A smart water purification tank and its processing method
By installing a water catalyst generator and spraying device in the sink, water molecules are broken down to form hydroxyl radicals that oxidize organic matter, solving the problem of kitchen sinks being difficult to remove harmful substances and achieving the effects of purification, disinfection, and extending the lifespan of the sink.
Patent Information
- Application Number
- CN202211126764.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-16
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2042-09-16
AI Technical Summary
Existing kitchen sinks are ineffective at completely removing harmful substances, such as pesticides and hormones, from the surface of fresh food, leading to health risks.
Design an intelligent water tank for purifying water quality. Install a water catalyst generator to utilize the cracking and reduction of water molecules to form hydroxyl radicals, which oxidize organic matter. Automatically spray lubricating oil through a spraying device to improve processing efficiency and harden the water tank.
It achieves additive-free purification, disinfection, and pesticide residue removal, resulting in skin-friendly water, extended tank lifespan, improved processing efficiency, and reduced installation and maintenance difficulty.
Smart Images

Figure CN115419146B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of kitchenware technology, and in particular relates to an intelligent water purifier sink. Background Technology
[0002] Kitchen sinks, also known as kitchen basins, are classified by material into steel enamel, ceramic, artificial stone, acrylic, crystallized stone sinks, stainless steel, cast iron enamel, etc.; and by style into single basins, double basins, large and small double basins, irregular double basins, etc. They are mainly divided into single bowls, double bowls, and triple bowls.
[0003] In existing technologies, when cleaning fresh food in the kitchen, it is usually rinsed with water in a sink. However, ordinary washing is difficult to thoroughly remove harmful substances adhering to the surface of the food. After washing, residual pesticides, hormones and other harmful chemicals can enter the human body through consumption. Long-term consumption of vegetables, fruits, fresh food and food containing pesticides, bacteria and viruses can cause them to accumulate in the body and cause infection, posing a potential threat to human health, leading to chronic poisoning and a sub-healthy state. How to remove harmful substances from fresh food while washing it in a sink is one of the technical problems to be solved by this invention. Summary of the Invention
[0004] The purpose of this invention is to provide an intelligent water purification tank and its processing method, which can solve the above-mentioned problems.
[0005] The purpose of this application is to provide an intelligent water purification tank, including:
[0006] The main water tank includes a main tank body and a main water tank edge disposed at the edge of the main tank body, and the bottom of the main tank body is also provided with a main drain hole;
[0007] A secondary water tank includes a secondary tank body and a secondary water tank edge disposed at the edge of the secondary tank body, and the bottom of the secondary tank body is also provided with a secondary drain hole;
[0008] A water catalyst generator is installed on the main water tank, and the side wall of the main water tank is provided with a mounting groove for installing the water catalyst generator;
[0009] The main tank has several mounting holes for installing faucets and cleaning supplies. Both the main drain hole and the secondary drain hole are equipped with plugs.
[0010] Furthermore, the present invention also discloses a processing method for an intelligent water purification tank, comprising the following steps:
[0011] S1. Material cutting:
[0012] a) Select stainless steel sheet according to the drawings and unfold the stainless steel sheet;
[0013] b) Cut it into blank thin slices using a cutting machine, controlling the thickness between 0.8-1.0 mm;
[0014] S2, Stretch forming:
[0015] a) Place the blank under the hydraulic press for initial shaping, stretching the blank into a rough water tank shape;
[0016] b) Place the blank with the shape of a water tank into the spraying device, and the spraying device sprays lubricating oil onto the blank to form a lubricating oil film on the blank.
[0017] c) The blank coated with lubricating oil is placed into a hydraulic press for secondary shaping to obtain a shaped water tank;
[0018] S3, Preliminary Processing:
[0019] a) Place the water tank under the punching machine and use the punching machine to create drainage holes at the bottom of the water tank;
[0020] b) Grind the edges and corners of the water tank using a high-speed grinder;
[0021] c) Align the two water tanks and place them in the welding machine to weld the edges of the two water tanks together;
[0022] d) Use a roller press to completely flatten the marks at the seam;
[0023] S4. Secondary processing:
[0024] a) Use an abrasive belt to sand the flattened seam until the seam is no longer visible;
[0025] b) Use a stamping machine to punch out grooves around the water tank;
[0026] c) Trim off the excess edges around the water tank using a punch press, and press inward folded edges on the edges of the water tank.
[0027] d) Using a punching machine, install holes for installing faucets and slots for installing water catalyst generators are made in the sink;
[0028] S5. Processing and shaping:
[0029] a) Workers use a hand grinder to perform final polishing on the inside of the water tank;
[0030] b) The latex paint is sprayed onto the outer layer of the water tank using a spraying device, and the tank is then left to stand to form a finished product.
[0031] Furthermore: the spraying device in step S2 includes:
[0032] The box has a lid on top and an inner liner inside.
[0033] The spraying mechanism, located between the box body and the inner liner, is used to spray lubricating oil onto the water tank;
[0034] A clamping device is installed inside the inner liner, with one end installed at the bottom of the inner liner. The clamping device is used to clamp the water tank and drive the water tank to move horizontally and vertically, so that the water tank can move between the inside of the inner liner and the outside of the box.
[0035] The control device keeps the water tank inside the inner liner when the clamping device holds the uncoated water tank, and keeps the water tank outside the box when the clamping device holds the coated water tank.
[0036] Furthermore, the clamping device includes:
[0037] The clamping assembly includes a support base, a rotating platform disposed on the support base, and clamping claws disposed on the rotating platform;
[0038] The lifting assembly includes a first linkage structure, a second linkage structure, and a drive structure that drives the first linkage structure and the second linkage structure to move. The first linkage structure includes a mounting frame that is vertically set at the bottom of the support base. A first mounting plate and a second mounting plate are spaced apart on the mounting frame. A screw is provided between the first mounting plate and the second mounting plate. A slider is provided on the screw. The slider is threadedly connected to the screw. A drive rod is symmetrically hinged on both sides of the slider. The end of the drive rod away from the slider extends toward the second linkage structure.
