Photovoltaic actuator with trunnion structure

By designing a photovoltaic push pole with the hearing structure, the problem of long and poor flexibility of the existing photovoltaic push rod has been solved, and rapid disassembly and cost savings are realized, and the stability and life of photovoltaic brackets are improved.

CN115395866BActive Publication Date: 2025-01-28WUXI HONGBA MECHANICAL ELECTRICAL EQUIP
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Patent Information

Application Number
CN202211116379.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-14
Publication Date
2025-01-28
Estimated Expiration
2042-09-14

AI Technical Summary

Technical Problem

The assembly time of existing photovoltaic push rods and brackets is long, and their flexibility is poor, which increases costs.

Method used

A photovoltaic push pole with a shaft structure is designed. By setting multiple connection structures on the overall connection shell, it is convenient to connect with the various components of the bracket. The structure is simple and adaptable.

Benefits of technology

It greatly reduces the time for the assembly of the on -site workers, saves costs, and stabilizes the photovoltaic stent, extending its life span.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to a photovoltaic push rod with an ear shaft structure. The present invention includes a connecting shell, including a hollow cylindrical shell seat and a first cylindrical connecting seat and a second cylindrical connecting seat respectively connected to the two opposite side surfaces of the side wall of the hollow cylindrical shell seat, the first cylindrical connecting seat is connected to the first bearing seat, the second cylindrical connecting seat is connected to the second bearing seat, and the second bearing seat is installed with a second bearing; a hinged ear seat, including a side plate and a first ear plate and a second ear plate respectively connected to the side plate, the first ear plate is connected to the first bearing, and the second ear plate is connected to the second bearing; a transmission shaft, the transmission shaft is connected with a first gear; an outer tube, connected to the other axial end of the hollow cylindrical shell seat; a screw rod, sleeved in the outer tube, one end of the screw rod is connected to a second gear meshing with the first gear; an inner tube, sleeved outside the screw rod, connected to a screw rod nut slidably connected to the screw rod. The present invention has a simple structure and good adaptability, greatly reduces the assembly time of on-site workers, and saves costs.
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Description

Technical Field

[0001] The invention relates to the technical field of solar power generation, and in particular to a photovoltaic push rod with a trunnion structure. Background Art

[0002] In the energy field, solar energy is increasingly used as a clean and renewable energy source. In the solar energy field, there are two types of solar power generation: photovoltaic power generation and solar thermal power generation.

[0003] Traditional fuel energy is decreasing day by day, and the harm it causes to the environment is becoming increasingly prominent. At the same time, there are nearly 2 billion people in the world who do not have access to normal energy supply. Renewable energy can change the energy structure of mankind and maintain long-term sustainable development. The hottest new energy field is solar energy. According to statistics, the energy generated by the sun shining on the earth for one hour is enough to meet the world's current energy needs for the whole year. Therefore, countries around the world have successively invested in the solar photovoltaic power generation industry, which has promoted the rapid development of the global solar photovoltaic power generation industry.

[0004] Since the beginning of the new century, the solar photovoltaic industry has become one of the most popular emerging industries in the world today. Photovoltaic power generation does not require fuel and has no gas emissions. It is a "green" industry with the characteristics of no pollution, safety, long life, simple maintenance, never exhausted and wide distribution of resources. It is considered to be the most important new energy in the 21st century and can be widely used in aerospace, communications, energy, agriculture, office facilities, transportation and residential areas. China's photovoltaic industry has rapidly expanded its scale through technology introduction and innovation, and has now developed into one of the world's largest photovoltaic industry manufacturing bases.

[0005] At present, the multi-point driven photovoltaic support system uses multiple push rods as the driving source, and the push rods are evenly distributed on the columns of the photovoltaic support. The push rods perform linear motion, drive the support arm, realize the rotation of the support main beam, and further realize the multi-angle movement of the photovoltaic module, so that the photovoltaic module forms the best angle with the sun, and maximizes the conversion of light energy into electrical energy. Among them, the connection between the photovoltaic push rod and the support varies due to different geographical locations, climatic conditions, etc., and the interface of the support also varies. Different manufacturers have their own experience and data support for the calculation of the support and other issues. The assembly time of some supports and push rods is long, the flexibility is poor, and the cost is increased. Summary of the invention

[0006] To this end, the present invention provides a photovoltaic push rod with a trunnion structure, which can be easily and quickly disassembled and assembled, thereby reducing the cost of use.

