A sorting device

By designing positioning, limiting, shearing, and separation components for the sorting device, the problem of picking up the sampling rod was solved, achieving automation and improved safety in molten steel sampling.

CN115365561BActive Publication Date: 2026-03-27SHENYANG UNIVERSITY OF TECHNOLOGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-13
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In existing technologies, the sampling rod of molten steel samplers is relatively long, making manual picking difficult. Furthermore, the end of the sampling rod is still covered by casting sand, which prevents the sample from being separated from the sampling rod, increasing the labor intensity of workers and posing a safety threat.

Method used

A sorting device was designed, including a positioning component, a limiting component, a shearing component, and a separation component. The sampling rod is fixed mechanically, the sampling part is sheared and the sample is separated. The operation is automated by using clamping components, transmission components and cylinder drive. The separation of sample and residue is completed by combining with a vibration dispensing component.

Benefits of technology

It has enabled the unmanned and automated sampling process, reducing the intensity of manual labor, improving production efficiency and enhancing safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a sorting device, which comprises a first frame body, a workbench, a positioning assembly, a limiting assembly, a shearing assembly and a separating assembly. The positioning assembly is arranged on the workbench and is used for fixing a sampling rod. The limiting assembly is arranged on the workbench and is matched with the positioning assembly to clamp the sampling rod. The shearing assembly is arranged on the workbench and can move relative to the positioning assembly to shear a sampling part of the sampling rod. The separating assembly is arranged on the workbench and is used for processing the sampling part to separate a sample from the sampling part. The sorting device provided by the application realizes unmanned and automation of a sample sampling process, improves production efficiency, greatly reduces labor intensity and improves safety of the whole process.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of production equipment, and particularly relates to a sorting device. BACKGROUND

[0002] In the related art, a molten steel sampler is widely applied to the process of a steelmaking electric furnace, a converter, continuous casting and secondary refining. A shaped steel sample is quickly taken out for composition analysis by a spectrometer.

[0003] Due to the long length of the sampling rod, manual picking is difficult, and the sample piece cannot be separated from the sampling rod because the sample piece end is still covered by casting sand, which brings great difficulty to the sampling process. When the sampling rod is taken out from the ladle, the end of the sampling rod still maintains a high temperature. According to the traditional sampling mode, the work staff needs to manually knock the sample, which increases the labor intensity of the work staff and poses a certain threat to the safety of the work staff. SUMMARY

[0004] The present application aims to at least solve one of the problems in the prior art or related art.

[0005] To this end, the present application provides a sorting device.

[0006] Therefore, the present application provides a sorting device, which comprises a first frame body, a positioning assembly, a limiting assembly, a shearing assembly and a separating assembly.

[0007] Further, the limiting assembly comprises a box body, a driving member, a transmission member and a clamping member. The box body comprises a mounting cavity. The driving member is arranged in the mounting cavity. The transmission member is arranged in the mounting cavity. The input end of the transmission member is connected with the output part of the driving member. The clamping member is connected with the output end of the transmission member. The clamping member comprises a clamping groove for limiting the sampling rod. The driving member drives the transmission member to move, and the transmission member drives the clamping member to move relative to the box body, so that the clamping member is matched with the limiting assembly to clamp the sampling rod.

[0008] Furthermore, the transmission component includes: a triangular turntable, which includes a first connecting portion, a second connecting portion, and a third connecting portion located at the three apex positions of the triangular turntable. The distance between the first connecting portion and the second connecting portion is less than the distance between the first connecting portion and the third connecting portion. The first connecting portion is rotatably connected to the output portion of the drive component, and the second connecting portion is rotatably connected to the housing. A connecting member is also included, with one end of the connecting member rotatably connected to the third connecting portion. A clamping member is disposed on the connecting member. The drive component drives the triangular turntable to rotate relative to the housing, thereby causing the connecting member to reciprocate and move back and forth, which in turn causes the clamping member to reciprocate and move back and forth.

[0009] Furthermore, the limiting component also includes: a first plate body disposed on the box body; a second plate body disposed on the box body, the first plate body and the second plate body being spaced apart; a column, the two ends of the column being connected to the first plate body and the second plate body respectively; wherein, the connector includes a connecting hole, the connector being sleeved on the column through the connecting hole, and the connector being able to slide relative to the column.

