Lamp posture adjustment system and lamp wiring system

By designing the lamp posture adjustment system, the automatic attitude adjustment of LED bulb lamps is realized, which solves the problem of low production efficiency, improves processing efficiency and reduces costs.

CN115405870BActive Publication Date: 2025-08-15INFORE ROBOTICS&AUTOMATION CO LTD
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Patent Information

Application Number
CN202210907593.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-29
Publication Date
2025-08-15
Estimated Expiration
2042-07-29

AI Technical Summary

Technical Problem

In the automated production of existing LED bulb lamps, the posture adjustment of the lamps is not automated enough, resulting in low production efficiency and increased costs.

Method used

A lamp posture adjustment system is designed, including a load disk, lifting device and clamping drive mechanism. The posture of the lamp is automatically adjusted by mechanical means, and combined with the dialing line and the folding line device to realize the automatic dialing line and folding line of the lamp wire.

Benefits of technology

It improves the processing efficiency of lamps, reduces production costs, reduces manual participation, and improves production efficiency and product yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

A lamp posture adjustment system and a lamp wiring system include a carrier plate and a lifting device. The carrier plate is provided with a movable hole and a rotating seat rotatably mounted in the movable hole, and the rotating seat is used to support the lamp. The lifting device is arranged below the carrier plate. The lifting device includes a lifting drive structure, a posture driver, and a docking seat. The driving end of the lifting drive structure is connected to the posture driver, and the driving end of the posture driver is connected to the docking seat. The docking seat and the rotating seat are correspondingly arranged. The lifting drive structure is used to drive the posture driver and the docking seat to move toward the carrier plate and dock and fix the docking seat with the rotating seat. The posture driver is used to drive the docking seat and the rotating seat to rotate to change the posture of the lamp. The lamp posture adjustment system of the present invention can automatically and mechanically adjust the posture of the lamp, facilitating subsequent processing of the lamp.
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Description

Technical Field

[0001] The present invention relates to the technical field of lamp assembly, and in particular to a lamp posture adjustment system and a lamp wiring system. Background Art

[0002] LED lights, known for their energy-saving, high-efficiency, and environmentally friendly features, have gradually replaced fluorescent and incandescent lamps and are widely used in everyday lighting. LED bulbs, similar in appearance to incandescent lamps and easy replacement, have attracted significant market attention and are in high demand. While automated production is currently available, the degree of automation is limited. Manual adjustments to the bulb's wiring and folding procedures are required to ensure smooth wiring and folding, reducing production efficiency and increasing costs. Summary of the Invention

[0003] In view of this, the present invention provides a lamp posture adjustment system, which can mechanically and automatically adjust the posture of the lamp to facilitate subsequent processing of the lamp.

[0004] A lamp posture adjustment system includes a carrier plate and a lifting device, the carrier plate is provided with a movable hole and a rotating seat rotatably installed in the movable hole, the rotating seat is used to carry the lamp; the lifting device is arranged below the carrier plate, the lifting device includes a lifting drive structure, a posture driver and a docking seat, the driving end of the lifting drive structure is connected to the posture driver, the driving end of the posture driver is connected to the docking seat, the docking seat and the rotating seat are arranged correspondingly, the lifting drive structure is used to drive the posture driver and the docking seat to move toward the direction close to the carrier plate, and to dock and fix the docking seat with the rotating seat, and the posture driver is used to drive the docking seat and the rotating seat to rotate to change the posture of the lamp.

[0005] In an embodiment of the present invention, a first waist-shaped through hole, a second waist-shaped through hole, a first clamping member and a second clamping member are further provided on the above-mentioned carrier, and the first clamping member and the second clamping member are slidably connected to the carrier, the first clamping member includes a first clamping part and a first force-bearing part, the second clamping member includes a second clamping part and a second force-bearing part, the first clamping part and the second clamping part are arranged opposite to each other along the radial direction of the movable hole, the first force-bearing part is arranged through the first waist-shaped through hole, and the second force-bearing part is arranged through the second waist-shaped through hole; the lifting device also includes a clamping drive mechanism, which is used to drive the first force-bearing part and the second force-bearing part so that the first clamping part and the second clamping part clamp or release the lamp.

[0006] In an embodiment of the present invention, a first tension spring and a second tension spring are further provided on the above-mentioned carrier plate, one end of the first tension spring is connected to the carrier plate, and the other end of the first tension spring is connected to the first clamping member, one end of the second tension spring is connected to the carrier plate, and the other end of the second tension spring is connected to the second clamping member, and the first tension spring and the second tension spring rely on elastic force to bring the first clamping part and the second clamping part together to clamp the lamp.

[0007] In an embodiment of the present invention, the above-mentioned first clamping member also includes the first rod portion and the third clamping portion, one end of the first rod portion is connected to the first clamping portion, the other end of the first rod portion is connected to the third clamping portion, and the first force-bearing portion is fixedly connected to the first rod portion; the second clamping member also includes a second rod portion and a fourth clamping portion, one end of the second rod portion is connected to the second clamping portion, the other end of the second rod portion is connected to the fourth clamping portion, and the second force-bearing portion is fixedly connected to the second rod portion; at least two movable holes are provided on the carrier plate, and the third clamping portion and the fourth clamping portion are arranged opposite to each other along the radial direction of the other movable hole.

