A corrugated steel plate back film bag concrete grouting equipment
The corrugated steel plate back-film bag concrete grouting equipment with multi-stage screening and scraping mechanism solves the problem of large-particle stones clogging the nozzle, achieving stable operation of the equipment and effective filling of small cracks.
Patent Information
- Application Number
- CN202210923551.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-02
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-08-02
AI Technical Summary
During the use of existing concrete grouting equipment, due to the inconsistency of the nozzles and the presence of stones of different sizes in the concrete, large stones can easily clog the nozzles, affecting construction and possibly damaging the equipment, and making it inconvenient to fill small cracks.
A corrugated steel plate back-film bag concrete grouting equipment was designed. It adopts a multi-stage screening structure, including filter plates No. 1 and No. 2, combined with components such as a vibration motor, a servo motor and a scraper. Through the multi-stage screening and scraping mechanism, it prevents large and medium-sized stones from clogging the nozzle, and collects and stores large particles to enhance the filtering effect.
It effectively avoids the blockage of nozzles by large and medium-sized stones, reduces the risk of equipment damage, improves construction efficiency, and facilitates the filling of small cracks.
Smart Images

Figure CN115370388B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of construction machinery, in particular to a corrugated steel plate back-film bag concrete grouting device. Background Art
[0002] Concrete grouting machine is a grouting equipment often used in construction industry. In the construction of drainage systems in tunnels and underground road culverts, corrugated steel plates are used as building materials instead of reinforced concrete to make arch structure supports, and grouting equipment is used to fill and protect the membrane bags behind them.
[0003] A Chinese patent with publication number CN105856407B discloses a fully automatic foamed concrete grouting machine, including a grouting barrel, an external valve grouting pipe, a grouting metering plate and a grouting baffle arranged from top to bottom. The grouting barrel is provided with a stirring mechanism, and the barrel body is provided with a slurry inlet, an air inlet and a slurry outlet; the upper end of the external valve grouting pipe is connected to the slurry outlet, and the lower end is provided with an external valve grouting valve plate; this patent facilitates the use of bricks of various heights and can adapt the grouting amount to different building blocks.
[0004] When using grouting equipment to fill concrete into the membrane bags behind the corrugated steel plates, the nozzles used in the grouting equipment are different in different construction environments, and the concrete contains stones of different sizes. As a result, large stones will clog the nozzles during filling, affecting normal construction. In severe cases, the machine will be damaged and it will be inconvenient to fill small cracks.
[0005] To this end, the present invention provides a corrugated steel plate back membrane bag concrete grouting equipment. Summary of the Invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the present invention is a corrugated steel plate back membrane bag concrete grouting equipment, including a grouting machine; the end of the grouting machine is fixedly connected to a screening bucket; the inner side wall of the screening bucket is fixedly connected to a No. 1 filter screen; the bottom end of the No. 1 filter screen is fixedly connected to a vibration motor; the inner side wall of the screening bucket is fixedly connected to an elastic sealing gasket, and is located at the position of the vibration motor; the inner side wall of the screening bucket is fixedly connected to a No. 2 filter screen; the hole diameter of the No. 1 filter screen is larger than the hole diameter of the No. 2 filter screen; the concrete falls to the end position of the No. 2 filter screen and is filtered again, and the medium-sized stones are filtered on the end surface of the No. 2 filter screen. Most of the concrete continues to fall into the interior of the grouting machine, and is stirred and transported by the mixer to fill the membrane bag. The large and medium-sized stones are screened at multiple stages to prevent the large and medium-sized stones from clogging the nozzle, affecting normal construction, and causing damage to the machine in serious cases, and it is convenient to fill small cracks.
[0008] Preferably, the inner side wall of the screening barrel is fixedly connected to a support frame; the end of the support frame is fixedly connected to a servo motor; the output end of the servo motor is fixedly connected to a rotating rod; the side wall of the rotating rod is fixedly connected to a scraper sleeve; the side wall of the scraper sleeve is fixedly connected to a No. 1 scraper; the side wall of the scraper sleeve is fixedly connected to a No. 2 scraper; the large-particle stones accumulated on the end face of the No. 1 filter screen plate are scraped and rotated to prevent the stones from clogging the holes of the No. 1 filter screen plate, and at the same time, the No. 2 scraper is used to scrape the bottom surface of the scraper sleeve to reduce the large amount of concrete adhering to the bottom surface of the No. 1 filter screen plate and affecting the filtration.