[0039] The second linkage structure includes an extension rod vertically installed at the bottom of the mounting frame. The bottom of the extension rod is provided with a hinge joint. First linkage rods are hinged to both sides of the hinge joint. Second linkage rods are hinged to the hinge joint. Two third linkage rods are symmetrically hinged to the end of the second linkage rod away from the hinge joint. A fourth linkage rod is hinged between the two third linkage rods. The end of the fourth linkage rod away from the third linkage rod is hinged to the first linkage rod.
[0040] The end of the drive rod away from the slider is hinged to the fourth linkage rod. The fourth linkage rod and the second linkage rod are both located between the two drive rods and the two third linkage rods. The ends of the two third linkage rods away from the second linkage rod are connected to the bottom of the inner liner.
[0041] Furthermore, the driving structure includes:
[0042] A drive motor is mounted on a mounting bracket, which has a waterproof groove for placing the drive motor, and the output shaft of the drive motor extends through the waterproof groove.
[0043] The main gear is mounted on the output shaft of the drive motor;
[0044] The secondary gear is mounted on the screw and meshes with the primary gear;
[0045] One end of the drive motor output shaft extends through the waterproof groove, the main gear is mounted on the end of the drive motor output shaft that extends through the waterproof groove, one end of the screw extends through the first mounting plate, the auxiliary gear is mounted on the end of the screw that extends through the first mounting plate, and the drive motor and the screw are parallel to each other.
[0046] Furthermore, the spraying mechanism includes:
[0047] A spray ring is disposed between the housing and the inner liner, comprising an upper ring body and a lower ring body connected together, wherein a sealed cavity is formed between the upper ring body and the lower ring body, and the sealed cavity is used to store lubricating oil.
[0048] The partitions are evenly distributed within the sealed cavity. There are at least four partitions, which divide the sealed cavity into a first cavity, a second cavity, a third cavity, and a fourth cavity.
[0049] The nozzle is provided in multiple parts, and the nozzle is disposed on the lower ring body and communicates with the first cavity, the second cavity, the third cavity and the fourth cavity. The inner liner is provided with multiple through holes for the nozzle to pass through.
[0050] The oil supply assembly is used to supply lubricating oil to the first cavity, the second cavity, the third cavity and the fourth cavity, and to recover the lubricating oil in the inner liner.
[0051] Furthermore, the oil supply assembly includes:
[0052] An oil storage tank is installed inside the tank and located below the inner liner. The inner liner is provided with an oil return port, and the oil return port is provided with an oil return pipe that communicates with the oil storage tank.
[0053] An oil guide pipe, one end of which is connected to an oil storage tank, and the other end of which is equipped with a distributor;
[0054] The oil injection pipe includes a first pipe body, a second pipe body, a third pipe body, and a fourth pipe body connected to the distributor. The other ends of the first pipe body, the second pipe body, the third pipe body, and the fourth pipe body are respectively connected to the first cavity, the second cavity, the third cavity, and the fourth cavity.
[0055] Pump body, mounted on the oil guide pipe;
[0056] The oil storage tank is also equipped with a refueling pipe that connects to the outside of the tank, and the tank body is equipped with a refueling port that connects to the refueling pipe.
[0057] Furthermore, it also includes a support structure, which is disposed within the box body to support the inner liner and the oil storage tank. The support structure includes:
[0058] Shock absorbers, wherein multiple shock absorbers are provided, one end of each shock absorber is connected to the bottom of the inner liner and the other end is connected to the bottom of the housing, and the multiple shock absorbers are distributed in a ring outside the oil tank;
[0059] A support block is provided at the bottom of the oil storage tank. The support block is hemispherical and protrudes towards the tank body.
[0060] A support groove is provided inside the box. The support groove is an inwardly recessed spherical groove, and the inner wall of the support groove is in contact with the outer wall of the support block.
[0061] The oil storage tank has a circular cross-section, and the oil storage tank, tank body, support block and support groove are all located on the same central axis.
[0062] Furthermore, the present invention also discloses a control method for an intelligent water purification tank, which is used to control a spraying device, and the steps are as follows:
[0063] S1. Control device activated;
[0064] S2. The lid opens, the lifting component moves the clamping component outside the box, and the clamping claws open;
[0065] S3. The staff places the water tank on the clamping claws, the clamping claws close, the lifting component moves the clamping component to the outside of the inner tank, and the lid closes;
[0066] S4. The spraying mechanism starts and sprays lubricating oil into the water tank. At the same time, the rotating platform drives the water tank to rotate 360° clockwise. After the spraying is completed, the rotating platform rotates counterclockwise at high speed to shake off the excess lubricating oil on the water tank.
[0067] S5. The lid is opened, the lifting component moves the clamping component to the outside of the box, and the staff removes the water tank;
[0068] S6. Repeat steps S3-S5.
[0069] The beneficial effects of this invention are:
[0070] 1. By installing a water catalyst generator on the main water tank, no additives are needed. Instead, the water is purified through the cracking and reduction of water molecules. Under the action of the water catalyst generator, water forms hydroxyl radicals and reacts with organic matter, thereby oxidizing it into substances that are harmless to the human body. This achieves the effects of disinfection, purification, and removal of pesticide residues. Moreover, after the water quality is changed, it will have a skin-friendly and clean feeling when washing your face.
[0071] 2. By setting up a spraying device to spray the water tank, the manual spraying step is eliminated. The staff only needs to pick up and drop the water tank, which effectively improves the processing efficiency. The secondary shaping can make the formed water tank more hard, thereby extending its service life.
[0072] 3. By integrating the drive structure onto the mounting bracket, and connecting the entire lifting assembly to the bottom of the inner liner only via the third linkage rod, the contact area with the inner liner is greatly reduced without affecting the lifting function, thus protecting the inner liner and the spraying mechanism. Furthermore, the fact that the lifting assembly is only in contact with the inner liner via the third linkage rod also facilitates the installation and disassembly of the entire lifting assembly, reducing installation difficulty and eliminating the need to install other drive mechanisms on the inner liner. This also facilitates the replacement and maintenance of the lifting assembly, allowing for maintenance and replacement of the lifting assembly without affecting other functions.
