Engine assembly roller speed regulation method, device, equipment and readable storage medium

By calculating and adjusting the input working frequency of the engine assembly roller frequency converter motor, the problems of low speed regulation efficiency and poor accuracy in the prior art are solved, and efficient and accurate roller speed control is achieved.

CN115421527BActive Publication Date: 2025-04-15DONGFENG MOTOR GRP
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Patent Information

Application Number
CN202211131622.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-15
Publication Date
2025-04-15
Estimated Expiration
2042-09-15

AI Technical Summary

Technical Problem

In the prior art, the speed regulation efficiency of the engine assembly rollers is low and the accuracy is poor, and it needs to be adjusted repeatedly by experience, and the roller speed needs to be controlled through on-site timing.

Method used

By obtaining the preset production beat value and roller fixing parameters, the input working frequency of the roller frequency converter motor is calculated, and the actual rotation speed of the frequency converter motor is adjusted according to this frequency to achieve speed control of the roller.

Benefits of technology

It effectively improves the adjustment efficiency and accuracy of roller running speed, reduces adjustment time, and avoids the limitations of relying on experience and on-site timing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a roller speed control method, device, equipment and readable storage medium for engine assembly, and relates to the field of engine production technology, including obtaining a preset production beat value and roller fixed parameters; calculating the input operating frequency of the roller variable frequency motor based on the preset production beat value and roller fixed parameters; adjusting the actual speed of the roller variable frequency motor according to the input operating frequency of the roller variable frequency motor to achieve roller speed control. Through the present application, it is only necessary to obtain the required roller production beat, and determine the input operating frequency of the roller variable frequency motor through the production beat and roller fixed parameters, and then accurately and quickly adjust the roller variable frequency motor speed according to the input operating frequency of the roller variable frequency motor, thereby achieving precise control of the roller running speed, not only without relying on experience for repeated adjustment or testing, but also without the need to control the roller speed through on-site timing, thereby effectively improving the adjustment efficiency and accuracy of the roller running speed.
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Description

Technical Field

[0001] The present application relates to the field of engine production technology, and in particular to an engine assembly roller speed regulation method, device, equipment and readable storage medium. Background Art

[0002] The assembly of the whole engine needs to be completed on the roller conveyor of the production line. Specifically, the operators in each position tighten, glue, test and other operations on the engine assembly transported to the process by the roller conveyor at the corresponding process position of the line body according to the assembly process requirements to realize the assembly of the engine assembly off the line. Among them, the control logic of the continuous conveying roller conveyor of the engine assembly line is to equip each roller conveyor with a variable frequency motor and inverter, and integrate them into a dedicated industrial computer for unified control. However, before the whole engine assembly is carried out, the speed of the continuous conveying roller conveyor of the engine assembly line (that is, the number of engines produced per minute) needs to be adjusted.

[0003] In the related technology, the current beat is referred to, and the corresponding frequency converter frequency is adjusted by a dedicated industrial computer based on experience. Then the timing is manually performed to determine whether the roller transmission speed meets the beat requirements. If not, the above steps are repeated until the roller transmission speed meets the beat requirements before the engine assembly can begin. Since this method requires repeated adjustment or testing based on experience, and a single adjustment takes a long time (about 30 minutes / time), there is a problem of low adjustment efficiency; in addition, the roller speed needs to be controlled by on-site timing, which has the problem of poor accuracy. Summary of the invention

[0004] The present application provides an engine assembly roller speed regulation method, device, equipment and readable storage medium to solve the problems of low regulation efficiency and poor accuracy existing in the related art.

[0005] In a first aspect, a method for regulating the speed of an engine assembly roller table is provided, comprising the following steps:

[0006] Get the preset production beat value and roller table fixed parameters;

[0007] Calculating the input operating frequency of the roller table variable frequency motor based on the preset production beat value and the roller table fixed parameters;

[0008] The actual rotation speed of the roller table variable frequency motor is adjusted according to the input working frequency of the roller table variable frequency motor to realize the speed control of the roller table.

[0009] In some embodiments, the roller fixed parameters include the transmission ratio between the roller variable frequency motor and the roller wheel, the rated operating frequency of the roller variable frequency motor, the rated output speed of the roller variable frequency motor, the diameter of the roller wheel and the distance between two adjacent engines to be assembled.