[0010] Furthermore, the positioning component includes: a positioning slot platform, the positioning slot platform including a positioning slot for positioning a portion of the sampling rod; a positioning frame disposed on the positioning slot platform; a positioning plate disposed on the positioning frame, the positioning plate being located at the end of the positioning slot, the positioning plate being used to limit the end of the sampling part; wherein, a clamping member is used to cooperate with the positioning slot to enclose the positioning cavity, the positioning cavity being used to position the sampling rod.

[0011] Furthermore, the shearing assembly includes: a shearing table disposed on a worktable, the shearing table including a groove; and a cutting tool, configured...

[0012] On the shearing table, the blade is used to shear the sampling rod; wherein, the positioning groove is connected to the groove body, and the sampling part of the sampling rod is located in the groove body; the positioning plate is located on the side of the groove body away from the positioning groove, for axial positioning of the sampling rod.

[0013] Furthermore, the separation assembly includes: a mounting frame disposed on the worktable, the mounting frame being movable relative to the worktable; a compression cylinder disposed on the mounting frame; a compression section connected to the output end of the compression cylinder, the compression cylinder being used to drive the compression section to move, thereby compressing the sampling section within the tank; an ejection cylinder disposed on the mounting frame, the extension rod of the ejection cylinder being perpendicular to the extension rod of the compression cylinder; and an ejection section connected to the extension rod of the ejection cylinder, the ejection cylinder driving the ejection section to move, thereby ejecting the sample from the sampling section.

[0014] Further, the device further comprises a slide rail arranged on the workbench, an installation plate slidably connected with the slide rail, the positioning assembly, the limiting assembly and the separating assembly are arranged on the installation plate, a driving cylinder arranged on the workbench, an output end of the driving cylinder connected with the installation plate, used for driving the installation plate to slide along the slide rail, and a material guiding part arranged on the workbench and located on a side of the shearing table away from the positioning assembly, wherein the sample piece and the residual material ejected by the ejecting part are guided out through the material guiding part.

[0015] Further, the device further comprises a second frame body arranged adjacent to the first frame body, and a vibrating separating assembly arranged on the second frame body and located below the material guiding part, used for separating the sample piece and the residual material.

[0016] Further, the vibrating separating assembly comprises a separating box comprising a separating cavity and a plurality of through holes in communication with the separating cavity, the separating box located below an output end of the material guiding part, a vibrating motor arranged on the separating box, a support column, one end of the support column arranged on the second frame body, the other end of the support column connected with the separating box through a spring, and a material collecting box arranged below the separating box and used for collecting the residual material.

[0017] The separating device provided by the application comprises a first frame body, a positioning assembly, a limiting assembly, a shearing assembly and a separating assembly, the positioning assembly, the limiting assembly, the shearing assembly and the separating assembly are arranged on a workbench of the first frame body. The positioning assembly is used for fixing a part of a sampling rod, a sampling part of the sampling rod is located on the shearing assembly, the shearing assembly and the positioning assembly can move relatively, and thus the sampling part can be cut off. Further, the sampling part is processed through the separating assembly, so as to separate the sample piece in the sampling part and the material wrapped outside the sample piece. The separating device provided by the application realizes unmanned and automation of the sample piece sampling process, improves the production efficiency, greatly reduces the labor intensity of workers, and improves the safety of the whole process.

[0018] Additional aspects and advantages of the application will be made apparent by the following description portion, or can be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS

[0019] The above and / or additional aspects and advantages of the application will become apparent and be readily understood by considering the following detailed description, including the accompanying drawings, in which:

[0020] Figure 1 A structural schematic diagram of a separating device of one embodiment of the application is shown;

[0021] Figure 2 A structural schematic diagram of a separating device of one embodiment of the application is shown; Figure 1 A top view of the separating device of the embodiment shown;

[0022] Figure 3 A structural schematic diagram of a separating device of one embodiment of the application is shown;Figure 1 partial structure of the embodiment shown is shown in cross-section;

[0023] Figure 4 shown is Figure 1 partial structure of the sorting device of the embodiment shown is shown in cross-section;

[0024] Figure 5 shown is Figure 1 partial structure of the sorting device of the embodiment shown is shown in cross-section;

[0025] Figure 6 shown is Figure 1 partial structure of the sorting device of the embodiment shown is shown in cross-section;

[0026] Figure 7 shown is Figure 6 partial structure of the embodiment shown is shown in cross-section;

[0027] Figure 8 shown is Figure 1 partial structure of the sorting device of the embodiment shown is shown in cross-section;

[0028] Figure 9 shown is Figure 1 partial structure of the sorting device of the embodiment shown is shown in cross-section.

