ring removal device 2000 and an end surface precision cutting device 3000 which are arranged in sequence;

[0019] The first sealing rubber ring removal device 1000 includes a first conveyor line 1002, all of which are installed on the first chassis 1001, a centering mechanism 1003, a direction adjustment mechanism 1004, a first initial cutting mechanism 1005 and a first removal mechanism 1006, which are distributed in sequence along the conveying direction of the first conveyor line 1002. The first conveyor line 1002 is used to convey the dialyzer shell 4000 to be cut to the workstations where the first initial cutting mechanism 1005 and the first removal mechanism 1006 are located in sequence. The first initial cutting mechanism 1005 is used to cut off the aluminum foil at one end of the dialyzer shell 4000, and the first removal mechanism 1006 is used to remove the sealing rubber ring 4001 at the end of the aluminum foil cut off in the dialyzer shell 4000.

[0020] Since the aluminum foil is connected to the end of the corresponding sealing ring by heat sealing, it is used to seal the port of the sealing ring, which is convenient for the subsequent glue injection process. After the glue injection process is completed, there is a strong bonding force between the end face of the solidified colloid and the aluminum foil. If the aluminum foil is not cut off from the end face of the sealing ring and the colloid first, and the sealing ring is directly removed, on the one hand, due to the strong bonding force between the aluminum foil and the colloid during the glue injection process, it will cause a lot of resistance to the removal of the sealing ring, and the mechanical strength of the mechanism for removing the sealing ring is very high, and it is easy to cause irreversible damage to related mechanisms and products; on the other hand, there is a strong bonding force between the aluminum foil and the end face of the colloid. If the sealing ring is directly removed, the sealing ring will pull the aluminum foil, and the aluminum foil will generate tension on the filament bundle in the colloid, which is easy to damage the filament bundle and will directly affect the quality of the product; therefore, before removing the sealing ring, cutting the aluminum foil by the primary cutting mechanism is a crucial step, which is directly related to product quality and production efficiency.

[0021] The second sealing ring removal device 2000 comprises a first transport mechanism 2002, a second conveying line 2003, a centering mechanism 1003, a direction adjustment mechanism 1004, a second initial cutting mechanism 2004 and a second removal mechanism 2005, all of which are installed on the second chassis 2001. The first transport mechanism 2002 is used to transport the dialyzer housing 4000 in the first conveying line 1002 to the second conveying line 2003. The second conveying line 2003 is used to convey the dialyzer housing 4000 to the workstations where the second initial cutting mechanism 2004 and the second removal mechanism 2005 are located in sequence. The second initial cutting mechanism 2004 is used to cut off the aluminum foil at the other end of the dialyzer housing 4000, and the second removal mechanism 2005 is used to remove the sealing ring 4001 on the corresponding end of the dialyzer housing 4000; therefore, the sealing rings 4001 at both ends of the dialyzer housing 4000 are removed respectively by two sealing ring 4001 removal devices. The second initial cutting mechanism 2004 has the same structure and function as the first initial cutting mechanism 1005, and the second removal mechanism 2005 has the same structure and function as the first removal mechanism 1006; specifically, the overall structure of the first sealing ring removal device 1000 and the second sealing ring removal device 2000 is basically the same, except that the position and direction of the second initial cutting mechanism 2004 and the second removal mechanism 2005 are adjusted to facilitate the removal of the sealing ring 4001 at the other end of the dialyzer housing 4000, such as Figure 1 and Figure 2 shown.

[0022] The end face precision cutting device 3000 comprises a second transport mechanism 3002, a third conveying line 3003, a centering mechanism 1003, a first precision cutting mechanism 3004 and a second precision cutting mechanism 3005, all of which are installed on a third chassis 3001. The second transport mechanism 3002 is used to transport the dialyzer housing 4000 in the second conveying line 2003 to the third conveying line 3003. The third conveying line 3003 is used to transport the dialyzer housing 4000 after the sealing rings 4001 at both ends are removed. The shell 4000 is transported to the workstations where the first fine-cutting mechanism 3004 and the second fine-cutting mechanism 3005 are located in sequence. The first fine-cutting mechanism 3004 and the second fine-cutting mechanism 3005 are respectively used for fine-cutting the end faces of the colloid at both ends of the dialyzer shell 4000; wherein the first fine-cutting mechanism 3004 and the second fine-cutting mechanism 3005 have the same structure and function as the first primary cutting mechanism 1005, except that the parameters of the cutter 521 in the first fine-cutting mechanism 3004 and the second fine-cutting mechanism 3005 are adjusted accordingly to meet the needs of fine cutting.

[0023] The present invention uses the centering mechanism 1003 to center the dialyzer housing 4000 to ensure the position requirements of subsequent operations and facilitate operation control; then the dialyzer housing 4000 is rotated by the direction adjustment mechanism 1004 to determine the position of the glue injection port 4002 on the sealing rubber ring 4001, so that the directions of all the glue injection ports 4002 are consistent, so that when the dialyzer housing 4000 is clamped and positioned later, the glue injection port 4002 can be accurately placed in the preset clearance groove 5231; then the aluminum foil paper at the end of the sealing rubber ring 4001 is cut off by the initial cutting mechanism, so that the sealing rubber ring 4001 can be removed from the dialyzer later. The dialyzer housing 4000 can be easily removed; the sealing rubber ring 4001 is then removed from the end of the dialyzer housing 4000 by the removal mechanism, so that the colloid at the end of the dialyzer housing 4000 is exposed, and finally the end face of the colloid is finely cut by the fine cutting mechanism, so that the inner hole of the fiber bundle is exposed from the outer end face of the colloid, and other production process requirements can be met at the same time; therefore, the present invention can realize the automatic removal of the sealing rubber ring 4001 and the automatic cutting of the end face of the colloid, greatly improve the production efficiency, reduce the labor input, make the product quality easy to control, and provide the possibility for the entire dialyzer production line to realize fully automated production.

