Automatic wheat grading device
By designing an automatic wheat seed testing device and using components such as a robotic arm, image acquisition and weighing device, fully automated wheat seed testing is achieved, solving the problem of low mechanical automation and improving work efficiency.
Patent Information
- Application Number
- CN202211153476.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2042-09-21
AI Technical Summary
In the existing technology, the wheat seed testing process has a low degree of mechanical automation, resulting in low efficiency of manual operation.
An automatic wheat seed testing device was designed, which included a cover opening conveyor, a cover opening and closing device, a vibration platform, an image acquisition device, a robotic arm, a weighing device, a computing platform and other components to realize a fully automated seed testing process.
The wheat seed testing process has been fully automated, which has improved work efficiency and reduced manual operations.
Smart Images

Figure CN115385287B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wheat examination device, and particularly relates to a wheat automatic examination device. BACKGROUND
[0002] Wheat examination is a method for examining the characteristics of wheat varieties, which needs to check the label information on the bottle body and measure the size, quantity and quality of the seeds, and the whole process is relatively cumbersome. In the prior art, various different devices are manually operated to complete the process, and the mechanical automation degree is low, so the work efficiency of manual operation is low.
[0003] Therefore, there is an urgent need for a wheat automatic examination device in the market to solve the above problems. SUMMARY
[0004] The present application aims to provide a wheat automatic examination device to solve the above technical problems in the prior art, which uses a mechanical device to realize the process of wheat examination, and does not need manual operation, so as to effectively improve the work efficiency.
[0005] To achieve the above object, the present application provides the following scheme:
[0006] The present application discloses a wheat automatic examination device, which comprises:
[0007] An uncapping conveyor;
[0008] An uncapping device, which comprises an uncapping screwing device and an uncapping clamping device, and is fixed to the two sides of the uncapping conveyor, the uncapping clamping device can be used to fix the collection bottle, and the uncapping screwing device can be used to open the bottle cap of the collection bottle;
[0009] A vibrating platform, which can be used to spread the seeds in the collection bottle;
[0010] An image acquisition device, which is fixed to a support frame, and is used for image acquisition of the label on the bottle body and the seeds on the vibrating platform;
[0011] A mechanical arm, which is fixed to one end of the uncapping conveyor, and can be used to pour the seeds in the collection bottle on the uncapping conveyor onto the vibrating platform;
[0012] A weighing device, which comprises an electronic balance and a hopper, the mechanical arm can place the empty collection bottle on the electronic balance, the upper end of the hopper is connected with the discharge port of the vibrating platform, and the hopper is located above the electronic balance;
[0013] a lid closing conveyor, wherein the weighing device is located at one end of the lid closing conveyor;
[0014] A pushing device, the pushing device is fixed to the supporting frame and is used to push the collection bottle on the electronic balance onto the cap closing conveyor;
[0015] A cap closing device, comprising a cap closing screwing device and a cap closing clamping device, the cap closing screwing device and the cap closing clamping device being fixed on both sides of the cap closing conveyor, the cap closing clamping device being capable of fixing the collection bottle, and the cap closing screwing device being capable of screwing on the bottle cap of the collection bottle;
[0016] a bottle cap conveying device, the bottle cap conveying device being located between the cap opening conveyor and the cap closing conveyor, and being capable of conveying the bottle caps from the cap opening and screwing device to the cap closing and screwing device;
[0017] The computing platform, the uncapping conveyor, the uncapping device, the vibration platform, the image acquisition device, the robotic arm, the weighing device, the closing conveyor, the pushing device, the closing device and the bottle cap conveying device are all electrically connected to the computing platform.
[0018] Preferably, the cover opening and screwing device includes a cover opening screw, a cover opening nut seat, a cover opening drive motor and a cover opening rotating clamp, the cover opening screw is rotatably connected to the support frame, the cover opening nut seat is provided with a cover opening threaded hole, the outer wall of the cover opening screw is provided with an open cover external thread, the cover opening nut seat is threadedly connected to the cover opening screw, the output shaft of the cover opening drive motor is transmission-connected to one end of the cover opening screw, the cover opening rotating clamp is fixed to the cover opening nut seat, and the cover opening drive motor is electrically connected to the computing platform;
[0019] The cover closing and screwing device includes a cover closing screw, a cover closing nut seat, a cover closing drive motor and a cover closing rotating clamp, the cover closing screw is rotatably connected to the support frame, the cover closing nut seat is provided with a cover closing threaded hole, the outer wall of the cover closing screw is provided with a cover closing external thread, the cover closing nut seat is threadedly connected to the cover closing screw, the output shaft of the cover closing drive motor is transmission-connected to one end of the cover closing screw, the cover closing rotating clamp is fixed to the cover closing nut seat, and the cover closing drive motor is electrically connected to the computing platform;
[0020] The cover opening clamping device is a cover opening fixing clamping claw, and the cover opening fixing clamping claw is electrically connected to the computing platform;
[0021] The cover closing clamping device is a cover closing fixing clamping claw, and the cover closing fixing clamping claw is electrically connected to the computing platform.
[0022] Preferably, a cover opening limiting device is provided on one side of the cover opening conveyor, and the cover opening limiting device includes a cover opening blocking piece and a cover opening torque servo, one end of the cover opening blocking piece is fixed to the output shaft of the cover opening torque servo, and the cover opening torque servo is electrically connected to the computing platform, and the cover opening blocking piece can be used to limit the collection bottle on the cover opening conveyor;
[0023] A lid closing limit device is provided on one side of the lid closing conveyor, and the lid closing limit device includes a lid closing baffle and a lid closing torque servo. One end of the lid closing baffle is fixed to the output shaft of the lid closing torque servo, and the lid closing torque servo is electrically connected to the computing platform. The lid closing baffle can be used to limit the collection bottle on the lid closing conveyor.
