A hopper front plate and M plate robot welding position changing tool and its implementation process

By designing the robot welding and displacement tooling for the front plate and M plate of the hopper, the precise positioning and automatic welding of the front plate and M plate of the hopper are achieved, which solves the problems of low manual welding efficiency and the impact of welding slag, and improves welding efficiency and quality.

CN115351497BActive Publication Date: 2025-04-04CHAOHU XINFA FOUNDRY CO LTD
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Patent Information

Application Number
CN202211034489.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-26
Publication Date
2025-04-04
Estimated Expiration
2042-08-26

AI Technical Summary

Technical Problem

In the prior art, the welded hopper front plate and M plate are manually clamped and positioned, which has low efficiency and poor reliability, and welding slag is prone to occur during welding, affecting the welding effect.

Method used

A robot welding and displacement tool for the hopper front plate and M plate is designed. Through the tool welding platform, the displacement machine structure, the M plate mold, quick clamp, press fit components and chip removal device, the precise positioning and automatic welding of the hopper front plate and M plate are realized, and the welding slag is removed through the exhaust pipe system.

Benefits of technology

Accurate positioning and automated welding of the hopper front plate and M plate is achieved, welding efficiency and reliability are improved, welding quality instability caused by human operation is avoided, and welding effect is improved by removing welding slag.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115351497B_ABST
Patent Text Reader

Abstract

The present invention discloses a hopper front plate and M plate robot welding position displacement tooling and its implementation process, which belongs to the field of robot welding technology, including a tooling welding platform, one side of the tooling welding platform is provided with a support seat, and the other side of the tooling welding platform is provided with a positioner structure. The present invention discloses a hopper front plate and M plate robot welding position displacement tooling and its implementation process, the robot welding hopper front plate and M plate positioning tooling can make the two front plates of the hopper and the M plate welding process realize precise positioning, with high fixing accuracy, and can control or eliminate welding deformation, and one clamping can realize fully automated welding of the hopper mechanism, and can load and unload two stations at the same time, so as to achieve efficient production, reduce manpower and material resources, and also avoid the phenomenon of unstable welding quality caused by manual operation, blow away the welding slag generated by welding, and prevent the welding slag from affecting the welding result, and the exhaust pipe can adjust the angle according to the welding position to improve the chip blowing efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of robot welding, and in particular to a robot welding displacement tool for a hopper front plate and an M plate and an implementation process thereof. Background Art

[0002] Welding is a process in which the materials of the workpieces are heated or pressurized (with or without filler materials) to combine the workpieces to form a permanent connection. At present, most of the operations in factories are manual. The front plate of the hopper and the M plate to be welded are clamped and positioned manually, and then butt-welded. This is inefficient and has poor reliability. However, as companies have higher and higher requirements for the quality of welding products, traditional manual welding can no longer fully meet the needs of current corporate development. On the other hand, due to the poor welding working environment, manual operation will cause unstable welding quality, and has high operating requirements for staff, and at the same time, it will cause safety hazards.

[0003] In the prior art, for example, a welding displacement tool with publication number CN210908755U is provided with a fixed shaft used in conjunction with a positioning assembly on a rotating disk, so that the workpiece to be welded is firmly fixed on the rotating disk, and a supporting mechanism for assisting the rotation of the workpiece is provided on one side of the rotating disk, thereby greatly improving the welding accuracy and welding quality of the equipment;

[0004] However, the patent often has the following defects in the process of preparing the composite membrane:

[0005] 1. Manually clamp and position the welded hopper front plate and M plate, and then perform butt welding, which has low efficiency and poor reliability. However, as enterprises have higher and higher requirements for the quality of welding products, traditional manual welding can no longer fully meet the needs of current enterprise development;

[0006] 2. Welding slag is likely to appear during the welding process, and the accumulation of welding slag affects the welding effect. Summary of the invention