[0024] In a specific embodiment of the present invention, Figures 1 to 3 As shown, the first conveyor line 1002 includes a frame 201, a conveyor chain 202 horizontally tensioned and mounted on the frame 201, and a plurality of carriers 203 mounted on the conveyor chain 202, each carrier 203 includes a plurality of supports 2031 distributed in parallel along the vertical direction of movement of the conveyor chain 202, and the supports 2031 are provided with positioning grooves for positioning and supporting the dialyzer housing 4000, the frame 201 is fixed on the first chassis 1001, and a conveyor motor 204 for driving the conveyor chain 202 to rotate is also fixed on the first chassis 1001, and the conveyor motor 204 is fixed on the first chassis 1001 and its output end is connected to the rotating shaft at one end of the conveyor chain 202 through a third synchronous belt 205 and A belt drive is formed, and multiple groups of the carriers 203 are evenly spaced along the length direction of the conveyor chain 202, and each group of carriers 203 is positioned to support a horizontally placed dialyzer shell 4000; wherein, the structures of both the second conveyor line 2003 and the third conveyor line 3003 are the same as those of the first conveyor line 1002, and perform the same functions, so the specific structures of the second conveyor line 2003 and the third conveyor line 3003 are not repeated; at the same time, a third conveying mechanism 1007 fixed to the first chassis 1001 is provided at the loading end of the first conveyor line 1002, and the third conveying mechanism 1007 is used to transport the dialyzer shell 4000 to be processed to the first conveyor line 1002.

[0025] In a specific embodiment of the present invention, Figure 1 , Figure 2and Figure 4 As shown, the centering mechanism 1003 includes two clamping plates 301 symmetrically arranged on both sides of the first conveyor line 1002, each clamping plate 301 is connected to a clamping cylinder 302 for driving it to move horizontally, the clamping cylinder 302 is fixed to the first chassis 1001 through a corresponding connecting seat 303, and the two clamping plates 301 move synchronously in the same direction or in the opposite direction under the drive of the corresponding clamping cylinder 302. Specifically, the cylinder body of the clamping cylinder 302 is fixed to the corresponding connecting seat 303, the clamping plate 301 is fixed to the piston rod of the clamping cylinder 302, and a plurality of fourth guide rods 304 parallel to the piston rod of the clamping cylinder 302 are fixed to the clamping plate 301, and the fourth guide rods 304 are slidably installed on the corresponding ; it is worth mentioning that, due to the need to make avoidance design for other mechanisms, the centering mechanism 1003 is not distributed in a completely symmetrical form on both sides of the first conveyor line 1002; when the centering mechanism 1003 is working, the dialyzer shells 4000 to be processed are transported to the first conveyor line 1002 through the third transport mechanism 1007. In this embodiment, the number of dialyzer shells 4000 transported at a time is four. Of course, other numbers of dialyzer shells 4000 can be set for single transport according to actual production needs. The four dialyzer shells 4000 are respectively placed on four consecutive carriers 203 on the first conveyor line 1002, and the four dialyzer shells 4000 are just located between the two clamping plates 301, such as Figure 4 As shown, the length direction of the dialyzer housing 4000 is perpendicular to the movement direction of the conveying chain 202, and then, the two clamping plates 301 move toward each other synchronously under the drive of the corresponding clamping cylinders 302, so as to clamp the four dialyzer housings 4000 synchronously and thus realize the centering positioning of the dialyzer housings 4000.

[0026] In a specific embodiment of the present invention, Figure 1 , Figure 2 and Figures 5 to 9As shown, the direction adjustment mechanism 1004 includes a first lifting component and an adjusting component used in conjunction with each other; the number of the first lifting components is two and they are symmetrically installed on both sides of the frame 201, the first lifting component includes a first lifting cylinder 402 and a plurality of follower wheel groups 406, the number of the follower wheel groups 406 in this embodiment is four, the first lifting cylinder 402 is vertically arranged upward and its cylinder body is fixed on a first fixed plate 404, the first fixed plate 404 is fixed on the corresponding side of the frame 201, a first lifting frame 403 is fixed on the piston rod of the first lifting cylinder 402, and the first lifting frame 403 is vertically slidably installed on a first guide rail 405 fixed to the first fixed plate 404, and the plurality of follower wheels The groups 406 are installed on the first lifting frame 403 at equal intervals horizontally along the moving direction of the conveyor chain 202, and the spacing between two adjacent follower wheel groups 406 is equal to the spacing between two adjacent carriers 203. The follower wheel group 406 includes a wheel frame 407 installed on the first lifting frame 403 and two follower wheels 408 rotatably installed on the wheel frame 407. A plurality of first guide rods 409 extending vertically downward and slidably installed on the first lifting frame 403 are fixed on the wheel frame 407. A first retaining ring 410 is fixed at the lower end of the first guide rod 409 to prevent it from slipping off the first lifting frame 403. A buffer spring 411 is also mounted on the outside of the first guide rod 409 at both ends, which respectively abuts against the first lifting frame 403 and the wheel frame 407. Figure 8 and Fig. 9 shown.

[0027] The adjustment component includes an extension frame 413 fixed on the first chassis 1001 and a plurality of drive rollers 414 rotatably mounted on the extension frame 413 at equal intervals. The drive rollers 414 are located directly above the conveyor chain 202 and correspond one-to-one to the follower wheel group 406. The axis of the drive roller 414 and the axis of the follower wheel 408 are both horizontally arranged and parallel to each other. One end of the drive roller 414 is connected to the output shaft of the adjustment motor 416 through the first synchronous belt 415 to form a belt drive. The adjustment motor 416 drives the corresponding drive roller 414 to rotate through the first synchronous belt 415. A plurality of code scanning modules 417 corresponding one-to-one to the drive rollers 414 are also mounted on the extension frame 413. The code scanning modules 417 are used to scan and read the information code on the dialyzer housing 4000 clamped between the drive roller 414 and the follower wheel 408. A plurality of optical fiber sensors 418 corresponding one-to-one to the follower wheel groups 406 are also mounted on the first chassis 1001.