[0024] Preferably, the image acquisition device includes a bottle information acquisition camera and a seed information acquisition camera, both of which are USB cameras, and both of which are electrically connected to the computing platform;
[0025] The bottle body information collection camera is fixed on a side of the support frame close to the capping conveyor, and the bottle body information collection camera can be used to collect information about the bottle caps;
[0026] The seed information collection camera is fixed on the top of the support frame, and the seed information collection camera can be used to collect information about the seeds on the vibration platform.
[0027] Preferably, a lighting device is installed on the supporting frame, the lighting device is electrically connected to the computing platform, and the lighting device is an LED lamp.
[0028] Preferably, the vibration platform includes a support base, a material box, a sealing device and a plurality of vibration motors, the material box is fixed on the support base, the plurality of vibration motors are fixed to the bottom of the material box, the vibration motors are electrically connected to the computing platform, the vibration platform is arranged between the cover opening conveyor and the cover closing conveyor, the material box is provided with the discharge port on a side close to the cover closing conveyor, and the sealing device can be used to block the discharge port;
[0029] The sealing device includes a sealing electric push rod and a sealing baffle. The sealing electric push rod is fixed to the side of the support frame close to the cover closing conveyor. The sealing baffle is fixed to the telescopic end of the sealing electric push rod. The sealing baffle can be used to block the discharge port.
[0030] Preferably, the pushing device includes an electric push rod, a pushing plate and a pushing support, the pushing support is located at the end of the electronic balance away from the cover closing conveyor, the electric push rod is fixed on the pushing support, the pushing plate is fixed to the telescopic end of the electric push rod, and the pushing plate can be used to push the collection bottle.
[0031] Preferably, the bottle cap conveying device includes a bottle cap conveying screw, a bottle cap conveying motor, a bottle cap conveying nut seat, a bottle cap conveying plate, a chute, a cap opening side loading plate, a cap opening side electric push rod, a cap closing side loading plate and a cap closing side electric push rod, the chute is fixed between the cap opening conveyor and the cap closing conveyor, the bottle cap conveying screw is located above the chute, one end of the bottle cap conveying screw is transmission-connected to the output end of the bottle cap conveying motor, a threaded hole is provided on the bottle cap conveying nut seat, an external thread is provided on the bottle cap conveying screw, the bottle cap conveying screw is threadedly connected to the bottle cap conveying nut seat, and the bottle cap conveying plate is fixed to the lower end of the bottle cap conveying nut seat;
[0032] The loading plate on the opening side is fixed on the telescopic end of the electric push rod on the opening side, and the loading plate on the closing side is fixed on the telescopic end of the electric push rod on the closing side. The electric push rod on the opening side is located at one end of the slide close to the opening conveyor, and the electric push rod on the closing side is located at one end of the slide close to the closing conveyor. The loading plate on the opening side and the loading plate on the closing side are both located at the same height as the bottom of the slide.
[0033] Preferably, a cover opening conveyor guardrail is provided on both sides above the cover opening conveyor;
[0034] A cover closing conveying guardrail is respectively provided on both sides above the cover closing conveyor.
[0035] Preferably, a first position-limiting electric push rod and a second position-limiting electric push rod are provided on one side of the decapping conveyor, a first telescopic baffle is fixed on the telescopic end of the first position-limiting electric push rod, and a second telescopic baffle is fixed on the telescopic end of the second position-limiting electric push rod, the first telescopic baffle and the second telescopic baffle can limit the collection bottles on the decapping conveyor.
[0036] Compared with the prior art, the present invention has achieved the following technical effects:
[0037] The present invention utilizes a capping device to open the collection bottles on a capping conveyor, and an image acquisition device to capture bottle cap information. A robotic arm is then used to pour the seeds from the collection bottles onto a vibrating platform, which is then used to spread the seeds evenly. The image acquisition device transmits the seed information to a computing platform, which then determines the specific number, size, and quality of the seeds. Finally, a capping device is used to close the bottle caps, completing the entire process. The entire process requires no manual intervention and boasts a high degree of automation, effectively improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0039] Figure 1 This is an isometric view of the front of the automatic wheat seed testing device according to an embodiment of the present invention;
[0040] Figure 2 This is an isometric view of the back of the automatic wheat seed testing device according to an embodiment of the present invention;
[0041] Figure 3 This is an enlarged view of the cover opening device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0042] Figure 4 This is an enlarged view of the cover closing device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0043] Figure 5 This is an enlarged view of the cover opening and limiting device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0044] Figure 6 This is an enlarged view of the cover closing and limiting device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0045] Figure 7 This is a distribution diagram of the image acquisition device in the automatic wheat seed detection device according to an embodiment of the present invention;
[0046] Figure 8 This is an enlarged view of the vibration platform and weighing device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0047] Figure 9 This is an enlarged structural diagram of the pushing device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0048] Figure 10This is an enlarged structural diagram of the bottle cap conveying device in the automatic wheat seed testing device according to an embodiment of the present invention;
[0049] Figure 11 Schematic diagram of the distribution of the first position-limiting electric push rod and the second position-limiting electric push rod in the automatic wheat seed detection device according to an embodiment of the present invention;
[0050] In the figure: 1-opening conveyor; 2-closing conveyor; 3-opening device; 301-opening screw rod; 302-opening nut seat; 303-opening drive motor; 304-opening rotary clamp; 305-opening fixed clamp; 4-mechanical arm; 5-vibration platform; 501-support base; 502-material box; 503-unloading plate; 6-weighing device; 601-electronic balance; 602-funnel; 7-pushing device; 701-pushing electric push rod; 702-pushing plate; 703-pushing support; 8-closing device; 801-closing screw rod; 802-closing nut seat; 803-closing drive motor; 804-closing rotary clamp; 805-closing fixed clamp; 9-bottle cap conveying device; 901-bottle cap conveying screw rod; 902-bottle cap conveying motor; 903-bottle cap conveying Nut seat; 904-bottle cap conveying plate; 905-chute; 906-opening side loading plate; 907-opening side electric push rod; 908-closing side loading plate; 909-closing side electric push rod; 10-support frame; 11-image acquisition device; 1101-bottle body information acquisition camera; 1102-seed information acquisition camera; 12-lighting device; 13-opening limit device; 1301-opening baffle; 1302-opening torque servo; 14-closing limit device; 1401-closing baffle; 1402-closing torque servo; 15-sealing device; 1501-sealing electric push rod; 1502-sealing baffle; 16-first limiting electric push rod; 17-second limiting electric push rod; 18-first telescopic baffle; 19-second telescopic baffle; 100-wheat automatic seed testing device. DETAILED DESCRIPTION
[0051] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0052] The purpose of the present invention is to provide an automatic wheat seed testing device to solve the technical problems existing in the above-mentioned prior art. It uses a mechanical device to realize the wheat seed testing process without manual operation, which can effectively improve work efficiency.