[0008] In an embodiment of the present invention, the above-mentioned first rod portion includes a first section and a second section connected to each other, the first clamping portion is connected to the first section, the third clamping portion is connected to the second section, the first section is slidably connected to the carrier, and the second section is provided with a first avoidance structure; the second rod portion includes the third section and the fourth section connected to each other, the second clamping portion is connected to the third section, the fourth clamping portion is connected to the fourth section, the fourth section is slidably connected to the carrier, and the third section is provided with a second avoidance structure, and the first avoidance structure of the second section and the second avoidance structure of the third section overlap with each other.

[0009] In an embodiment of the present invention, a first stopper and a second stopper are further provided on the above-mentioned carrier plate, the first stopper and the second stopper are fixed to the carrier plate, the first stopper and the second stopper are arranged opposite to each other along the radial direction of the movable hole, the first stopper, the first clamping portion, the second stopper and the second clamping portion are arranged circumferentially around the movable hole, and an accommodating space for accommodating the lamp is formed between the first stopper, the first clamping portion, the second stopper and the second clamping portion.

[0010] In an embodiment of the present invention, the above-mentioned clamping drive mechanism includes a fixed plate, a clamping driver, a first push plate and a second push plate, the fixed plate is fixedly connected to the posture driver, the clamping driver is connected to the fixed plate, the clamping driver is connected to the first push plate and the second push plate through two driving ends, the output end of the first push plate is arranged corresponding to the first force-bearing part, and the output end of the second push plate is arranged corresponding to the second force-bearing part, and the clamping driver can synchronously drive the first push plate and the second push plate to move, so that the first push plate pushes the first force-bearing part and the second push plate pushes the second force-bearing part to move.

[0011] In an embodiment of the present invention, the above-mentioned lifting drive structure includes a fixed frame, a movable frame and a lifting drive, the movable frame is installed on the fixed frame in a liftable manner through multiple guide rods, the lifting drive is connected to the fixed frame, the driving end of the lifting drive is connected to the movable frame, and the posture drive is connected to the movable frame.

[0012] In an embodiment of the present invention, the above-mentioned lamp posture adjustment system also includes a conveying device, which includes a first conveying chain mechanism and a second conveying chain mechanism that are relatively arranged, and the opposite sides of the carrier are respectively arranged on the first conveying chain mechanism and the second conveying chain mechanism, and the lifting device is arranged between the first conveying chain mechanism and the second conveying chain mechanism. The lifting device can drive the carrier to rise and leave the conveying device, or drive the carrier to fall onto the conveying device.

[0013] The present invention also relates to a lamp wiring system, comprising the above-mentioned lamp posture adjustment system.

[0014] The lamp posture adjustment system of the present invention can mechanically and automatically adjust the posture of the lamp, which is convenient for subsequent processing of the lamp, such as facilitating the wiring and bending of the lamp's wires without manual adjustment, thereby improving the processing efficiency of the lamp and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the lamp wiring system of the present invention.

[0016] Figure 2 It is a structural schematic diagram of the cooperation between the wire-digging device, the wire-folding device and the lifting device of the present invention.

[0017] Figure 3 yes Figure 2 The diagram shows a top view of the structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other.

[0018] Figure 4 yes Figure 2 The diagram shows a partially enlarged structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other.

[0019] Figure 5 It is a structural schematic diagram of the cooperation between the wire-digging device and the wire-folding device of the present invention.

[0020] Figure 6 yes Figure 5 The rear view structural diagram of the wire diverting device and the wire folding device cooperating with each other is shown.

[0021] Figure 7 It is a front view structural schematic diagram of the carrier plate of the present invention.

[0022] Figure 8 It is a rear structural schematic diagram of the carrier plate of the present invention.

[0023] Figure 9 It is a front view structural schematic diagram of the carrier plate of the present invention when carrying a lamp.

[0024] Figure 10 It is a structural schematic diagram of the lifting mechanism of the present invention.

[0025] Figure 11 yes Figure 10 The side view structural diagram of the lifting mechanism shown.

[0026] Figure 12 It is a structural schematic diagram of the conveying device of the present invention installed on the installation cabinet.

[0027] Figure 13 It is a schematic structural diagram of the conveying device of the present invention.

[0028] Figure 14 It is a structural schematic diagram of the camera device of the present invention. DETAILED DESCRIPTION

[0029] The invention provides a lamp posture adjustment system.

[0030] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0031] To facilitate understanding by those skilled in the art, the present invention illustrates the specific implementation process of the technical solution provided by the present invention through the following embodiments.