[0028] When the direction adjustment mechanism 1004 is working;

[0029] First, after being centered and positioned by the centering mechanism 1003, the four dialyzer housings 4000 are driven by the conveying chain 202 to the position where the direction adjustment mechanism 1004 is located, that is, the four dialyzer housings 4000 are just located above the four follower wheel groups 406 in the first lifting assembly. The follower wheel groups 406 move vertically upward under the drive of the first lifting cylinder 402, and the follower wheel groups 406 lift the corresponding dialyzer housings 4000 to a set height through the corresponding two follower wheels 408. At this time, the dialyzer housing 4000 is completely separated from the carrier 203 on the conveying chain 202, and the outer circumferential surface of the dialyzer housing 4000 is in contact with the outer circumferential surface of the corresponding driving roller 414, and the axis of the driving roller 414 is parallel to the axis of the dialyzer housing 4000;

[0030] Then, the adjusting motor 416 drives the driving roller 414 to rotate through the first synchronous belt 415, so that the corresponding dialyzer shell 4000 rotates synchronously. During the rotation of the dialyzer shell 4000, the optical fiber sensor 418 detects the position of the glue injection port 4002 on the sealing rubber ring 4001. When the optical fiber sensor 418 detects the glue injection port 4002, the driving roller 414 stops rotating, so that the glue injection port 4002 stays at the preset position. In this embodiment, the preset position of the glue injection port 4002 is vertically downward. After the position adjustment of the glue injection port 4002 is completed, the scanning module can just scan and read the information code on the dialyzer shell 4000 clamped by the corresponding driving roller 414, and enter the read information into the control system, and then the dialyzer shell 4000 is dropped onto the original carrier 203, and the next step is to enter the initial cutting station.

[0031] In a specific embodiment of the present invention, Figure 1 , Figure 2 and Figures 10 to 19 As shown, the first initial cutting mechanism 1005 includes a side pressure pullback assembly 501 and a cutting assembly 514 respectively located on both sides of the first conveying line 1002, and a second lifting assembly 525 installed on the first conveying line 1002, the side pressure pullback assembly 501 is used to clamp the dialyzer housing 4000 lifted by the second lifting assembly 525 on the cutting assembly 514, and the cutting assembly 514 is used to cut off the aluminum foil at the corresponding end of the dialyzer housing 4000;

[0032] There are two second lifting assemblies 525 and they are symmetrically installed on both sides of the frame 201. The second lifting assembly 525 includes a second lifting cylinder 528 and a plurality of first supporting card plates 526. The second lifting cylinder 528 is vertically upwardly arranged and its cylinder body is fixed on a second fixed plate 530. The second fixed plate 530 is fixed on the corresponding side of the frame 201. A second lifting frame 527 is fixed on the piston rod of the second lifting cylinder 528, and the second lifting frame 527 is vertically slidably installed on a second guide rail 529 fixed to the second fixed plate 530. A plurality of first supporting card plates 526 are horizontally fixed on the second lifting frame 527 at equal intervals along the moving direction of the conveying chain 202, and the spacing between two adjacent first supporting card plates 526 is equal to the spacing between two adjacent carriers 203. In this embodiment, there are four first supporting card plates 526, and each of the first supporting card plates 526 is provided with a card slot with an opening facing upward and used for positioning and supporting the dialyzer housing 4000, as shown in FIG. Fig.12 shown.

[0033] The side pressure pull-back assembly 501 includes a side pressure cylinder 503, a pull-back cylinder 508, a lifting cylinder 506 and a plurality of positioning clamps 512; the number of the side pressure cylinders 503 is multiple and is evenly spaced and distributed on the mounting seat 502 along the moving direction of the conveyor chain 202. In this embodiment, the number of the side pressure cylinders 503 is four, such as Fig.13 As shown, the side pressure cylinder 503 is horizontally arranged toward the first conveying line 1002 and the cylinder body of the side pressure cylinder 503 is fixed on the mounting base 502, the mounting base 502 is fixed on the first chassis 1001, and a pressure block 504 for contacting the end face of the dialyzer shell 4000 is fixed on the piston rod of the side pressure cylinder 503, and the side pressure cylinder 503 and the first supporting card plate 526 correspond one-to-one in the movement direction of the vertical conveying chain 202.

[0034] The lifting cylinder 506 is arranged vertically downward and its cylinder body is fixed on the gantry 505, and the gantry 505 is fixed on the first chassis 1001. A lifting plate 507 is fixed on the piston rod of the lifting cylinder 506, and a plurality of second guide rods 510 extending vertically upward and slidably mounted on the gantry 505 are fixed on the lifting plate 507. The upper ends of all second guide rods 510 are fixed on the same reinforcing plate 5101, and the reinforcing plate 5101 is located above the gantry 505. The pull-back cylinder 508 is arranged horizontally toward the direction of the first conveyor line 1002 and the cylinder body of the pull-back cylinder 508 is fixed on the lifting plate 507. A translation frame 509 is fixed on the piston rod of the pull-back cylinder 508, and the translation frame 509 is horizontally slidably mounted on the third guide rail 510 fixed horizontally with the lifting plate 507. 1, a plurality of the positioning card plates 512 are fixed on the translation frame 509 at equal intervals along the moving direction of the conveying chain 202. In this embodiment, the number of the positioning card plates 512 is four, and the positioning card plates 512 are provided with a card slot with an opening facing downward and used for positioning and supporting the dialyzer housing 4000. The positioning card plates 512 correspond to the first supporting card plates 526 in a one-to-one manner in the moving direction of the vertical conveying chain 202. A limiting plate 513 parallel to the positioning card plate 512 is also fixed thereon, and the limiting plate 513 is located on the side of the positioning card plate 512 away from the first conveying line 1002. When the positioning card plate 512 pulls back the dialyzer housing 4000, the setting of the limiting plate 513 can prevent the dialyzer housing 4000 from being excessively pulled back, and can better control the position of the dialyzer housing 4000.

