Automatic brushing device

By designing a transmission mechanism to drive the carrier to rotate and combining it with a brush mechanism, the problem of incomplete cleaning by the automatic brush device in the existing technology is solved, and the effect of all-round cleaning without damaging the product is achieved.

CN115338160BActive Publication Date: 2025-10-03DONGGUAN ZHONGZE PLASTIC HARDWARE CO LTD
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Patent Information

Application Number
CN202211109773.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-13
Publication Date
2025-10-03
Estimated Expiration
2042-09-13

AI Technical Summary

Technical Problem

In the prior art, it is difficult for automated brushing devices to achieve all-round cleaning without damaging the product, manual brushing is inefficient, and the fixed shape of the brushes in existing automated devices results in poor cleaning effects.

Method used

By designing a transmission mechanism to drive the carrier to rotate horizontally, and combining it with the movement of the brush mechanism, the linkage structure and drive system are used to make the product rotate during the transmission process, cooperating with the brush mechanism to comprehensively clean the product.

Benefits of technology

It achieves all-round cleaning of products during the transmission process, improves cleaning efficiency, avoids product damage, and is adaptable to products of different shapes and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of automated processing technology, and more particularly to an automatic brushing device comprising a transmission mechanism, a brushing mechanism, and multiple carriers for carrying products to be cleaned. The multiple carriers are mounted on the transmission mechanism, and the carriers are provided with a linkage structure. The transmission mechanism is used to transmit the carriers to pass through the brushing mechanism, and during the transmission process, the carriers are controlled to rotate horizontally. The brushing mechanism is used to brush dust off the products on the carriers. The present invention, through the provision of the linkage structure, allows the product to rotate as the carrier moves when it is installed on the carrier for transmission, allowing the product to rotate through the brushing mechanism to achieve the effect of allowing the brushing mechanism to fully clean it.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated processing, in particular to an automatic bristle brushing device. Background Art

[0002] After polishing or grinding the product, dust usually adheres to the surface of the product. At this time, one of two methods is generally used to remove the dust: one is to use spray flushing, which is usually used for metal products; the other is to let workers use a brush to brush off the dust on the surface of the product, which is usually used for plastic products.

[0003] Since brushing products is done manually and has low efficiency, the main reason why automatic brushing is not popular is that the shape of the brush is relatively fixed. If the brush is pressed against the product forcibly for cleaning, it is easy to damage the product; if the brush is not pressed against the product, it cannot achieve all-round and effective cleaning. Summary of the Invention

[0004] The present invention aims to solve the problems in the prior art and provides an automatic brushing device, which allows the product to rotate during transmission and cooperates with the brushing mechanism to achieve comprehensive cleaning of the product.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] The present invention provides an automatic brushing device, which includes a transmission mechanism, a brushing mechanism, and multiple carriers for carrying products to be cleaned. The multiple carriers are all arranged on the transmission mechanism, and the carriers are provided with a linkage structure. The transmission mechanism is used to transmit the carrier to pass through the brushing mechanism and control the carrier to rotate horizontally during the transmission process. The brushing mechanism is used to brush away dust from the products on the carrier.

[0007] Furthermore, the transmission mechanism includes a transmission frame, a transmission drive, a transmission belt structure and multiple transmission gears. The transmission belt structure is provided with a transmission frame. The transmission drive is used to drive the transmission belt structure to move. The transmission belt structure has an accommodating hole for accommodating a carrier. The transmission gear is rotatably arranged in the transmission belt structure. The transmission belt structure is used to drive the carrier to move. The transmission gear is used to drive the linkage structure to drive the product to rotate.

[0008] Furthermore, the linkage structure includes a linkage rod and a linkage gear, the linkage gear is engaged with the transmission gear, the linkage rod is installed on the carrier, the two ends of the linkage rod protrude from the top and bottom of the carrier respectively, the top of the linkage rod is used to insert into the product, and the linkage gear is installed at the bottom of the linkage rod.

[0009] Preferably, limit plates are respectively provided on both sides of the transmission channel, and the limit plates are used to limit the linkage rod to prevent the linkage rod from swinging.

[0010] Furthermore, the transmission gear is connected to a driving structure, which includes a driving motor and a driving gear. The driving motor is used to drive the driving gear to rotate. The driving gear is engaged with the transmission gear, and the driving gear and the transmission gear are arranged vertically.