[0073] 4. By installing an oil storage tank at the bottom of the inner tank, the lubricating oil recovered in the inner tank is returned to the oil storage tank through the oil return pipe. An oil guide pipe is installed on the oil storage tank, and a distributor is installed at the end of the oil guide pipe away from the oil storage tank. The distributor is connected to the first, second, third, and fourth pipes, which are connected to the first, second, third, and fourth cavities. At the same time, a pump body is also installed on the oil guide pipe. With the cooperation of the pump body and the distributor, the lubricating oil in the oil storage tank is evenly introduced into the cavities. At the same time, the lubricating oil in the oil storage tank is input into each cavity under the action of the pump body, providing pressure for the lubricating oil spraying, thereby improving the spraying effect of the lubricating oil. Attached Figure Description
[0074] Figure 1 This is a schematic diagram of the structure of the water tank of the present invention;
[0075] Figure 2 This is a schematic diagram of the structure of the present invention;
[0076] Figure 3 This is a cross-sectional view of the overall structure of the present invention;
[0077] Figure 4 This is a schematic diagram of the spraying mechanism of the present invention.
[0078] The attached diagram is labeled as follows: 100, main water tank; 110, main tank body; 120, side of main water tank; 130, main drain hole; 140, mounting groove; 150, mounting hole; 160, plug; 200, secondary water tank; 210, secondary tank body; 220, side of secondary water tank; 230, secondary drain hole; 300, water catalyst generator; 400, tank body; 410, tank cover; 420, inner liner; 500, clamping assembly; 5 10. Support base; 520. Rotating platform; 530. Clamping claw; 600. Lifting assembly; 610. First linkage structure; 611. Mounting bracket; 612. First mounting plate; 613. Second mounting plate; 614. Screw; 615. Slider; 616. Drive rod; 620. Second linkage structure; 621. Extension rod; 622. Hinge joint; 623. First linkage rod; 624. Second linkage rod; 6 25. Third linkage rod; 626. Fourth linkage rod; 630. Drive structure; 631. Drive motor; 632. Waterproof groove; 633. Main gear; 634. Secondary gear; 700. Spraying mechanism; 710. Spraying ring; 711. Upper ring body; 712. Lower ring body; 720. Partition plate; 721. First cavity; 722. Second cavity; 723. Third cavity; 724. Fourth cavity; 730. Spraying... 740. Oil reservoir; 741. Oil return port; 742. Oil return pipe; 743. Oil guide pipe; 744. Diverter; 750. Oil injection pipe; 751. First pipe body; 752. Second pipe body; 753. Third pipe body; 754. Fourth pipe body; 760. Pump body; 770. Oil filling pipe; 771. Oil filling port; 800. Support structure; 810. Shock absorber; 820. Support block; 830. Support groove. Detailed Implementation
[0079] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0080] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0081] The intelligent water purification tank and its processing method provided in this application will be described in detail below with reference to the accompanying drawings, through specific embodiments and application scenarios.
[0082] Example 1:
[0083] like Figure 1 As shown in the figure, this application embodiment provides a smart water purification tank, including:
[0084] The main water tank 100 includes a main tank body 110 and a main water tank edge 120 disposed at the edge of the main tank body 110. The bottom of the main tank body 110 is also provided with a main drain hole 130.
[0085] The auxiliary water tank 200 includes an auxiliary tank body 210 and an auxiliary water tank edge 220 disposed at the edge of the auxiliary tank body 210. The bottom of the auxiliary tank body 210 is also provided with an auxiliary drain hole 230.
[0086] A water catalyst generator 300 is mounted on the main water tank 100, and the side wall of the main water tank 100 is provided with a mounting groove 140 for mounting the water catalyst generator 300.
[0087] The main tank 110 has several mounting holes 150 for installing faucets and cleaning supplies. Both the main drain hole 130 and the secondary drain hole 230 are equipped with plugs 160.
[0088] In some embodiments of this application, such as Figure 1 As shown, the intelligent purification water tank in this embodiment can purify fresh food and the containers used to hold it, and has the functions of removing pesticide residues and sterilizing. Taking the washing of ordinary fresh food as an example, by installing a water catalyst generator 300 on the main water tank 100, no additives are needed. Instead, purification is achieved through the decomposition and reduction of water molecules. Under the action of the water catalyst generator 300, water forms hydroxyl radicals and reacts with organic matter, thereby oxidizing it to produce substances such as O2, CO2, H2O, and mineral salts. These substances are harmless to the human body, thus achieving the effects of disinfection and purification. Moreover, after the water quality is changed, it will have a skin-friendly and clean feeling when washing the face. At the same time, by opening a main drain hole 130 and a secondary drain hole 230 on the main water tank 100 and the secondary water tank 200 respectively, the water in the main water tank 100 and the secondary water tank 200 can be drained. The main drain hole 130 and the secondary drain hole 230 can be used with a plug 160 to filter and prevent blockage of the water pipes.
[0089] Example 2:
[0090] This application provides a method for processing an intelligent water purification tank, including the following steps:
[0091] S1, Material cutting;
[0092] a) Select stainless steel sheet according to the drawings and unfold the stainless steel sheet;
[0093] b) Cut it into blank thin slices using a cutting machine, controlling the thickness between 0.8-1.0 mm;
[0094] S2, Stretch forming:
[0095] a) Place the blank under the hydraulic press for initial shaping, stretching the blank into a rough water tank shape;
[0096] b) Place the blank with the shape of a water tank into the spraying device, and the spraying device sprays lubricating oil onto the blank to form a lubricating oil film on the blank.
