Automobile condenser processing equipment and processing method thereof

Abstract

The present invention provides an automobile condenser processing equipment and a processing method thereof, comprising a symmetrically arranged first cylinder, a support plate is arranged in the middle of the first cylinder, a slot block is connected to the middle of the support plate, movable slide grooves are opened on the support plates on both sides of the slot block, the movable slide grooves are matched and connected to a collecting pipe mounting part, the back of the collecting pipe mounting part is connected to the first cylinder, the top of the first cylinder is connected to a moving block, a moving groove is opened on the top of the moving block, a rotating screw is arranged in the moving groove, the rotating screw is matched and connected to the support block, the support block is connected to a support column, the outer side of the middle part of the support column is symmetrically rotatably connected to a rotating conveying ring, and the side of the support column is connected to a blanking part through an L-shaped fixing plate, so as to solve the technical problem that when the above-mentioned automobile condenser is processed and assembled, it is necessary to manually insert a plurality of flat tubes into a plurality of flat tube slots in turn, and this process is relatively cumbersome, resulting in low production efficiency of the automobile condenser.

Description

Technical Field

[0001] The invention mainly relates to the technical field of condensers, and in particular to automobile condenser processing equipment and a processing method thereof. Background Art

[0002] The car condenser is an important part of the car's refrigeration system. It can quickly cool high-temperature and high-pressure gases into liquid state. It is usually installed at the front end of the car. During the driving of the car, natural wind can be used to improve the heat dissipation effect. The composition of the car condenser is generally composed of evenly arranged flat tubes and liquid collecting tubes on both sides. Heat dissipation fins are also arranged between the flat tubes.

[0003] For example, the patent "A car air-conditioning condenser core assembly device" with application number CN202120957215.8 includes a base, a fixed seat, a flat tube slot, and a sliding seat. A collecting tube slot is provided on the top of the sliding seat for the collecting tube to engage from top to bottom. A through groove is provided on one side of the sliding seat. The two sliding seats are driven by a driving mechanism to move relative to each other. A clamping mechanism is provided on the base for clamping the flat tube engaged in the flat tube slot.

[0004] By inserting a plurality of flat tubes into a plurality of flat tube slots in sequence, and then inserting two collecting pipes into two collecting pipe slots respectively, and then driving the two sliding seats to move synchronously through a driving mechanism, the two ends of the flat tubes can be synchronously inserted into the flat tube slots on the two collecting pipes, thereby achieving synchronous installation of a plurality of flat tubes on the collecting pipes, thereby improving work efficiency. In addition, by setting a clamping mechanism, the flat tubes can be clamped, thereby ensuring that the flat tubes are in a stable state during the process of being inserted into the flat tube slots of the collecting pipes.

[0005] The inventor discovered the following defects during the operation of the specific embodiment:

[0006] In the prior art including the above-mentioned documents, when processing and assembling the automobile condenser, it is necessary to manually insert a plurality of flat tubes into a plurality of flat tube slots in sequence. This process is relatively cumbersome, resulting in low production efficiency of the automobile condenser. Summary of the invention

[0007] 1. Technical problems to be solved by the invention:

[0008] The present invention provides an automobile condenser processing device and a processing method thereof, which are used to solve the technical problem in the above-mentioned background technology that when processing and assembling the automobile condenser, multiple flat tubes need to be manually inserted into multiple flat tube slots in sequence, and this process is relatively cumbersome, resulting in low production efficiency of the automobile condenser.

[0009] 2. Technical solution:

[0010] To achieve the above-mentioned purpose, the technical solution provided by the present invention is: a kind of automobile condenser processing equipment, comprising a symmetrically arranged first cylinder, a support plate is provided in the middle of the first cylinder, the middle part of the support plate is connected to a slot block, movable slide grooves are opened on the support plates on both sides of the slot block, the movable slide grooves are matched and connected to a collecting pipe mounting part, the back of the collecting pipe mounting part is connected to the first cylinder, the top of the first cylinder is connected to a moving block, the top of the moving block is provided with a moving groove, a rotating screw is provided in the moving groove, the rotating screw is matched and connected to the support block, the support block is connected to a support column, the outer side of the middle part of the support column is symmetrically rotatably connected to a rotating conveying ring, and the side of the support column is connected to the unloading part through an L-shaped fixing plate.