[0032] Figure 1 This is a schematic structural diagram of the lamp wiring system of the present invention. Figure 2 This is a schematic diagram of the structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other in the present invention. Figure 3 yes Figure 2 The schematic diagram of the top view of the structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other is shown. Figure 4 yes Figure 2 The diagram shows a partially enlarged structure of the wire-digging device, the wire-folding device and the lifting device cooperating with each other. Figure 5 This is a schematic diagram of the structure of the line-digging device and the line-folding device of the present invention cooperating with each other. Figure 6 yes Figure 5 The rear view structural diagram of the wire-digging device and the wire-folding device cooperating with each other is shown. Figure 7 1 is a front view structural diagram of the carrier plate of the present invention, Figure 8 2 is a schematic diagram of the rear view structure of the carrier plate of the present invention. Figure 9 This is a front view structural diagram of the carrier plate of the present invention when it carries a lamp. Figure 10 It is a structural diagram of the lifting mechanism of the present invention, Figure 11 yes Figure 10 Please refer to the side view of the lifting mechanism shown in Figures 1 to 11 The lamp wiring system includes a lamp posture adjustment system, which includes a carrier plate 10 and a lifting device 40. The carrier plate 10 is provided with a movable hole and a rotating seat 11 rotatably installed in the movable hole. The rotating seat 11 is used to carry the lamp 90; the lifting device 40 is arranged below the carrier plate 10, and the lifting device 40 includes a lifting drive structure 411, a posture driver 412 and a docking seat 413. The driving end of the lifting drive structure 411 is connected to the posture driver 412, and the driving end of the posture driver 412 is connected to the docking seat 413. The docking seat 413 is corresponding to the rotating seat 11, and the lifting drive structure 411 is used The posture driver 412 and the docking seat 413 are driven to move toward the carrier 10, and the docking seat 413 is docked and fixed with the rotating seat 11 (for example, the docking seat 413 and the rotating seat 11 are docked by magnetic attraction, wherein part or all of the docking seat 413 is provided with a first magnetic block, and part or all of the rotating seat 11 is made of steel or iron or provided with a second magnetic block, or part or all of the rotating seat 11 is provided with a first magnetic block, and part or all of the docking seat 413 is made of steel or iron or provided with a second magnetic block). The posture driver 412 is used to drive the docking seat 413 and the rotating seat 11 to rotate to change the posture of the lamp 90. In this embodiment, the lamp 90 includes a first wire 91 and a second wire 92 arranged opposite to each other. The lamp 90 is, for example, an LED lamp, preferably an LED bulb lamp, but is not limited thereto.

[0033] The lamp posture adjustment system of the present invention can mechanically and automatically adjust the posture of the lamp 90, which is convenient for subsequent processing of the lamp 90, such as facilitating the wiring and bending of the wires of the lamp 90 without manual adjustment, thereby improving the processing efficiency of the lamp 90 and reducing production costs.

[0034] Optionally, Figure 12 This is a schematic diagram of the structure of the conveying device of the present invention installed on the installation cabinet. Figure 13 It is a schematic structural diagram of the conveying device of the present invention, as shown in FIG. Figure 1 、 Figure 12 and Figure 13 As shown, the conveyor 50 includes a first conveyor chain mechanism 51 and a second conveyor chain mechanism 52 arranged opposite to each other. Opposite sides of the carrier 10 are respectively arranged on the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52. The lifting device 40 is arranged between the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52. The lifting device 40 can drive the carrier 10 to rise off the conveyor 50 (the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52) or drive the carrier 10 to fall onto the conveyor 50 (the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52). A first direction X, a second direction Y, and a third direction Z are mutually perpendicular, where the first direction X is parallel to the conveying direction of the conveyor 50, the first direction X and the second direction Y are mutually perpendicular directions in the horizontal plane, and the third direction Z is the vertical direction of gravity. In this embodiment, the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 are arranged along the first direction X, and the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 are parallel and opposite to each other along the second direction Y.

[0035] Optionally, the conveying device 50 also includes a third conveyor chain mechanism 53, a fourth conveyor chain mechanism 54 and a transfer mechanism (not shown) that are relatively arranged. The third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54 are installed in the installation cabinet 70, and the third conveyor chain mechanism 53 is located directly below the first conveyor chain mechanism 51 (along the third direction Z), and the fourth conveyor chain mechanism 54 is located directly below the second conveyor chain mechanism 52 (along the third direction Z). The transfer mechanism is provided with the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52 and the conveying ends of the third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54. The transfer mechanism is used to receive the empty tray 10 conveyed by the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52, and convey the empty tray 10 to the third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54. The third conveyor chain mechanism 53 and the fourth conveyor chain mechanism 54 convey the empty tray 10 to other workstations, or convey the tray 10 to the starting conveying workstation of the first conveyor chain mechanism 51 and the second conveyor chain mechanism 52.

[0036] Alternatively, as Figure 1 and Figure 12As shown, the conveying device 50 also includes a plurality of first limit frames 55 and a plurality of second limit frames 56. The plurality of first limit frames 55 are connected to the first conveying chain mechanism 51 at intervals along the conveying direction, and each first limit frame 55 includes a first limit block 551 arranged above the first conveying chain mechanism 51. The plurality of second limit frames 56 are connected to the second conveying chain mechanism 52 at intervals along the conveying direction, and each second limit frame 56 includes a second limit block 561 arranged above the second conveying chain mechanism 52. The lifting device 40 can drive the carrier 10 to rise, so that the upper surface of the carrier 10 rests on the first limit block 551 and the second limit block 561, which can ensure the stability of the carrier 10, for example, it is more stable when adjusting the posture of the lamp 90 and when dialing or folding the line.