[0029] wherein, Figures 1 to 7 the correspondence between the reference signs and the component names in the accompanying drawings is as follows:

[0030] 1 sorting device, 10 first frame body, 12 workbench;

[0031] 20 positioning assembly, 22 positioning groove table, 24 positioning groove, 26 positioning frame, 28 positioning plate;

[0032] 30 limiting assembly, 31 box body, 310 mounting cavity, 32 driving piece, 33 transmission piece, 331 triangular turntable, 332 first connecting part, 333 second connecting part, 334 third connecting part, 34 connecting piece, 35 clamping piece, 351 clamping groove, 36 first plate body, 37 second plate body, 38 stand column;

[0033] 40 shearing assembly, 42 shearing table, 44 groove body, 46 cutter;

[0034] 50 separation assembly, 52 mounting frame, 54 extrusion cylinder, 56 extrusion part, 58 ejection cylinder, 59 ejection part;

[0035] 60 slide rail, 62 mounting plate, 64 driving cylinder, 66 material guiding part;

[0036] 70 second frame body;

[0037] 80 Vibrating material distribution assembly, 82 Material distribution box, 821 Through hole, 84 Vibrating motor, 86 Support column, 88 Receiving box.

[0038] 2. Sampling rod. Detailed Implementation

[0039] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0040] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more.

[0041] The following is in conjunction with the appendix Figures 1 to 9 The sorting device 1 provided in this application will be described in detail through specific embodiments and application scenarios.

[0042] like Figures 1 to 9 As shown, one embodiment of this application proposes a sorting device 1, including: a first frame 10, the first frame 10 including a workbench 12; a positioning component 20, disposed on the workbench 12, the positioning component 20 being used to fix a sampling rod 2; a limiting component 30, disposed on the workbench 12, the limiting component 30 cooperating with the positioning component to clamp the sampling rod 2; a shearing component 40, disposed on the workbench 12, the shearing component 40 and the positioning component 20 being able to move relative to each other to achieve shearing of the sampling portion of the sampling rod 2; and a separation component 50, disposed on the workbench 12, the separation component 50 being used to process the sampling portion to separate the sample from the sampling portion.

[0043] The sorting device 1 provided in the application comprises a first frame body 10, a positioning assembly 20, a limiting assembly 30, a shearing assembly 40 and a separating assembly 50, and the positioning assembly 20, the limiting assembly 30, the shearing assembly 40 and the separating assembly 50 are arranged on a workbench 12 of the first frame body 10. The positioning assembly 20 is used for fixing a part of a sampling rod 2, and a sampling part of the sampling rod 2 is located on the shearing assembly 40. The shearing assembly 40 and the positioning assembly 20 can move relatively, thereby realizing the cutting of the sampling part. Further, the sampling part is processed by the separating assembly 50 to separate the sample in the sampling part from the material wrapped outside the sample. The sorting device 1 provided in the application realizes the unmanned and automation of the sample sampling process, improves the production efficiency, greatly reduces the labor intensity of the workers, and improves the safety of the whole process.

[0044] In an embodiment of the application, further, as shown in Figure 1 、 Figure 2 、 Figure 6 and Figure 7 , the limiting assembly 30 comprises a box body 31, the box body 31 comprising a mounting cavity 310; a driving member 32 arranged in the mounting cavity 310; a transmission member 33 arranged in the mounting cavity 310, the input end of the transmission member 33 being connected with the output part of the driving member 32; a clamping member 35 connected with the output end of the transmission member 33, the clamping member 35 comprising a clamping groove 351 for limiting the sampling rod 2; wherein the driving member 32 drives the transmission member 33 to move, and the transmission member 33 drives the clamping member 35 to move relative to the box body 31, so that the clamping member 35 cooperates with the limiting assembly 30 to clamp the sampling rod 2.