[0097] c) The blank coated with lubricating oil is placed into a hydraulic press for secondary shaping to obtain a shaped water tank;
[0098] S3, Preliminary Processing:
[0099] a) Place the water tank under the punching machine and use the punching machine to create drainage holes at the bottom of the water tank;
[0100] b) Grind the edges and corners of the water tank using a high-speed grinder;
[0101] c) Align the two water tanks and place them in the welding machine to weld the edges of the two water tanks together;
[0102] d) Use a roller press to completely flatten the marks at the seam;
[0103] S4. Secondary processing:
[0104] a) Use an abrasive belt to sand the flattened seam until the seam is no longer visible;
[0105] b) Use a stamping machine to punch out grooves around the water tank;
[0106] c) Trim off the excess edges around the water tank using a punch press, and press inward folded edges on the edges of the water tank.
[0107] d) A mounting hole 150 for installing a faucet and a mounting groove 140 for installing a water catalyst generator 300 are made in the sink using a punching machine.
[0108] S5. Processing and shaping:
[0109] a) Workers use a hand grinder to perform final polishing on the inside of the water tank;
[0110] b) The latex paint is sprayed onto the outer layer of the water tank using a spraying device, and the tank is then left to stand to form a finished product.
[0111] In this embodiment, to facilitate secondary shaping of the pre-shaped water tank, lubricant needs to be coated or sprayed onto the water tank. In step S2, the lubricant spraying step is done manually by workers in the prior art. Manual spraying is inefficient and prone to leaving parts of the water tank uncoated. Moreover, after working for a long time, workers' eyesight becomes fatigued, making it difficult to distinguish which parts of the water tank have not been coated with lubricant, leading to workers recoating the entire water tank, further reducing efficiency. This application eliminates the need for manual spraying by setting up a spraying device to spray the water tank. Workers only need to pick up and drop the water tank, effectively improving processing efficiency. Secondary shaping can make the formed water tank more hard, thereby extending its service life.
[0112] In step S3 a), when the punching machine opens the drain hole at the bottom of the water tank, the punching machine also needs to open a circular folded edge on the drain hole. The circular folded edge is used to install the plug 160. In step S3 b), the high-speed grinder grinds the four sides of the water tank. The corners need to be finely ground until the corners and inner walls of the water tank become smooth and flat. This can improve the overall quality of the water tank and facilitate subsequent processing. At the same time, by using the welding machine, rolling machine and sanding belt in combination, two water tanks can be spliced together, and the weld seam at the splicing part of the two water tanks can be removed, which improves the quality of the water tank.
[0113] In step S4 b), a punching machine is used to punch grooves around the water tank. The grooves are used to handle water splashing out of the water tank. In step S4 c), a punching machine is used to open mounting holes 150 for installing faucets and mounting slots 140 for installing water catalyst generator 300 on the water tank. The holes can be adjusted according to your needs. The holes can also be used to place cleaning supplies.
[0114] In step S5 a), when polishing the sink, the staff needs to use a hand-held polishing machine for final fine polishing. The polishing time is between 25 and 30 minutes, which can effectively improve the fineness of the sink. After polishing, proceed to step S5 b), which is to process the outer layer of the sink. Latex paint is sprayed onto the outer layer of the sink using a spraying device. This latex paint coating can protect the sink, prevent the outer layer of the sink from condensing when it comes into contact with water, and also eliminate the noise caused by the bowls hitting the sink when washing dishes.
[0115] Example 3:
[0116] This application provides a method for processing an intelligent water purification tank. In addition to the above-mentioned technical features, the method for processing an intelligent water purification tank in this application also includes the following technical features.
[0117] like Figure 2 and Figure 3 As shown, the spraying device in step S2 includes:
[0118] The box body 400 has a box cover 410 on top and an inner liner 420 inside the box body 400.
[0119] The spraying mechanism 700 is located between the box 400 and the inner tank 420 and is used to spray lubricating oil onto the water tank.
[0120] A clamping device is installed inside the inner liner 420, with one end installed at the bottom of the inner liner 420. The clamping device is used to clamp the water tank and drive the water tank to move horizontally and vertically, so that the water tank can move between the inside of the inner liner 420 and the outside of the box 400.
[0121] The control device keeps the water tank inside the inner liner 420 when the clamping device is holding the uncoated water tank, and keeps the water tank outside the housing 400 when the clamping device is holding the coated water tank.
[0122] In this embodiment, both the housing 400 and the inner liner 420 are cylindrical. By setting a spraying mechanism 700 and a clamping device inside the housing 400, the clamping device is used in conjunction with the spraying mechanism 700. When the spraying mechanism 700 moves the water tank to be processed into the inner liner 420, the spraying mechanism 700 starts and sprays lubricating oil onto the water tank. After the water tank is sprayed, the clamping device moves the water tank to the outside of the housing 400. The operator takes away the sprayed water tank and places the next water tank on the clamping device. The two working together can effectively improve processing efficiency. Using them alone cannot complete the spraying work.
[0123] Example 4:
[0124] This application provides a method for processing an intelligent water purification tank. In addition to the above-mentioned technical features, the method for processing an intelligent water purification tank in this application also includes the following technical features.
[0125] like Figure 2 and Figure 3 As shown, the clamping device includes:
[0126] The clamping assembly 500 includes a support base 510, a rotary platform 520 disposed on the support base 510, and a clamping claw 530 disposed on the rotary platform 520;
[0127] The lifting assembly 600 includes a first linkage structure 610 and a second linkage structure 620 connected to each other, and a drive structure 630 for driving the first linkage structure 610 and the second linkage structure 620 to move. The first linkage structure 610 includes a mounting bracket 611 vertically disposed at the bottom of the support base 510. A first mounting plate 612 and a second mounting plate 613 are spaced apart on the mounting bracket 611. A screw 614 is disposed between the first mounting plate 612 and the second mounting plate 613. A slider 615 is disposed on the screw 614. The slider 615 is threadedly connected to the screw 614, and drive rods 616 are symmetrically hinged on both sides of the slider 615. The end of the drive rod 616 away from the slider 615 extends toward the second linkage structure 620.