[0053] In order to make the above objectives, characteristics and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0054] Embodiment one,
[0055] As Figures 1-11 shown, the present embodiment provides a wheat automatic seed collection device 100, comprising:
[0056] The uncapping conveyor 1 is an existing conveyor that can be used to convey the collection bottle, such as a belt conveyor. The length of the uncapping conveyor 1 is 1 m.
[0057] The uncapping device 3 comprises an uncapping screwing device and an uncapping clamping device. The uncapping screwing device and the uncapping clamping device are fixed on both sides of the uncapping conveyor 1. The uncapping clamping device can be used to fix the collection bottle, and the uncapping screwing device can be used to open the bottle cap of the collection bottle.
[0058] The vibration platform 5 can be used to spread the seeds in the collection bottle and also can vibrate the seeds out.
[0059] The image acquisition device 11 is fixed on the support frame 10. The image acquisition device 11 is used for image acquisition of the label on the bottle body and the seeds on the vibration platform 5.
[0060] The mechanical arm 4 is fixed on one end of the uncapping conveyor 1. The mechanical arm 4 can be used to pour the seeds in the collection bottle on the uncapping conveyor 1 onto the vibration platform 5. Specifically, the mechanical arm 4 can be a six-degree-of-freedom mechanical arm 4. The end effector of the mechanical arm 4 is a rotatable gripper, which is connected to the computing platform through a 24-way steering engine controller to realize corresponding actions.
[0061] The weighing device 6 comprises an electronic balance 601 and a hopper 602. The mechanical arm 4 can place the empty collection bottle on the electronic balance 601. The electronic balance 601 is electrically connected to the computing platform through an RS485 interface. The upper end of the hopper 602 is connected to the discharge port of the vibration platform 5. The lower end of the hopper 602 is located above the electronic balance 601. The diameter of the upper end of the hopper 602 is larger than that of the lower end.
[0062] The capping conveyor 2 is located at one end of the weighing device 6. The capping conveyor 2 and the uncapping conveyor 1 are located on both sides of the support frame 10, respectively. The capping conveyor 2 and the uncapping conveyor 1 can adopt the same type of conveyor. The length of the capping conveyor 2 is 0.6 m.
[0063] The pushing device 7 is fixed on the support frame 10. The pushing device 7 is used to push the collection bottle on the electronic balance 601 to the capping conveyor 2.
[0064] A capping device 8, the capping device 8 includes a capping screwing device and a capping clamping device, the capping screwing device and the capping clamping device are fixed on both sides of the capping conveyor 2, the capping clamping device can be used for fixing the collection bottle, and the capping screwing device can be used for screwing the bottle cap of the collection bottle;
[0065] A bottle cap conveying device 9, the bottle cap conveying device 9 is located between the uncapping conveyor 1 and the capping conveyor 2, and the bottle cap conveying device 9 can be used for conveying the bottle cap on the uncapping screwing device to the capping screwing device;
[0066] A computing platform, the computing platform can adopt an Nvidia JetsonNano computing platform, the uncapping conveyor 1, the uncapping device 3, the vibration platform 5, the image acquisition device 11, the mechanical arm 4, the weighing device 6, the capping conveyor 2, the pushing device 7, the capping device 8 and the bottle cap conveying device 9 are electrically connected with the computing platform, the computing platform is a total control system to realize the work of each device, and also serves as a carrying platform of an image analysis system, the image analysis system is matched with a yolov5 deep learning model to measure the number of seeds, an Opencv minimum circumscribed rectangle algorithm is adopted to calculate the length and width of the seeds, and the image analysis system and the computing process are prior art, and will not be described in detail here.