[0045] In this embodiment, the limiting assembly 30 comprises the box body 31, the driving member 32, the transmission member 33 and the clamping member 35. The driving member 32 and the transmission member 33 are arranged in the mounting cavity 310 of the box body 31, and the box body 31 protects the driving member 32 and the transmission member 33 from being damaged. The clamping member 35 is connected with the transmission member 33, and the clamping member 35 comprises the clamping groove 351 for limiting the sampling rod 2. During the working process, the driving member 32 drives the transmission member 33 to move, and then the transmission member 33 drives the clamping member 35 to move towards the positioning assembly 20, so that the clamping groove 351 of the clamping member 35 is buckled on the sampling rod 2, to realize the cooperation with the positioning assembly 20, limit the radial movement of the sampling rod 2, and ensure the clamping of the sampling rod 2.

[0046] Specifically, the driving member 32 can be a pneumatic cylinder, which is driven by the pneumatic cylinder.

[0047] In an embodiment of the application, further, as shown in Figure 7As shown, the transmission member 33 comprises a triangular turntable 331, the triangular turntable 331 comprises a first connecting part 332, a second connecting part 333 and a third connecting part 334 located at three top corners of the triangular turntable 331 respectively, the distance between the first connecting part 332 and the second connecting part 333 is smaller than the distance between the first connecting part 332 and the third connecting part 334, the first connecting part 332 is rotationally connected with the output part of the driving member 32, and the second connecting part 333 is rotationally connected with the box body 31; the connecting member 34 is rotationally connected with the third connecting part 334 at one end, and the clamping member 35 is arranged on the connecting member 34; wherein the driving member 32 drives the triangular turntable 331 to rotate relative to the box body 31, and further drives the connecting member 34 to move reciprocally to drive the clamping member 35 to move reciprocally.

[0048] In this embodiment, the transmission member 33 is selected as the triangular turntable 331, the front-back reciprocating movement of the output part of the driving member 32 is converted into the reciprocating movement of the connecting member 34 through the triangular turntable 331, and further drives the clamping member 35 to move reciprocally to realize clamping and dismounting of the sampling rod 2. Specifically, the triangular turntable 331 comprises the first connecting part 332, the second connecting part 333 and the third connecting part 334 located at three top corners. The second connecting part 333 is connected with the box body 31 through a rotating shaft, the first connecting part 332 is rotationally connected with the output part of the driving member 32, the third connecting part 334 is rotationally connected with the connecting member 34, and the connecting member 34 is used for mounting the clamping part. The distance between the first connecting part 332 and the second connecting part 333 is smaller than the distance between the first connecting part 332 and the third connecting part 334, and thus the reciprocating movement of the clamping member 35 is realized. The movement direction of the output part of the driving member 32 is perpendicular to the swinging direction of the connecting member 34, and thus the movement direction is changed to realize clamping or dismounting of the sampling rod 2.

[0049] Specifically, the driving member 32 is a clamping cylinder and a connecting head arranged at the end of the output rod of the clamping cylinder.

[0050] Specifically, after the sampling rod 2 is positioned, the clamping cylinder applies force to move the connecting head forward and backward through the triangular turntable 331 to convert the reciprocating movement of the connecting head into the linear reciprocating movement of the connecting member 34, so as to clamp the sampling rod 2 by the clamping member 35 fixed on the connecting member 34 to prevent the sampling rod 2 from shaking when the sampling rod 2 is cut subsequently.

[0051] In one embodiment of the present application, further, Figure 6 and Figure 7As shown, the limiting assembly 30 further comprises a first plate body 36 arranged on the box body 31, a second plate body 37 arranged on the box body 31, the first plate body 36 and the second plate body 37 are arranged in a spaced manner, a stand column 38, two ends of the stand column 38 are connected with the first plate body 36 and the second plate body 37 respectively, and the connecting piece 34 comprises a connecting hole, the connecting piece 34 is sleeved on the stand column 38 through the connecting hole, and the connecting piece 34 can slide relative to the stand column 38.

[0052] In this embodiment, the limiting assembly 30 further comprises the first plate body 36 and the second plate body 37, the first plate body 36 and the second plate body 37 are arranged in a spaced manner on the outer side wall of the box body 31, the stand column 38 is arranged between the first plate body 36 and the second plate body 37, the connecting piece 34 is sleeved on the stand column 38 through the connecting hole, and the connecting piece 34 is driven to reciprocate along the stand column 38 by the driving piece 32 driving the transmission piece 33 to move, thereby driving the clamping piece 35 arranged on the connecting piece 34 to reciprocate.