[0007] The object of the present invention is to provide a robot welding displacement tool for a hopper front plate and an M plate and an implementation process thereof. The robot welding hopper front plate and M plate positioning tool can realize precise positioning of the two front plates of the hopper and the M plate welding process, with high fixing accuracy, and can control or eliminate welding deformation. One clamping can realize fully automated welding of the hopper mechanism, and two workstations can be loaded and unloaded at the same time, so as to achieve efficient production and reduce manpower and material resources, and also avoid the phenomenon of unstable welding quality caused by manual operation. Multiple exhaust pipes are linked by a linkage rod, so as to drive the exhaust pipe to adjust the angle in the sliding groove. During the welding process, the welding slag generated by the welding can be blown away to prevent the welding slag from affecting the welding result, and the exhaust pipe can adjust the angle according to the welding position to improve the chip blowing efficiency, so as to solve the problems raised in the above-mentioned background technology.

[0008] To achieve the above object, the present invention provides the following technical solutions:

[0009] A robot welding positioner tool for a hopper front plate and an M plate, comprising a tool welding platform, a support seat is arranged on one side of the tool welding platform, and a positioner structure is arranged on the other side of the tool welding platform;

[0010] The bottom of the positioner structure is fixed and supported by a positioner mounting base, and the side end of the positioner structure is connected to the tooling welding platform through a positioner connecting flange;

[0011] An M-plate mold is arranged on the welding surface above the tooling welding platform, and an upper quick clamp is arranged on the side end of the M-plate mold, and the upper quick clamp is arranged on the tooling welding platform;

[0012] A lower quick clamp is provided at the side end of the tooling welding platform, a crossbeam bracket assembly is installed on the upper surface of the tooling welding platform, and a pressing assembly is provided below the crossbeam bracket assembly;

[0013] A welding robot is arranged at the side end of the tooling welding platform, and a robot mounting seat is arranged below the welding robot.

[0014] Furthermore, a bearing seat is installed on the upper side end of the support seat, one end of the bearing seat penetrates the support seat and is connected to the rotating shaft, and one end of the rotating shaft is connected to the side end surface of the tooling welding platform.

[0015] Furthermore, the bottom end of the upper quick clamp is fixed on the quick clamp mounting seat, and the quick clamp mounting seat is fixed on the tooling welding platform.

[0016] Furthermore, the lower quick clamp is fixed on the front plate welding tooling base, the front plate welding tooling base is installed on the side end of the tooling welding platform, and a positioning block is provided on one side of the lower quick clamp, and the positioning block is fixed on the front plate welding tooling base.

[0017] Furthermore, the pressing assembly includes a cylinder and a beam pressing plate. The cylinder is fixed below the beam support assembly. A beam pressing plate is arranged below the cylinder. The beam pressing plate is arranged above the M-plate mold.

[0018] Furthermore, a robot welding gun is installed at the front end of the welding robot, and the robot welding gun is point-contact connected with the welding tooling on the M-plate mold.

[0019] Furthermore, a chip removal device is provided at the side end of the tooling welding platform;

[0020] The chip removal device comprises a mounting bracket, an oblique mounting seat, an air pump, an air delivery pipe, an exhaust pipe and an adjustment component. The mounting bracket is fixed to the side end of the tooling welding platform, and an oblique mounting seat is installed on the mounting bracket. Multiple groups of exhaust pipes are arranged in the oblique mounting seat. One section of the multiple groups of exhaust pipes is connected to the air delivery pipe through an air connection pipeline. The air delivery pipe is connected to the air outlet end of the air pump, and an adjustment component is arranged in the oblique mounting seat.

[0021] The adjustment assembly includes an adjustment motor, a drive shaft, a sliding groove and a linkage rod. The adjustment motor is fixed to the side end of the oblique mounting seat. The output end of the adjustment motor is connected to the drive shaft, and the drive shaft is connected to the exhaust pipe. The multiple exhaust pipes are respectively connected by linkage rods. The oblique mounting seat is provided with a sliding groove for the installation of the linkage rod.