[0010] In some embodiments, the step of calculating the input operating frequency of the roller table variable frequency motor based on the preset production tact value and the roller table fixed parameter includes:

[0011] Determining the rotation speed of the roller according to the preset production cycle value, the diameter of the roller and the distance between the two adjacent engines to be assembled;

[0012] Determine the target speed of the roller table variable frequency motor according to the speed of the roller table roller and the transmission ratio between the roller table variable frequency motor and the roller table roller;

[0013] The input operating frequency of the roller table variable frequency motor is calculated according to the target speed of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor and the rated operating frequency of the roller table variable frequency motor.

[0014] In some embodiments, the calculation formula for the rotation speed of the roller is:

[0015]

[0016] In the formula, N2 represents the speed of the roller, d represents the distance between two adjacent engines to be assembled, h represents the preset production cycle value, and D represents the diameter of the roller;

[0017] The calculation formula of the target speed of the roller table variable frequency motor is:

[0018] N1=N2*i

[0019] In the formula, N1 represents the target speed of the roller table variable frequency motor, and i represents the transmission ratio between the roller table variable frequency motor and the roller wheel;

[0020] The calculation formula of the input operating frequency of the roller table variable frequency motor is:

[0021]

[0022] In the formula, F represents the input operating frequency of the roller table variable frequency motor.

[0023] In a second aspect, a roller speed regulating device for engine assembly is provided, comprising:

[0024] An acquisition unit, which is used to acquire a preset production beat value and roller table fixed parameters;

[0025] A calculation unit, which is used to calculate the input working frequency of the roller table variable frequency motor based on the preset production beat value and the roller table fixed parameters;

[0026] The regulating unit is used to regulate the actual rotation speed of the roller table variable frequency motor according to the input working frequency of the roller table variable frequency motor, so as to realize the speed control of the roller table.

[0027] In some embodiments, the roller fixed parameters include the transmission ratio between the roller variable frequency motor and the roller wheel, the rated operating frequency of the roller variable frequency motor, the rated output speed of the roller variable frequency motor, the diameter of the roller wheel and the distance between two adjacent engines to be assembled.

[0028] In some embodiments, the computing unit is specifically used for:

[0029] Determining the rotation speed of the roller according to the preset production cycle value, the diameter of the roller and the distance between the two adjacent engines to be assembled;

[0030] Determine the target speed of the roller table variable frequency motor according to the speed of the roller table roller and the transmission ratio between the roller table variable frequency motor and the roller table roller;

[0031] The input operating frequency of the roller table variable frequency motor is calculated according to the target speed of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor and the rated operating frequency of the roller table variable frequency motor.

[0032] In some embodiments, the calculation formula for the rotation speed of the roller is:

[0033]

[0034] In the formula, N2 represents the speed of the roller, d represents the distance between two adjacent engines to be assembled, h represents the preset production cycle value, and D represents the diameter of the roller;

[0035] The calculation formula of the target speed of the roller table variable frequency motor is:

[0036] N1=N2*i

[0037] In the formula, N1 represents the target speed of the roller table variable frequency motor, and i represents the transmission ratio between the roller table variable frequency motor and the roller wheel;

[0038] The calculation formula of the input operating frequency of the roller table variable frequency motor is:

[0039]

[0040] In the formula, F represents the input operating frequency of the roller table variable frequency motor.

[0041] In a third aspect, an engine assembly roller speed control device is provided, comprising: a memory and a processor, wherein the memory stores at least one instruction, and the at least one instruction is loaded and executed by the processor to implement the aforementioned engine assembly roller speed control method.

[0042] In a fourth aspect, a computer-readable storage medium is provided, wherein the computer storage medium stores a computer program, and when the computer program is executed by a processor, the aforementioned engine assembly roller speed regulation method is implemented.

[0043] The beneficial effects brought about by the technical solution provided in this application include: it can effectively improve the adjustment efficiency and accuracy of the roller running speed.