[0037] Alternatively, as Figure 10 and Figure 13 As shown, the conveying device 50 also includes a check structure 57 and a blocking driver 58. The check structure 57 and the blocking driver 58 are arranged between the first conveying chain mechanism 51 and the second conveying chain mechanism 52. The check structure 57 and the blocking driver 58 are respectively arranged on opposite sides of the lifting device 40 along the conveying direction. The check structure 57 is provided with an elastic check block 572, and the driving end of the blocking driver 58 is connected to a blocking block 581. When the conveying device 50 conveys the carrier 10 to the top of the lifting device 40, the elastic check block 572 and the blocking block 581 rise, confining the carrier 10 between the elastic check block 572 and the blocking block 581. In this embodiment, the conveying device 50 also includes multiple check structures 57 and multiple blocking drivers 58, and each workstation is provided with a check structure 57 and a blocking driver 58.

[0038] Alternatively, as Figure 13 As shown, the non-return structure 57 includes a column 571, and an elastic non-return block 572 is rotatably connected to the top of the column 571 through a pin shaft. An elastic member is connected between the elastic non-return block 572 and the column 571 or the pin shaft. The elastic member relies on elastic force to make the elastic non-return block 572 tilt up near the side of the lifting device 40. When the conveying device 50 conveys the carrier 10 through the non-return structure 57, the carrier 10 relies on its own gravity to press the elastic non-return block 572 to swing downward (at this time, the elastic member undergoes elastic deformation). When the carrier 10 passes over the non-return structure 57, the elastic member drives the elastic non-return block 572 to tilt up.

[0039] Optionally, the blocking driver 58 is a cylinder. When the carrier 10 passes over the non-return structure 57 , the blocking driver 58 drives the blocking block 581 to rise, thereby limiting the carrier 10 between the elastic non-return block 572 and the blocking block 581 .

[0040] Alternatively, see Figures 1 to 6The lighting cable management system also includes a cable routing device 20 and a cable folding device 30. The cable routing device 20 includes a cable routing driver 21 and a cable routing rod 22. The cable routing driver 21 is used to drive the cable routing rod 22 to move; the cable folding device 30 includes a cable folding robot 31 and a cable folding rod 32. The cable folding robot 31 is used to drive the cable folding rod 32 to move; the lifting device 40 is arranged below the cable routing rod 22. The lifting device 40 can drive the carrier 10 to move toward the direction close to the cable routing rod 22; the conveying device 50 is used to convey the carrier 10 passes through the lifting device 40; when the conveying device 50 conveys the carrier 10 to the top of the lifting device 40, the lifting device 40 drives the carrier 10 to rise until the wire-dipping rod 22 is between the first wire 91 and the second wire 92 and stops, the wire-dipping driver 21 drives the wire-dipping rod 22 to move to divert the first wire 91 away from the second wire 92, the wire-folding robot 31 drives the wire-folding rod 32 to move between the first wire 91 and the second wire 92, and drives the wire-folding rod 32 to bend the second wire 92 to a set angle.

[0041] The lamp wire management system of the present invention can mechanically and automatically complete the line folding work of the lamp 90, replacing manual line folding, reducing production time and improving production efficiency.

[0042] Alternatively, as Figure 2 、 Figure 3 and Figure 4 As shown, the wire-drilling device 20 includes two wire-drilling drivers 21 and two wire-drilling rods 22. The two wire-drilling drivers 21 are adjacently arranged along the second direction Y, and the two wire-drilling rods 22 are arranged along the first direction X, that is, the length directions of the two wire-drilling rods 22 are parallel to the transmission direction of the transmission device 50. The two wire-drilling drivers 21 can drive the two wire-drilling rods 22 to move toward or away from each other along the second direction Y to achieve the wire-drilling action. In this embodiment, the wire-drilling driver 21 is a pneumatic cylinder, an oil cylinder, or a motor.

[0043] In other embodiments, the wire-drying device 20 includes only one wire-drying driver 21, which includes two oppositely arranged first and second driving ends, and the first and second driving ends are respectively connected to two wire-drying rods 22. The wire-drying driver 21 can simultaneously drive the two wire-drying rods 22 to move closer to or away from each other to achieve the wire-drying action.

[0044] Optionally, the folding line robot 31 includes a base 311 and a multi-axis robotic arm 312, the head end of the multi-axis robotic arm 312 is connected to the base 311, and the end of the multi-axis robotic arm 312 is connected to the folding line rod 32. The base 311 is provided with a drive mechanism that drives the multi-axis drive mechanism to rise and fall and / or rotate. The multi-axis robotic arm 312 includes multiple linkage arms and a movable joint connecting two adjacent linkage arms. Each linkage arm and each movable joint is provided with one or more motors that cooperate with each other to enable the multi-axis robotic arm 312 to perform multi-angle movement. For example, the multi-axis robotic arm 312 drives the folding line rod 32 to move, so that the folding line rod 32 moves between the first wire 91 and the second wire 92 and completes the folding line action. In this embodiment, the folding line device 30 includes two folding line robots 31 and two folding line rods 32. The two folding line robots 31 are respectively arranged on both sides of the conveying device 50, and the two folding line robots 31 are arranged near the wire-pulling device 20.

[0045] It is worth mentioning that the wire-splitting device 20 and the wire-folding device 30 of the present invention can cooperate with each other in a highly intelligent and flexible manner, thereby realizing wire-splitting and wire-folding operations with high working efficiency. In addition, the equipment has low maintenance costs and low operator skill requirements, which helps reduce operator training costs.