[0128] The second linkage structure 620 includes an extension rod 621 vertically disposed at the bottom of the mounting bracket 611. The bottom of the extension rod 621 is provided with a hinge joint 622. Both sides of the hinge joint 622 are hinged with first linkage rods 623. A second linkage rod 624 is hinged to the hinge joint 622. Two third linkage rods 625 are symmetrically hinged to the end of the second linkage rod 624 away from the hinge joint 622. A fourth linkage rod 626 is hinged between the two third linkage rods 625. The end of the fourth linkage rod 626 away from the third linkage rod 625 is hinged to the first linkage rod 623.
[0129] Among them, the end of the drive rod 616 away from the slider 615 is hinged to the fourth linkage rod 626. The fourth linkage rod 626 and the second linkage rod 624 are both located between the two drive rods 616 and the two third linkage rods 625. The ends of the two third linkage rods 625 away from the second linkage rod 624 are connected to the bottom of the inner liner 420.
[0130] In this embodiment, a clamping device is provided, comprising a clamping assembly 500 and a lifting assembly 600. The clamping assembly 500 includes a support base 510, a rotating platform 520 mounted on the support base 510, and clamping claws 530 mounted on the rotating platform 520. The rotating platform 520 is driven to rotate by a servo motor, and the clamping claws 530 are used to clamp the water tank to prevent it from falling. The lifting assembly 600 includes a first linkage structure 610 and a second linkage structure 620 interconnected, and a driving structure 630 that drives the first linkage structure 610 and the second linkage structure 620. The first linkage structure 610 and the second linkage structure 620 work together; a change in either structure will affect the change in the other. The driving structure 630, which integrates a mounting bracket 61, drives the operation of the first linkage structure 610 and the second linkage structure 620. 1. Due to the limited internal space of the inner liner 420, it is necessary to minimize the contact between the lifting assembly 600, the clamping assembly 500, and the inner wall of the inner liner 420 to avoid affecting the recovery of lubricating oil and to prevent collisions with the spraying mechanism 700 and the inner wall of the inner liner 420. Therefore, the drive structure 630 is integrated on the mounting bracket 611, and the entire lifting assembly 600 is only connected to the bottom of the inner liner 420 through the third linkage rod 625. This greatly reduces the contact area with the inner liner 420 without affecting the lifting function, thus protecting the inner liner 420 and the spraying mechanism 700. Moreover, the fact that the lifting assembly 600 is only in contact with the inner liner 420 through the third linkage rod 625 also facilitates the installation and disassembly of the entire lifting assembly 600, reducing installation difficulty and avoiding the need to install other drive mechanisms on the inner liner 420. This also facilitates the replacement and maintenance of the lifting assembly 600, allowing for maintenance and replacement of the lifting assembly 600 without affecting other functions.
[0131] In addition, to facilitate workers to access the water tank from the edge of the housing 400, the lifting assembly 600 cannot only move vertically. To facilitate the recovery of lubricating oil, the oil return port 741 is located at the center of the bottom of the inner tank 420. The lifting assembly 600 cannot be installed at the center of the inner tank 420, but can only be installed between the center of the bottom of the inner tank 420 and the side wall. By setting up a linkage structure and a second linkage structure 620, with the cooperation of the drive structure 630, the clamping assembly 500 can be driven to move horizontally and vertically, so that the installation of the lifting assembly is not affected by the position of the oil return port 741.
[0132] Furthermore, the drive structure 630 includes:
[0133] A drive motor 631 is mounted on a mounting bracket 611. The mounting bracket 611 is provided with a waterproof groove 632 for placing the drive motor 631. The output shaft of the drive motor 631 extends through the waterproof groove 632.
[0134] The main gear 633 is mounted on the output shaft of the drive motor 631;
[0135] The auxiliary gear 634 is mounted on the screw 614 and meshes with the main gear 633;
[0136] One end of the output shaft of the drive motor 631 extends through the outside of the waterproof groove 632. The main gear 633 is mounted on the end of the output shaft of the drive motor 631 that extends through the outside of the waterproof groove 632. One end of the screw 614 extends through the outside of the first mounting plate 612. The auxiliary gear 634 is mounted on the end of the screw 614 that extends through the outside of the first mounting plate 612. The drive motor 631 and the screw 614 are parallel to each other.
[0137] In some embodiments of this application, by providing a waterproof groove 632 on the mounting bracket 611 and installing the drive motor 631 inside the waterproof groove 632, the drive motor 631 can be protected and fixed to the mounting bracket 611. One end of the output shaft of the drive motor 631 extends through the waterproof groove 632. The main gear 633 is mounted on the end of the drive motor 631 output shaft extending through the waterproof groove 632. One end of the screw 614 extends through the first mounting plate 612. The secondary gear 634 is mounted on the end of the screw 614 extending through the first mounting plate 612. The drive motor 631 drives the main gear 633 to rotate, and the main gear 633 drives the secondary gear 634 to rotate. 4 drives the screw 614 to rotate. When the screw 614 rotates, it drives the slider 615 to move on the screw 614. The slider 615 drives the drive rod 616 to move, which in turn drives the second linkage structure 620 to move, ultimately realizing the movement of the entire lifting assembly 600. The drive motor 631 is parallel to the screw 614. The screw 614 is vertically set on the first mounting plate 612 and the second mounting plate 613, while the mounting bracket 611 is vertically set on the bottom of the support base 510. That is, the drive motor 631 is vertically set, which effectively utilizes the fixing space of the mounting bracket 611, making the overall structure more reasonable. In addition, the lifting distance of the lifting assembly 600 needs to be adjusted before installation to adapt to the size of the inner liner 420.
[0138] Example 5:
[0139] This application provides a method for processing an intelligent water purification tank. In addition to the above-mentioned technical features, the method for processing an intelligent water purification tank in this application also includes the following technical features.
[0140] like Figure 3 and Figure 4 As shown, the spraying mechanism 700 includes:
[0141] The spray ring 710 is located between the housing 400 and the inner liner 420, and includes an upper ring body 711 and a lower ring body 712 connected together. A closed cavity is formed between the upper ring body 711 and the lower ring body 712, and the closed cavity is used to store lubricating oil.
[0142] The partitions 720 are evenly distributed in the sealed cavity. There are at least four partitions 720, which divide the sealed cavity into a first cavity 721, a second cavity 722, a third cavity 723 and a fourth cavity 724.