[0067] In actual operation, a seed collection bottle is placed at the beginning of the uncapping conveyor 1. The bottle is then transported by the uncapping conveyor 1 to the bottom of the uncapping device 3. The uncapping screwing device first grips the bottle cap, causing the bottle to rotate clockwise. An image acquisition device captures the label information on the bottle. Subsequently, the uncapping gripping device grips the bottle body, while the uncapping screwing device unscrews the bottle cap. Simultaneously, an image acquisition device 11 captures the information on the bottle cap and transmits it to the computing platform. The uncapped bottle cap is then transported by the cap conveyor 9 to the closing screwing device. The uncapped bottle body is then transported to the end of the uncapping conveyor 1, where it is grasped by the robotic arm 4. The robotic arm 4 pours the seeds from the collection bottle onto the vibrating platform 5. The image acquisition device 11 captures images of the seeds on the vibrating platform 5 and transmits the image information to the computing platform. The image analysis system in the computing platform calculates the seed size. At the same time, robotic arm 4 places the empty, seed-filled bottle onto electronic balance 601. After image capture device 11 captures image information of the seeds on vibrating platform 5, vibrating platform 5 conveys the seeds to hopper 602, where they fall from the top to the bottom of funnel 602 into the collection bottle. Pushing device 7 pushes the seed-filled collection bottle onto cap-closing conveyor 2. When the collection bottle moves below cap-closing device 8, the cap-closing clamping device grips the bottle body, then the cap is screwed on using the cap-closing screwing device. Finally, the bottle is released, and the cap-closing conveyor 2 conveys the seed-filled collection bottle.
[0068] In this embodiment, if Figure 3 As shown, the cover opening and screwing device includes a cover opening screw rod 301, a cover opening nut seat 302, a cover opening drive motor 303 and a cover opening rotating clamp 304. The cover opening screw rod 301 is rotatably connected to the support frame 10. Specifically, the cover opening screw rod 301 is vertically arranged, and the upper and lower ends of the cover opening screw rod 301 can be fixed to the support frame 10 through a bearing seat. The cover opening nut seat 302 is provided with a cover opening threaded hole, and the outer wall of the cover opening screw rod 301 is provided with an open cover external thread. The cover opening nut seat 302 is threadedly connected to the cover opening screw rod 301, and the output shaft of the cover opening drive motor 303 is connected to one end of the cover opening screw rod 301 ( Figure 3 The upper end of the cover is connected to the cover, and the cover-opening rotating clamp 304 is fixed on the cover-opening nut seat 302. Figure 3As can be seen in the figure, the lid opening rotating clamp 304 and the lid opening nut seat 302 are fixedly connected by an L-shaped connecting plate, and the lid opening drive motor 303 is electrically connected to the computing platform. When the lid opening drive motor 303 receives a control signal from the computing platform, it drives the lid opening screw 301 to rotate, thereby controlling the lid opening nut seat 302 and the lid opening rotating clamp 304 to move up and down. When the lid opening rotating clamp 304 is raised and lowered to a suitable height, the collection bottle located below it is opened.
[0069] The same as Figure 4 As shown, the cover closing and screwing device includes a cover closing screw rod 801, a cover closing nut seat 802, a cover closing drive motor 803 and a cover closing rotating clamp 804. The upper and lower ends of the cover closing screw rod 801 are rotatably connected to the support frame 10 through the bearing seat. The cover closing nut seat 802 is provided with a cover threaded hole, and the outer wall of the cover closing screw rod 801 is provided with a cover external thread. The cover closing nut seat 802 is threadedly connected to the cover closing screw rod 801 (thereby forming a screw rod and nut sub-structure), the output shaft of the cover closing drive motor 803 is transmission-connected to one end of the cover closing screw rod 801, and the cover closing rotating clamp 804 is fixed to the cover closing nut seat 802. Figure 4 As can be seen in the figure, the lid closing rotating clamp 804 and the lid closing nut seat 802 are fixedly connected by an L-shaped connecting plate, and the lid closing drive motor 803 is electrically connected to the computing platform. When the lid closing drive motor 803 receives a control signal from the computing platform, it drives the lid closing screw 801 to rotate, thereby controlling the lid closing nut seat 802 and the lid closing rotating clamp 804 to move up and down. When the lid closing rotating clamp 804 is raised and lowered to a suitable height, the bottle cap of the collection bottle located below it can be screwed on.
[0070] The cap opening rotary clamp 304 and the cap closing rotary clamp 804 are both rotary clamps (cylinders) used in the prior art for screwing bottle caps, and their specific types or models are not limited here.
[0071] The cover opening drive motor 303 and the cover closing drive motor 803 both use the existing DM542 driver;
[0072] The cover opening clamping device is a cover opening fixed clamping claw 305, which is arranged on one side of the cover opening conveyor 1 through a clamping claw support structure, and the cover opening fixed clamping claw 305 is electrically connected to the computing platform;
[0073] The lid closing clamping device is a lid closing fixed clamping claw 805, which is arranged on one side of the lid closing conveyor 2 through a clamping claw support structure. The lid closing fixed clamping claw 805 is electrically connected to the computing platform. The lid opening clamping device and the lid closing clamping device have the same function of clamping and fixing the bottle body from the side.
[0074] The cover opening fixed clamping jaw 305 and the cover closing fixed clamping jaw 805 can both adopt the existing clamping jaw structure with a clamping function;
[0075] In addition, the cover-opening rotating clamp 304, the cover-closing rotating clamp 804, the cover-opening fixed clamp 305 and the cover-closing fixed clamp 805 are all electrically connected to the computing platform through a 24-way servo controller to achieve actions such as clamping and releasing.