[0046] Optionally, when the docking base 413 and the rotating base 11 are docked and fixed by magnetic attraction, the posture driver 412 drives the docking base 413 and the rotating base 11 to rotate until the first wire 91 and the second wire 92 are relative to each other along the second direction Y and stop rotating, ensuring that the wire-push rod 22 can smoothly extend between the first wire 91 and the second wire 92, so that the wire-push operation can be performed better. In this embodiment, the posture driver 412 is a motor or a cylinder, but is not limited to this.

[0047] Alternatively, as Figure 10 and Figure 11 As shown, the lifting drive structure 411 includes a fixed frame 4111, a movable frame 4112, and a lifting drive 4113. The movable frame 4112 is escalably mounted on the fixed frame 4111 via a plurality of guide rods. The lifting drive 4113 is connected to the fixed frame 4111. The driving end of the lifting drive 4113 is connected to the movable frame 4112. The posture drive 412 is connected to the movable frame 4112. In this embodiment, the lifting drive 4113 is, for example, a cylinder, or a combination of a motor and a lead screw.

[0048] Alternatively, as Figure 7 、 Figure 8 and Figure 9As shown, the carrier 10 is provided with four movable holes and four rotating seats 11. The four movable holes are arranged in a matrix, with the center line connecting two adjacent movable holes along a first direction X parallel to the first direction X, and the center line connecting two adjacent movable holes along a second direction Y parallel to the second direction Y. The lifting device 40 includes four posture actuators 412 and four docking seats 413. The four posture actuators 412 and the four docking seats 413 are respectively provided in a one-to-one correspondence with the four rotating seats 11. Each posture actuator 412 can drive the corresponding docking seat 413 and rotating seat 11 to rotate. When the conveying device 50 transfers the carrier 10 to the top of the lifting device 40, the lifting drive structure 411 is used to drive the posture driver 412 and the docking seat 413 to move upward until the four docking seats 413 are docked and fixed with the four rotating seats 11 through magnetic attraction. The four posture drivers 412 then drive the corresponding docking seats 413 and rotating seats 11 to rotate to change the posture of the lamps 90, ensuring that one wire-moving rod 22 can smoothly extend between the first wires 91 and the second wires 92 of two lamps 90, and the other wire-moving rod 22 can smoothly extend between the first wires 91 and the second wires 92 of the other two lamps 90. In this embodiment, the number of movable holes and rotating seats 11, as well as the posture drivers 412 and docking seats 413, can be freely increased or decreased according to actual needs, and are not limited to this.

[0049] Alternatively, as Figure 7 and Figure 8 As shown, the carrier 10 is provided with a first waist-shaped through hole 101, a second waist-shaped through hole 102, a first clamping member 12 and a second clamping member 13. The first clamping member 12 and the second clamping member 13 are both slidably connected to the carrier 10. The first clamping member 12 includes a first clamping portion 121 and a first force-bearing portion 122. The second clamping member 13 includes a second clamping portion 131 and a second force-bearing portion 132. The first clamping portion 121 and the second clamping portion 131 are arranged opposite to each other along the radial direction of the movable hole. The first force-bearing portion 122 is arranged through the first waist-shaped through hole 101, and the second force-bearing portion 132 is arranged through the second waist-shaped through hole 102. The lifting device 40 also includes a clamping drive mechanism 414 (please refer to Figure 10 and Figure 11 ), the driving end of the clamping drive mechanism 414 is connected to the first force-bearing portion 122 and the second force-bearing portion 132, and the clamping drive mechanism 414 is used to drive the first force-bearing portion 122 and the second force-bearing portion 132, so that the first clamping portion 121 and the second clamping portion 131 move together to clamp the lamp 90 or move away to release the lamp 90. In this embodiment, the carrier 10 includes a first surface and a second surface that are oppositely arranged, and the movable hole, the first waist-shaped through hole 101 and the second waist-shaped through hole 102 all pass through the first surface and the second surface. The first surface is the upper surface of the carrier 10, and the second surface is the lower surface of the carrier 10, that is, the second surface is the surface in contact with the conveying device 50; the first clamping portion 121 and the second clamping portion 131 are located on the first surface.

[0050] Alternatively, as Figure 7 and Figure 8 As shown, the carrier plate 10 is further provided with a first tension spring 14 and a second tension spring 15, one end of the first tension spring 14 is connected to the carrier plate 10, the other end of the first tension spring 14 is connected to the first clamping member 12, one end of the second tension spring 15 is connected to the carrier plate 10, and the other end of the second tension spring 15 is connected to the second clamping member 13, the first tension spring 14 and the second tension spring 15 rely on elastic force to make the first clamping portion 121 and the second clamping portion 131 move towards each other to clamp the lamp 90; that is, during the transportation of the carrier plate 10, the first clamping portion 121 and the second clamping portion 131 always clamp the lamp 90 to prevent the lamp 90 from shaking or rotating with the rotating seat 11 This affects the subsequent processing technology; when it is necessary to adjust the posture of the lamp 90, the clamping drive mechanism 414 drives the first force-bearing part 122 and the second force-bearing part 132, so that the first clamping part 121 and the second clamping part 131 release the lamp 90. At this time, the posture driver 412 drives the docking seat 413 and the rotating seat 11 to rotate, which will adjust the posture of the lamp 90 to a suitable position for dialing and folding lines. After that, the driving end of the clamping drive mechanism 414 returns to its position, and the first tension spring 14 and the second tension spring 15 rely on elastic force to pull down the first clamping member 12 and the second clamping member 13, so that the first clamping part 121 and the second clamping part 131 are close together to clamp the lamp 90. In this embodiment, the elastic force of the first tension spring 14 and the second tension spring 15 is utilized to ensure that the first clamping portion 121 and the second clamping portion 131 always clamp the lamp 90, without relying on the drive of the clamping drive mechanism 414 to clamp the lamp 90. This can simplify the matching structure between the clamping drive mechanism 414 and the first clamping member 12 and the second clamping member 13, simplify the structural design, and help reduce manufacturing costs.