[0143] The nozzle 730 is provided in multiple parts. The nozzle 730 is disposed on the lower ring body 712 and communicates with the first cavity 721, the second cavity 722, the third cavity 723 and the fourth cavity 724. The inner liner 420 is provided with multiple through holes for the nozzle 730 to pass through.
[0144] The oil supply assembly is used to supply lubricating oil to the first cavity 721, the second cavity 722, the third cavity 723 and the fourth cavity 724, and to recover the lubricating oil in the inner liner 420.
[0145] In this embodiment, there is a certain gap between the housing 400 and the inner liner 420. The spraying mechanism 700 is installed in the gap between the housing 400 and the inner liner 420. The spraying ring 710 is composed of an upper ring body 711 and a lower ring body 712. A sealed cavity for storing lubricating oil is formed between the upper ring body 711 and the lower ring body 712. The sealed cavity is divided into a first cavity 721, a second cavity 722, and a third cavity by installing four partitions 720 in the sealed cavity. The first cavity 721, the second cavity 722, the third cavity 723, and the fourth cavity 724 are each equipped with a nozzle 730 for spraying oil from the first cavity 721, the second cavity 722, the third cavity 723, and the fourth cavity 724. An oil supply assembly is provided to supply lubricating oil to the first cavity 721, the second cavity 722, the third cavity 723, and the fourth cavity 724, and also to recover the lubricating oil collected in the inner liner 420. When using the spraying mechanism 700, the operator controls the control box. When the cover 410 is opened, the lifting component 600 moves the clamping component 500 outside the box 400. The operator places the water tank onto the clamping device, and the lifting component 600 moves the clamping component 500 back into the inner liner 420. Then the box door is closed, and the spraying mechanism 700 is started. Lubricating oil is injected into the first chamber 721, the second chamber 722, the third chamber 723, and the fourth chamber 724 through the oil supply component. The injected lubricating oil is sprayed onto the water tank through the nozzle 730 to coat the water tank. Excess lubricating oil is collected back into the oil supply component along the inner wall of the inner liner 420 and injected back into the spraying ring 710. Moreover, after the lubricating oil is sprayed, the rotating platform 520 rotates in the opposite direction at high speed. Under the action of centrifugal force, the excess lubricating oil accumulated on the rotating platform 520, the clamping claw 530, and the water tank is thrown onto the inner wall of the inner liner 420 for recycling, thereby improving the utilization efficiency of the lubricating oil.
[0146] Example 6:
[0147] This application provides a method for processing an intelligent water purification tank. In addition to the above-mentioned technical features, the method for processing an intelligent water purification tank in this application also includes the following technical features.
[0148] like Figure 3 and Figure 4 As shown, the oil supply assembly includes:
[0149] An oil storage tank 740 is located inside the tank body 400 and below the inner liner 420. The inner liner 420 is provided with an oil return port 741, and the oil return port 741 is provided with an oil return pipe 742 that communicates with the oil storage tank 740.
[0150] An oil guide pipe 743 is provided, one end of which is connected to an oil reservoir 740, and the other end of the oil guide pipe 743 is provided with a distributor 744.
[0151] The oil injection pipe 750 includes a first pipe body 751, a second pipe body 752, a third pipe body 753, and a fourth pipe body 754 connected to the distributor 744. The other ends of the first pipe body 751, the second pipe body 752, the third pipe body 753, and the fourth pipe body 754 are respectively connected to the first cavity 721, the second cavity 722, the third cavity 723, and the fourth cavity 724.
[0152] Pump body 760 is mounted on oil guide pipe 743;
[0153] The oil storage tank 740 is also equipped with a refueling pipe 770 that connects to the outside of the tank body 400, and the tank body 400 is equipped with a refueling port 771 that connects to the refueling pipe 770.
[0154] In this embodiment, an oil storage tank 740 is installed below the inner liner 420, with its bottom contacting the bottom of the housing 400. The oil storage tank 740 supports the inner liner 420 and stores lubricating oil inside. The inner liner 420 has an oil return port 741, and an oil return pipe 742 connected to the oil storage tank 740 is provided on the oil return port 741. Lubricating oil recovered from the inner liner 420 is returned to the oil storage tank 740 through the oil return pipe 742. A filter device is also installed at the connection between the oil return pipe 742 and the oil storage tank 740 to filter impurities in the lubricating oil. An oil guide pipe 743 is provided on the oil storage tank 740, with a distributor 744 at the end of the oil guide pipe 743 away from the oil storage tank 740. A distributor 744 is connected to the first cavity 721, the second cavity 722, and the third cavity 723. The first pipe 751, the second pipe 752, the third pipe 753, and the fourth pipe 754 are connected to the cavity 723 and the fourth cavity 724. At the same time, a pump body 760 is installed on the oil guide pipe 743. With the cooperation of the pump body 760 and the distributor 744, the lubricating oil in the oil tank 740 is evenly introduced into the cavity. Meanwhile, the lubricating oil in the oil tank 740 is input into each cavity under the action of the pump body 760, providing pressure for the lubricating oil spraying, thereby improving the spraying effect of the lubricating oil. In addition, the oil tank 740 is also provided with a filling pipe 770 connected to the outside of the box 400. The box 400 is provided with a filling port 771 connected to the filling pipe 770. Lubricating oil can be added into the oil tank 740 through the filling port 771 and the filling pipe 770 to prevent the lubricating oil level in the oil tank 740 from being too low and affecting the processing.
[0155] Example 7:
[0156] This application provides a method for processing an intelligent water purification tank. In addition to the above-mentioned technical features, the method for processing an intelligent water purification tank in this application also includes the following technical features.
[0157] like Figure 3As shown, it also includes a support structure 800, which is disposed inside the housing 400 and is used to support the inner liner 420 and the oil storage tank 740. The support structure 800 includes:
[0158] Shock absorbers 810 are provided in multiple ways. One end of each shock absorber 810 is connected to the bottom of the inner liner 420 and the other end is connected to the bottom of the housing 400. The multiple shock absorbers 810 are distributed in a ring outside the oil reservoir 740.