[0035] The cutting assembly 514 includes a stand 515, a cutting motor 516, a sliding seat 519, a cutter 521 and a positioning block 523; the stand 515 is fixed on the first chassis 1001, and a second synchronous belt 517 is tensionedly installed on the stand 515, which moves horizontally and the movement direction is consistent with the movement direction of the conveyor chain 202. The synchronous belt wheel at one end of the second synchronous belt 517 is coaxially connected to the output shaft of the cutting motor 516, and the second synchronous belt 517 is driven to move by the cutting motor 516. The cutting motor 516 is installed in the first chassis 1001, the sliding seat 519 is slidably installed on the fourth guide rail 518 fixed to the stand 515, the fourth guide rail 518 is horizontally arranged and its length direction is consistent with the movement direction of the second synchronous belt 517, the sliding seat 519 is fixedly connected to the second synchronous belt 517, and the sliding seat 519 is driven by the moving second synchronous belt 517 to move horizontally along the fourth guide rail 518, the number of the cutting knives 521 is multiple and they are respectively fixed on the sliding seat 519 by pads 520 of different thicknesses. In this embodiment, the number of the cutting knives 521 is three, and the cutting knives 521 are generally The cutting depth of each cutter 521 is controlled by using pads 520 of different thicknesses. After completing a single cutting action, the end face of the dialyzer housing 4000 can be cut multiple times. The cutting thickness is controllable, and the cutting accuracy can be better guaranteed. The number of the positioning blocks 523 is multiple and is fixed on the bracket 522 at equal intervals along the moving direction of the conveyor chain 202. In this embodiment, the number of the positioning blocks 523 is four. The bracket 522 is L-shaped and its two ends are respectively fixed on the first chassis 1001 and the stand 515. The positioning blocks 523 and the first support card The plates 526 correspond one to one in the moving direction of the vertical conveying chain 202. The positioning block 523 is provided with a positioning hole 524 for inserting and positioning the end of the dialyzer. According to the size of the dialyzer housing 4000, the positioning block 523 with positioning holes 524 of different sizes can be replaced. The cutter 521 and the first conveying line 1002 are respectively located on both sides of the positioning block 523. The positioning block 523 is also provided with a makeshift groove 5231 connected to the positioning hole 524. The makeshift groove 5231 is used to accommodate the glue injection port 4002 on the sealing rubber ring 4001.

[0036] When the first initial cutting mechanism 1005 is working;

[0037] First, the four dialyzer housings 4000 after direction adjustment are moved to the position where the first initial cutting mechanism 1005 is located under the drive of the conveyor chain 202, that is, the four dialyzer housings 4000 are located just above the four first supporting card plates 526 in the second lifting assembly 525, and the first supporting card plates 526 move vertically upward under the drive of the second lifting cylinder 528, and the first supporting card plates 526 lift the corresponding dialyzer housings 4000 to a set height through their card slots, so that the dialyzer housings 4000 are completely separated from the carrier 203 on the conveyor chain 202, and the dialyzer housings 4000 are just horizontally corresponding to the positioning holes 524 on the corresponding positioning blocks 523;

[0038] Then, the side pressure cylinder 503 drives the pressing block 504 to move toward the first conveying line 1002, and makes the four pressing blocks 504 press against the ends of the corresponding four dialyzer housings 4000 respectively, and the side pressure cylinder 503 continues to extend and gradually makes the other end of the dialyzer housing 4000 accurately inserted into the positioning hole 524 of the corresponding positioning block 523, and clamps the dialyzer housing 4000 between the positioning block 523 and the pressing block 504. At this time, the glue injection port 4002 on the sealing rubber ring 4001 inserted into the positioning hole 524 is just located in the yield groove 5231 provided on the corresponding positioning block 523, and the end of the dialyzer housing 4000 inserted into the positioning hole 524 is the end to be cut, and the end face of the end to be cut passes through the corresponding positioning hole 524;

[0039] Next, the cutting motor 516 drives the second synchronous belt 517 to move, thereby driving the cutter 521 on the sliding seat 519 to move toward the bracket 522, that is, Fig.17 In the direction indicated by the middle arrow, the blades of the multiple cutters 521 cut the corresponding end faces of the dialyzer housing 4000 in turn, so that the aluminum foil on the corresponding end faces of the dialyzer housing 4000 is cut off, which is convenient for the removal of the sealing ring 4001 in the next step. The cut waste automatically falls into the collection cylinder provided in the first chassis 1001;

[0040] After the aluminum foil is cut, the side pressure cylinder 503 drives the pressing block 504 to return to the initial waiting position, so that the dialyzer housing 4000 is released from being clamped. After that, the pull-back cylinder 508 and the lifting cylinder 506 jointly drive the positioning card plate 512 to move, so that the card slot of the positioning card plate 512 is pressed on the dialyzer housing 4000 between the first supporting card plate 526 and the sealing rubber ring 4001, and the sealing rubber ring 4001 is located between the first supporting card plate 526 and the limiting plate 513. The sealing rubber ring referred to in this step 4001 is the sealing ring 4001 close to one end of the pressure block 504, and then the retracting cylinder 508 retracts to pull the corresponding end of the dialyzer shell 4000 out of the positioning hole 524 of the positioning block 523, and pull the dialyzer shell 4000 back to the set position, then the positioning card plate 512 returns to the initial waiting position, and finally, the first supporting card plate 526 returns to the initial waiting position, and the dialyzer shell 4000 is dropped onto the original carrier 203, and the next step is to enter the sealing ring 4001 removal station.