[0009] Preferably, the inner side wall of the scraper No. 1 is fixedly connected to the rubber baffle No. 1; the inner side wall of the scraper No. 1 is fixedly connected to the rubber baffle No. 2, and is located below the rubber baffle No. 1; the inner side wall of the scraper No. 1 is fixedly connected to the filter screen No. 3; the hole diameter of the filter screen No. 3 is the same as the hole diameter of the filter screen No. 1; it has the effect of collecting large-particle stones, and at the same time, when the scraper No. 1 is blocked, the scraper No. 1 can be rotated in the opposite direction by the servo motor, so that the stones blocked on the holes of the filter screen No. 3 are shaken and fall off, and the rubber baffle No. 1 and the rubber baffle No. 2 are used to limit the storage of large stones.
[0010] Preferably, the side wall of the No. 3 filter screen plate is fixed with a fixed block; the inner side wall of the fixed block is rotatably connected with a spiral rod; the side wall of the spiral rod is fixed with a scraper plate, and the scraper plate fits the side wall of the No. 3 filter screen plate; the concrete presses the spiral rod to rotate the spiral rod, and the spiral rod rotates on the inner side wall of the fixed block, and at the same time drives the scraper plate fixed with the side wall to scrape the side wall of the No. 3 filter screen plate, so as to prevent large particles of stone from clogging the No. 3 filter screen plate and affecting the flow filtration effect.
[0011] Preferably, a No. 3 scraper is fixedly connected to the side wall of the rotating rod; a scraper is fixedly connected to the bottom end of the No. 3 scraper, and the bottom surface of the scraper is in contact with the end surface of the No. 2 filter screen plate; the rotating rod rotates to drive the No. 3 scraper to scrape the end surface of the No. 2 filter screen plate, and cooperates with the scraper fixed to the bottom end of the No. 3 scraper to scrape the medium-grained stones, thereby reducing the medium-grained stones from clogging the holes of the No. 2 filter screen plate and affecting the filtering effect of the No. 2 filter screen plate.
[0012] Preferably, the side wall of the screening barrel is fixedly connected to a collecting water tank; a foam block is installed inside the collecting water tank; the end of the foam block is fixedly connected to a sliding plate, and the sliding plate is slidably connected to the inner wall of the collecting water tank; the inner wall of the screening barrel is rotatably connected to a discharge baffle through a torsion spring, and the bottom end of the discharge baffle is in contact with the end face of the No. 2 filter screen plate; after the stone falls into the collecting water tank, the torsion spring drives the discharge baffle to reset and block the channel again, which plays the role of storing and precipitating medium-grained stones, and the water level rises after the stone enters the collecting water tank, and the foam block drives the sliding plate to float, which has a warning effect and is convenient for observing the stone storage amount inside the collecting water tank. At the same time, the slope surface of the No. 2 filter screen plate is used. When a large amount of concrete is accumulated at the discharge baffle, the concrete on the medium-grained stones will fall along the slope holes of the No. 2 filter screen plate, thereby preventing a large amount of concrete from entering the interior of the collecting water tank.
[0013] Preferably, the inner wall of the No. 3 scraper is fixed with a metal baffle; the inner wall of the metal baffle is rotatably connected to a rotating shaft, and the rotating shaft is rotatably connected to the inner wall of the No. 3 scraper; the end of the rotating shaft is fixed with a stirring blade; the No. 3 scraper scrapes the gravel and concrete to accelerate filtration, and a large amount of concrete mixed with gravel impacts the side wall of the metal baffle and flushes the stirring blade as it rotates with the rotating shaft, and the stirring blade has a backflow effect, and at the same time, the metal material of the metal baffle vibrates when the gravel hits, reducing a large amount of concrete adhering to the side wall of the metal baffle.
[0014] Preferably, a magnetic rotating plate is fixedly connected to the side wall of the rotating shaft; a plurality of groups of magnetic blocks are fixedly connected to the inner wall of the No. 3 scraper through a rubber plate; the magnetic rotating plate and the magnetic blocks can repel each other with the same polarity when they approach each other; the rotating shaft drives the magnetic rotating plate to rotate on the inner wall of the No. 3 scraper, and when the magnetic rotating plate approaches the magnetic blocks, they magnetically repel each other, and the magnetic rotating plate continuously rotates to repel the magnetic blocks, and the magnetic blocks then hit the side wall of the metal baffle, thereby enhancing the vibration effect of the metal baffle and reducing a large amount of concrete adhering to the side wall of the metal baffle.
[0015] Preferably, the inner side wall of the screening barrel is rotatably connected to a rotating plate; the end of the rotating plate is fixedly connected to the No. 1 magnetic ball; the end of the No. 3 scraper is fixedly connected to the No. 2 magnetic ball, and is located below the No. 1 magnetic ball; the inside of the No. 1 scraper is fixedly connected to the No. 3 magnetic ball, and is located above the No. 1 magnetic ball; the No. 2 magnetic ball and the No. 1 magnetic ball can attract each other when they are close to each other; the No. 3 magnetic ball and the No. 1 magnetic ball can repel each other when they are close to each other; the No. 1 magnetic ball rotates with the rotating plate and hits the bottom surface of the No. 1 filter screen plate, which has the effect of vibrating the No. 1 filter screen plate, shaking off the concrete adhered to the side wall of the No. 1 filter screen plate, and cooperating with the magnetic attraction between the No. 3 magnetic ball and the No. 1 magnetic ball, the speed of the No. 1 magnetic ball hitting the bottom surface of the No. 1 filter screen plate is accelerated, thereby enhancing the vibration effect of the No. 1 magnetic ball.