[0159] Support block 820 is located at the bottom of oil tank 740. Support block 820 is hemispherical and protrudes towards tank body 400.
[0160] The support groove 830 is set inside the housing 400. The support groove 830 is an inwardly recessed spherical groove, and the inner wall of the support groove 830 is in contact with the outer wall of the support block 820.
[0161] The oil storage tank 740 has a circular cross-section, and the oil storage tank 740, the tank body 400, the support block 820 and the support groove 830 are all located on the same central axis.
[0162] In this embodiment, the inner liner 420 and the oil tank 740 are installed inside the housing 400 via a support structure 800. The support structure 800 includes shock absorbers 810, support blocks 820, and support grooves 830. Multiple shock absorbers 810 are provided, with one end of each shock absorber 810 connected to the bottom of the inner liner 420 and the other end connected to the housing 400, providing multi-directional support for the housing 400. The support blocks 820 and support grooves 830 need to be used together to fix the position of the oil tank and provide multi-directional support. In addition, the number of shock absorbers 810 can be appropriately increased to further improve the support effect.
[0163] Example 8:
[0164] This application also provides a method for controlling an intelligent water purification tank. This method is used to control a spraying device, and the steps are as follows:
[0165] S1. Control device activated;
[0166] S2. The lid 410 is opened, the lifting component 600 moves the clamping component 500 to outside the box 400, and the clamping claws 530 are opened;
[0167] S3. The staff places the water tank onto the clamping claw 530, the clamping claw 530 closes, the lifting component 600 moves the clamping component 500 to the outside of the inner tank 420, and the lid 410 closes.
[0168] S4. The spraying device is started and sprays lubricating oil into the water tank. At the same time as spraying, the rotating platform 520 drives the water tank to rotate 360° clockwise. After the spraying is completed, the rotating platform 520 rotates counterclockwise at high speed to shake off the excess lubricating oil on the water tank.
[0169] S5. The lid 410 is opened, the lifting component 600 moves the clamping component 500 to outside the box 400, and the staff removes the water tank;
[0170] S6. Repeat steps S3-S5.
[0171] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0172] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A method for processing an intelligent water purification tank, characterized in that: The water tank includes: The main water tank (100) includes a main tank body (110) and a main water tank edge (120) disposed at the edge of the main tank body (110). The bottom of the main tank body (110) is also provided with a main drain hole (130). The auxiliary water tank (200) includes an auxiliary tank body (210) and an auxiliary water tank edge (220) disposed at the edge of the auxiliary tank body (210). The bottom of the auxiliary tank body (210) is also provided with an auxiliary drain hole (230). A water catalyst generator (300) is installed on a main water tank (100), and the side wall of the main water tank (100) is provided with an installation groove (140) for installing the water catalyst generator (300); The main tank (110) is provided with a number of mounting holes (150), which are used to install faucets and cleaning supplies. The main drain hole (130) and the secondary drain hole (230) are both provided with plugs (160). Includes the following steps: S1, Material cutting; a) Select stainless steel sheet according to the drawings and unfold the stainless steel sheet; b) Cut it into thin blanks using a cutting machine, controlling the thickness between 0.8-1.0 mm; S2, Stretch forming: a) Place the blank under the hydraulic press for initial shaping, stretching the blank into a rough water tank shape; b) Place the blank with the shape of a water tank into the spraying device, and the spraying device sprays lubricating oil onto the blank to form a lubricating oil film on the blank. c) The blank coated with lubricating oil is placed into a hydraulic press for secondary shaping to obtain a shaped water tank; S3, Preliminary Processing: a) Place the water tank under the punching machine and use the punching machine to create drainage holes at the bottom of the water tank; b) Grind the edges and corners of the water tank using a high-speed grinder; c) Align the two water tanks and place them in the welding machine to weld the edges of the two water tanks together; d) Use a roller press to completely flatten the marks at the seam; S4. Secondary processing: a) Use an abrasive belt to sand the flattened seam until the seam is no longer visible; b) Use a stamping machine to punch out grooves around the water tank; c) Trim off the excess edges around the water tank using a punch press, and press inward folded edges on the edges of the water tank. d) A mounting hole (150) for installing a faucet and a mounting groove (140) for installing a water catalyst generator (300) are made in the sink using a punching machine; S5. Processing and shaping: a) Workers use a hand grinder to perform final polishing on the inside of the water tank; b) The latex paint is sprayed onto the outer layer of the water tank using a spraying device, and the tank is then left to stand to form a finished product. The spraying device in step S2 includes: The box body (400) has a box cover (410) on top, and the box body (400) is also provided with an inner liner (420); A spraying mechanism (700) is located between the housing (400) and the inner liner (420) and is used to spray lubricating oil onto the water tank; A clamping device is provided inside the inner liner (420), with one end installed at the bottom of the inner liner (420). The clamping device is used to clamp the water tank and drive the water tank to move horizontally and vertically, so that the water tank can move between the inside of the inner liner (420) and the outside of the box body (400). The control device, when the clamping device clamps the unsprayed water tank, keeps the water tank inside the inner liner (420), and when the clamping device clamps the sprayed water tank, keeps the water tank outside the box (400). The clamping device includes: The clamping assembly (500) includes a support base (510), a rotating platform (520) disposed on the support base (510), and a clamping jaw (530) disposed on the rotating platform (520); The lifting assembly (600) includes a first linkage structure (610) and a second linkage structure (620) connected to each other, and a drive structure (630) for driving the first linkage structure (610) and the second linkage structure (620) to move. The first linkage structure (610) includes a mounting bracket (611) vertically disposed at the bottom of the support base (510). A first mounting plate (612) and a second mounting plate (613) are spaced apart on the mounting bracket (611). A screw (614) is provided between the first mounting plate (612) and the second mounting plate (613). A slider (615) is provided on the screw (614). The slider (615) is threadedly connected to the screw (614). A drive rod (616) is symmetrically hinged on both sides of the slider (615). The end of the drive rod (616) away from the slider (615) extends toward the second linkage structure (620). The second linkage structure (620) includes an extension rod (621) vertically disposed at the bottom of the mounting bracket (611). The bottom of the extension rod (621) is provided with a hinge joint (622). A first linkage rod (623) is hinged to both sides of the hinge joint (622). A second linkage rod (624) is hinged to the hinge joint (622). Two third linkage rods (625) are symmetrically hinged to the end of the second linkage rod (624) away from the hinge joint (622). A fourth linkage rod (626) is hinged between the two third linkage rods (625). The end of the fourth linkage rod (626) away from the third linkage rod (625) is hinged to the first linkage rod (623). Wherein, the end of the drive rod (616) away from the slider (615) is hinged to the fourth linkage rod (626), the fourth linkage rod (626) and the second linkage rod (624) are both located between the two drive rods (616) and the two third linkage rods (625), and the end of the two third linkage rods (625) away from the second linkage rod (624) is connected to the bottom of the inner liner (420); The drive structure (630) includes: A drive motor (631) is mounted on a mounting bracket (611). The mounting bracket (611) is provided with a waterproof groove (632) for placing the drive motor (631). The output shaft of the drive motor (631) extends through the waterproof groove (632). The main gear (633) is mounted on the output shaft of the drive motor (631); A secondary gear (634) is mounted on the screw (614) and meshes with the main gear (633); One end of the output shaft of the drive motor (631) extends through the outside of the waterproof groove (632), the main gear (633) is mounted on the end of the output shaft of the drive motor (631) that extends through the outside of the waterproof groove (632), one end of the screw (614) extends through the outside of the first mounting plate (612), and the auxiliary gear (634) is mounted on the end of the screw (614) that extends through the outside of the first mounting plate (612). The drive motor (631) and the screw (614) are parallel to each other.