[0076] In this embodiment, if Figure 5 As shown, a cover opening limit device 13 is provided on one side of the cover opening conveyor 1, and the cover opening limit device 13 includes a cover opening block 1301 and a cover opening torque servo 1302. One end of the cover opening block 1301 is fixed to the output shaft of the cover opening torque servo 1302. The output shaft of the cover opening servo is vertically arranged, so that it can drive the cover opening block 1301 to rotate on the horizontal plane. The cover opening torque servo 1302 is electrically connected to the computing platform through a 24-way servo controller. The cover opening block 1301 can be used to limit the collection bottle on the cover opening conveyor 1. When the collection bottle moves to the bottom of the cover opening rotating clamp 304 under the conveying action of the cover opening conveyor 1, the cover opening torque servo 1302 can be controlled to control the cover opening block 1301 to move to the top of the cover opening conveyor 1, so as to block the collection bottle from moving forward.
[0077] Similarly, if Figure 6 As shown, a lid-closing limit device 14 is provided on one side of the lid-closing conveyor 2. The lid-closing limit device 14 includes a lid-closing baffle 1401 and a lid-closing torque servo 1402. One end of the lid-closing baffle 1401 is fixed to the output shaft of the lid-closing torque servo 1402. The output shaft of the lid-closing servo is vertically arranged, so that it can drive the lid-closing baffle 1401 to rotate on the horizontal plane. The lid-closing torque servo 1402 is electrically connected to the computing platform through a 24-way servo controller. The lid-closing baffle 1401 can be used to limit the collection bottle on the lid-closing conveyor 2. When the collection bottle moves to the bottom of the lid-closing rotating clamp 804 under the conveying action of the lid-closing conveyor 2, the lid-closing torque servo 1402 can be controlled to control the lid-closing baffle 1401 to move to the top of the lid-closing conveyor 2, so as to block the advancement of the collection bottle.
[0078] Both the lid opening torque servo 1302 and the lid closing torque servo 1402 can adopt the existing 20kg torque servo.
[0079] In this embodiment, the image acquisition device 11 includes a bottle information acquisition camera 1101 and a seed information acquisition camera 1102. Both the bottle information acquisition camera 1101 and the seed information acquisition camera 1102 are USB cameras. Both the bottle information acquisition camera 1101 and the seed information acquisition camera 1102 are electrically connected to the computing platform.
[0080] For its specific distribution location, such as Figure 7 As shown, the bottle body information collection camera 1101 is fixed on a side of the support frame 10 close to the capping conveyor 1, and the bottle body information collection camera 1101 can be used to collect information about the bottle caps;
[0081] The seed information collection camera 1102 is fixed to the top of the support frame 10 , and the seed information collection camera 1102 can be used to collect information about the seeds on the vibration platform 5 .
[0082] In this embodiment, if Figure 1 As shown, a lighting device 12 is installed on the support frame 10, and the lighting device 12 is electrically connected to the computing platform. The lighting device 12 is an LED lamp. Figure 1 As can be clearly seen, four lamp-fixing rods are fixed downward from the top of the support frame 10. There are two LED lamps, each fixed to one of the four lamp-fixing rods, with one LED lamp fixed between two lamp-fixing rods. The lighting device 12 is used to illuminate the seeds on the vibration platform 5, thereby facilitating the image acquisition device 11 to capture a clearer image.
[0083] In this embodiment, if Figure 8 As shown, the vibration platform 5 includes a supporting base 501, a material box 502, a sealing device 15 and a plurality of vibration motors. The material box 502 is a quadrilateral box-shaped structure. The material box 502 is fixed on the supporting base 501. A plurality of vibration motors are fixed to the bottom of the material box 502. Specifically, there are 4-5 vibration motors. Of course, the number of vibration motors can be adjusted according to the actual volume of the material box 502. The vibration motors are electrically connected to the computing platform. The vibration platform 5 is arranged between the opening conveyor 1 and the closing conveyor 2. A discharge port is provided on the side of the material box 502 close to the closing conveyor 2. It can be understood that the discharge port is formed by the lack of a side wall of the material box 502. The sealing device 15 can be used to block the discharge port.
[0084] In addition, an inclined discharge plate 503 is fixed between the discharge port and the funnel 602 to facilitate the pouring of seeds;
[0085] As for the specific structure of the sealing device 15, the sealing device 15 includes a sealing electric push rod 1501 and a sealing baffle 1502. The sealing electric push rod 1501 is fixed to the side of the support frame 10 close to the cover closing conveyor 2, and the sealing baffle 1502 is fixed to the telescopic end of the sealing electric push rod 1501. The sealing baffle 1502 can be used to block the discharge port. The sealing device 15 is electrically connected to the computing platform through a driver.
[0086] During use, when the robotic arm 4 pours the seeds from the collection bottle onto the vibrating platform 5 (at this time, the sealing baffle 1502 is blocking the discharge port), the image acquisition device 11 performs image acquisition. When the image acquisition is completed, the computing platform controls the sealing electric push rod 1501 to retract, which drives the sealing baffle 1502 away from the discharge port. At this time, the vibration motor is activated, causing the seeds in the feed box 502 to flow through the discharge plate 503 to the funnel 602.
[0087] In this embodiment, the pushing device 7 includes an electric push rod 701, a pushing plate 702 and a pushing support 703. The pushing support 703 is located at the end of the electronic balance 601 away from the cover closing conveyor 2. The pushing support 703 is fixed on the support frame 10. The electric push rod 701 is fixed on the pushing support 703. The pushing plate 702 is fixed to the telescopic end of the electric push rod 701. The pushing plate 702 can be used to push the collection bottle on the electronic balance 601 onto the cover closing conveyor 2. The electric push rod 701 is electrically connected to the computing platform through a driver, so as to realize the use of the computing platform to control the operation of the pushing device 7.