[0011] Furthermore, the bristle mechanism includes a bristle base, a bristle translation member and a bristle fixing frame. The bristle fixing frame is slidably arranged on the bristle base. The bristle translation member is used to drive the bristle fixing frame to move back and forth. Two brushes are installed on the bristle fixing frame, one of which is located on the normal side of the transmission mechanism, and the other brush is located on one side of the transmission mechanism. The brushes are used to brush away dust on the product.

[0012] Furthermore, the bristle translation member includes a translation motor, an eccentric member and a translation member. The bristle base is provided with a guide rail, the translation member is slidably set on the guide rail, and the bristle fixing frame is installed on the translation member; the translation motor is used to drive the eccentric member to rotate, and the eccentric member is used to drive the translation member to move back and forth.

[0013] Preferably, the eccentric member is mounted on the translation motor, and a transmission member is rotatably provided on one side of the eccentric member, and the transmission member is rotatably connected to the translation member.

[0014] Furthermore, the bristle fixing frame is provided with two fixing structures and two mounting grooves, the brushes are detachably mounted in the mounting grooves, and the fixing structures are used to fix the brushes.

[0015] Furthermore, there are two bristle holders, and each bristle holder is respectively equipped with two brushes.

[0016] Beneficial effects of the present invention: The present invention sets a linkage structure so that when the product is installed on a carrier for transmission, it rotates as the carrier moves, allowing the product to rotate through the brush mechanism to achieve the effect of comprehensive cleaning by the brush mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Schematic diagram of the present invention.

[0018] Figure 2 Schematic diagram of the carrier of the present invention.

[0019] Figure 3 Schematic diagram of the transmission mechanism of the present invention.

[0020] Figure 4 Schematic diagram of the driving structure of the present invention.

[0021] Figure 5 It is a front view of the bristle mechanism of the present invention.

[0022] Figure 6It is a side view of the bristle mechanism of the present invention.

[0023] Figure markings: 1—transmission mechanism, 2—brush mechanism, 3—carrier, 4—linkage structure, 10—accommodating hole, 11—transmission frame, 12—transmission drive member, 13—transmission gear, 14—transmission channel, 15—chain belt, 16—limiting plate, 17—drive motor, 18—drive gear, 19—transmission belt structure, 21—bristle base, 22—bristle translation member, 23—bristle fixing frame, 24—brush, 41—linkage rod, 42—linkage gear, 221—translation motor, 222—eccentric member, 223—translation member, 224—guide rail, 225—transmission member, 231—fixing structure, 232—installation groove. DETAILED DESCRIPTION

[0024] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings. The contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.

[0025] like Figures 1 to 5 As shown, the present invention provides an automatic brushing device, comprising a transmission mechanism 1, a brushing mechanism 2 and a plurality of carriers 3 for carrying products to be cleaned. The plurality of carriers 3 are all arranged on the transmission mechanism 1, and the carrier 3 is provided with a linkage structure 4. The transmission mechanism 1 is used to transmit the carrier 3 to pass through the brushing mechanism 2, and control the carrier 3 to rotate horizontally during the transmission process. The brushing mechanism 2 is used to brush away dust from the products on the carrier 3.

[0026] During use, the staff places the product on the carrier 3, specifically by installing the product on the linkage structure 4; the carrier 3 then carries the product on the conveyor mechanism 1. As the conveyor mechanism 1 drives the carrier 3 to move, the product continuously rotates horizontally. When the carrier 3 moves the product to the brush mechanism 2, the brush mechanism 2 continuously moves back and forth to brush away dust from the product. Since the product is constantly rotating during the conveyance process, the product constantly changes position during the brushing process, and the brush mechanism 2 operates on it. As a result, when the product is driven by the carrier 3 and leaves the brush mechanism 2, the product has been brushed on both the sides and the top, achieving a comprehensive cleaning effect.