[0053] Further, the clamping piece 35 comprises a connecting beam and a clamping block, a clamping groove 351 is opened on the clamping block, one end of the connecting beam is connected with the connecting piece 34, and the clamping block is connected with the other end of the connecting beam. By arranging the connecting beam, the clamping block can be located above the positioning assembly 20, thereby avoiding interference between the connecting piece 34 and the positioning assembly 20 during operation. By arranging the clamping block, the sampling rod 2 is fixed and clamped.

[0054] In an embodiment of the present application, further as shown in Figure 4 As shown, the positioning assembly 20 comprises a positioning groove table 22, the positioning groove table 22 comprises a positioning groove 24 for positioning part of the sampling rod 2, a positioning frame 26 arranged on the positioning groove table 22, and a positioning plate 28 arranged on the positioning frame 26, the positioning plate 28 is located at the end of the positioning groove 24, and the positioning plate 28 is used for limiting the end of the sampling part. The clamping piece 35 is used for cooperating with the positioning groove 24 to enclose a positioning cavity, and the positioning cavity is used for positioning the sampling rod 2.

[0055] In this embodiment, the positioning assembly 20 comprises the positioning groove table 22, the positioning frame 26 and the positioning plate 28. The positioning groove table 22 comprises the positioning groove 24 for placing the sampling rod 2, the positioning frame 26 is arranged on the positioning groove table 22, the positioning frame 26 comprises a mounting beam protruding from the positioning groove table 22, one end of the positioning plate 28 is connected with the mounting beam, the other end of the positioning plate 28 extends towards the workbench 12, the positioning plate 28 is located at the end of the positioning groove 24, and is used for positioning the end of the sampling rod 2. On the one hand, the mounting position of the sampling rod 2 is positioned by the positioning plate 28, and on the other hand, the axial movement of the sampling rod 2 is limited.

[0056] In an embodiment of the present application, further as shown in Figure 5As shown, the shearing assembly 40 comprises a shearing table 42 arranged on the workbench 12, the shearing table 42 comprises a groove 44; a cutter 46 arranged on the shearing table 42, the cutter 46 is used for shearing the sampling rod 2; wherein the positioning groove 24 is in communication with the groove 44, and the sampling part of the sampling rod 2 is located in the groove 44; and the positioning plate 28 is located on the side of the groove 44 away from the positioning groove 24, so as to axially position the sampling rod 2.

[0057] In this embodiment, the shearing assembly 40 comprises the shearing table 42 and the cutter 46, the shearing table 42 is provided with the groove 44, in the initial state, the positioning groove 24 and the groove 44 are oppositely arranged and in communication, and then a part of the sampling rod 2 is arranged in the positioning groove 24, and the sampling part of the sampling rod 2 is arranged in the groove 44. After the positioning and clamping of the sampling rod 2 are completed, the sampling part is sheared by the cutter 46, and the sampling part including the sample is cut off for subsequent sample separation processing.

[0058] Further, the cutter 46 comprises two shearing blades, the two shearing blades are respectively located on the two sides of the groove 44, are mounted on the shearing table 42, and the cutting edges of the blades are located on one side of the groove 44 and along the length direction of the positioning groove 24, and the blades are located between the positioning groove table 22 and the shearing table 42. When the positioning and clamping of the sampling rod 2 are completed, the positioning assembly 20 and the shearing assembly 40 are driven to move relatively, and then the sampling rod 2 is sheared by the blades. In the present application, the blades are arranged on the opposite sides of the groove 44, and the shearing of the sampling rod 2 can be realized by the relative movement of the positioning assembly 20 and the shearing assembly 40. Different from the scheme of driving the cutter 46 by the motor in the conventional technology, the scheme of the present application is simple in structure, easy to operate, and reduces the production cost.

[0059] In one embodiment of the present application, further as shown in the figure, Figure 8 The separation assembly 50 comprises a mounting frame 52 arranged on the workbench 12, the mounting frame 52 can move relative to the workbench 12; a pressing cylinder 54 arranged on the mounting frame 52; a pressing part 56 connected with the output end of the pressing cylinder 54, the pressing cylinder 54 is used to drive the pressing part 56 to move, so as to press the sampling part in the groove 44; an ejection cylinder 58 arranged on the mounting frame 52, the extension rod of the ejection cylinder 58 is perpendicular to the extension rod of the pressing cylinder 54; and an ejection part 59 connected with the extension rod of the ejection cylinder 58, the ejection cylinder 58 drives the ejection part 59 to move, so as to eject the sample of the sampling part.