2. The processing method of the intelligent water purification tank according to claim 1, characterized in that: The spraying mechanism (700) includes: A spray ring (710) is disposed between the housing (400) and the inner liner (420), including an upper ring body (711) and a lower ring body (712) connected together, wherein a sealed cavity is formed between the upper ring body (711) and the lower ring body (712), and the sealed cavity is used to store lubricating oil. Partitions (720) are evenly distributed in the sealed cavity. There are at least four partitions (720), which divide the sealed cavity into a first cavity (721), a second cavity (722), a third cavity (723), and a fourth cavity (724). The nozzle (730) is provided in multiple ways. The nozzle (730) is disposed on the lower ring body (712) and communicates with the first cavity (721), the second cavity (722), the third cavity (723) and the fourth cavity (724). The inner liner (420) is provided with multiple through holes for the nozzle (730) to pass through. The oil supply assembly is used to supply lubricating oil to the first chamber (721), the second chamber (722), the third chamber (723) and the fourth chamber (724), and to recover the lubricating oil in the inner liner (420).
3. The processing method of the intelligent water purification tank according to claim 2, characterized in that: The oil supply assembly includes: An oil storage tank (740) is installed inside the tank body (400) and located below the inner liner (420). The inner liner (420) is provided with an oil return port (741), and the oil return port (741) is provided with an oil return pipe (742) that communicates with the oil storage tank (740). An oil guide pipe (743) is provided, one end of which is connected to an oil storage tank (740), and the other end of which is provided with a distributor (744). The oil injection pipe (750) includes a first pipe body (751), a second pipe body (752), a third pipe body (753), and a fourth pipe body (754) connected to the distributor (744). The other ends of the first pipe body (751), the second pipe body (752), the third pipe body (753), and the fourth pipe body (754) are respectively connected to the first cavity (721), the second cavity (722), the third cavity (723), and the fourth cavity (724). Pump body (760) is mounted on oil guide pipe (743); The oil storage tank (740) is also provided with a refueling pipe (770) that connects to the outside of the tank body (400), and the tank body (400) is provided with a refueling port (771) that connects to the refueling pipe (770).
4. The processing method of the intelligent water purification tank according to claim 3, characterized in that: It also includes a support structure (800), which is disposed within the housing (400) and is used to support the inner liner (420) and the oil tank (740). The support structure (800) includes: Shock absorbers (810), multiple shock absorbers (810) are provided, one end of each shock absorber (810) is connected to the bottom of the inner liner (420) and the other end is connected to the bottom of the box (400), and multiple shock absorbers (810) are distributed in a ring outside the oil storage tank (740); A support block (820) is provided at the bottom of the oil storage tank (740). The support block (820) is hemispherical and protrudes towards the tank body (400). A support groove (830) is provided inside the housing (400). The support groove (830) is an inwardly recessed spherical groove, and the inner wall of the support groove (830) is in contact with the outer wall of the support block (820). The oil storage tank (740) has a circular cross-section, and the oil storage tank (740), the tank body (400), the support block (820) and the support groove (830) are all located on the same central axis.
5. A control method for the spraying device in the processing method of the intelligent water purification tank according to claim 4, characterized in that, The steps are as follows: S1. Control device activated; S2. The lid (410) is opened, the lifting component (600) drives the clamping component (500) to move outside the box (400), and the clamping claws (530) are opened; S3. The staff places the water tank onto the clamping claw (530), the clamping claw (530) closes, the lifting component (600) drives the clamping component (500) to move to the outside of the inner tank (420), and the lid (410) closes; S4. The spraying mechanism (700) starts and sprays lubricating oil onto the water tank. While spraying, the rotating platform (520) drives the water tank to rotate 360° clockwise. After the spraying is completed, the rotating platform (520) rotates counterclockwise at high speed to shake off the excess lubricating oil on the water tank. S5. The lid (410) is opened, the lifting component (600) drives the clamping component (500) to move outside the box (400), and the staff removes the water tank; S6. Repeat steps S3-S5.
Citation Information
Patent Citations
Manufacturing technology of stainless steel box of dish-washing machine
CN105562545A
Automatic food purifying system
CN106284549A
Coloring and paint spraying device for woodcarving craft
CN111111990A
Electronic stamping part spraying device
CN212349249U