[0027] In this embodiment, the transmission mechanism 1 includes a transmission frame 11, a transmission drive 12, a transmission belt structure 19 and a plurality of transmission gears 13. The transmission belt structure 19 is provided with a transmission frame 11. The transmission drive 11 is used to drive the transmission belt structure 19 to move. The transmission belt structure 19 has an accommodating hole 10 for accommodating the carrier 3. The transmission gear 13 is rotatably arranged in the transmission belt structure 19. The transmission belt structure 19 is used to drive the carrier 3 to move. The transmission gear 13 is used to drive the linkage structure 4 to move to drive the product to rotate.

[0028] Specifically, the transmission drive 12 is composed of a motor and a reducer, which drives the carrier to translate by driving the transmission belt structure 19. During the translation process, since the linkage structure 4 is engaged with the transmission gear 13, the linkage structure 4 will rotate with the translation of the carrier 3, thereby driving the product to rotate.

[0029] Specifically, the linkage structure 4 includes a linkage rod 41 and a linkage gear 42. The linkage gear 42 is engaged with the transmission gear 13. The linkage rod 41 is installed on the carrier 3. The two ends of the linkage rod 41 protrude from the top and bottom of the carrier 3 respectively. The top of the linkage rod 41 is used to be inserted into the product, and the linkage gear 42 is installed at the bottom of the linkage rod 41.

[0030] Specifically, the linkage gear 42 is engaged with the transmission gear 13, so that when the transmission gear 13 rotates, it can drive the linkage gear 42 and the linkage rod 41 to rotate; since the carrier 3 is slidingly arranged in the transmission channel 14, as the transmission gear 13 rotates, the linkage gear 42 will be pushed when rotating, thereby moving to engage with the next transmission gear 13, and being driven by the transmission gear 13 to continue moving and rotating, thereby achieving the effect of allowing the linkage rod 41 to rotate as the carrier 3 moves.

[0031] Specifically, guide grooves may be provided on both sides of the transmission channel 14 , and guide blocks may be provided on both sides of the carrier 3 , so that the stability of the movement of the carrier 3 is ensured by the guide blocks sliding in the guide grooves.

[0032] Preferably, limit plates 16 are respectively provided on both sides of the transmission channel 14 , and the limit plates 16 are used to limit the linkage rod 41 to prevent the linkage rod 41 from swinging, thereby ensuring the stability of the product.

[0033] Specifically, the transmission gear 13 is connected to a drive structure, which includes a drive motor 17 and a drive gear 18. The drive motor 17 is used to drive the drive gear 18 to rotate, and the drive gear 18 is meshed with the transmission gear 13. The drive gear 17 is arranged perpendicular to the transmission gear 13. In other words, to ensure stable transmission, the present invention is additionally provided with a drive motor 17 to drive the drive gear 18 to rotate, so as to ensure that the transmission gear 13 can provide rotational power to the transmission gear 13 when the transmission gear 13 and the drive gear 18 are meshed. This makes the present invention operate more smoothly and reduces the driving pressure of the transmission drive member 12.

[0034] In this embodiment, the brush mechanism 2 includes a bristle base 21, a bristle translation member 22322, a bristle fixing frame 23 and two brushes 24. The bristle fixing frame 23 is slidably arranged on the bristle base 21. The bristle translation member 22322 is used to drive the bristle fixing frame 23 to move back and forth. The two brushes 24 are both installed on the bristle fixing frame 23. One of the brushes 24 is located on the normal side of the transmission mechanism 1, and the other brush 24 is located on one side of the transmission mechanism 1. The brush 24 is used to brush away dust on the product.

[0035] The bristle translation member 22322 is used to drive the bristle fixing frame 23 to move back and forth periodically, so as to achieve the effect of continuously brushing the surface of the product; and the two brushes 24 are respectively located above and on the sides of the product when the product passes by, and are used to brush dust from the top and sides of the product. Combined with the characteristics of the product moving and rotating, the effect of dust removal on the outer surface of the product is achieved.

[0036] Specifically, the bristle translation member 22322 includes a translation motor 221, an eccentric member 222 and a translation member 223. The bristle base 21 is provided with a guide rail 224, the translation member 223 is slidably set on the guide rail 224, and the bristle fixing frame 23 is installed on the translation member 223; the translation motor 221 is used to drive the eccentric member 222 to rotate, and the eccentric member 222 is used to drive the translation member 223 to move back and forth.