[0060] In this embodiment, the separating assembly 50 comprises a mounting frame 52, an extruding cylinder 54, an extruding part 56, an ejecting cylinder 58 and an ejecting part 59. The mounting frame 52 is bent, and is used to carry other components. The extruding cylinder 54 is arranged on the second plate body 37, and is located at the upper portion of the second plate body 37. The output end of the extruding cylinder 54 extends into the lower surface of the second plate body 37, and is connected with the extruding part 56. The extruding part 56 is driven by the extruding cylinder 54 to extrude the sampling part in the groove body 44, so as to break the outer casting sand of the sampling part. The ejecting cylinder 58 is mounted on the first plate body 36, and the output end of the ejecting cylinder 58 is connected with the ejecting part 59. The ejecting part 59 is driven by the ejecting cylinder 58 to reciprocate, so as to realize the ejecting of the sample piece. The sample piece and the residue are pushed to the material guiding part 66 together, and the picking of the sample piece is further completed.

[0061] Specifically, the mounting frame 52 can move relative to the shearing table 42. After the shearing of the sampling rod 2 is completed, the mounting frame 52 is moved to the side of the shearing table 42. The extruding part 56 is driven by the extruding cylinder 54 to extrude and break the sampling part, so as to break the outer casting sand. Then, the sample piece is ejected by the ejecting cylinder 58, and the automatic picking of the sample piece is completed. Thus, the danger caused by manual sampling can be avoided, and the safety and efficiency of sampling are improved.

[0062] Further, the extruding part 56 is provided with extruding teeth on the side facing the workbench 12, so as to improve the extruding efficiency and effect.

[0063] In one embodiment of the present application, further as shown in Figure 2 , Figure 3 and Figure 4 , the separating device further comprises a slide rail 60 arranged on the workbench 12, a mounting plate 62 slidably connected with the slide rail 60, the positioning assembly 20, the limiting assembly 30 and the separating assembly 50 are arranged on the mounting plate 62, a driving cylinder 64 arranged on the workbench 12, an output end of the driving cylinder 64 connected with the mounting plate 62, and a material guiding part 66 arranged on the workbench 12 and located on the side of the shearing table 42 away from the positioning assembly 20. The sample piece and the residue ejected by the ejecting part 59 are guided out through the material guiding part 66.

[0064] In this embodiment, the separating device further comprises the slide rail 60 and the driving cylinder 64 arranged on the workbench 12. The driving cylinder 64 is used to drive the positioning assembly 20, the limiting assembly 30 and the separating assembly 50 to slide relative to the workbench 12. Then, the positioning assembly 20 is driven by the driving cylinder 64 to move relative to the shearing assembly 40, so as to complete the shearing of the sampling part. After the shearing is completed, the mounting plate 62 is driven by the driving cylinder 64 to move along the slide rail 60, so as to move the separating assembly 50 to the position of the shearing table 42, and complete the extruding operation and the ejecting operation.

[0065] Further, a notch is formed on the workbench 12 on the side of the shearing table 42 away from the positioning groove table 22, and a material guiding part 66 is installed at the notch, through which the sample pieces and residues are guided into the vibrating material separating assembly 80 to complete the separation and picking of the sample pieces.

[0066] Further, the material guiding part 66 is a material guiding plate obliquely arranged relative to the workbench 12, which includes a material guiding groove, through which the sample pieces and residues in the groove body 44 are pushed by the ejection cylinder 58 and then enter the vibrating material separating assembly 80 through the obliquely arranged material guiding plate. The obliquely arranged material guiding plate has a simple structure and can realize the transfer of the material, thereby reducing the production cost.

[0067] In an embodiment of the present application, further as shown in Figure 1 , Figure 3 and Figure 9 , the device further comprises: a second frame body 70, which is arranged adjacent to the first frame body 10; and a vibrating material separating assembly 80, which is arranged on the second frame body 70 and is located below the material guiding part 66, and is used for separating and processing the sample pieces and residues.

[0068] In this embodiment, the sorting device further comprises the second frame body 70, which is arranged adjacent to the first frame body 10 and has a height smaller than that of the first frame body 10. One end of the material guiding plate is located below the end of the groove body 44 of the shearing table 42, and the other end of the material guiding plate is arranged above the vibrating material separating assembly 80. By arranging the height difference between the first frame body 10 and the second frame body 70, and further by obliquely arranging the material guiding plate, the layout of the entire device is compact.