[0007] In order to solve the above technical problems, the present invention provides a photovoltaic push rod with a trunnion structure, comprising:

[0008] A connecting shell, the connecting shell comprising: a hollow cylindrical shell seat, and a first cylindrical connecting seat and a second cylindrical connecting seat respectively connected to two opposite side surfaces of the side wall of the hollow cylindrical shell seat;

[0009] A first bearing seat, wherein the first cylindrical connecting seat is connected to the first bearing seat, and a first bearing is installed on the first bearing seat;

[0010] A second bearing seat, the second cylindrical connecting seat is connected to the second bearing seat, and the second bearing seat is installed with a second bearing;

[0011] An articulated ear seat, the articulated ear seat comprising a side plate and a first ear plate and a second ear plate respectively connected to the side plate, the first ear plate being connected to a first bearing, and the second ear plate being connected to a second bearing;

[0012] A transmission shaft, wherein both ends of the transmission shaft are rotatably connected to a first bearing and a second bearing respectively, and the transmission shaft is connected to a first gear;

[0013] A tail cover connected to one axial end of the hollow cylindrical housing seat;

[0014] An outer tube connected to the other axial end of the hollow cylindrical shell seat;

[0015] A screw rod, the screw rod is sleeved in the outer tube, and one end of the screw rod is connected to a second gear meshing with the first gear;

[0016] The inner tube is sleeved outside the screw rod, and the inner tube is connected with a screw rod nut which is slidably connected to the screw rod.

[0017] In one embodiment of the present invention, a first main connecting hole is provided at one axial end of the hollow cylindrical shell seat, and the tail cover is connected to the one axial end of the hollow cylindrical shell seat through the first main connecting hole.

[0018] In one embodiment of the present invention, a flange connecting plate is extended axially toward the other end of the hollow cylindrical shell seat, the flange connecting plate is provided with a second main connecting hole, the flange connecting plate is connected to an outer tube connecting seat through the second main connecting hole, and the outer tube is connected to the flange connecting plate through the outer tube connecting seat.

[0019] In one embodiment of the present invention, the first cylindrical connecting seat is axially provided with a first side connecting hole, and the first cylindrical connecting seat is connected to the first bearing seat through the first side connecting hole.

[0020] In one embodiment of the present invention, the second cylindrical connecting seat is axially provided with a second side connecting hole, and the second cylindrical connecting seat is connected to the second bearing seat through the second side connecting hole.

[0021] In one embodiment of the present invention, the first ear plate is connected to a motor base, a driving motor is installed on the motor base, and an output end of the driving motor is connected to one end of a transmission shaft.

[0022] In one embodiment of the present invention, half couplings are connected to both ends of the transmission shaft, and the half couplings are provided with connecting ear seats.

[0023] In one embodiment of the present invention, telescopic connecting pipes are further connected to both ends of the transmission shaft.

[0024] In one embodiment of the present invention, a bearing mounting seat is provided between the interior of the outer tube connecting seat and the interior of the hollow cylindrical shell seat, and the end of the screw rod is connected to a thrust bearing and a deep groove ball bearing installed on the bearing mounting seat.

[0025] In one embodiment of the present invention, the outer end of the inner tube is connected to a fisheye seat.

[0026] The above technical solution of the present invention has the following advantages compared with the prior art:

[0027] The photovoltaic push rod with an ear axis structure described in the present invention is conveniently connected to various components of the bracket by arranging multiple connection structures on the integral connecting shell. It has a simple structure and good adaptability, and is easy to connect, which greatly reduces the assembly time of on-site workers and saves costs. The photovoltaic push rod with the ear axis structure makes the photovoltaic bracket bear force smoothly, has a certain protective effect on the stability of the entire photovoltaic bracket, and extends the life of the photovoltaic bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein

[0029] Figure 1 It is a structural schematic diagram of the connection shell of the present invention.