[0011] Furthermore, the slot block is evenly provided with flat tube plug-in slots, and the flat tube plug-in slots are symmetrically provided with sensing buttons.

[0012] Furthermore, the collecting pipe mounting portion includes an L-shaped slide plate, the top of the L-shaped slide plate is fixedly connected to the feed block, a concave space is opened at the bottom of the feed block, the concave space faces the slot block, the top of the concave space is connected to the feed trough, and the feed trough matches and connects to the sliders arranged on both sides of the collecting pipe body, so that the collecting pipe body can slide down in a predetermined direction.

[0013] Furthermore, the outer side of the rotating conveying ring is symmetrically connected to the first telescopic plate, the first telescopic plate is provided with a micro motor, the micro motor is connected to the second telescopic plate through a threaded rod, the second telescopic plate is fixedly connected to the first tooth block, a vertical downward chute is opened in the middle of the support column, a corresponding through groove is opened on the rotating conveying ring corresponding to it, the first telescopic plate is arranged on the side of the through groove, a rotating motor is symmetrically provided in the support column, the top of the rotating motor is connected to the first bevel gear, and corresponding second bevel gear teeth are provided on both sides of the rotating conveying ring to engage with it.

[0014] Furthermore, the unloading part includes a transverse feeding plate, a telescopic motor is provided on one side of the top of the transverse feeding plate, the telescopic motor is connected to a pushing plate, a feeding box is provided on the top of the pushing plate, a flat tube can be placed in the feeding box, and a second tooth is opened on the top of the transverse feeding plate, and the second tooth is staggered and matched with the first tooth block.

[0015] 3. Beneficial effects:

[0016] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0017] The present invention is reasonably designed, the header installation part and the unloading part of the device can automatically load two components that need to be combined, and the flat tube and the header body are automatically installed, thereby improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a partial side structural schematic diagram of the present invention;

[0020] Figure 3 It is a schematic diagram of the local structure of the present invention.

[0021] Reference numerals

[0022] 1. First cylinder; 2. Support plate; 3. Slot block; 31. Flat tube plug-in slot; 4. Moving slide; 5. Collector installation part; 51. L-shaped slide; 52. Feed block; 53. Concave space; 54. Feed trough; 55. Collector body; 56. Slider; 6. Moving block; 7. Moving trough; 8. Rotating screw rod; 9. Support block; 10. Support column; 11. Rotating conveying ring; 111. First telescopic plate; 112. Micro motor; 113. Threaded rod; 114. Second telescopic plate; 115. First tooth block; 116. Chute; 117. Through slot; 118. First bevel gear; 119. Second bevel gear tooth; 12. L-shaped fixing plate; 13. Unloading part; 131. Feeding plate; 132. Telescopic motor; 133. Pushing plate; 134. Feeding box; 135. Second tooth. DETAILED DESCRIPTION

[0023] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0027] See attached Figure 1-3 A car condenser processing equipment comprises a symmetrically arranged first cylinder 1, a support plate 2 is arranged in the middle of the first cylinder 1, a card slot block 3 is connected to the middle of the support plate 2, movable slide grooves 4 are opened on the support plates 2 on both sides of the card slot block 3, the movable slide grooves 4 are matched and connected to a header installation part 5, the back of the header installation part 5 is connected to the first cylinder 1, the top of the first cylinder 1 is connected to a moving block 6, the top of the moving block 6 is opened with a moving groove 7, a rotating screw 8 is arranged in the moving groove 7, the rotating screw 8 is matched and connected to a support block 9, the support block 9 is connected to a support column 10, and the outer side of the middle part of the support column 10 is symmetrical The rotating conveying ring 11 is connected by rotation, and the side of the support column 10 is connected to the unloading part 13 through the L-shaped fixing plate 12. The device can automatically plug the flat tube and the collecting tube body 55, which improves the working efficiency of this step and reduces the labor cost. When the device is working, the flat tube is placed in the unloading part 13, and the collecting tube body 55 is placed inside the collecting tube installation part 5. The flat tube is vertically sent into the bottom card slot block 3 by rotating the conveying ring 11, and finally squeezed through the first cylinder 1 at both ends to complete a combination. The whole process only requires manual placement of the collecting tube body 55 and the flat tube at the specified position, and the work is convenient and fast.