[0022] A nozzle is arranged at the front end of each group of exhaust pipes.

[0023] Furthermore, a control system is provided on the tooling welding platform, and the control system includes a robot controller, a robot teach pendant, a button box, a main control cabinet and a communication module. The robot controller is electrically connected to the robot teach pendant, the button box and the main control cabinet, and the robot controller is connected to the welding robot through the communication module.

[0024] The present invention provides another technical solution: an implementation process of a robot welding displacement tooling for a hopper front plate and an M plate, comprising the following steps:

[0025] Step 1: When welding the M-plate, place the two workpieces of the M-plate on the M-plate mold, use the positioning axis to position the two workpieces on the M-plate mold, then use the positioning axis to position the crossbeam pressure plate and press the two workpieces to be welded, and then press them tightly with the cylinder;

[0026] Step 2: When welding, the other side of the welding is pressed by the upper quick clamp to achieve precise positioning. When welding the front plate of the hopper, the positioning block and the positioning shaft are used to achieve precise positioning. The crossbeam pressure plate and the lower quick clamp are used to clamp and fix the welding workpiece to accurately position it.

[0027] Step 3: When the welding angle needs to be adjusted, the positioner structure drives the tooling welding platform to rotate through the positioner connecting flange to perform position rotation;

[0028] Step 4: The control system uses the welding robot as the control core to realize the logical control of the overall production process of the workstation. The communication module is used to control the welding robot and interact with the information and instructions of the welding power supply and other equipment. It also has an alarm indication. The button box mainly completes the manual operation during the welding process and informs whether the workstation is ready or not.

[0029] Step 5: The air pump delivers the gas to the exhaust pipe through the air pipe, and sprays the gas to the welding point through the nozzle to blow away the welding slag.

[0030] Furthermore, in step five, the adjustment motor drives the driving shaft to rotate, and the driving shaft drives the exhaust pipe to rotate. The multiple exhaust pipes are linked by a linkage rod, thereby driving the exhaust pipe to adjust its angle in the sliding groove.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] 1. The robot welding displacement tooling for the hopper front plate and M plate proposed by the present invention and its implementation process, a crossbeam bracket assembly is installed on the upper end surface of the tooling welding platform, a pressing assembly is arranged below the crossbeam bracket assembly, a welding robot is arranged at the side end of the tooling welding platform, a robot mounting seat is arranged below the welding robot, the bottom end of the upper quick clamp is fixed on the quick clamp mounting seat, the quick clamp mounting seat is fixed on the tooling welding platform, the lower quick clamp is fixed on the front plate welding tooling base, the front plate welding tooling base is installed on the side end of the tooling welding platform, a positioning block is arranged on one side of the lower quick clamp, and the positioning block is fixed on the front plate welding tooling base. The robot welding hopper front plate and M plate positioning tooling can realize precise positioning of the two front plates of the hopper and the M plate welding process, with high fixing accuracy, and can control or eliminate welding deformation. One clamping can realize fully automated welding of the hopper mechanism, and two workstations can be loaded and unloaded at the same time, so as to achieve efficient production, reduce manpower and material resources, and also avoid the phenomenon of unstable welding quality caused by human operation.

[0033] 2. The present invention proposes a robot welding positioner for the hopper front plate and the M plate and its implementation process, wherein one end of the rotating shaft is connected to the side end face of the tooling welding platform. When the welding angle needs to be adjusted, the positioner structure drives the tooling welding platform to rotate through the positioner connecting flange to perform position rotation. The parts can be flipped at multiple angles through the flipping mechanism, and the welding angle can be adjusted at multiple angles according to welding requirements.