[0051] Alternatively, as Figure 7 and Figure 8 As shown, the carrier plate 10 is further provided with a first stopper 16 and a second stopper 17. The first stopper 16 and the second stopper 17 are disposed proximate to the movable hole and are disposed radially opposite to each other along the movable hole. The first stopper 16 and the second stopper 17 are fixed to the first surface, and the first stopper 16, the first clamping portion 121, the second stopper 17, and the second clamping portion 131 are disposed circumferentially around the movable hole. An accommodating space for the lamp 90 is formed between the first stopper 16, the first clamping portion 121, the second stopper 17, and the second clamping portion 131. In this embodiment, the first stopper 16, the first clamping portion 121, the second stopper 17, the second clamping portion 131, the third clamping portion 124, and the fourth clamping portion 134 are provided with curved surfaces near the inner side of the accommodating space that mate with the outer wall of the lamp 90.

[0052] Optionally, the carrier plate 10 is rectangular, and a roller 18 is provided at each of the four corners of the carrier plate 10 to facilitate transportation by the conveying device 50 .

[0053] Optionally, the first clamping member 12 further includes a first rod portion 123 and a third clamping portion 124, wherein one end of the first rod portion 123 is connected to the first clamping portion 121, the other end of the first rod portion 123 is connected to the third clamping portion 124, and the first force-bearing portion 122 is fixedly connected to the first rod portion 123; the second clamping member 13 further includes a second rod portion 133 and a fourth clamping portion 134, wherein one end of the second rod portion 133 is connected to the second clamping portion 131, the other end of the second rod portion 133 is connected to the fourth clamping portion 134, and the second force-bearing portion 132 is fixedly connected to the second rod portion 133; at least two movable holes are provided on the carrier 10, and the third clamping portion 124 and the fourth clamping portion 134 are arranged opposite to each other along the radial direction of the other movable hole. In this embodiment, the first clamping member 12 and the second clamping member 13 cooperate with each other to clamp two lamps 90 at a time, which simplifies the structural design and reduces manufacturing costs. When there are four movable holes on the carrier 10, only two first clamping members 12, two second clamping members 13, two first tension springs 14, two second tension springs 15, two first waist-shaped through holes 101, and two second waist-shaped through holes 102 need to be arranged to clamp and fix four lamps 90.

[0054] Optionally, the first rod portion 123 includes a first section and a second section that are connected to each other, the first clamping portion 121 is connected to the first section, the third clamping portion 124 is connected to the second section, the first section is slidably connected to the carrier 10, and the second section is provided with a first avoidance structure, the first avoidance structure includes a first avoidance groove or a first avoidance step, but is not limited to this; the second rod portion 133 includes a third section and a fourth section that are connected to each other, the second clamping portion 131 is connected to the third section, the fourth clamping portion 134 is connected to the fourth section, the fourth section is slidably connected to the carrier 10, the third section is provided with a second avoidance structure, the second avoidance structure includes a second avoidance groove or a second avoidance step, but is not limited to this; the second section and the third section are superimposed on each other along the third direction Z, for example, the third section is located above the second section, and the first avoidance structure of the second section cooperates with the second avoidance structure of the third section. In this embodiment, the partial overlapping of the first rod portion 123 and the second rod portion 133 (the second section and the third section) can reasonably utilize the installation space of the carrier 10 , optimize the structure, and reduce the structural complexity.

[0055] Alternatively, as Figure 10 and Figure 11As shown, the clamping drive mechanism 414 includes a fixed plate 4141, a clamping driver 4142, a first push plate 4143 and a second push plate 4144. The fixed plate 4141 is fixedly connected to the posture driver 412. The clamping driver 4142 is connected to the fixed plate 4141. The clamping driver 4142 is connected to the first push plate 4143 and the second push plate 4144 through two driving ends. The output end of the first push plate 4143 is corresponding to the first force-bearing part 122, and the output end of the second push plate 4144 is corresponding to the second force-bearing part 132. The clamping driver 4142 can synchronously drive the first push plate 4143 and the second push plate 4144 to move (move along the second direction Y), so that the first push plate 4143 pushes the first force-bearing part 122 and the second push plate 4144 pushes the second force-bearing part 132 to move, so as to realize that the first clamping part 121 and the second clamping part 131 release the lamp 90. In this embodiment, the clamping driver 4142 is, for example, a cylinder, but is not limited thereto.

[0056] In other embodiments, the clamping drive mechanism 414 includes two clamping drivers 4142 , which are arranged opposite to each other along the second direction Y, and the driving ends of the two clamping drivers 4142 are respectively connected to the first pushing plate 4143 and the second pushing plate 4144 .