[0016] Preferably, a protective pad is fixed to the side wall of the No. 1 magnetic ball; the protective pad is located at the end of the No. 1 magnetic ball; in order to prevent the No. 1 filter plate from being worn due to long-term impact, the protective pad is wrapped around the end of the No. 1 magnetic ball. When the No. 1 magnetic ball hits the No. 1 filter plate again, it will first collide with the protective pad to avoid serious wear of the No. 1 filter plate for a long time, thereby affecting the filtering effect.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. The concrete grouting equipment with a membrane bag behind a corrugated steel plate described in the present invention can screen out different-sized particles of stone in the concrete through the No. 1 filter screen plate and the No. 2 filter screen plate, thereby achieving the effect of graded screening and preventing large stones from clogging the small nozzle of the grouting machine. The vibration of the vibration motor can enhance the screening effect of the No. 1 filter screen plate, and the output end of the servo motor can be used to rotate to drive the No. 1 scraper and the No. 2 scraper to scrape the end face and bottom face of the No. 1 filter screen plate respectively, thereby reducing the blockage caused by the accumulation of a large amount of large stones and concrete adhesion on the end face of the No. 1 filter screen plate, and cooperate with the No. 1 rubber baffle and the No. 2 rubber baffle to limit the large stones and collect them inside the No. 1 scraper, thereby enhancing the anti-blocking effect. Finally, the spiral rod is used to rotate with the concrete flushing to drive the scraper to scrape the side wall of the No. 3 filter screen plate, thereby enhancing the collection and storage effect of the No. 1 scraper for large stones.
[0019] 2. The present invention relates to a corrugated steel plate back membrane bag concrete grouting equipment, in which the scraper No. 3 is arranged to scrape the end face of the filter screen plate No. 2 as it rotates with the rotating rod, thereby preventing medium-sized stones from clogging the filter screen plate No. 2. The medium-sized stones are scraped and fall onto the discharge baffle to block the filtration, thereby preventing a large amount of concrete from entering the collection water tank. When the discharge baffle is blocked by medium-sized stones, the discharge baffle rotates and the stones fall into the collection water tank for collection and precipitation, and the foam blocks and sliding plates float up, which plays a warning role. When the scraper No. 3 rotates to scrape the end face of the filter screen plate No. 2, a large amount of concrete flushes the stirring blades, and the rotating shaft drives the magnetic rotating plate to continuously repel the magnetic blocks from hitting the side wall of the metal baffle, thereby reducing the adhesion of the metal baffle to the concrete. Finally, the magnetic ball No. 1 and multiple groups of magnetic balls are used to repel and attract each other, thereby further reducing the adhesion of concrete to the filter screen plate No. 1 and affecting the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings.
[0021] Figure 1 It is a three-dimensional diagram of the grouting machine in the present invention;
[0022] Figure 2 It is a cross-sectional view of the screening barrel in the present invention;
[0023] Figure 3 It is a cross-sectional view of the scraper No. 1 in the present invention;
[0024] Figure 4 It is a cross-sectional view of the scraper No. 3 in the present invention;
[0025] Figure 5 yes Figure 2 A magnified view of point A;
[0026] Figure 6 It is a schematic diagram of the structure of magnetic ball No. 1 in the present invention.