[0041] In a specific embodiment of the present invention, Figure 1 , Figure 2 and Figure 20 to Figure 22 As shown, the first removal mechanism 1006 includes a pressure plate 601 and a push column 605 respectively used to clamp on both ends of the dialyzer housing 4000, a paddle plate 611 used to remove the sealing ring 4001, and a third lifting component 618 used to lift the dialyzer housing 4000; the paddle plate 611, the push column 605 and the cutting component 514 are all located on the same side of the first conveying line 1002.

[0042] There are two third lifting assemblies 618, which are symmetrically installed on both sides of the frame 201. The third lifting assembly 618 includes a third lifting cylinder and multiple second supporting pallets. The third lifting cylinder is vertically upwardly arranged and its cylinder body is fixed on a third fixed plate. The third fixed plate is fixed on the corresponding side of the frame 201. A third lifting frame is fixed on the piston rod of the third lifting cylinder, and the third lifting frame is vertically slidably installed on a fifth guide rail fixed to the third fixed plate. Multiple second supporting pallets are horizontally fixed on the third lifting frame at equal intervals along the moving direction of the conveying chain 202. In this embodiment, there are four second supporting pallets, and the spacing between two adjacent second supporting pallets is equal to the spacing between two adjacent carriers 203. Each of the second supporting pallets is provided with a card slot with an opening facing upward and used to position and support the dialyzer shell 4000. The structure and function of the third lifting assembly 618 and the second lifting assembly 525 are the same, so their specific structures are no longer shown in separate drawings.

[0043] The pressure plate 601 is placed sideways and a plurality of third guide rods 602 extending horizontally outward are fixed on the side away from the first conveyor line 1002. The third guide rods 602 are slidably mounted on a fixed seat 604 fixed to the first chassis 1001. A pressure cylinder 603 for driving the pressure plate 601 to translate is also mounted on the fixed seat 604, and the piston rod of the pressure cylinder 603 is connected to the pressure plate 601.

[0044] There are multiple top columns 605, which correspond to the second supporting card plates one by one. In this embodiment, there are four top columns 605, which are all cylindrical. Each top column 605 is connected to a first driving assembly that drives it to move. The first driving assembly includes a top pressure cylinder 608 and a translation seat 607. One end of the top column 605 is fixed on the translation seat 607, and the free end of the top column 605 extends along the movement direction of the vertical conveying chain 202 toward the direction of the first conveying line 1002. A metal sensor 606 for detecting aluminum foil is also embedded and installed at the free end of the top column 605. The metal sensor 606 is buried inside the top column 605, and the detection end of the metal sensor 606 is connected to the outside world through a through hole at the end of the top column 605. When the end of the push column 605 contacts the end of the dialyzer housing 4000 from which the sealing ring 4001 is to be removed, if the aluminum foil at the corresponding end is not cut off in the previous step, the metal sensor 606 will detect the presence of metal and form a feedback signal, indicating that the aluminum foil at this end has not been cut off, so that the lever does not perform the action of removing the sealing ring 4001 on the dialyzer housing 4000, and the translation seat 607 is slidably installed on the sixth guide rail 609 fixed to the seat plate 610, wherein the seat plate 610 is fixed on the first chassis 1001, and the cylinder body of the top pressure cylinder 608 is fixed on the seat plate 610, and the piston rod of the top pressure cylinder 608 is connected to the translation seat 607, and the top pressure cylinder 608 drives the translation seat 607 to slide along the sixth guide rail 609.

[0045] The number of the paddle plates 611 is multiple and corresponds to the second supporting card plates one by one. In this embodiment, the number of the paddle plates 611 is four, and each of the paddle plates 611 is connected to a second driving assembly that drives it to move; the second driving assembly includes a sliding frame 612, a push-pull cylinder 615 and a downward pressing cylinder 613. The paddle plate 611 is vertically arranged and has a downward opening at its lower end for removing the sealing rubber ring 4001. The paddle plate 611 is vertically slidably installed on the seventh guide rail 614 fixed to the sliding frame 612, and The upper end of the paddle plate 611 is connected to the piston rod of the downward-pressing cylinder 613, which is vertically arranged and has its cylinder body fixed on the sliding frame 612, and the sliding frame 612 is horizontally slidably installed on the eighth guide rail 616 fixed to the table 617, and the sliding frame 612 is also connected to the piston rod of the push-pull cylinder 615, which is arranged parallel to the eighth guide rail 616 and has its cylinder body fixed on the table 617, and the push-pull cylinder 615 drives the sliding frame 612 to slide horizontally along the eighth guide rail 616.

[0046] When the first removal mechanism 1006 is working;

[0047] First, the four dialyzer shells 4000 processed by the initial cutting station are moved to the station where the first dismantling mechanism 1006 is located under the drive of the conveyor chain 202, that is, the four dialyzer shells 4000 are located just above the four second supporting card plates in the third lifting assembly 618, and the second supporting card plates move vertically upward under the drive of the third lifting cylinder. The second supporting card plates lift the corresponding dialyzer shells 4000 to a set height through their card slots, so that the dialyzer shells 4000 are completely separated from the carrier 203 on the conveyor chain 202, and the dialyzer shells 4000 are coaxial with the top column 605;

[0048] Secondly, the pressure plate 601 and the top column 605 are driven by the corresponding cylinders to move synchronously towards each other, thereby clamping the dialyzer housing 4000 lifted by the second supporting card plate, that is, the pressure plate 601 pushes on one end of the four dialyzer housings 4000 lifted by the third lifting assembly 618 at the same time, and the four top columns 605 push on the other ends of the four dialyzer housings 4000 respectively, and the end of the dialyzer housing 4000 pushed by the top column 605 is also the end of the aluminum foil cut off in the previous process. At this time, the metal conductor in the top column 605 is The sensor 606 works to detect whether the aluminum foil at the end of the dialyzer housing 4000 is missed. If missed, the metal sensor 606 will detect the presence of metal and generate a feedback signal, indicating that the aluminum foil at this end is not cut off, so that the lever will not perform the action of removing the sealing rubber ring 4001 on the dialyzer housing 4000 in the next step. Because when the aluminum foil is not cut off, the force of the connection between the sealing rubber ring 4001 and the dialyzer housing 4000 is relatively large, and if the action of removing the sealing rubber ring 4001 is directly performed, the device is easily damaged;