[0034] 3. The present invention proposes a robot welding positioner for the hopper front plate and the M plate and its implementation process. The robot welding gun is point-connected with the welding tooling on the M plate mold. When welding the M plate, the two workpieces of the M plate are placed on the M plate mold, and the two workpieces are positioned on the M plate mold using the positioning axis. Then, the crossbeam pressure plate is also positioned using the positioning axis and presses the two workpieces to be welded, and then is tightly pressed with a cylinder. By cooperating with the robot welding gun, automatic welding is performed to improve the overall welding efficiency.

[0035] 4. The robot welding position shifting tooling for the hopper front plate and the M plate proposed in the present invention and its implementation process, the driving shaft is connected to the exhaust pipe, and the multiple exhaust pipes are respectively connected by linkage rods. A sliding groove for installing the linkage rod is opened in the oblique mounting seat, and a nozzle is arranged at the front end of each group of exhaust pipes. The air pump conveys the gas into the exhaust pipe through the air pipe, and the gas is sprayed onto the welding position through the nozzle to blow away the welding slag at the welding position. The adjustment motor drives the driving shaft to rotate, and the driving shaft drives the exhaust pipe to rotate. The multiple exhaust pipes are linked by the linkage rod, so as to drive the exhaust pipe to adjust the angle in the sliding groove. During the welding process, the welding slag generated by the welding can be blown away to prevent the welding slag from affecting the welding result, and the exhaust pipe can adjust the angle according to the welding position to improve the chip blowing efficiency.

[0036] 5. The robot welding position changing fixture for the hopper front plate and the M plate proposed in the present invention and its implementation process, the robot controller is electrically connected with the robot teaching pendant, the button box and the main control cabinet, the robot controller is connected with the welding robot through the communication module, and the communication module is used to control the welding robot and interact with the information and instructions of the welding power supply and other equipment, and it also has an alarm indication, the button box mainly completes the manual operation during the welding process and informs whether the workstation is ready or not, the control system takes the welding robot as the control core, realizes the logical control of the overall production process of the workstation, and realizes the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0038] Figure 2 For the present invention Figure 1 A magnified image of point A;

[0039] Figure 3 It is a front view of the overall structure of the present invention;

[0040] Figure 4 It is a side view of the overall structure of the present invention;

[0041] Figure 5 It is the structural installation diagram of the chip removal device of the present invention;

[0042] Figure 6 It is a schematic diagram of the structure of the chip removal device of the present invention;

[0043] Figure 7 It is a cross-sectional view of the adjustment component structure of the present invention;

[0044] Figure 8 It is a control system module diagram of the present invention.

[0045] In the figure: 1. Tool welding platform; 11. Support seat; 111. Bearing seat; 112. Rotating axis; 12. Upper quick clamp; 121. Quick clamp mounting seat; 13. Lower quick clamp; 131. Front plate welding tool base; 132. Positioning block; 14. Crossbeam bracket assembly; 2. Positioner structure; 21. Positioner mounting base; 22. Positioner connecting flange; 3. M-plate mold; 4. Pressing assembly; 41. Cylinder; 42. Crossbeam pressure plate; 5. Welding robot ; 51. Robot mounting seat; 52. Robot welding gun; 6. Chip removal device; 61. Mounting bracket; 62. Oblique mounting seat; 63. Air pump; 64. Air pipe; 65. Exhaust pipe; 66. Adjustment assembly; 661. Adjustment motor; 662. Drive shaft; 663. Slide groove; 664. Linkage rod; 7. Control system; 71. Robot controller; 72. Robot teaching pendant; 73. Button box; 74. Main control cabinet; 75. Communication module. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] In order to solve the existing technical problems of manually clamping and positioning the welded hopper front plate and M plate, and then butt welding, which is inefficient and unreliable, please refer to Figure 1-Figure 2 , this embodiment provides the following technical solutions:

[0048] See also Figure 1A robot welding positioner for a hopper front plate and an M plate and its implementation process, comprising a tool welding platform 1, a support seat 11 is arranged on one side of the tool welding platform 1, a positioner structure 2 is arranged on the other side of the tool welding platform 1, an M plate mold 3 is arranged on the welding surface above the tool welding platform 1, an upper quick clamp 12 is arranged on the side end of the M plate mold 3, the upper quick clamp 12 is arranged on the tool welding platform 1, a lower quick clamp 13 is arranged on the side end of the tool welding platform 1, a crossbeam support assembly 14 is installed on the upper end surface of the tool welding platform 1, a pressing assembly 4 is arranged below the crossbeam support assembly 14, a welding robot 5 is arranged on the side end of the tool welding platform 1, a robot mounting seat 51 is arranged below the welding robot 5, and the bottom end of the upper quick clamp 12 is fixed on the quick clamp On the mounting seat 121, the quick clamp mounting seat 121 is fixed on the tooling welding platform 1, the lower quick clamp 13 is fixed on the front plate welding tooling base 131, the front plate welding tooling base 131 is installed on the side end of the tooling welding platform 1, and a positioning block 132 is provided on one side of the lower quick clamp 13, and the positioning block 132 is fixed on the front plate welding tooling base 131. The robot welding hopper front plate and M plate positioning tooling can make the two front plates of the hopper and the M plate welding process accurately positioned, with high fixing accuracy, and can control or eliminate welding deformation. One clamping can realize fully automated welding of the hopper mechanism, and two workstations can be loaded and unloaded at the same time, so as to achieve efficient production and reduce manpower and material resources, and also avoid the phenomenon of unstable welding quality caused by human operation.

[0049] In order to solve the technical problem that the existing welding process is fixed welding and the welding angle cannot be adjusted, which affects the welding quality, please refer to Figure 3 , this embodiment provides the following technical solutions:

[0050] The bottom of the positioner structure 2 is fixed and supported by a positioner mounting base 21, and the side end of the positioner structure 2 is connected to the tooling welding platform 1 through a positioner connecting flange 22. A bearing seat 111 is installed on the upper side of the support seat 11, and one end of the bearing seat 111 penetrates the support seat 11 to connect to the rotating shaft 112, and one end of the rotating shaft 112 is connected to the side end face of the tooling welding platform 1. When the welding angle needs to be adjusted, the positioner structure 2 drives the tooling welding platform 1 to rotate through the positioner connecting flange 22 to perform position rotation. The parts can be flipped at multiple angles through the flipping mechanism, and the welding angle can be adjusted at multiple angles according to welding needs.

[0051] See also Figure 4The pressing assembly 4 includes a cylinder 41 and a beam pressing plate 42. The cylinder 41 is fixed under the beam support assembly 14. A beam pressing plate 42 is arranged under the cylinder 41. The beam pressing plate 42 is arranged above the M-plate mold 3. A robot welding gun 52 is installed at the front end of the welding robot 5. The robot welding gun 52 is point-to-point connected with the welding tooling on the M-plate mold 3. When welding the M-plate, the two workpieces of the M-plate are placed on the M-plate mold 3, and the two workpieces are positioned on the M-plate mold 3 using the positioning axis. Then the beam pressing plate 42 is also positioned and pressed with the positioning axis. The two workpieces to be welded are then pressed tightly with the cylinder 41. By cooperating with the robot welding gun 52, automatic welding is performed to improve the overall welding efficiency.

[0052] In order to solve the technical problem that welding slag is easy to appear in the existing welding process, and the accumulation of welding slag affects the welding effect, please refer to Figure 5-Figure 7 , this embodiment provides the following technical solutions:

[0053] A chip removal device 6 is provided at the side end of the tooling welding platform 1, and the chip removal device 6 includes a mounting bracket 61, an oblique mounting seat 62, an air pump 63, an air pipe 64, an exhaust pipe 65 and an adjustment component 66. The mounting bracket 61 is fixed to the side end of the tooling welding platform 1, and an oblique mounting seat 62 is installed on the mounting bracket 61. Multiple groups of exhaust pipes 65 are arranged in the oblique mounting seat 62. One section of the multiple groups of exhaust pipes 65 is connected to the air pipe 64 through an air connecting pipeline, and the air pipe 64 is connected to the air outlet end of the air pump 63. An adjustment component 66 is arranged in the oblique mounting seat 62. The adjustment component 66 includes an adjustment motor 661, a driving shaft 662, a sliding groove 663 and a linkage rod 664. The adjustment motor 661 is fixed to the side end of the oblique mounting seat 62, and the output end of the adjustment motor 661 is connected to the driving shaft 662. The shaft rod 662 is connected to the exhaust pipe 65, and the multiple exhaust pipes 65 are connected by linkage rods 664 respectively. A sliding groove 663 for installing the linkage rod 664 is opened in the oblique mounting seat 62. A nozzle is set at the front end of each group of exhaust pipes 65. The air pump 63 conveys gas to the exhaust pipe 65 through the gas pipe 64, and sprays the gas to the welding point through the nozzle to blow away the welding slag at the welding point. The adjustment motor 661 drives the driving shaft rod 662 to rotate, and the driving shaft rod 662 drives the exhaust pipe 65 to rotate. The multiple exhaust pipes 65 are linked by the linkage rod 664, so as to drive the exhaust pipe 65 to adjust the angle in the sliding groove 663. During the welding process, the welding slag generated by the welding can be blown away to prevent the welding slag from affecting the welding result. In addition, the exhaust pipe 65 can adjust the angle according to the welding position to improve the chip blowing efficiency.

[0054] In order to solve the technical problems that manual operation may cause unstable welding quality, high operating requirements for workers, and may also cause safety hazards, please refer to Figure 8 , this embodiment provides the following technical solutions:

[0055] A control system 7 is provided on the tooling welding platform 1. The control system 7 includes a robot controller 71, a robot teach pendant 72, a button box 73, a main control cabinet 74 and a communication module 75. The robot controller 71 is electrically connected to the robot teach pendant 72, the button box 73 and the main control cabinet 74. The robot controller 71 is connected to the welding robot 5 through the communication module 75. The communication module 75 is used to control the welding robot 5 and to interact with information instructions of equipment such as the welding power supply. At the same time, it has an alarm indication. The button box 73 mainly completes manual operations during the welding process and notifies whether the workstation is ready. The control system 7 takes the welding robot 5 as the control core to realize the logical control of the overall production process of the workstation and realize the safety of operation.

[0056] An implementation process of a robot welding position-changing tooling for a hopper front plate and an M plate includes the following steps:

[0057] Step 1: When welding the M-plate, place the two workpieces of the M-plate on the M-plate mold 3, and use the positioning shaft to position the two workpieces on the M-plate mold 3. Then, the crossbeam pressing plate 42 is also positioned by the positioning shaft and presses the two workpieces to be welded, and then the cylinder 41 is used to press them tightly;

[0058] Step 2: When welding, the other side of the welding is pressed by the upper quick clamp 12 to achieve precise positioning. When welding the front plate of the hopper, the positioning block 132 and the positioning shaft are used to achieve precise positioning. The crossbeam pressure plate 42 and the lower quick clamp 13 are used to clamp and fix the welding workpiece to accurately position it.

[0059] Step 3: When the welding angle needs to be adjusted, the positioner structure 2 drives the tooling welding platform 1 to rotate through the positioner connecting flange 22 to perform position rotation;

[0060] Step 4: The control system 7 takes the welding robot 5 as the control core to realize the logic control of the overall production process of the workstation. The control of the welding robot 5 is completed through the communication module 75, and the information instruction interaction of the welding power supply and other equipment is completed. At the same time, it has an alarm indication. The button box 73 mainly completes the manual operation during the welding process and notifies whether the workstation is ready or not;

[0061] Step 5: The air pump 63 delivers the gas to the exhaust pipe 65 through the gas delivery pipe 64, and sprays the gas to the welding position through the nozzle to blow away the welding slag at the welding position.