[0088] In this embodiment, if Figure 10 As shown, the bottle cap conveying device 9 includes a bottle cap conveying screw 901, a bottle cap conveying motor 902, a bottle cap conveying nut seat 903, a bottle cap conveying plate 904, a chute 905, a cap opening side loading plate 906, a cap opening side electric push rod 907, a cap closing side loading plate 908 and a cap closing side electric push rod 909. The chute 905 is fixed between the cap opening conveyor 1 and the cap closing conveyor 2. The chute 905 is fixed to the support frame 10 through the chute 905 fixing plate. The bottle cap conveying screw 901 is located above the chute 905. The bottle cap conveying screw 901 is fixed to the support frame 10 through a screw fixing bracket. The screw fixing bracket is provided with a bearing seat to facilitate the rotation connection of the bottle cap conveying screw 901. One end of the bottle cap delivery screw 901 is drivingly connected to the output end of the bottle cap delivery motor 902, a threaded hole is provided on the bottle cap delivery nut seat 903, and the bottle cap delivery screw 901 is provided with an external thread. The bottle cap delivery screw 901 is threadedly connected to the bottle cap delivery nut seat 903, thereby forming a screw-nut secondary structure, and the bottle cap delivery plate 904 is fixed to the lower end of the bottle cap delivery nut seat 903;
[0089] The lid-opening loading plate 906 is fixed to the telescopic end of the lid-opening electric push rod 907, while the lid-closing loading plate 908 is fixed to the telescopic end of the lid-closing electric push rod. The lid-opening electric push rod 907 is located at the end of the chute 905 near the lid-opening conveyor 1, while the lid-closing electric push rod 909 is located at the end of the chute 905 near the lid-closing conveyor 2. Both the lid-opening loading plate 906 and the lid-closing loading plate 908 are located at the same height as the bottom of the chute 905. The lid-opening electric push rod 907 and the lid-closing electric push rod 909 are fixed to a loading station, the ends of which are fixed to the support frame 10. The lid-opening electric push rod 907 and the lid-closing electric push rod 909 are both electrically connected to the computing platform via a driver.
[0090] In actual use, when the capping rotating clamp 304 unscrews the bottle cap, the capping side electric push rod 907 drives the capping side loading plate 906 to move to the lower end of the capping rotating clamp 304, loosens the capping rotating clamp 304, causes the bottle cap to fall onto the capping side loading plate 906, and controls the capping side electric push rod 907 to retract. At this time, the capping side loading plate 906 and the chute 905 are in the same straight line, and the bottle cap conveying plate 904 is located on the side of the capping side loading plate 906 away from the cap closing side loading plate 908 ( Figure 10 The bottle cap conveying motor 902 is started to control the bottle cap conveying plate 904 to move toward one side of the cap closing carrier plate, and the bottle cap is conveyed to the cap closing carrier plate through the chute 905 until it stops. At this time, the bottle cap conveying plate 904 is retracted, and the cap closing side electric push rod 909 is started to drive the cap closing side carrier plate 908 to move under the cap closing rotating clamp 804. Finally, the cap closing rotating clamp 804 is controlled to clamp the bottle cap on the cap closing side carrier plate 908 to complete the entire conveying process.
[0091] In this embodiment, a capping conveyor guardrail is provided on both sides above the capping conveyor 1 to limit the left and right positions of the collection bottles above the capping conveyor 1 to prevent them from falling from the left and right sides of the capping conveyor 1 during transportation;
[0092] Similarly, a cover-closing conveying guardrail is provided on both sides above the cover-closing conveyor 2. It should be noted that there is an extension section at the end of the cover-closing conveying guardrail close to the electronic balance 601, and the width of the extended end gradually increases from close to the cover-closing conveying guardrail to away from the cover-closing conveying guardrail. When the collection bottle loaded with seeds enters the cover-closing conveyor 2 under the action of the pushing device 7, it can guide it.
[0093] In this embodiment, a first position-limiting electric push rod 16 and a second position-limiting electric push rod 17 are provided on one side (the starting end) of the decapping conveyor 1. The first position-limiting electric push rod 16 is located outside the second position-limiting electric push rod 17. A first telescopic baffle 18 is fixed to the telescopic end of the first position-limiting electric push rod 16, and a second telescopic baffle 19 is fixed to the telescopic end of the second position-limiting electric push rod 17. The first and second telescopic baffles 18, 19 are capable of limiting the position of the collection bottles on the decapping conveyor 1. During operation, when the previous collection bottle is conveyed to the workstation of the decapping device 3, the first and second telescopic baffles 18, 19 can be used to block the movement of the following collection bottle. When the front collection bottle completes the uncapping process, the second telescopic baffle 19 is retracted, so that the collection bottle located between the first telescopic baffle 18 and the second telescopic baffle 19 moves to the bottom of the uncapping device 3, and then the second telescopic baffle 19 is extended and the first telescopic baffle 18 is retracted, so that the following collection bottle moves between the first telescopic baffle 18 and the second telescopic baffle 19, so that the collection bottles can be transported to the uncapping device 3 in sequence.
[0094] In addition, it should be noted that there is a certain gap between the open cover conveying guardrail and the open cover conveyor 1, so that the open cover baffle 1301, the first telescopic baffle and the second telescopic baffle can all pass through the gap and move to the upper surface of the open cover conveyor 1; similarly, there is a certain gap between the close cover conveying guardrail and the close cover conveyor 2, so that the close cover baffle 1401 can pass through the gap and move to the upper surface of the close cover conveyor 2.