[0027] In the figure: 1. Grouting machine; 11. Screening barrel; 12. Filter plate No. 1; 13. Vibration motor; 14. Elastic sealing pad; 15. Filter plate No. 2; 2. Support frame; 21. Servo motor; 22. Rotating rod; 23. Scraper sleeve; 24. Scraper No. 1; 25. Scraper No. 2; 3. Rubber baffle No. 1; 31. Rubber baffle No. 2; 32. Filter plate No. 3; 4. Fixed block; 41. Screw rod; 42. Scraping plate; 5. Scraper No. 3; 51. Scraper; 6. Collecting water tank; 61. Foam block; 62. Sliding plate; 63. Unloading baffle; 7. Metal baffle; 71. Rotating shaft; 72. Stirring blade; 8. Magnetic rotating plate; 81. Magnetic block; 9. Rotating plate; 91. Magnetic ball No. 1; 92. Magnetic ball No. 2; 93. Magnetic ball No. 3; 94. Protective pad. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0029] Example 1
[0030] like Figures 1 to 2As shown, the embodiment of the present invention is a corrugated steel plate back membrane bag concrete grouting equipment, including a grouting machine 1; the end of the grouting machine 1 is fixedly connected to a screening barrel 11; the inner wall of the screening barrel 11 is fixedly connected to a No. 1 filter screen 12; the bottom end of the No. 1 filter screen 12 is fixedly connected to a vibration motor 13; the inner wall of the screening barrel 11 is fixedly connected to an elastic sealing gasket 14, and is located at the position of the vibration motor 13; the inner wall of the screening barrel 11 is fixedly connected to a No. 2 filter screen 15; the hole diameter of the No. 1 filter screen 12 is larger than the hole diameter of the No. 2 filter screen 15; when the grouting machine 1 is used to fill the membrane bag behind the corrugated steel plate with concrete, since the nozzles used for grouting equipment in different construction environments are different, and the concrete may contain stones of different sizes, when a small nozzle is used, the pre-mixed concrete is first poured into the screening barrel. The interior of the barrel 11 is filtered through the No. 1 filter plate 12, and a small amount of large stones are filtered at the end position of the No. 1 filter plate 12. The vibration motor 13 generates vibration to drive the No. 1 filter plate 12 to vibrate, and the concrete on the No. 1 filter plate 12 is shaken off. The concrete continues to fall through the No. 1 filter plate 12. The elastic sealing gasket 14 fixed to the side wall of the No. 1 filter plate 12 seals the storage position of the vibration motor 13. The concrete falls to the end position of the No. 2 filter plate 15 and is filtered again, and the medium-sized stones are filtered on the end face of the No. 2 filter plate 15. Most of the concrete continues to fall into the interior of the grouting machine 1, and is stirred and transported by the mixer to fill the membrane bag. The large and medium-sized stones are screened through multiple stages to prevent the large and medium-sized stones from clogging the nozzle, affecting normal construction, and causing damage to the machine in serious cases. It is also convenient for filling small cracks.
[0031] like Figures 1 to 3 As shown, the inner side wall of the screening barrel 11 is fixedly connected to a support frame 2; the end of the support frame 2 is fixedly connected to a servo motor 21; the output end of the servo motor 21 is fixedly connected to a rotating rod 22; the side wall of the rotating rod 22 is fixedly connected to a scraper cover 23; the side wall of the scraper cover 23 is fixedly connected to a No. 1 scraper 24; the side wall of the scraper cover 23 is fixedly connected to a No. 2 scraper 25; when some large particles of stone are screened and accumulated on the end surface of the No. 1 filter plate 12, the filtering efficiency of the No. 1 filter plate 12 is affected. As a result, the output end of the servo motor 21 is used to rotate the rotating rod 22, and the scraper No. 1 24 and the scraper No. 2 25 fixed to the side wall of the scraper cover 23 rotate and scrape from the end face and bottom face of the No. 1 filter screen plate 12 respectively, scraping and rotating the large-particle stones accumulated on the end face of the No. 1 filter screen plate 12 to prevent the stones from clogging the holes of the No. 1 filter screen plate 12. At the same time, the No. 2 scraper 25 is used to scrape the bottom face of the scraper cover 23 to reduce the amount of concrete adhering to the bottom face of the No. 1 filter screen plate 12 and affecting the filtration.
[0032] like Figures 2 to 3As shown, the inner wall of the No. 1 scraper 24 is fixedly connected to the No. 1 rubber baffle 3; the inner wall of the No. 1 scraper 24 is fixedly connected to the No. 2 rubber baffle 31, and is located below the No. 1 rubber baffle 3; the inner wall of the No. 1 scraper 24 is fixedly connected to the No. 3 filter screen 32; the hole diameter of the No. 3 filter screen 32 is the same as the hole diameter of the No. 1 filter screen 12; when some large particles of stone are filtered on the end surface of the No. 1 filter screen 12, the holes of the No. 1 filter screen 12 are blocked, and the No. 1 scraper 24 rotates with the scraper sleeve 23 to filter the particles. The large-particle gravel is scraped by the movement, and the large-particle gravel is squeezed by the No. 1 rubber baffle 3 and the No. 2 rubber baffle 31 as it rotates and enters the internal storage of the No. 1 scraper 24. The concrete will flow out of the No. 1 scraper 24 through the No. 3 filter screen 32, which has the effect of collecting the large-particle gravel. At the same time, when the interior of the No. 1 scraper 24 is blocked, the servo motor 21 can be used to rotate the No. 1 scraper 24 in the opposite direction, so that the stones blocked on the holes of the No. 3 filter screen 32 are shaken and fall off, and the No. 1 rubber baffle 3 and the No. 2 rubber baffle 31 are used to limit the storage of large stones.