[0062] Working principle: When welding the M-plate, place the two workpieces of the M-plate on the M-plate mold 3, and use the positioning shaft to position the two workpieces on the M-plate mold 3. After positioning, press the crossbeam pressure plate 42 on the two workpieces, and then press them tightly by the cylinder 41. When welding, the upper end of the welded part is pressed by the upper quick clamp 12, and the front plate of the hopper is positioned by the positioning block 132 and the positioning shaft, and is clamped and fixed by the lower quick clamp 13. When the welding angle needs to be adjusted, the positioner structure 2 drives the tooling welding platform 1 to rotate through the positioner connection flange 22 to adjust the welding angle. The control system 7 takes the welding robot 5 as the control core and completes the adjustment through the communication module 75. The welding robot 5 is controlled, and information instructions of the welding power supply and other equipment are exchanged, and an alarm indication is provided. The button box 73 mainly completes manual operations during the welding process and notifies whether the workstation is ready. During the welding process, the air pump 63 delivers gas to the exhaust pipe 65 through the gas pipe 64, sprays the gas to the welding point through the nozzle, blows away the welding slag at the welding point, and adjusts the motor 661 to drive the driving shaft 662 to rotate, and the driving shaft 662 drives the exhaust pipe 65 to rotate. The multiple exhaust pipes 65 are linked by the linkage rod 664, thereby driving the exhaust pipe 65 to adjust the angle in the sliding groove 663.

[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. The robot welding positioner for the hopper front plate and M plate is characterized by: It comprises a tool welding platform (1), a support seat (11) is arranged on one side of the tool welding platform (1), a positioner structure (2) is arranged on the other side of the tool welding platform (1), the bottom of the positioner structure (2) is fixed and supported by a positioner mounting base (21), and the side end of the positioner structure (2) is connected to the tool welding platform (1) via a positioner connecting flange (22); An M-plate mold (3) is arranged on the welding surface above the tooling welding platform (1), an upper quick clamp (12) is arranged on the side end of the M-plate mold (3), and the upper quick clamp (12) is arranged on the tooling welding platform (1). A lower quick clamp (13) is arranged on the side end of the tooling welding platform (1). A crossbeam support assembly (14) is installed on the upper end surface of the tooling welding platform (1), and a pressing assembly (4) is arranged below the crossbeam support assembly (14). A welding robot (5) is arranged on the side end of the tooling welding platform (1), and a robot mounting seat (51) is arranged below the welding robot (5); A chip removal device (6) is provided at the side end of the tool welding platform (1), and the chip removal device (6) comprises a mounting bracket (61), an oblique mounting seat (62), an air pump (63), an air delivery pipe (64), an exhaust pipe (65) and an adjustment component (66). The mounting bracket (61) is fixed to the side end of the tool welding platform (1), an oblique mounting seat (62) is installed on the mounting bracket (61), and multiple groups of exhaust pipes (65) are arranged in the oblique mounting seat (62). One section of the multiple groups of exhaust pipes (65) is connected to the air delivery pipe (64) through an air connection pipeline, and the air delivery pipe (64) is connected to the air outlet end of the air pump (63). An adjustment component (66) is provided, and the adjustment component (66) comprises an adjustment motor (661), a drive shaft (662), a sliding groove (663) and a linkage rod (664). The adjustment motor (661) is fixed to the side end of the oblique mounting seat (62), the output end of the adjustment motor (661) is connected to the drive shaft (662), the drive shaft (662) is connected to the exhaust pipe (65), and the plurality of exhaust pipes (65) are respectively connected by linkage rods (664). A sliding groove (663) for installing the linkage rod (664) is provided in the oblique mounting seat (62), and a nozzle is provided at the front end of each group of exhaust pipes (65).