[0049] Then, when the metal sensor 606 in the top column 605 does not show a feedback signal, the push-pull cylinder 615 and the pressing cylinder 613 jointly drive the paddle 611 corresponding to the metal sensor 606 to move, so that the card slot of the paddle 611 extends into between the second supporting card plate and the sealing rubber ring 4001, and the edge of the card slot on the paddle 611 corresponds to the inner end surface of the sealing rubber ring 4001. The sealing rubber ring 4001 referred to in this step is the sealing rubber ring 4001 at the end where the top column 605 is located. 1, and then the push-pull cylinder 615 retracts and drives the paddle plate 611 to move, and the moving paddle plate 611 pushes against the inner end surface of the corresponding sealing rubber ring 4001 through the edge of its card slot, and then gradually removes the corresponding sealing rubber ring 4001 from the dialyzer housing 4000, and the completely removed sealing rubber ring 4001 automatically falls into the collection box set inside the first chassis 1001, and then the pressure plate 601 and the top column 605 are both returned to the initial waiting position, and the removal of the sealing rubber ring 4001 is completed.

[0050] After the first rubber ring removal device 1000 removes the rubber ring 4001 at one end of the dialyzer housing 4000, the first transport mechanism 2002 transports the four dialyzer housings 4000 at the station where the first removal mechanism 1006 is located to the station where the centering mechanism 1003 in the second rubber ring removal device 2000 is located, and in this process, the unqualified dialyzer housings 4000 are placed in the first temporary storage box 1008 arranged between the first chassis 1001 and the second chassis 2001, and the second rubber ring removal device 2000 adopts the same method as the first rubber ring removal device 1000 to remove the rubber ring 4001 at the other end of the dialyzer housing 4000, and the dialyzer housing 4000 is After the sealing rings 4001 at both ends of the dialyzer shell 4000 are removed, the second transport mechanism 3002 transports the dialyzer shell 4000 in the second sealing ring removal device 2000 to the workstation where the centering mechanism 1003 in the end face precision cutting device 3000 is located, and in the process, the unqualified dialyzer shell 4000 is placed in the second temporary storage box 2006 arranged between the second chassis 2001 and the third chassis 3001, and finally the end faces of the colloid at both ends of the dialyzer shell 4000 are precision cut by the first precision cutting mechanism 3004 and the second precision cutting mechanism 3005 respectively. After the cutting is completed, the dialyzer shell 4000 is transported off the production line by the fourth transport mechanism 3006 arranged on the third chassis 3001.

[0051] like Fig.23 As shown, the first transport mechanism 2002 includes a manipulator 701 and a grabbing assembly installed on the working end of the manipulator 701, the grabbing assembly includes a mounting plate 702 and four gripping cylinders 703 distributed on the mounting plate 702 in a straight line and at equal intervals, the spacing between two adjacent gripping cylinders 703 is equal to the spacing between two adjacent carriers 203, the cylinder body of the gripping cylinder 703 is fixed on the mounting plate 702, and the two piston rods of the gripping cylinder 703 are fixed with symmetrically arranged gripping jaws 704, the two gripping jaws 704 are driven by the gripping cylinder 703 to move synchronously toward or in opposite directions, thereby realizing the gripping or placing down of the dialyzer housing 4000, and at the same time, the structures and functions of the second transport mechanism 3002, the third transport mechanism 1007 and the fourth transport mechanism 3006 are the same as those of the first transport mechanism 202.

[0052] The above-described embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or changes made by those skilled in the art based on the present invention are within the protection scope of the present invention. The protection scope of the present invention shall be subject to the claims.