[0030] Figure 2 It is a structural schematic diagram of the connection shell of the present invention from another side perspective.

[0031] Figure 3 It is a schematic diagram of the composition structure of the photovoltaic push rod with a trunnion structure of the present invention.

[0032] Figure 4 It is a schematic diagram of the overall structure of the photovoltaic push rod with a trunnion structure of the present invention.

[0033] Figure 5 It is a front schematic view of a photovoltaic push rod with a trunnion structure of the present invention.

[0034] Figure 6 yes Figure 5Cross-sectional view along DD direction.

[0035] Figure 7 It is a schematic diagram of the photovoltaic push rod with a trunnion structure of the present invention being installed on a photovoltaic support.

[0036] Figure 8 It is a schematic diagram of the photovoltaic push rod with a trunnion structure of the present invention being installed on the other side of the photovoltaic bracket.

[0037] Description of the accompanying drawings: 100, connecting shell; 200, rocker assembly; 210, support; 220, rocker; 300, column; 400, main beam; 500, rotating tube; 600, photovoltaic module; 700, connecting frame; 1, hollow cylindrical shell seat; 11, first main connecting hole; 12, second main connecting hole; 13, flange connecting plate; 2, first cylindrical connecting seat; 21, first side connecting hole; 3, second cylindrical connecting seat; 31, second side connecting hole;

[0038] 41. First bearing seat; 411. First bearing; 42. Second bearing seat; 421. Second bearing; 43. Articulated ear seat; 431. Side plate; 432. First ear plate; 433. Second ear plate; 44. Transmission shaft; 441. First gear; 45. Tail cover; 46. Outer tube; 461. Outer tube connecting seat; 47. Screw; 471. Second gear; 472. Screw nut; 473. Thrust bearing; 474. Deep groove ball bearing; 48. Inner tube; 5. Motor seat; 51. Drive motor; 6. Half coupling; 61. Connecting ear seat; 7. Telescopic connecting pipe; 8. Fisheye seat. DETAILED DESCRIPTION

[0039] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0040] Reference Figures 1 to 6 As shown, a photovoltaic push rod with a trunnion structure of the present invention comprises:

[0041] A connecting shell 100, comprising: a hollow cylindrical shell seat 1, and a first cylindrical connecting seat 2 and a second cylindrical connecting seat 3 respectively intersecting and connecting with two opposite side surfaces of the side wall of the hollow cylindrical shell seat 1;

[0042] A first bearing seat 41, wherein the first cylindrical connecting seat 2 is connected to the first bearing seat 41, and a first bearing 411 is installed on the first bearing seat 41;

[0043] A second bearing seat 42, wherein the second cylindrical connecting seat 3 is connected to the second bearing seat 42, and a second bearing 421 is installed on the second bearing seat 42;

[0044] The hinged ear seat 43 includes a side plate 431 and a first ear plate 432 and a second ear plate 433 respectively connected to the side plate 431, the first ear plate 432 is connected to the first bearing 411, and the second ear plate 433 is connected to the second bearing 421;

[0045] A transmission shaft 44, wherein two ends of the transmission shaft 44 are rotatably connected to a first bearing 411 and a second bearing 421 respectively, and the transmission shaft 44 is connected to a first gear 441;

[0046] A tail cover 45, wherein the tail cover 45 is connected to one axial end of the hollow cylindrical housing 1;

[0047] An outer tube 46, the outer tube 46 is connected to the other axial end of the hollow cylindrical housing 1;

[0048] A screw rod 47, wherein the screw rod 47 is sleeved in the outer tube 46, and one end of the screw rod 47 is connected to a second gear 471 meshing with the first gear 441;

[0049] The inner tube 48 is sleeved on the outside of the screw rod 47 , and the inner tube 48 is connected to a screw rod nut 472 which is slidably connected to the screw rod 47 .

[0050] Specifically, a first main connecting hole 11 is provided at one axial end of the hollow cylindrical housing 1 , and the tail cover 45 is connected to the one axial end of the hollow cylindrical housing 1 through the first main connecting hole 11 .