2. A robot welding displacement tool for the hopper front plate and M plate according to claim 1, characterized in that: A bearing seat (111) is installed on the upper side of the support seat (11); one end of the bearing seat (111) penetrates the support seat (11) and is connected to a rotating shaft (112); one end of the rotating shaft (112) is connected to a side end surface of the tooling welding platform (1).

3. The robot welding position-shifting tooling for the hopper front plate and M plate according to claim 1 is characterized in that: The bottom end of the upper quick clamp (12) is fixed on a quick clamp mounting seat (121), and the quick clamp mounting seat (121) is fixed on a tooling welding platform (1).

4. The robot welding displacement tooling for the hopper front plate and M plate according to claim 1 is characterized in that: The lower quick clamp (13) is fixed on a front plate welding tool base (131), and the front plate welding tool base (131) is installed on the side end of the tool welding platform (1). A positioning block (132) is provided on one side of the lower quick clamp (13), and the positioning block (132) is fixed on the front plate welding tool base (131).

5. A robot welding displacement tool for the hopper front plate and M plate according to claim 4, characterized in that: The pressing assembly (4) comprises a cylinder (41) and a beam pressing plate (42); the cylinder (41) is fixed below the beam support assembly (14); a beam pressing plate (42) is arranged below the cylinder (41); and the beam pressing plate (42) is arranged above the M-plate mold (3).

6. A robot welding displacement tool for the hopper front plate and M plate according to claim 5, characterized in that: A robot welding gun (52) is installed at the front end of the welding robot (5), and the robot welding gun (52) is point-contact connected with the welding tooling on the M-plate mold (3).

7. The robot welding position-shifting tooling for the hopper front plate and M plate according to claim 6 is characterized by: The tooling welding platform (1) is provided with a control system (7), the control system (7) comprising a robot controller (71), a robot teaching pendant (72), a button box (73), a main control cabinet (74) and a communication module (75), the robot controller (71) is electrically connected to the robot teaching pendant (72), the button box (73) and the main control cabinet (74), and the robot controller (71) is connected to the welding robot (5) via the communication module (75).

8. An implementation process of the robot welding displacement tooling for the hopper front plate and M plate according to claim 7, characterized in that: The steps include: Step 1: When welding the M-plate, two workpieces of the M-plate are placed on the M-plate mold (3), and the two workpieces are positioned on the M-plate mold (3) using a positioning shaft, and then the crossbeam pressing plate (42) is also positioned using the positioning shaft and presses the two workpieces to be welded, and then the cylinder (41) is used to press them tightly; Step 2: When welding, the other side of the welding is pressed by the upper quick clamp (12) to achieve precise positioning. When welding the front plate of the hopper, the positioning block (132) and the positioning shaft are used to achieve precise positioning. The crossbeam pressure plate (42) and the lower quick clamp (13) are used to clamp and fix the welding workpiece to achieve precise positioning. Step 3: When the welding angle needs to be adjusted, the positioner structure (2) drives the tooling welding platform (1) to rotate through the positioner connecting flange (22) to perform position rotation; Step 4: The control system (7) uses the welding robot (5) as the control core to realize the logical control of the overall production process of the workstation. The control of the welding robot (5) and the information instruction interaction of the welding power supply and other equipment are completed through the communication module (75). At the same time, it has an alarm indication. The button box (73) mainly completes the manual operation during the welding process and notifies whether the workstation is ready or not. Step 5: The air pump (63) delivers the gas to the exhaust pipe (65) through the gas delivery pipe (64), and sprays the gas to the welding position through the nozzle to blow away the welding slag at the welding position.

9. The implementation process of the robot welding displacement tooling for the hopper front plate and M plate according to claim 8 is characterized by: In step five, the adjustment motor (661) drives the driving shaft (662) to rotate, and the driving shaft (662) drives the exhaust pipe (65) to rotate. The multiple exhaust pipes (65) are linked via the linkage rod (664), thereby driving the exhaust pipe (65) to adjust the angle in the sliding groove (663).

Citation Information

Patent Citations

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