[0033] like Figures 2 to 3 As shown, the side wall of the No. 3 filter screen plate 32 is fixedly connected with a fixed block 4; the inner side wall of the fixed block 4 is rotatably connected with a spiral rod 41; the side wall of the spiral rod 41 is fixedly connected with a scraper plate 42, and the scraper plate 42 fits the side wall of the No. 3 filter screen plate 32; when the No. 1 scraper 24 rotates the concrete to enter the interior of the No. 1 scraper 24, the concrete presses the spiral rod 41 to make the spiral rod 41 rotate, and the spiral rod 41 rotates on the inner side wall of the fixed block 4, and at the same time drives the scraper plate 42 fixed to the side wall to scrape the side wall of the No. 3 filter screen plate 32, so as to prevent large particles of stone from clogging the No. 3 filter screen plate 32 and affecting the flow filtration effect.
[0034] like Figures 2 to 4 As shown, the side wall of the rotating rod 22 is fixedly connected to the third scraper 5; the bottom end of the third scraper 5 is fixedly connected to the scraper 51, and the bottom surface of the scraper 51 is in contact with the end surface of the second filter screen plate 15; when medium-sized pebbles accumulate on the end surface of the second filter screen plate 15, the rotating rod 22 rotates to drive the third scraper 5 to scrape the end surface of the second filter screen plate 15, and cooperates with the scraper 51 fixed to the bottom end of the third scraper 5 to scrape the medium-sized pebbles, so as to prevent the medium-sized pebbles from clogging the holes of the second filter screen plate 15 and affecting the filtering effect of the second filter screen plate 15.
[0035] like Figures 1 to 5As shown, the side wall of the screening barrel 11 is fixedly connected to the collecting water tank 6; a foam block 61 is installed inside the collecting water tank 6; the end of the foam block 61 is fixedly connected to a sliding plate 62, and the sliding plate 62 is slidably connected to the inner wall of the collecting water tank 6; the inner wall of the screening barrel 11 is rotatably connected to a discharge baffle 63 through a torsion spring, and the bottom end of the discharge baffle 63 is in contact with the end face of the No. 2 filter screen plate 15; when a large amount of medium-sized granular stones accumulate on the end face of the No. 2 filter screen plate 15, the No. 3 scraper 5 rotates and scrapes with the rotating rod 22, and uses centrifugal force to scrape a large amount of medium-sized granular stones to the discharge baffle 63. The more stones accumulate at the discharge baffle 63, the more the discharge baffle is pushed. 63 is flushed open, and the discharge baffle 63 rotates with the torsion spring, and a large amount of stones fall into the internal storage of the collection water tank 6. After the stones fall into the collection water tank 6, the torsion spring drives the discharge baffle 63 to reset and block the channel again, which plays the role of storing and precipitating medium-sized grain stones. After the stones enter the collection water tank 6, the water level rises, and the foam block 61 drives the sliding plate 62 to float, which plays a warning role, making it easy to observe the stone storage amount inside the collection water tank 6. At the same time, the slope surface of the No. 2 filter plate 15 is used. When a large amount of concrete is accumulated at the discharge baffle 63, the concrete on the medium-sized grain stones will fall along the slope holes of the No. 2 filter plate 15, avoiding a large amount of concrete from entering the interior of the collection water tank 6.
[0036] like Figures 2 to 4 As shown, the inner wall of the No. 3 scraper 5 is fixedly connected with a metal baffle 7; the inner wall of the metal baffle 7 is rotatably connected with a rotating shaft 71, and the rotating shaft 71 is rotatably connected to the inner wall of the No. 3 scraper 5; the end of the rotating shaft 71 is fixedly connected with a stirring blade 72; when the No. 3 scraper 5 rotates to scrape the end face of the No. 2 filter screen plate 15, a large amount of medium-grained stones accumulate on the end face of the No. 2 filter screen plate 15, and the No. 3 scraper 5 scrapes the stones and concrete to accelerate the filtration, and a large amount of concrete mixed with stones impacts the side wall of the metal baffle 7, and washes the stirring blade 72 as it rotates with the rotating shaft 71, and the stirring blade 72 has a backflow effect. At the same time, the metal material of the metal baffle 7 vibrates when the stones hit, reducing a large amount of concrete adhering to the side wall of the metal baffle 7.
[0037] like Figures 2 to 4 As shown, the side wall of the rotating shaft 71 is fixed with a magnetic rotating plate 8; the inner wall of the third scraper 5 is fixed with multiple groups of magnetic blocks 81 through rubber plates; the magnetic rotating plate 8 and the magnetic blocks 81 can repel each other when they are close to each other; when the stirring blade 72 is rotated by a large amount of concrete, the rotating shaft 71 drives the magnetic rotating plate 8 to rotate on the inner wall of the third scraper 5, and when the magnetic rotating plate 8 approaches the magnetic block 81, they magnetically repel each other, and the magnetic rotating plate 8 continuously rotates to repel the magnetic block 81, and the magnetic block 81 then hits the side wall of the metal baffle 7, thereby enhancing the vibration effect of the metal baffle 7 and reducing a large amount of concrete adhering to the side wall of the metal baffle 7.