[0037] Preferably, the eccentric member 222 is mounted on a translation motor 221. A transmission member 225 is rotatably provided on one side of the eccentric member 222, and the transmission member 225 is rotatably connected to the translation member 223. That is, the translation motor 221 drives the eccentric member 222 to rotate. Since the two sides of the eccentric member 222 have different shapes and lengths, the rotation of the eccentric member 222 also drives the transmission member 225 to rotate. Since the translation member 223 is slidably provided on the guide rail 224, the rotation of the eccentric member 222 only transmits horizontal force to the translation member 223, allowing the translation member 223 to move back and forth along the guide rail 224, thereby achieving the effect of periodically moving the brush 24.

[0038] Specifically, the bristle holder 23 is provided with two fixing structures 231 and two mounting slots 232. The brush 24 is detachably mounted in the mounting slots 232. The fixing structures 231 are used to fix the brush 24. The fixing structures 231 can be conventional structures such as screws or latches, which are used to facilitate the fixing and removal of the brush 24, allowing staff to replace the brush 24 according to actual needs for maintenance and cleaning.

[0039] In this embodiment, there are two bristle holders 23 , and each bristle holder 23 is respectively equipped with two brushes 24 .

[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention is disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention are all within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.

Claims

1. An automatic brushing device, characterized in that: It includes a transmission mechanism, a brush mechanism and multiple carriers for carrying products to be cleaned. The multiple carriers are all arranged on the transmission mechanism. The carriers are provided with a linkage structure. The transmission mechanism is used to transmit the carriers to the brush mechanism and control the carriers to rotate horizontally during the transmission process. The brush mechanism is used to brush away dust from the products on the carriers. The transmission mechanism includes a transmission frame, a transmission drive, a transmission belt structure and a plurality of transmission gears. The transmission belt structure is provided with a transmission frame. The transmission drive is used to drive the transmission belt structure to move. The transmission belt structure has a receiving hole for accommodating a carrier. The transmission gear is rotatably arranged in the transmission belt structure. The transmission belt structure is used to drive the carrier to move. The transmission gear is used to drive the linkage structure to move to drive the product to rotate. The transmission gear is connected to a driving structure, which includes a driving motor and a driving gear. The driving motor is used to drive the driving gear to rotate. The driving gear is engaged with the transmission gear, and the driving gear and the transmission gear are arranged vertically; The bristle mechanism includes a bristle base, a bristle translation member and a bristle fixing frame. The bristle fixing frame is slidably arranged on the bristle base. The bristle translation member is used to drive the bristle fixing frame to move back and forth. Two brushes are installed on the bristle fixing frame, one of which is located on the normal side of the transmission mechanism, and the other is located on the side of the transmission mechanism. The brushes are used to brush away dust on the product; The bristle translation member includes a translation motor, an eccentric member and a translation member. The bristle base is provided with a guide rail, the translation member is slidably set on the guide rail, and the bristle fixing frame is installed on the translation member; the translation motor is used to drive the eccentric member to rotate, and the eccentric member is used to drive the translation member to move back and forth.

2. The automatic bristle brushing device according to claim 1, characterized in that: The linkage structure includes a linkage rod and a linkage gear. The linkage gear is engaged with the transmission gear. The linkage rod is installed on the carrier. The two ends of the linkage rod protrude from the top and bottom of the carrier respectively. The top of the linkage rod is used to be inserted into the product, and the linkage gear is installed at the bottom of the linkage rod.

3. The automatic bristle brushing device according to claim 2, characterized in that: The carrier is slidingly arranged on the transmission channel, and limit plates are respectively arranged on both sides of the transmission channel. The limit plates are used to limit the linkage rod to prevent the linkage rod from swinging.

4. The automatic bristle brushing device according to claim 1, characterized in that: The eccentric piece is installed on the translation motor, and a transmission piece is rotatably provided on one side of the eccentric piece, and the transmission piece is rotatably connected to the translation piece.

5. The automatic bristle brushing device according to claim 1, characterized in that: The bristle fixing frame is provided with two fixing structures and two mounting grooves. The brushes can be detachably mounted in the mounting grooves, and the fixing structures are used to fix the brushes.

6. The automatic bristle brushing device according to claim 1, characterized in that: There are two bristle fixing frames, and each bristle fixing frame is respectively equipped with two brushes.

Citation Information

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