[0069] In an embodiment of the present application, further as shown in Figure 1 and Figure 9 , the vibrating material separating assembly 80 comprises: a material separating box 82, which comprises a material separating cavity and a plurality of through holes 821 connected to the material separating cavity, and is located below the output end of the material guiding part 66; a vibrating motor 84, which is arranged on the material separating box 82; a support column 86, one end of which is arranged on the second frame body 70, and the other end of which is connected to the material separating box 82 through a spring; and a material collecting box 88, which is arranged below the material separating box 82 and is used for collecting the residues.

[0070] In this embodiment, the vibration distribution assembly 80 comprises a distribution box 82, a vibration motor 84, a support column 86 and a collection box 88. The vibration motor 84 is arranged on the outer side wall of the distribution box 82 to drive the distribution box 82 to vibrate. The distribution box 82 is mounted on the support column 86 by springs, so that the vibration frequency of the distribution box 82 can be increased under the driving of the vibration motor 84. Further, a plurality of through holes 821 are formed in the bottom wall of the distribution box 82, and the distribution box 82 is vibrated at a high frequency to filter the residues through the plurality of through holes 821 into the collection box 88 below the distribution box 82. The residues are collected by the collection box 88, and the sample is left in the distribution box 82 to complete the picking of the sample.

[0071] Further, the sorting device 1 further comprises a mechanical hand, which completes the transfer of the separated sample, and can install the sampling rod 2 in the positioning groove 24 through the mechanical hand, to realize the automatic and unmanned picking of the sample.

[0072] Further, the number of vibration motors 84 can be multiple, and the multiple vibration motors 84 are uniformly distributed along the circumferential side of the distribution box 82 to improve the uniformity of the vibration of the distribution box 82.

[0073] The sorting device 1 provided in the present application places the sampling rod 2 in the positioning assembly 20 through the mechanical hand or other automatic moving grabbing device, and positions the sampling rod 2 by the positioning groove 24 and the shearing assembly 40; the clamping cylinder of the limiting assembly 30 exerts force to clamp the sampling rod 2; the driving cylinder 64 drives the mounting plate 62 to move to make the relative movement of the positioning assembly 20 and the shearing assembly 40, so as to cut off the sampling rod 2 in the positioning groove 24; the extrusion cylinder 54 breaks the outer layer of the sampling part of the sand, and the sample is pushed into the guide part 66 by the ejecting cylinder 58 to enter the vibration distribution assembly 80; the cast sand and the sample are fully vibrated and separated by the vibration, and finally the sample is sent to the detection area by the mechanical hand or other automatic moving grabbing device, so as to realize the unmanned and intelligentization in the sample sorting process.

[0074] The sorting device 1 provided in the present application comprises a first frame body 10, a positioning assembly 20, a limiting assembly 30, a shearing assembly 40 and a separation assembly 50, and the positioning assembly 20, the limiting assembly 30, the shearing assembly 40 and the separation assembly 50 are arranged on the workbench 12 of the first frame body 10. The positioning assembly 20 is used for fixing a part of the sampling rod 2, and the sampling part of the sampling rod 2 is located on the shearing assembly 40, and the shearing assembly 40 and the positioning assembly 20 can relatively move to realize the cutting of the sampling part. Further, the sampling part is processed by the separation assembly 50 to separate the sample in the sampling part and the material wrapped outside the sample. The sorting device 1 provided in the present application realizes the unmanned and automation of the sample sampling process, improves the production efficiency, greatly reduces the labor intensity of the workers, and improves the safety of the whole process.

[0075] The embodiments of the present application are described above with reference to the accompanying drawings, but the present application is not limited to the above-described specific embodiments, and the above-described specific embodiments are merely illustrative, but not restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims.