[0044] The present application provides a method, device, equipment and readable storage medium for regulating the speed of an engine assembly roller, including obtaining a preset production beat value and a roller fixed parameter; calculating the input operating frequency of the roller variable frequency motor based on the preset production beat value and the roller fixed parameter; adjusting the actual speed of the roller variable frequency motor according to the input operating frequency of the roller variable frequency motor to achieve speed control of the roller. Through the present application, it is only necessary to obtain the required roller production beat, and determine the input operating frequency of the roller variable frequency motor through the production beat and the roller fixed parameter, and finally accurately and quickly adjust the speed of the roller variable frequency motor according to the input operating frequency of the roller variable frequency motor, thereby achieving precise control of the roller running speed, not only without relying on experience for repeated adjustment or testing, but also without the need to control the roller speed through on-site timing, thereby effectively improving the adjustment efficiency and accuracy of the roller running speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0046] Figure 1 A schematic flow chart of a roller speed control method for engine assembly provided in an embodiment of the present application;

[0047] Figure 2 A schematic diagram of the structure of an engine assembly roller speed regulating device provided in an embodiment of the present application;

[0048] Figure 3 A schematic structural diagram of an engine assembly roller speed regulating device provided in an embodiment of the present application. DETAILED DESCRIPTION

[0049] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0050] The embodiments of the present application provide a method, device, equipment and readable storage medium for regulating the speed of an engine assembly roller, which can solve the problems of low regulation efficiency and poor accuracy existing in the related art.

[0051] To solve the above technical problems, the overall idea of ​​this application is as follows:

[0052] A speed regulating method for an engine assembly roller table, the method comprising the following steps:

[0053] Step S10: obtaining a preset production beat value and roller table fixed parameters;

[0054] Step S20: Calculating the input operating frequency of the roller table variable frequency motor based on the preset production tact value and the roller table fixed parameters;

[0055] Step S30: adjusting the actual rotation speed of the roller table variable frequency motor according to the input working frequency of the roller table variable frequency motor to achieve speed control of the roller table.

[0056] See also Figure 1 As shown, the embodiment of the present application provides a roller speed control method for engine assembly, comprising the following steps:

[0057] Step S10: Obtaining a preset production rhythm value and roller fixed parameters; wherein the roller fixed parameters include the transmission ratio between the roller variable frequency motor and the roller wheel, the rated operating frequency of the roller variable frequency motor, the rated output speed of the roller variable frequency motor, the diameter of the roller wheel, and the distance between two adjacent engines to be assembled.

[0058] For example, in this embodiment, since the speed output by the roller table variable frequency motor drives the roller table roller to operate at a fixed speed ratio through the fixed transmission mechanism of the roller table, formula (1) can be obtained:

[0059] i=N1 / N2 (1)

[0060] In the formula, i represents the transmission ratio between the roller table variable frequency motor and the roller table roller, N1 represents the output speed of the roller table variable frequency motor (n / min), and N2 represents the speed of the roller table roller per minute (n / min);

[0061] Since the moving distance of the roller in unit time is equal to the number of rotations of the roller in unit time multiplied by the circumference of the roller, we can get formula (2):

[0062] S=V*t=N2*t*π*D

[0063] V=N2*π*D (2)

[0064] In the formula, S represents the moving distance of the roller, V represents the working speed of the roller (m / min), t represents the unit time (min), and D represents the roller diameter (m);

[0065] At the same time, since the roller movement distance per unit time is equal to the product spacing multiplied by the number of units produced per unit time, formula (3) can be obtained:

[0066] S=V*t=d*t*h

[0067] V=d*h (3)

[0068] In the formula, d represents the product spacing (m), and h represents the number of units produced per minute;

[0069] Then, according to the working principle of the variable frequency motor, it can be known that the ratio of the input operating frequency of the roller table variable frequency motor to the rated operating frequency is equal to the ratio of the output speed of the roller table variable frequency motor to the rated output speed. Therefore, formula (4) can be obtained:

[0070] F / F a =N1 / N a (4)

[0071] In the formula, F represents the input operating frequency of the roller table variable frequency motor (Hz), F a Indicates the rated operating frequency of the roller table variable frequency motor (Hz), N a Indicates the rated output speed of the roller table variable frequency motor (n / min);

[0072] By rearranging equations (1) to (4), we can obtain equation (5):

[0073]

[0074] It can be seen that i, F a , d, D and N a All of them are fixed parameters of the roller table, and only h represents the dynamic parameters under different beats. Therefore, it is only necessary to determine the production beat required for production, and the input operating frequency of the roller table variable frequency motor can be calculated by formula (5), and then the speed of the roller table variable frequency motor can be controlled according to the input operating frequency of the roller table variable frequency motor, so that the speed output by the roller table variable frequency motor can drive the roller table roller to operate at the required speed, so as to achieve the purpose of controlling the roller table transmission speed.