[0051] Specifically, a flange connection plate 13 is extended axially from the other end of the hollow cylindrical shell seat 1, and the flange connection plate 13 is provided with a second main connection hole 12. The flange connection plate 13 is connected to an outer tube connection seat 461 through the second main connection hole 12, and the outer tube 46 is connected to the flange connection plate 13 through the outer tube connection seat 461.

[0052] Specifically, the first cylindrical connecting seat 2 is axially provided with a first side connecting hole 21 , and the first cylindrical connecting seat 2 is connected to the first bearing seat 41 through the first side connecting hole 21 .

[0053] Specifically, the second cylindrical connecting seat 3 is axially provided with a second side connecting hole 31 , and the second cylindrical connecting seat 3 is connected to the second bearing seat 42 through the second side connecting hole 31 .

[0054] More specifically, the tail cover 45 and one axial end of the hollow cylindrical shell seat 1, the flange connecting plate 13 and the outer tube connecting seat 461, the first bearing seat 41 and the first cylindrical connecting seat 2, and the second bearing seat 42 and the second cylindrical connecting seat 3 are all connected by bolts, making disassembly and assembly more convenient.

[0055] Specifically, the first ear plate 432 is connected to a motor base 5, and the motor base 5 is installed with a driving motor 51, and an output end of the driving motor 51 is connected to one end of the transmission shaft 44. The driving motor 51 includes a reduction motor.

[0056] Specifically, both ends of the transmission shaft 44 are connected to half couplings 6, and the half couplings 6 are provided with connecting ears 61. Both ends of the transmission shaft 44 are also connected to telescopic connecting pipes 7 through the connecting ears 61, and the telescopic connecting pipes 7 are convenient for connection with external photovoltaic brackets.

[0057] Specifically, a bearing mounting seat is provided between the inside of the outer tube connection seat 461 and the inside of the hollow cylindrical shell seat 1, and the end of the screw rod 47 is connected with a thrust bearing 473 and a deep groove ball bearing 474 mounted on the bearing mounting seat, the screw rod 47 is a trapezoidal screw rod 47, and the screw rod nut 472 is a trapezoidal nut. The thrust bearing 473 can bear the axial spinning force of the screw rod 47 during the spinning process, and the deep groove ball bearing 474 can ensure the radial runout of the screw rod 47.

[0058] In this embodiment, the first bearing 411 and the second bearing 421 may also be deep groove ball bearings, and the first gear 441 is a bevel gear.

[0059] Specifically, the outer end of the inner tube 48 is connected with a fisheye seat 8 to facilitate connection with an external photovoltaic support.

[0060] When the present invention is used, Figure 7 and Figure 8As shown, the rocker arm assembly 200 is connected to the photovoltaic bracket through the side plate 431. The photovoltaic bracket also includes a column 300, a main beam 400, a rotating tube 500, a photovoltaic component 600, etc. The rocker arm assembly 200 includes a support 210 arranged at the top of the column 300 and a rocker arm 220 connected to the main beam 400. The rocker arm 220 is connected to the side plate 431. The main beam 400 is hinged in the support 210. The outer end of the inner tube 48 is connected to the column 300 through a fisheye connecting seat. The photovoltaic push rod, the rocker arm 220 and the column 300 form a triangular structure. The rotating tube 500 is rotatably connected to the main beam 400 and is connected to the telescopic connecting tube 7. The rotating tube 500 is arranged parallel to the main beam 400. The connecting frame 700 of the photovoltaic component 600 is connected to the main beam 400. When working, the driving motor 51 is started, thereby driving the screw 47 to rotate, driving the screw nut 472 to move along the screw 47, so that the inner tube 48 is extended and retracted along the outer tube 46; when the outer tube 46 moves relative to the inner tube 48, the swing arm 220 is driven to move through the side plate 431. Since the photovoltaic push rod, the swing arm 220 and the column 300 form a triangular structure, when the swing arm 220 moves, it can drive the main beam 400 to rotate in the support 210, and then drive the deflection of the connecting frame 700 of the photovoltaic assembly 600, so as to adjust the angle of the photovoltaic assembly 600. By setting a plurality of connection structures on the integral connection shell, it is convenient to connect with various parts of the bracket. The structure is simple and has good adaptability, and the connection is convenient, which greatly reduces the assembly time of the on-site workers and saves costs; the photovoltaic push rod with the ear shaft structure makes the photovoltaic bracket stable, has a certain protective effect on the stability of the entire photovoltaic bracket, and prolongs the life of the photovoltaic bracket.