[0095] Example 2
[0096] This embodiment provides a wheat seed testing method using an automatic wheat seed testing device 100, comprising the following steps:
[0097] Step 1: The operator places the collection bottle containing wheat grains at the starting end of the decapping conveyor 1;
[0098] Step 2: The uncapping conveyor 1 conveys the collection bottle to the position of the uncapping device 3 and the uncapping blocking piece 1301 blocks the collection bottle to stop conveying;
[0099] Step 3: Start the opening device 3, the opening screw drives the opening rotating clamp 304 to descend to the collection bottle position, the opening rotating clamp 304 clamps the bottle cap and rotates clockwise so that the label information on the bottle cap faces the bottle body information collection camera 1101, and the bottle body information collection camera 1101 collects the label information on the bottle body. After the information collection is completed, the opening fixed clamp 305 clamps the bottle body of the collection bottle, and the opening rotating clamp 304 rotates counterclockwise to unscrew the bottle cap. The rear capping screw 301 drives the capping rotating jaw 304 to grip the unscrewed bottle cap and raise it above the capping side loading plate 906, controlling the capping side loading plate 906 to extend forward. The capping rotating jaw 304 releases the bottle cap and places the bottle cap on the capping side loading plate 906. The capping side loading plate 906 retreats backward to a position flush with the chute 905, controlling the bottle cap conveying plate 904 to move and convey the bottle cap to the cap closing side loading plate 908 via the chute 905. The cap closing side loading plate 908 extends forward, and the cap closing screw 801 drives the capping rotating jaw 804 to the cap closing side loading plate 908 to grip the bottle cap, and the cap closing side loading plate 908 retreats to its original position.
[0100] Step 4: The uncapping stopper 1301 rotates to allow the uncovered collection bottle containing the wheat seeds to continue to be conveyed until it reaches the end of the uncapping conveyor 1;
[0101] Step 5: The robotic arm 4 grabs the bottle body at the end of the uncapping conveyor 1, moves it to the vibrating platform 5, and pours the wheat seeds in the bottle into the material box 502. The empty bottle is then placed on the electronic balance 601 on the weighing platform, and the pushing device 7 pushes the bottle to the bottom of the square funnel 602.
[0102] Step 6: The sealing baffle 1502 extends forward to block the discharge port of the material box 502. The material box 502 vibrates to disperse the accumulated wheat seeds. The image acquisition device 11 then captures images, which are analyzed by the image analysis system in the computing platform to calculate the number, length, and width of the wheat seeds.
[0103] Step 7: After the image acquisition is completed, the material box 502 vibrates to discharge the seeds from the material outlet of the material box 502 and drop them into the square funnel 602. The seeds are then put back into the collection bottle located below the square funnel 602;
[0104] Step 8: After the seeds are loaded, the pushing device 7 continues to push the collection bottle to the starting end of the cover closing conveyor 2. The cover closing conveyor 2 conveys the collection bottle to the cover closing block 1401 to block the collection bottle and stop the collection bottle from being conveyed;
[0105] Step 9: The cover closing screw 801 drives the cover closing rotating jaw 804 and the bottle cap to descend to the mouth of the collection bottle, the cover closing fixed jaw 805 clamps the bottle body of the collection bottle, and the cover closing rotating jaw 804 rotates clockwise to screw on the bottle cap, then the cover closing rotating jaw 804 releases the bottle cap and rises driven by the cover closing screw 801, and the cover closing baffle 1401 rotates to allow the collection bottle to continue moving forward until it reaches the end of the cover closing conveyor 2, and the testing of one variety of wheat seeds is completed.
[0106] This specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A wheat automatic seed testing device, characterized in that: include: Uncapping conveyor; A capping device, comprising a capping screwing device and a capping clamping device, the capping screwing device and the capping clamping device being fixed on both sides of the capping conveyor, the capping clamping device being capable of fixing the collection bottle, and the capping screwing device being capable of opening the bottle cap of the collection bottle; A vibration platform, wherein the vibration platform can be used to spread the seeds in the collection bottle; An image acquisition device, fixed to the support frame, for acquiring images of the label on the bottle and the seeds on the vibration platform; a robotic arm, the robotic arm being fixed to one end of the decapping conveyor, and the robotic arm being capable of pouring the seeds in the collection bottles on the decapping conveyor onto the vibrating platform; A weighing device, comprising an electronic balance and a funnel, wherein the robotic arm is capable of placing an empty collection bottle on the electronic balance, the upper end of the funnel being connected to the discharge port of the vibration platform, and the funnel being located above the electronic balance; a lid closing conveyor, wherein the weighing device is located at one end of the lid closing conveyor; A pushing device, the pushing device is fixed to the supporting frame and is used to push the collection bottle on the electronic balance onto the cap closing conveyor; A cap closing device, comprising a cap closing screwing device and a cap closing clamping device, the cap closing screwing device and the cap closing clamping device being fixed on both sides of the cap closing conveyor, the cap closing clamping device being capable of fixing the collection bottle, and the cap closing screwing device being capable of screwing on the bottle cap of the collection bottle; a bottle cap conveying device, the bottle cap conveying device being located between the cap opening conveyor and the cap closing conveyor, and being capable of conveying the bottle caps from the cap opening and screwing device to the cap closing and screwing device; The computing platform, the uncapping conveyor, the uncapping device, the vibration platform, the image acquisition device, the robotic arm, the weighing device, the closing conveyor, the pushing device, the closing device and the bottle cap conveying device are all electrically connected to the computing platform.