[0075] Step S20: Calculating the input operating frequency of the roller table variable frequency motor based on the preset production tact value and the roller table fixed parameters;

[0076] For example, in this embodiment, it can be understood that after obtaining the production beat value required for the preset production, according to the production beat value and the transmission ratio i between the roller table variable frequency motor and the roller table roller, the rated operating frequency F of the roller table variable frequency motor a , Rated output speed of roller table variable frequency motor N a The input operating frequency of the roller table variable frequency motor can be calculated based on the fixed parameters of the roller table, including the diameter D of the roller wheel and the distance d between two adjacent engines to be assembled.

[0077] Furthermore, the step of calculating the input operating frequency of the roller table variable frequency motor based on the preset production tact value and the roller table fixed parameters includes:

[0078] Determining the rotation speed of the roller according to the preset production cycle value, the diameter of the roller and the distance between the two adjacent engines to be assembled;

[0079] Determine the target speed of the roller table variable frequency motor according to the speed of the roller table roller and the transmission ratio between the roller table variable frequency motor and the roller table roller;

[0080] The input operating frequency of the roller table variable frequency motor is calculated according to the target speed of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor and the rated operating frequency of the roller table variable frequency motor.

[0081] Specifically, the calculation formula of the rotation speed of the roller is:

[0082]

[0083] In the formula, N2 represents the speed of the roller, d represents the distance between two adjacent engines to be assembled, h represents the preset production cycle value, and D represents the diameter of the roller;

[0084] The calculation formula of the target speed of the roller table variable frequency motor is:

[0085] N1=N2*i

[0086] In the formula, N1 represents the target speed of the roller table variable frequency motor, and i represents the transmission ratio between the roller table variable frequency motor and the roller wheel;

[0087] The calculation formula of the input operating frequency of the roller table variable frequency motor is:

[0088]

[0089] In the formula, F represents the input operating frequency of the roller table variable frequency motor.

[0090] For example, in this embodiment, the preset production cycle value h, the diameter D of the roller, and the distance d between two adjacent engines to be assembled are substituted into the first calculation formula to obtain the rotation speed N2 of the roller. The first calculation formula is:

[0091]

[0092] Then, the speed N2 of the roller and the transmission ratio i between the roller variable frequency motor and the roller are substituted into the second calculation formula to obtain the target speed N1 of the roller variable frequency motor. The second calculation formula is:

[0093] N1=N2*i

[0094] Finally, the target speed N1 of the roller table inverter motor and the rated output speed N a And the rated operating frequency F of the roller table variable frequency motor a Substituting into the third calculation formula, the input operating frequency F of the roller table variable frequency motor can be obtained. The third calculation formula is:

[0095]

[0096] It is understandable that the preset production cycle value h, the transmission ratio i between the roller table variable frequency motor and the roller table roller, and the rated operating frequency F of the roller table variable frequency motor can also be directly used. a , Rated output speed of roller table variable frequency motor N a Substitute the diameter D of the roller wheel and the distance d between two adjacent engines to be assembled into the following calculation formula to directly calculate the input working frequency F of the roller variable frequency motor:

[0097]

[0098] It should be understood that no matter which method is used, as long as the preset production beat value and roller fixed parameters are obtained, the input operating frequency of the roller variable frequency motor can be directly calculated. For example, a special control software (such as DFTCS) can be added between the industrial computer and the PLC system, and then the target production beat value h of the production line can be input into the special control software, and combined with the roller fixed parameters (i.e., i, F a , d, D and N a ), according to the above calculation formula, the required control frequency can be automatically output to the frequency converter, so that the frequency converter can adjust the input working frequency F required by the roller table variable frequency motor.

[0099] Step S30: adjusting the actual rotation speed of the roller table variable frequency motor according to the input working frequency of the roller table variable frequency motor to achieve speed control of the roller table.