[0038] like Figures 2 to 5 As shown, the inner side wall of the screening barrel 11 is rotatably connected to a rotating plate 9; the end of the rotating plate 9 is fixedly connected to a No. 1 magnetic ball 91; the end of the No. 3 scraper 5 is fixedly connected to a No. 2 magnetic ball 92, and is located below the No. 1 magnetic ball 91; the interior of the No. 1 scraper 24 is fixedly connected to a No. 3 magnetic ball 93, and is located above the No. 1 magnetic ball 91; the No. 2 magnetic ball 92 and the No. 1 magnetic ball 91 can attract each other when they are close to each other; the No. 3 magnetic ball 93 and the No. 1 magnetic ball 91 can repel each other when they are close to each other; when a large amount of concrete adheres to the No. 1 filter plate 12 When the side wall of the No. 1 filter screen plate 12 is formed, the No. 1 scraper 24 and the No. 3 scraper 5 rotate with the rotating rod 22 and approach the No. 1 magnetic ball 91. The No. 2 magnetic ball 92 magnetically repels the No. 1 magnetic ball 91 and repels the No. 1 magnetic ball 91 upward. The No. 1 magnetic ball 91 rotates with the rotating plate 9 and hits the bottom surface of the No. 1 filter screen plate 12, which has the effect of vibrating the No. 1 filter screen plate 12 and shaking off the concrete adhered to the side wall of the No. 1 filter screen plate 12. In addition, the No. 3 magnetic ball 93 is magnetically attracted to the No. 1 magnetic ball 91, which accelerates the speed of the No. 1 magnetic ball 91 hitting the bottom surface of the No. 1 filter screen plate 12 and enhances the vibration effect of the No. 1 magnetic ball 91.
[0039] Example 2
[0040] like Figure 6 As shown, in contrast to Example 1, another embodiment of the present invention is as follows: a protective pad 94 is fixedly connected to the side wall of the No. 1 magnetic ball 91; the protective pad 94 is located at the end position of the No. 1 magnetic ball 91; when the No. 2 magnetic ball 92 rotates with the No. 3 scraper 5 and continuously approaches the No. 1 magnetic ball 91, it continuously drives the No. 1 magnetic ball 91 to collide with the bottom surface of the No. 1 filter plate 12. In order to prevent the No. 1 filter plate 12 from being worn due to long-term impact, the protective pad 94 is wrapped around the end position of the No. 1 magnetic ball 91. When the No. 1 magnetic ball 91 hits the No. 1 filter plate 12 again, it first collides with the protective pad 94 to avoid serious wear on the No. 1 filter plate 12 for a long time, thereby affecting the filtering effect.
[0041] Working principle: when using the grouting machine 1 to fill the membrane bag behind the corrugated steel plate with concrete, since the nozzles used by the grouting equipment are different in different construction environments, and the concrete will contain stones of different sizes, when using a small nozzle, first pour the pre-mixed concrete into the interior of the screening barrel 11, and filter it through the No. 1 filter plate 12, and filter a small amount of large stones at the end position of the No. 1 filter plate 12. The vibration motor 13 generates vibration to drive the No. 1 filter plate 12 to vibrate, and the concrete on the No. 1 filter plate 12 is shaken off. The concrete continues to fall through the No. 1 filter plate 12, and the elastic sealing gasket 14 fixed to the side wall of the No. 1 filter plate 12 serves to store the vibration motor 13. The sealing effect is achieved, and the concrete falls to the end position of the No. 2 filter plate 15 to be filtered again, and the medium-sized stones are filtered on the end surface of the No. 2 filter plate 15. Most of the concrete continues to fall into the interior of the grouting machine 1, and is stirred and transported by the mixer to fill the membrane bag. The large and medium-sized stones are screened at multiple stages to prevent the large and medium-sized stones from clogging the nozzle, affecting the normal construction, and causing damage to the machine in serious cases, and it is convenient to fill small cracks; when some large-sized stones are screened and accumulated on the end surface of the No. 1 filter plate 12, the filtering effect of the No. 1 filter plate 12 is affected, and the output end of the servo motor 21 is used to rotate the rotating rod 22, and the No. 1 scraper 24 and the No. 2 scraper 25 fixed to the side wall of the scraper cover 23 are respectively moved from The end face and bottom face of the No. 1 filter screen plate 12 are rotated and scraped to scrape and rotate the large-grained stones accumulated on the end face of the No. 1 filter screen plate 12 to prevent the stones from clogging the holes of the No. 1 filter screen plate 12. At the same time, the No. 2 scraper 25 is used to scrape the bottom face of the scraper cover 23 to reduce the amount of concrete adhering to the bottom face of the No. 1 filter screen plate 12 and affecting the filtration. When some large-grained stones are filtered on the end face of the No. 1 filter screen plate 12, the holes of the No. 1 filter screen plate 12 are clogged. The