Claims

1. A cutting device for producing a dialyzer, characterized in that: include: A first sealing rubber ring removal device, the first sealing rubber ring removal device comprises a first conveying line all mounted on a first chassis, a first preliminary cutting mechanism and a first removal mechanism sequentially distributed along the conveying direction of the first conveying line, the first conveying line is used to sequentially convey the dialyzer housing to be cut to the stations where the first preliminary cutting mechanism and the first removal mechanism are located, the first preliminary cutting mechanism is used to cut off the aluminum foil at one end of the dialyzer housing, and the first removal mechanism is used to remove the sealing rubber ring at one end of the aluminum foil cut off from the dialyzer housing; A second sealing ring removal device, the second sealing ring removal device comprises a first transport mechanism, a second conveying line, a second initial cutting mechanism and a second removal mechanism, all of which are installed on a second chassis, a second conveying line, a second initial cutting mechanism and a second removal mechanism, which are sequentially distributed along the conveying direction of the second conveying line, the first transport mechanism is used to transport the dialyzer housing in the first conveying line to the second conveying line, the second conveying line is used to sequentially transport the dialyzer housing to the stations where the second initial cutting mechanism and the second removal mechanism are located, the second initial cutting mechanism is used to cut off the aluminum foil at the other end of the dialyzer housing, and the second removal mechanism is used to remove the sealing ring on the corresponding end of the dialyzer housing; An end surface precision cutting device, the end surface precision cutting device comprises a second conveying mechanism, a third conveying line, and a first precision cutting mechanism and a second precision cutting mechanism, all of which are installed on a third chassis, and are sequentially distributed along the conveying direction of the third conveying line. The second conveying mechanism is used to convey the dialyzer housing in the second conveying line to the third conveying line. The third conveying line is used to convey the dialyzer housing after the sealing rings at both ends are removed to the workstations where the first precision cutting mechanism and the second precision cutting mechanism are located in sequence. The first precision cutting mechanism and the second precision cutting mechanism are respectively used to precision cut the end surfaces of the colloid at both ends of the dialyzer housing; The first conveyor line comprises a frame, a conveyor chain horizontally tensioned and mounted on the frame, and a plurality of carriers mounted on the conveyor chain, the frame being fixed on the first chassis, a conveyor motor for driving the conveyor chain to rotate being also fixed on the first chassis, the plurality of carriers being evenly spaced along the length direction of the conveyor chain, and each carrier group correspondingly positioning and supporting a horizontally placed dialyzer housing; The first chassis is also provided with a centering mechanism for clamping and centering the dialyzer housing, the centering mechanism comprising two clamping plates symmetrically arranged on both sides of the first conveying line, each clamping plate is connected to a clamping cylinder for driving it to move horizontally, the clamping cylinder is fixed to the first chassis through a corresponding connecting seat, and the two clamping plates move synchronously towards or in opposite directions under the drive of the corresponding clamping cylinder; The first chassis is also equipped with a direction adjustment mechanism, wherein the centering mechanism, the direction adjustment mechanism, the first initial cutting mechanism and the first removal mechanism are sequentially distributed on the side of the first conveyor line along the conveying direction of the first conveyor line, and the direction adjustment mechanism includes a first lifting component and an adjusting component used in conjunction with each other; The number of the first lifting assemblies is two and they are symmetrically mounted on both sides of the frame, respectively. The first lifting assembly includes a first lifting cylinder and a plurality of follower wheel groups. The first lifting cylinder is vertically arranged upward and its cylinder body is fixed on a first fixed plate, and the first fixed plate is fixed on the corresponding side of the frame. A first lifting frame is fixed on the piston rod of the first lifting cylinder, and the first lifting frame is vertically slidably mounted on a first guide rail fixed to the first fixed plate. A plurality of follower wheel groups are horizontally and evenly mounted on the first lifting frame along the moving direction of the conveyor chain, and the spacing between two adjacent follower wheel groups is equal to the spacing between two adjacent carriers. The follower wheel group includes a wheel frame mounted on the first lifting frame and two follower wheels rotatably mounted on the wheel frame. A plurality of first guide rods extending vertically downward and slidably mounted on the first lifting frame are fixed on the wheel frame. A first retaining ring is fixed at the lower end of the first guide rod to prevent it from slipping off the first lifting frame, and a buffer spring is also mounted on the outside of the first guide rod at both ends, which respectively abuts against the first lifting frame and the wheel frame. The adjustment component includes an extension frame fixed on the first chassis and a plurality of drive rollers rotatably mounted on the extension frame at equal intervals. The drive roller is located directly above the conveyor chain and corresponds to the follower wheel group one by one. The axis of the drive roller and the axis of the follower wheel are both horizontally arranged and parallel to each other. One end of the drive roller is connected to the output shaft of the adjustment motor through a first synchronous belt to form a belt drive. The adjustment motor drives the corresponding drive roller to rotate through the first synchronous belt. A plurality of code scanning modules corresponding to the drive rollers are also mounted on the extension frame. The code scanning module is used to scan and read the information code on the dialyzer housing clamped between the drive roller and the follower wheel. A plurality of optical fiber sensors corresponding to the follower wheel groups are also mounted on the first chassis.

2. A cutting device for producing a dialyzer according to claim 1, characterized in that: The second chassis is arranged between the first chassis and the third chassis, and the centering mechanism and the direction adjustment mechanism are also provided on the second chassis. The centering mechanism, the direction adjustment mechanism, the second initial cutting mechanism and the second removal mechanism are sequentially distributed on the side of the second conveyor line along the conveying direction of the second conveyor line. The structure and function of the second initial cutting mechanism are the same as those of the first initial cutting mechanism, and the structure and function of the second removal mechanism are the same as those of the first removal mechanism.

3. A cutting device for producing a dialyzer according to claim 1, characterized in that: The centering mechanism is also provided on the third chassis, and the centering mechanism, the first fine-cutting mechanism and the second fine-cutting mechanism are sequentially distributed on the side of the third conveyor line along the conveying direction of the third conveyor line, and the first fine-cutting mechanism and the second fine-cutting mechanism have the same structure and function as the first preliminary cutting mechanism.

4. A cutting device for producing a dialyzer according to claim 1, characterized in that: The first initial cutting mechanism comprises a side pressure pull-back assembly and a cutting assembly respectively located on both sides of the first conveying line, and a second lifting assembly installed on the first conveying line, wherein the side pressure pull-back assembly is used to clamp the dialyzer housing lifted by the second lifting assembly on the cutting assembly, and the cutting assembly is used to cut off the aluminum foil at the corresponding end of the dialyzer housing; There are two second lifting assemblies, which are symmetrically installed on both sides of the frame. The second lifting assembly includes a second lifting cylinder and a plurality of first supporting clamps. The second lifting cylinder is vertically upwardly arranged and its cylinder body is fixed on a second fixed plate, and the second fixed plate is fixed on the corresponding side of the frame. A second lifting frame is fixed on the piston rod of the second lifting cylinder, and the second lifting frame is vertically slidably installed on a second guide rail fixed to the second fixed plate. A plurality of the first supporting clamps are horizontally fixed on the second lifting frame at equal intervals along the moving direction of the conveying chain, and the spacing between two adjacent first supporting clamps is equal to the spacing between two adjacent carriers. Each of the first supporting clamps is provided with a clamping slot with an opening facing upward and used for positioning and supporting the dialyzer shell.