[0061] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A photovoltaic push rod with a trunnion structure, characterized in that: include: A connecting shell (100), the connecting shell (100) comprising: a hollow cylindrical shell seat (1), and a first cylindrical connecting seat (2) and a second cylindrical connecting seat (3) respectively connected to two opposite side surfaces of the side wall of the hollow cylindrical shell seat (1); A first bearing seat (41), the first cylindrical connecting seat (2) being connected to the first bearing seat (41), and the first bearing seat (41) being mounted with a first bearing (411); A second bearing seat (42), the second cylindrical connecting seat (3) being connected to the second bearing seat (42), and the second bearing seat (42) being mounted with a second bearing (421); An articulated ear seat (43), the articulated ear seat (43) comprising a side plate (431) and a first ear plate (432) and a second ear plate (433) respectively connected to the side plate (431), the first ear plate (432) being connected to the first bearing (411), and the second ear plate (433) being connected to the second bearing (421); A transmission shaft (44) connected to the hollow cylindrical housing seat (1), wherein two ends of the transmission shaft (44) are rotatably connected to a first bearing (411) and a second bearing (421), respectively, and the transmission shaft (44) is connected to a first gear (441); A tail cover (45), the tail cover (45) being connected to one axial end of the hollow cylindrical housing seat (1); An outer tube (46), the outer tube (46) being connected to the other axial end of the hollow cylindrical housing seat (1); A screw rod (47), the screw rod (47) being sleeved in the outer tube (46), one end of the screw rod (47) being connected to a second gear (471) meshing with the first gear (441); An inner tube (48), the inner tube (48) being sleeved outside the screw rod (47), the inner tube (48) being connected to a screw rod nut (472) slidably connected to the screw rod (47); The first ear plate (432) is connected to a motor base (5), a drive motor (51) is installed on the motor base (5), and an output end of the drive motor (51) is connected to one end of a transmission shaft (44); Both ends of the transmission shaft (44) are also connected to half couplings (6), and the half couplings (6) are provided with connecting ear seats (61); Both ends of the transmission shaft (44) are also connected to telescopic connecting pipes (7) via connecting ear seats (61); A bearing mounting seat is provided between the interior of the outer tube connecting seat (461) and the interior of the hollow cylindrical shell seat (1), and the end of the screw rod (47) is connected to a thrust bearing (473) and a deep groove ball bearing (474) mounted on the bearing mounting seat; The outer end of the inner tube (48) is connected to a fisheye seat (8).

2. A photovoltaic push rod with a trunnion structure as claimed in claim 1, characterized in that: A first main connection hole (11) is provided at one axial end of the hollow cylindrical housing seat (1), and the tail cover (45) is connected to one axial end of the hollow cylindrical housing seat (1) via the first main connection hole (11).

3. The photovoltaic push rod with a trunnion structure according to claim 1, characterized in that: A flange connection plate (13) extends axially from the other end of the hollow cylindrical shell seat (1); the flange connection plate (13) is provided with a second main connection hole (12); the flange connection plate (13) is connected to an outer tube connection seat (461) via the second main connection hole (12); and the outer tube (46) is connected to the flange connection plate (13) via the outer tube connection seat (461).

4. The photovoltaic push rod with a trunnion structure according to claim 1, characterized in that: The first cylindrical connecting seat (2) is axially provided with a first side connecting hole (21), and the first cylindrical connecting seat (2) is connected to the first bearing seat (41) via the first side connecting hole (21).

5. The photovoltaic push rod with a trunnion structure according to claim 1, characterized in that: The second cylindrical connecting seat (3) is axially provided with a second side connecting hole (31), and the second cylindrical connecting seat (3) is connected to the second bearing seat (42) via the second side connecting hole (31).

Citation Information

Patent Citations

  • Photovoltaic tracking support

    CN112350652A

  • Push-pull execution mechanism for photovoltaic tracking support

    CN113258860A