2. The automatic wheat seed testing device according to claim 1, characterized in that: The cover opening and screwing device includes a cover opening screw rod, a cover opening nut seat, a cover opening drive motor and a cover opening rotating clamp, the cover opening screw rod is rotatably connected to the support frame, the cover opening nut seat is provided with a cover opening threaded hole, the outer wall of the cover opening screw rod is provided with an open cover external thread, the cover opening nut seat is threadedly connected to the cover opening screw rod, the output shaft of the cover opening drive motor is transmission-connected to one end of the cover opening screw rod, the cover opening rotating clamp is fixed to the cover opening nut seat, and the cover opening drive motor is electrically connected to the computing platform; The cover closing and screwing device includes a cover closing screw, a cover closing nut seat, a cover closing drive motor and a cover closing rotating clamp, the cover closing screw is rotatably connected to the support frame, the cover closing nut seat is provided with a cover closing threaded hole, the outer wall of the cover closing screw is provided with a cover closing external thread, the cover closing nut seat is threadedly connected to the cover closing screw, the output shaft of the cover closing drive motor is transmission-connected to one end of the cover closing screw, the cover closing rotating clamp is fixed to the cover closing nut seat, and the cover closing drive motor is electrically connected to the computing platform; The cover opening clamping device is a cover opening fixing clamping claw, and the cover opening fixing clamping claw is electrically connected to the computing platform; The cover closing clamping device is a cover closing fixing clamping claw, and the cover closing fixing clamping claw is electrically connected to the computing platform.
3. The automatic wheat seed testing device according to claim 1, characterized in that: A lid opening limiting device is provided on one side of the lid opening conveyor, and the lid opening limiting device includes a lid opening blocking piece and a lid opening torque servo. One end of the lid opening blocking piece is fixed to the output shaft of the lid opening torque servo. The lid opening torque servo is electrically connected to the computing platform. The lid opening blocking piece can be used to limit the collection bottle on the lid opening conveyor; A lid closing limit device is provided on one side of the lid closing conveyor, and the lid closing limit device includes a lid closing baffle and a lid closing torque servo. One end of the lid closing baffle is fixed to the output shaft of the lid closing torque servo, and the lid closing torque servo is electrically connected to the computing platform. The lid closing baffle can be used to limit the collection bottle on the lid closing conveyor.
4. The automatic wheat seed testing device according to claim 1, characterized in that: The image acquisition device includes a bottle information acquisition camera and a seed information acquisition camera, both of which are USB cameras, and both of which are electrically connected to the computing platform; The bottle body information collection camera is fixed on a side of the support frame close to the capping conveyor, and the bottle body information collection camera can be used to collect information about the bottle caps; The seed information collection camera is fixed on the top of the support frame, and the seed information collection camera can be used to collect information about the seeds on the vibration platform.
5. The automatic wheat seed testing device according to claim 1, characterized in that: A lighting device is installed on the support frame, the lighting device is electrically connected to the computing platform, and the lighting device is an LED lamp.
6. The automatic wheat seed testing device according to claim 1, characterized in that: The vibration platform includes a support base, a material box, a sealing device and a plurality of vibration motors, the material box is fixed on the support base, the plurality of vibration motors are fixed to the bottom of the material box, the vibration motors are electrically connected to the computing platform, the vibration platform is arranged between the cover opening conveyor and the cover closing conveyor, the material box is provided with the discharge port on a side close to the cover closing conveyor, and the sealing device can be used to block the discharge port; The sealing device includes a sealing electric push rod and a sealing baffle. The sealing electric push rod is fixed to the side of the support frame close to the cover closing conveyor. The sealing baffle is fixed to the telescopic end of the sealing electric push rod. The sealing baffle can be used to block the discharge port.
7. The automatic wheat seed testing device according to claim 1, characterized in that: The pushing device includes an electric push rod, a push plate and a pushing support. The pushing support is located at the end of the electronic balance away from the cover closing conveyor. The electric push rod is fixed on the pushing support. The pushing plate is fixed to the telescopic end of the electric push rod. The pushing plate can be used to push the collection bottle.
8. The automatic wheat seed testing device according to claim 1, characterized in that: The bottle cap conveying device includes a bottle cap conveying screw, a bottle cap conveying motor, a bottle cap conveying nut seat, a bottle cap conveying plate, a chute, a cap opening side loading plate, a cap opening side electric push rod, a cap closing side loading plate and a cap closing side electric push rod, the chute is fixed between the cap opening conveyor and the cap closing conveyor, the bottle cap conveying screw is located above the chute, one end of the bottle cap conveying screw is transmission-connected to the output end of the bottle cap conveying motor, a threaded hole is provided on the bottle cap conveying nut seat, an external thread is provided on the bottle cap conveying screw, the bottle cap conveying screw is threadedly connected to the bottle cap conveying nut seat, and the bottle cap conveying plate is fixed to the lower end of the bottle cap conveying nut seat; The opening side loading plate is fixed on the telescopic end of the opening side electric push rod, and the closing side loading plate is fixed on the telescopic end of the closing side electric push rod. The opening side electric push rod is located at one end of the slide close to the opening conveyor, and the closing side electric push rod is located at one end of the slide close to the closing conveyor. The opening side loading plate and the closing side loading plate are both located at the same height as the bottom of the slide.
9. The automatic wheat seed testing device according to claim 1, characterized in that: A cover opening conveyor guardrail is provided on both sides above the cover opening conveyor; A cover closing conveying guardrail is respectively provided on both sides above the cover closing conveyor.
10. The automatic wheat seed testing device according to claim 1, characterized in that: A first position-limiting electric push rod and a second position-limiting electric push rod are provided on one side of the decapping conveyor. A first telescopic baffle is fixed on the telescopic end of the first position-limiting electric push rod, and a second telescopic baffle is fixed on the telescopic end of the second position-limiting electric push rod. The first telescopic baffle and the second telescopic baffle can limit the collection bottles on the decapping conveyor.
Citation Information
Patent Citations
Automatic wheat seed testing device
CN218320690U