Claims

1. A sorting device, characterized in that, include: A first frame, the first frame including a workbench; A positioning component is disposed on the worktable, and the positioning component is used to fix the sampling rod; A limiting component is disposed on the worktable, and the limiting component cooperates with the positioning component to clamp the sampling rod; A shearing assembly is disposed on the worktable. The shearing assembly and the positioning assembly are capable of relative movement to shear the sampling portion of the sampling rod. A separation component is disposed on the worktable, and the separation component is used to process the sampling section to separate the sample from the sampling section; The limiting component includes: The housing includes a mounting cavity; The driving component is disposed within the mounting cavity; A transmission component is disposed within the mounting cavity, and the input end of the transmission component is connected to the output part of the drive component; A clamping member is connected to the output end of the transmission member, and the clamping member includes a clamping groove for limiting the position of the sampling rod. The driving component drives the transmission component to move, and the transmission component drives the clamping component to move relative to the housing, so that the clamping component cooperates with the positioning component to clamp the sampling rod. The positioning component includes: A positioning platform, the positioning platform including a positioning groove, the positioning groove being used to position a portion of the sampling rod; The positioning frame is mounted on the positioning slot platform; A positioning plate is disposed on the positioning frame, the positioning plate is located at the end of the positioning groove, and the positioning plate is used to limit the end of the sampling part; The clamping member is used to cooperate with the positioning groove to enclose the positioning cavity, and the positioning cavity is used to position the sampling rod.

2. The sorting device according to claim 1, characterized in that, The transmission component includes: A triangular turntable, comprising a first connecting part, a second connecting part, and a third connecting part located at the three apex positions of the triangular turntable, wherein the distance between the first connecting part and the second connecting part is less than the distance between the first connecting part and the third connecting part, the first connecting part is rotatably connected to the output part of the drive component, and the second connecting part is rotatably connected to the housing. A connector, one end of which is rotatably connected to the third connecting part, and a clamping member is disposed on the connector; The driving component drives the triangular turntable to rotate relative to the housing, thereby causing the connecting component to reciprocate, which in turn causes the clamping component to reciprocate.

3. The sorting device according to claim 2, characterized in that, The limiting component also includes: The first plate is disposed in the box body; The second plate is disposed on the box body, and the first plate and the second plate are disposed at a distance from each other; A column, the two ends of which are respectively connected to the first plate and the second plate; The connector includes a connecting hole, and the connector is sleeved on the column through the connecting hole, and the connector can slide relative to the column.

4. The sorting device according to claim 3, characterized in that, The shearing component includes: A shearing table is disposed on the worktable, and the shearing table includes a groove. A cutting tool is mounted on the shearing table and is used to cut the sampling rod. The positioning groove is connected to the tank body, and the sampling part of the sampling rod is located inside the tank body; the positioning plate is located on the side of the tank body away from the positioning groove, for axial positioning of the sampling rod.

5. The sorting device according to claim 4, characterized in that, The separation component includes: A mounting bracket is provided on the worktable, and the mounting bracket is movable relative to the worktable; A compression cylinder is mounted on the mounting bracket; The extrusion section is connected to the output end of the extrusion cylinder, which drives the extrusion section to move in order to extrude the sampling section in the tank. An ejector cylinder is mounted on the mounting bracket, and the extension rod of the ejector cylinder is perpendicular to the extension rod of the compression cylinder. The ejector section is connected to the telescopic rod of the ejector cylinder. The ejector cylinder drives the ejector section to move so as to eject the sample from the sampling section.

6. The sorting device according to claim 5, characterized in that, Also includes: The slide rail is mounted on the worktable; The mounting plate is slidably connected to the slide rail, and the positioning component, the limiting component, and the separation component are all disposed on the mounting plate; A drive cylinder is mounted on the worktable, and the output end of the drive cylinder is connected to the mounting plate to drive the mounting plate to slide along the slide rail. The material guide is disposed on the worktable and located on the side of the shearing table away from the positioning component; The sample and residual material ejected by the ejector section are discharged through the guide section.

7. The sorting device according to claim 6, characterized in that, Also includes: The second frame is arranged adjacent to the first frame; A vibratory material distribution assembly is mounted on the second frame and is located below the material guide section. It is used to distribute the sample and the residual material.

8. The sorting device according to claim 7, characterized in that, The vibrating material distribution assembly includes: The material distribution box includes a material distribution cavity and multiple through holes communicating with the material distribution cavity. The material distribution box is located below the output end of the material guiding section. A vibratory motor is installed on the material distribution box; A support column, one end of which is disposed on the second frame, and the other end of which is connected to the material distribution box by a spring; A receiving bin, located below the distributing bin, is used to collect residual materials.

Citation Information

Patent Citations

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