[0057] Optionally, Figure 14 Schematic diagram of the structure of the camera device of the present invention, as shown in FIG. Figure 1 and Figure 14 As shown, the lamp posture adjustment system further includes a camera device 60, which is provided corresponding to the lifting device 40 and is electrically connected to the lifting device 40. The camera device 60 is used to capture the posture of the lamp 90. The posture driver 412 can drive the docking seat 413 and the rotating seat 11 to rotate to a position suitable for the wire-placing device 20 to pry the wires according to the captured results. In this embodiment, the lamp posture adjustment system can use the camera device 60 to accurately position the first wire 91 and the second wire 92 of the lamp 90, thereby ensuring the product yield, realizing flexible operation of each device, and further improving production efficiency.

[0058] Alternatively, as Figure 1 and Figure 14As shown, the camera device 60 includes a mounting frame 61 and at least one camera 62 mounted on the mounting frame 61, the camera 62 is used to shoot the posture of the lamp 90, the mounting frame 61 is arranged across the conveying device 50, and the wire-digging device 20 is mounted on the mounting frame 61; the lamp posture adjustment system includes at least two lifting devices 40, the two lifting devices 40 have the same structure and function, one lifting device 40 is arranged below the camera 62, and the other lifting device 40 is arranged below the wire-digging device 20, along the conveying direction of the conveying device 50, the camera 62 is located behind the wire-digging device 20, that is, the conveying device 50 first conveys the carrier 10 To the top of the first lifting device 40, the first lifting device 40 lifts the carrier 10 to the set height. At this time, the camera 62 shoots the posture of the lamp 90 on the carrier 10, and then the posture driver 412 adjusts the posture of the lamp 90 according to the shooting results. Then the lifting device 40 drives the carrier 10 down to the conveying device 50, and the conveying device 50 conveys the carrier 10 to the top of the second lifting device 40. The second lifting device 40 lifts the carrier 10 to the set height and makes the wire-dipping rod 22 between the first wire 91 and the second wire 92 of the lamp 90. Finally, the wire-dipping device 20 performs the wire-dipping action, and the wire-folding device 30 performs the wire-folding action.

[0059] Alternatively, as Figure 1 and Figure 14 As shown, the camera device 60 includes three cameras 62, one of which is located directly above the lifting device 40 and is used to shoot the top of the lamp 90; the other two are located on opposite sides of the conveying device 50 and are used to shoot both sides of the lamp 90, thereby achieving all-round shooting and positioning of the lamp 90, which can further ensure the product yield.

[0060] Alternatively, as Figure 1 、 Figure 2 、 Figure 5 and Figure 6 As shown, the wire-drying device 20 further includes an adjustment frame 23 and an adjustment driver 24. The adjustment frame 23 is movably mounted on the mounting frame 61, and the wire-drying driver 21 is connected to the adjustment frame 23. The adjustment driver 24 is fixed to the mounting frame 61, and a driving end of the adjustment driver 24 is connected to the adjustment frame 23. The adjustment driver 24 is used to drive the adjustment frame 23 to move up and down to adjust the height of the wire-drying driver 21 and the wire-drying rod 22 relative to the lifting device 40. In this embodiment, the adjustment driver 24 can drive the wire-drying driver 21 and the wire-drying rod 22 to move up and down along the third direction Z through the adjustment frame 23 to accommodate lamps 90 of different sizes and models.

[0061] Optionally, the adjustment driver 24 is a motor, for example, which is threadedly connected to the adjustment frame 23 via a screw rod. The motor drives the screw rod to rotate forward and reverse to achieve the lifting and lowering movement of the adjustment frame 23. The use of a motor and a screw rod drive mode can accurately adjust the height of the adjustment frame 23 and improve the accuracy of the line setting and folding.

[0062] Optionally, the lighting wiring system also includes an installation cabinet 70, on which the wire routing device 20, the wire folding device 30, the lifting device 40 and the conveying device 50 are all installed; the interior of the installation cabinet 70 is provided with an air source system, a power supply system and a control system connected to each device; the air source system is used to provide an air source for pneumatic devices, such as a cylinder, and the power supply system is used to provide power for each device; the control system is used to control the coordinated operation of each device.

[0063] The present invention also relates to a wiring method for the above-mentioned lighting wiring system, the wiring method comprising:

[0064] Controlling the conveying device 50 to convey the carrier 10 to the top of the lifting device 40;

[0065] The lifting device 40 is controlled to drive the carrier 10 to rise until the wire rod 22 is located between the first wire 91 and the second wire 92 and stops;

[0066] Controlling the wire-diffusion driver 21 to drive the wire-diffusion lever 22 to move and to separate the first wire 91 from the second wire 92;

[0067] The bending robot 31 is controlled to drive the bending rod 32 to move between the first wire 91 and the second wire 92, and to drive the bending rod 32 to bend the second wire 92 to a set angle. Specific steps of the wire management method are described above and will not be repeated here.

[0068] The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the scope of protection of the present invention. The various specific technical features described in the above specific embodiments can be combined in any suitable manner unless there is any contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.