No. 1 scraper 24 is used to rotate with the scraper cover 23 to scrape the large-grained stones. The large-grained stones squeeze the No. 1 rubber baffle 3 and the No. 2 rubber baffle 31 as they rotate and enter the internal storage of the No. 1 scraper 24. The concrete will flow out through the No. 3 filter screen plate 32. The interior of the No. 1 scraper 24 has the effect of collecting large particles of stone. At the same time, when the interior of the No. 1 scraper 24 is blocked, the servo motor 21 can be used to reversely rotate the No. 1 scraper 24, so that the stones blocked on the holes of the No. 3 filter plate 32 are shaken and fall off, and the No. 1 rubber baffle 3 and the No. 2 rubber baffle 31 are used to limit and store large stones. When the No. 1 scraper 24 rotates the concrete into the interior of the No. 1 scraper 24, the concrete presses the screw rod 41 to make the screw rod 41 rotate. The screw rod 41 rotates on the inner wall of the fixed block 4, and at the same time drives the scraper plate 42 fixed to the side wall to scrape the side wall of the No. 3 filter plate 32, thereby preventing large particles of stone from clogging the No. 3 filter plate 32 and affecting the flow filtration effect.When medium-sized pebbles accumulate on the end face of the No. 2 filter screen plate 15, the rotating rod 22 rotates to drive the No. 3 scraper 5 to scrape the end face of the No. 2 filter screen plate 15, and cooperates with the scraper 51 fixed to the bottom end of the No. 3 scraper 5 to scrape the medium-sized pebbles to prevent the medium-sized pebbles from clogging the holes of the No. 2 filter screen plate 15 and affecting the filtering effect of the No. 2 filter screen plate 15; when a large amount of medium-sized pebbles accumulate on the end face of the No. 2 filter screen plate 15, the No. 3 scraper 5 rotates and scrapes with the rotating rod 22, and uses centrifugal force to scrape a large amount of medium-sized pebbles and drop them to the discharge baffle 63. The more pebbles accumulate on the discharge baffle 63, the more the discharge baffle 63 is flushed open, and the discharge baffle 63 rotates with the torsion spring, and a large amount of pebbles The stones fall into the collection tank 6 for storage. After the stones fall into the collection tank 6, the torsion spring drives the discharge baffle 63 to reset and block the channel again, which plays the role of storing and precipitating medium-sized stones. After the stones enter the collection tank 6, the water level rises, and the foam block 61 drives the sliding plate 62 to float, which plays a warning role, making it easy to observe the stone storage amount inside the collection tank 6. At the same time, the slope surface of the second filter plate 15 is used. When a large amount of concrete is accumulated at the discharge baffle 63, the concrete on the medium-sized stones will fall along the slope holes of the second filter plate 15, preventing a large amount of concrete from entering the collection tank 6. When the third scraper 5 rotates to scrape the end surface of the second filter plate 15, a large amount of medium-sized stones will fall. The stones accumulate on the end face of the No. 2 filter plate 15, and the No. 3 scraper 5 scrapes the stones and concrete to accelerate the filtration. A large amount of concrete mixed with stones impacts the side wall of the metal baffle 7 and washes the stirring blade 72 as it rotates with the rotating shaft 71. The stirring blade 72 has a backflow effect. At the same time, the metal material of the metal baffle 7 vibrates when the stones hit it, reducing the amount of concrete adhering to the side wall of the metal baffle 7; when the stirring blade 72 is washed and rotated by a large amount of concrete, the rotating shaft 71 drives the magnetic rotating plate 8 to rotate on the inner wall of the No. 3 scraper 5. When the magnetic rotating plate 8 approaches the magnetic block 81, they magnetically repel each other. The magnetic rotating plate 8 continuously rotates to repel the magnetic block 81, and the magnetic block 81 then hits the side wall of the metal baffle 7, enhancing the metal baffle 7 The vibration effect reduces the amount of concrete adhering to the sidewalls of the metal baffle 7. When a large amount of concrete adheres to the sidewalls of the first filter screen 12, the first and third scraper blades 24 and 5 rotate with the rotating rod 22, approaching the first magnetic ball 91. The second magnetic ball 92 magnetically repels the first magnetic ball 91, forcing it upward. The first magnetic ball 91 rotates with the rotating plate 9 and strikes the bottom surface of the first filter screen 12, vibrating the first filter screen 12 and shaking off the concrete adhering to the sidewalls of the first filter screen 12. Furthermore, the third magnetic ball 93 and the first magnetic ball 91 are magnetically attracted to each other, accelerating the speed at which the first magnetic ball 91 strikes the bottom surface of the first filter screen 12, thereby enhancing the vibration effect of the first magnetic ball 91.