[0028] The slot block 3 is evenly provided with flat tube insertion slots 31 , and sensing buttons are symmetrically provided in the flat tube insertion slots 31 , which can sense whether the flat tube is fully inserted. After sensing that it is fully inserted, the screw rod 8 is rotated to move the support block 9 to the top of the next flat tube insertion slot 31 .

[0029] The collecting pipe installation part 5 includes an L-shaped slide plate 51, the top of which is fixedly connected to a feed block 52, a concave space 53 is provided at the bottom of the feed block 52, the concave space 53 faces the slot block 3, the top of the concave space 53 is connected to a feed trough 54, the feed trough 54 matches and connects to sliders 56 arranged on both sides of the collecting pipe body 55, so that the collecting pipe body 55 can slide down in a predetermined direction, and the collecting pipe installation part 5 can automatically send the collecting pipe to the concave space 53 at the bottom, the feed trough 54 symmetrically has concave slide grooves matching the sliders 56 of the collecting pipe body 55, and the concave slide grooves disappear when extended to the concave space 53, so that when the flat tube is inserted into the specified position, the first cylinders 1 on both sides push the feed block 52 to the middle, so that the two ends of the flat tube are inserted into the collecting pipe body 55, and after the first cylinder 1 is pulled out, due to the extrusion connection between the flat tube and the collecting pipe body 55, the other collecting pipe body 55 at the top falls freely.

[0030] The outer side of the rotating conveying ring 11 is symmetrically connected to the first telescopic plate 111, and a micro motor 112 is arranged inside the first telescopic plate 111. The micro motor 112 is connected to the second telescopic plate 114 through a threaded rod 113, and the second telescopic plate 114 is fixedly connected to the first latching tooth block 115. A vertical downward chute 116 is opened in the middle of the support column 10, and a corresponding through groove 117 is opened on the rotating conveying ring 11 to correspond to it. The first telescopic plate 111 is arranged on the side of the through groove 117, and a rotating motor is symmetrically arranged inside the support column 10. The top of the rotating motor is connected to the first bevel gear 118, and corresponding second bevel gear teeth 119 are arranged on both sides of the rotating conveying ring 11 to engage with it. Under the action of the rotating motor, the first bevel gear 118 drives the second bevel gear to engage with the first bevel gear. The tooth 119 rotates, thereby rotating the conveying ring 11. During the rotation of the conveying ring 11, the first tooth block 115 holds the flat tube. When the conveying ring 11 reaches the highest point, the flat tube enters the chute 116 along the through groove 117. There is an infrared sensor in the chute 116. When the flat tube slides down, it stops rotating. The flat tube is inserted into the flat tube plug-in groove 31 at the bottom from the through groove 117 on the other side along the chute 116 under the action of gravity. The support block 9 moves outward a small end distance under the action of the rotating screw rod 8, and the second telescopic plate 114 extends outward under the action of the micro motor 112, and the flat tube is pressed down by the first tooth block 115, so that the two sensing buttons in the clamping groove are pressed down, so that the installation of one flat tube is completed, and the support block 9 moves outward a distance to complete the installation of the subsequent flat tube.

[0031] The unloading part 13 includes a transverse feeding plate 131, a telescopic motor 132 is provided on one side of the top of the transverse feeding plate 131, the telescopic motor 132 is connected to a pushing plate 133, a feeding box 134 is provided on the top of the pushing plate 133, a flat tube can be placed in the feeding box 134, a second latch tooth 135 is provided on the top of the transverse feeding plate 131, the second latch tooth 135 is staggered and matched with the first latch tooth block 115, the unloading part 13 can send the flat tubes one by one to the first latch tooth block 115, and put the flat tubes into the feeding box 134 during operation. Under the action of the telescopic motor 132, the pushing plate 133 can send the flat tubes at the bottom of the feeding box 134 one by one to the direction of the second latch tooth 135. When the flat tube is on the second latch tooth 135, the first latch tooth rotates to catch the flat tube on the second latch tooth 135, and the next step is completed.

[0032] A method for processing automobile condenser processing equipment comprises the following steps;

[0033] Place the flat tubes in the feeding box; multiple layers of flat tubes can be placed each time, and then automatically loaded.

[0034] Place the manifold body in the feed trough in the specified direction; the manifold can also be placed in the feed trough in the specified direction to complete automatic loading.

[0035] By rotating the conveying ring and cooperating with the unloading part, the flat tube is transformed from a horizontal state to a vertical state, and inserted into the flat tube plug-in groove through the chute; thus completing the automatic feeding of the flat tube.