Claims

1. A lamp posture adjustment system, characterized in that: include: A carrier plate, the carrier plate being provided with a movable hole and a rotating seat rotatably mounted in the movable hole, the rotating seat being used to carry the lamp; A lifting device, the lifting device is arranged below the carrier, the lifting device includes a lifting drive structure, a posture driver and a docking seat, the driving end of the lifting drive structure is connected to the posture driver, the driving end of the posture driver is connected to the docking seat, the docking seat is arranged corresponding to the rotating seat, the lifting drive structure is used to drive the posture driver and the docking seat to move in the direction close to the carrier, and to dock and fix the docking seat with the rotating seat, and the posture driver is used to drive the docking seat and the rotating seat to rotate to change the posture of the lamp; The carrier is also provided with a first waist-shaped through hole, a second waist-shaped through hole, a first clamping member and a second clamping member, the first clamping member and the second clamping member are slidably connected to the carrier, the first clamping member includes a first clamping part and a first force-bearing part, the second clamping member includes a second clamping part and a second force-bearing part, the first clamping part and the second clamping part are arranged opposite to each other along the radial direction of the movable hole, the first force-bearing part is arranged through the first waist-shaped through hole, and the second force-bearing part is arranged through the second waist-shaped through hole; the lifting device also includes a clamping drive mechanism, the clamping drive mechanism is used to drive the first force-bearing part and the second force-bearing part, so that the first clamping part and the second clamping part clamp or release the lamp.

2. The lamp posture adjustment system according to claim 1, characterized in that: The carrier plate is also provided with a first tension spring and a second tension spring, one end of the first tension spring is connected to the carrier plate, and the other end of the first tension spring is connected to the first clamping member, one end of the second tension spring is connected to the carrier plate, and the other end of the second tension spring is connected to the second clamping member, and the first tension spring and the second tension spring rely on elastic force to bring the first clamping part and the second clamping part together to clamp the lamp.

3. The lamp posture adjustment system according to claim 1, wherein: The first clamping member also includes a first rod and a third clamping member, one end of the first rod is connected to the first clamping member, the other end of the first rod is connected to the third clamping member, and the first force-bearing member is fixedly connected to the first rod; the second clamping member also includes a second rod and a fourth clamping member, one end of the second rod is connected to the second clamping member, the other end of the second rod is connected to the fourth clamping member, and the second force-bearing member is fixedly connected to the second rod; at least two movable holes are provided on the carrier, and the third clamping member and the fourth clamping member are arranged opposite to each other along the radial direction of the other movable hole.

4. The lamp posture adjustment system according to claim 3, characterized in that: The first rod portion includes a first section and a second section that are connected to each other, the first clamping portion is connected to the first section, the third clamping portion is connected to the second section, the first section is slidably connected to the carrier, and the second section is provided with a first avoidance structure; the second rod portion includes a third section and a fourth section that are connected to each other, the second clamping portion is connected to the third section, the fourth clamping portion is connected to the fourth section, the fourth section is slidably connected to the carrier, the third section is provided with a second avoidance structure, and the first avoidance structure of the second section and the second avoidance structure of the third section overlap with each other.

5. The lamp posture adjustment system according to claim 1, wherein: A first stopper and a second stopper are also provided on the carrier plate, and the first stopper and the second stopper are fixed to the carrier plate. The first stopper and the second stopper are arranged opposite to each other along the radial direction of the movable hole. The first stopper, the first clamping portion, the second stopper and the second clamping portion are arranged circumferentially around the movable hole, and an accommodating space for accommodating the lamp is formed between the first stopper, the first clamping portion, the second stopper and the second clamping portion.

6. The lamp posture adjustment system according to any one of claims 1 to 5, characterized in that: The clamping drive mechanism includes a fixed plate, a clamping driver, a first push plate and a second push plate. The fixed plate is fixedly connected to the posture driver, and the clamping driver is connected to the fixed plate. The clamping driver is connected to the first push plate and the second push plate through two driving ends. The output end of the first push plate is corresponding to the first force-bearing part, and the output end of the second push plate is corresponding to the second force-bearing part. The clamping driver can synchronously drive the first push plate and the second push plate to move, so that the first push plate pushes the first force-bearing part and the second push plate pushes the second force-bearing part to move.

7. The lamp posture adjustment system according to any one of claims 1 to 5, characterized in that: The lifting drive structure includes a fixed frame, a movable frame and a lifting drive. The movable frame is installed on the fixed frame in a liftable manner through multiple guide rods. The lifting drive is connected to the fixed frame. The driving end of the lifting drive is connected to the movable frame. The posture drive is connected to the movable frame.

8. The lamp posture adjustment system according to any one of claims 1 to 5, characterized in that: The lamp posture adjustment system also includes a conveying device, which includes a first conveying chain mechanism and a second conveying chain mechanism that are arranged opposite to each other. The opposite sides of the carrier are respectively arranged on the first conveying chain mechanism and the second conveying chain mechanism. The lifting device is arranged between the first conveying chain mechanism and the second conveying chain mechanism. The lifting device can drive the carrier to rise and leave the conveying device, or drive the carrier to fall and land on the conveying device.

9. A lighting wiring system, characterized in that: The lamp posture adjustment system comprises the lamp posture adjustment system according to any one of claims 1 to 8.

Citation Information

Patent Citations

  • Automatic punching equipment for LED lamp holder

    CN113579305A

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    CN218362716U