5. A cutting device for producing a dialyzer according to claim 4, characterized in that: The side pressure and pull-back assembly comprises a side pressure cylinder, a pull-back cylinder, a lifting cylinder and a plurality of positioning clamps; The number of the side pressure cylinders is multiple and they are evenly spaced on the mounting seat along the moving direction of the conveyor chain, and the side pressure cylinder is horizontally arranged in the direction of the first conveyor line and the cylinder body of the side pressure cylinder is fixed on the mounting seat, the mounting seat is fixed on the first chassis, a pressure block for contacting the end face of the dialyzer housing is fixed on the piston rod of the side pressure cylinder, and the side pressure cylinder corresponds to the first supporting card plate one by one in the moving direction of the vertical conveyor chain; The lifting cylinder is arranged vertically downward and its cylinder body is fixed on the gantry, which is fixed on the first chassis, and a lifting plate is fixed on the piston rod of the lifting cylinder, and a plurality of second guide rods extending vertically upward and slidably mounted on the gantry are fixed on the lifting plate, the pull-back cylinder is arranged horizontally toward the direction of the first conveying line and the cylinder body of the pull-back cylinder is fixed on the lifting plate, and a translation frame is fixed on the piston rod of the pull-back cylinder, and the translation frame is horizontally slidably mounted on a third guide rail horizontally fixed to the lifting plate, and a plurality of positioning card plates are fixed on the translation frame at equal intervals along the moving direction of the conveying chain, and a card slot with an opening facing downward is provided on the positioning card plate for positioning and supporting the dialyzer shell, and the positioning card plate corresponds one-to-one with the first supporting card plate in the moving direction of the vertical conveying chain, and a limiting plate parallel to the positioning card plate is also fixed on the positioning card plate, and the limiting plate is located on the side of the positioning card plate away from the direction of the first conveying line.

6. A cutting device for producing a dialyzer according to claim 4, characterized in that: The cutting assembly comprises a stand, a cutting motor, a sliding seat, a cutting knife and a positioning block; The stand is fixed on the first chassis, and a second synchronous belt is tensioned and installed on the stand for horizontal movement and the movement direction is consistent with the movement direction of the conveying chain. The synchronous belt pulley at one end of the second synchronous belt is coaxially connected with the output shaft of the cutting motor, and the cutting motor is installed on the first chassis. The sliding seat is slidably installed on the fourth guide rail fixed to the stand, and the fourth guide rail is horizontally arranged and its length direction is consistent with the movement direction of the second synchronous belt. The sliding seat is fixedly connected to the second synchronous belt, and the sliding seat is driven by the moving second synchronous belt to move horizontally along the fourth guide rail. The number of the cutters is multiple and they are respectively fixed on the sliding seat by pads of different thicknesses. The number of the positioning blocks is multiple and they are fixed on the bracket at equal intervals along the movement direction of the conveying chain. The bracket is L-shaped and its two ends are respectively fixed on the first chassis and the stand, the positioning blocks correspond one-to-one with the first supporting card plate in the movement direction of the vertical conveying chain, and the positioning blocks are provided with positioning holes for inserting and positioning the end of the dialyzer, and the cutter and the first conveying line are respectively located on both sides of the positioning block.

7. A cutting device for producing a dialyzer according to claim 1, characterized in that: The first removal mechanism comprises a pressing plate and a lifting column respectively used to clamp at both ends of the dialyzer housing, a prying plate used to remove the sealing rubber ring, and a third lifting component used to lift the dialyzer housing; The number of the third lifting assemblies is two and they are symmetrically installed on both sides of the frame, the third lifting assembly includes a third lifting cylinder and a plurality of second supporting card plates, the third lifting cylinder is vertically arranged upward and its cylinder body is fixed on a third fixing plate, the third fixing plate is fixed on the corresponding side of the frame, a third lifting frame is fixed on the piston rod of the third lifting cylinder, and the third lifting frame is vertically slidably installed on a fifth guide rail fixed to the third fixing plate, a plurality of the second supporting card plates are horizontally fixed on the third lifting frame at equal intervals along the moving direction of the conveying chain, and the spacing between two adjacent second supporting card plates is equal to the spacing between two adjacent carriers, and each of the second supporting card plates is provided with a card slot with an opening facing upward and used for positioning and supporting the dialyzer shell; There are multiple push columns and they correspond to the second supporting card plates one by one, each of the push columns is connected to a first driving assembly that drives it to move, there are multiple paddle plates and they correspond to the second supporting card plates one by one, each of the paddle plates is connected to a second driving assembly that drives it to move; the pressure plate is placed sideways and a plurality of third guide rods extending horizontally outward are fixed on the side away from the first conveyor line, the third guide rods are slidably mounted on a fixed seat fixed to the first chassis, a pressure cylinder that drives the pressure plate to translate is also mounted on the fixed seat, and the piston rod of the pressure cylinder is connected to the pressure plate.

8. A cutting device for producing a dialyzer according to claim 7, characterized in that: The first driving assembly includes a pressure cylinder and a translation seat, one end of the top column is fixed on the translation seat, and the free end of the top column extends along the moving direction of the vertical conveying chain toward the direction of the first conveying line, and a metal sensor for detecting aluminum foil is also embedded and installed on the free end of the top column, and the translation seat is slidably installed on a sixth guide rail fixed to a seat plate, wherein the seat plate is fixed to the first chassis, the cylinder body of the pressure cylinder is fixed to the seat plate, the piston rod of the pressure cylinder is connected to the translation seat, and the pressure cylinder drives the translation seat to slide along the sixth guide rail; The second driving assembly includes a sliding frame, a push-pull cylinder and a pressing cylinder. The paddle plate is vertically arranged and a downward-opening slot is provided at its lower end for removing the sealing rubber ring. The paddle plate is vertically slidably mounted on the seventh guide rail fixed to the sliding frame, and the upper end of the paddle plate is connected to the piston rod of the pressing cylinder. The pressing cylinder is vertically arranged and its cylinder body is fixed on the sliding frame. The sliding frame is horizontally slidably mounted on the eighth guide rail fixed to the table, and the sliding frame is also connected to the piston rod of the push-pull cylinder. The push-pull cylinder is arranged parallel to the eighth guide rail and the cylinder body of the push-pull cylinder is fixed on the table.

Citation Information

Patent Citations

  • Automatic cutting head machine of hemodialyzer

    CN102909736A

  • Multifunctional cutting equipment

    CN217318302U