[0036] The screw rod is rotated to drive the support block to move horizontally, so that all the flat tubes are sent into the flat tube insertion groove; the flat tubes can be inserted into the flat tube insertion groove one by one under the movement of the support block.

[0037] The opposing cylinders move toward each other to connect the manifold body with the flat tube. After the connection, the opposing cylinders move in the opposite direction to separate the manifold body. After the manifold body and the flat tube are connected, the two will squeeze each other, thereby completing the connection between the flat tube and the manifold body.

[0038] Take out the manifold body and the flat tube as a whole and repeat the process.

[0039] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. An automobile condenser processing equipment, characterized in that: It comprises a symmetrically arranged first cylinder (1), wherein a support plate (2) is provided in the middle of the first cylinder (1), the middle of the support plate (2) is connected to a slot block (3), movable slide grooves (4) are provided on the support plates (2) on both sides of the slot block (3), the movable slide grooves (4) are matched and connected to a manifold mounting portion (5), the back of the manifold mounting portion (5) is connected to the first cylinder (1), the top of the first cylinder (1) is connected to a moving block (6), the top of the moving block (6) is provided with a moving groove (7), a rotating screw rod (8) is provided in the moving groove (7), the rotating screw rod (8) is matched and connected to a support block (9), the support block (9) is connected to a support column (10), the outer middle part of the symmetrical support column (10) is rotatably connected to a rotating conveying ring (11), and the side of the support column (10) is connected to a material discharge portion (13) via an L-shaped fixing plate (12); The outer side of the rotating conveying ring (11) is symmetrically connected to a first telescopic plate (111); a micro motor (112) is arranged inside the first telescopic plate (111); the micro motor (112) is connected to a second telescopic plate (114) via a threaded rod (113); the second telescopic plate (114) is fixedly connected to a first latching tooth block (115); a chute (116) extending vertically downward is provided in the middle of the support column (10); a corresponding through groove (117) is provided on the rotating conveying ring (11) corresponding to the through groove (117); the first telescopic plate (111) is arranged on a side of the through groove (117); a rotating motor is symmetrically arranged inside the support column (10); the top of the rotating motor is connected to a first bevel gear (118); corresponding second bevel gear latching teeth (119) are arranged on both sides of the rotating conveying ring (11) to be latched with the first bevel gear (118); 2. The automobile condenser processing equipment according to claim 1, characterized in that: The slot block (3) is evenly provided with flat tube plug-in slots (31), and sensing buttons are symmetrically arranged in the flat tube plug-in slots (31).

3. The automobile condenser processing equipment according to claim 1, characterized in that: The collecting pipe mounting portion (5) comprises an L-shaped slide plate (51), the top of the L-shaped slide plate (51) is fixedly connected to a feed block (52), the bottom of the feed block (52) is provided with a concave space (53), the concave space (53) faces the slot block (3), the top of the concave space (53) is connected to a feed slot (54), and the feed slot (54) is matched with slide blocks (56) arranged on both sides of the collecting pipe body (55) to enable the collecting pipe body (55) to slide down in a predetermined direction.

4. The automobile condenser processing equipment according to claim 1, characterized in that: The unloading portion (13) comprises a transverse feeding plate (131), a telescopic motor (132) is provided on one side of the top of the transverse feeding plate (131), the telescopic motor (132) is connected to a pushing plate (133), a feeding box (134) is provided on the top of the pushing plate (133), a flat tube can be placed in the feeding box (134), and a second latching tooth (135) is provided on the top of the transverse feeding plate (131), and the second latching tooth (135) is staggered and matched with the first latching tooth block (115).

5. The processing method of the automobile condenser processing equipment according to any one of claims 1 to 4, characterized in that: The steps include: Stack the flat tubes and put them into the feeding box; Place the manifold body in the feed trough in the specified direction; The flat tube is transformed from a horizontal state to a vertical state by rotating the conveying ring and cooperating with the unloading part, and is inserted into the flat tube insertion groove through the chute; Rotate the screw rod to drive the support block to move horizontally, so as to send all the flat tubes into the flat tube insertion groove; The opposite cylinders move in opposite directions to plug the manifold body and the flat tube. After plugging, the opposite cylinders move in opposite directions to separate the manifold body. Take out the manifold body and the flat tube as a whole and repeat the process.

Images