[0042] The above-mentioned front, back, left, right, up and down are all based on the Figure 1As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0043] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0044] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A corrugated steel plate back film bag concrete grouting equipment, characterized by: The invention comprises a grouting machine (1); a screening barrel (11) is fixedly connected to the end of the grouting machine (1); a first filter screen plate (12) is fixedly connected to the inner wall of the screening barrel (11); a vibration motor (13) is fixedly connected to the bottom end of the first filter screen plate (12); an elastic sealing gasket (14) is fixedly connected to the inner wall of the screening barrel (11) and is located at the position of the vibration motor (13); a second filter screen plate (15) is fixedly connected to the inner wall of the screening barrel (11); the hole diameter of the first filter screen plate (12) is larger than the hole diameter of the second filter screen plate (15); The inner side wall of the screening barrel (11) is fixedly connected to a support frame (2); the end of the support frame (2) is fixedly connected to a servo motor (21); the output end of the servo motor (21) is fixedly connected to a rotating rod (22); the side wall of the rotating rod (22) is fixedly connected to a scraper cover (23); the side wall of the scraper cover (23) is fixedly connected to a first scraper (24); the side wall of the scraper cover (23) is fixedly connected to a second scraper (25); A third scraper (5) is fixedly connected to the side wall of the rotating rod (22); a scraper (51) is fixedly connected to the bottom end of the third scraper (5), and the bottom surface of the scraper (51) is in contact with the end surface of the second filter screen plate (15); The inner side wall of the screening barrel (11) is rotatably connected to a rotating plate (9); the end of the rotating plate (9) is fixedly connected to a No. 1 magnetic ball (91); the end of the No. 3 scraper (5) is fixedly connected to a No. 2 magnetic ball (92), which is located below the No. 1 magnetic ball (91); the interior of the No. 1 scraper (24) is fixedly connected to a No. 3 magnetic ball (93), which is located above the No. 1 magnetic ball (91); when the No. 2 magnetic ball (92) and the No. 1 magnetic ball (91) are close to each other, opposite charges attract each other; when the No. 3 magnetic ball (93) and the No. 1 magnetic ball (91) are close to each other, like charges repel each other; A protective pad (94) is fixedly connected to the side wall of the first magnetic ball (91); the protective pad (94) is located at the end of the first magnetic ball (91).
2. The corrugated steel plate back film bag concrete grouting equipment according to claim 1, characterized in that: The inner side wall of the first scraper (24) is fixedly connected to the first rubber baffle (3); the inner side wall of the first scraper (24) is fixedly connected to the second rubber baffle (31), which is located below the first rubber baffle (3); the inner side wall of the first scraper (24) is fixedly connected to the third filter screen (32); the hole diameter of the third filter screen (32) is the same as the hole diameter of the first filter screen (12).
3. The corrugated steel plate back film bag concrete grouting equipment according to claim 2, characterized in that: The side wall of the third filter screen plate (32) is fixedly connected to a fixed block (4); the inner side wall of the fixed block (4) is rotatably connected to a spiral rod (41); the side wall of the spiral rod (41) is fixedly connected to a scraping plate (42), and the scraping plate (42) is in contact with the side wall of the third filter screen plate (32).
4. The corrugated steel plate back film bag concrete grouting equipment according to claim 1, characterized in that: The side wall of the screening barrel (11) is fixedly connected to a collecting water tank (6); a foam block (61) is installed inside the collecting water tank (6); a sliding plate (62) is fixedly connected to the end of the foam block (61), and the sliding plate (62) is slidably connected to the inner side wall of the collecting water tank (6); the inner side wall of the screening barrel (11) is rotatably connected to a discharge baffle (63) through a torsion spring, and the bottom end of the discharge baffle (63) is in contact with the end surface of the second filter screen plate (15).
5. The corrugated steel plate back film bag concrete grouting equipment according to claim 1, characterized in that: The inner side wall of the third scraper (5) is fixedly connected to a metal baffle (7); the inner side wall of the metal baffle (7) is rotatably connected to a rotating shaft (71), and the rotating shaft (71) is rotatably connected to the inner side wall of the third scraper (5); and the end of the rotating shaft (71) is fixedly connected to a stirring blade (72).
6. The corrugated steel plate back film bag concrete grouting equipment according to claim 5, characterized in that: The side wall of the rotating shaft (71) is fixedly connected to a magnetic rotating plate (8); the inner side wall of the third scraper (5) is fixedly connected to multiple groups of magnetic blocks (81) via rubber plates; the magnetic rotating plate (8) and the magnetic blocks (81) can repel each other with the same polarity when they approach each other.
Citation Information
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