[0100] For example, in this embodiment, the input working frequency of the roller variable frequency motor is controlled to achieve accurate and rapid adjustment of the actual speed of the roller variable frequency motor, thereby achieving speed control of the roller. For example, the fixed parameters of the roller of the current assembly line are known to be: i = 0.8, d = 2m and D = 0.09m; and taking the SEW brand RF57-DRN71MS6 model motor as an example, the roller motor parameters are: F a =50Hz and N a =7.14r / min; at the same time, in order to meet the production rhythm of 60JPH (Jobs Per Hour) of the line, the preset production rhythm h=1 (i.e., 1 unit per minute); after inputting all the above relevant parameters into the dedicated control software, it can automatically calculate: F=39.6Hz; then the industrial computer sends a signal to make the frequency converter adjust the input working frequency of the roller frequency conversion motor to 39.6Hz, and at this time the roller rhythm is adjusted to 60JPH, thereby meeting the demand. It can be seen that this embodiment realizes one-button automatic roller speed regulation, that is, input the required roller production rhythm, automatically make the frequency converter output the corresponding control signal according to the formula relationship, and adjust the roller motor working frequency to reduce the time consumption of roller speed regulation; at the same time, digital calculation is used instead of traditional manual timing control to make the roller running speed more accurate.

[0101] In summary, the present application optimizes the production line roller speed control method to achieve one-button roller speed automatic control and improve the efficiency and accuracy of roller beat adjustment. That is, it is only necessary to obtain the required roller production beat, and determine the input operating frequency of the roller frequency conversion motor through the production beat and the fixed parameters of the roller. Finally, according to the input operating frequency of the roller frequency conversion motor, the speed of the roller frequency conversion motor can be accurately and quickly adjusted, thereby achieving precise control of the roller running speed. Not only does it not need to rely on experience for repeated adjustments or tests, but it also does not need to control the roller speed through on-site timing, thereby effectively improving the adjustment efficiency and accuracy of the roller running speed.

[0102] See also Figure 2 As shown, the embodiment of the present application provides an engine assembly roller speed regulating device, comprising:

[0103] An acquisition unit, which is used to acquire a preset production beat value and roller table fixed parameters;

[0104] A calculation unit, which is used to calculate the input working frequency of the roller table variable frequency motor based on the preset production beat value and the roller table fixed parameters;

[0105] The regulating unit is used to regulate the actual rotation speed of the roller table variable frequency motor according to the input working frequency of the roller table variable frequency motor, so as to realize the speed control of the roller table.

[0106] Furthermore, the roller table fixed parameters include the transmission ratio between the roller table variable frequency motor and the roller table roller, the rated operating frequency of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor, the diameter of the roller table roller and the distance between two adjacent engines to be assembled.

[0107] Furthermore, the computing unit is specifically used for:

[0108] Determining the rotation speed of the roller according to the preset production cycle value, the diameter of the roller and the distance between the two adjacent engines to be assembled;

[0109] Determine the target speed of the roller table variable frequency motor according to the speed of the roller table roller and the transmission ratio between the roller table variable frequency motor and the roller table roller;

[0110] The input operating frequency of the roller table variable frequency motor is calculated according to the target speed of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor and the rated operating frequency of the roller table variable frequency motor.

[0111] Furthermore, the calculation formula of the rotation speed of the roller is:

[0112]

[0113] In the formula, N2 represents the speed of the roller, d represents the distance between two adjacent engines to be assembled, h represents the preset production cycle value, and D represents the diameter of the roller;

[0114] The calculation formula of the target speed of the roller table variable frequency motor is:

[0115] N1=N2*i

[0116] In the formula, N1 represents the target speed of the roller table variable frequency motor, and i represents the transmission ratio between the roller table variable frequency motor and the roller wheel;

[0117] The calculation formula of the input operating frequency of the roller table variable frequency motor is:

[0118]

[0119] In the formula, F represents the input operating frequency of the roller table variable frequency motor.

[0120] It should be noted that those skilled in the art can clearly understand that, for the convenience and simplicity of description, the specific working process of the above-described device and each unit can refer to the corresponding process in the aforementioned engine assembly roller speed regulation method embodiment, and will not be repeated here.

[0121] The apparatus provided in the above embodiment may be implemented in the form of a computer program. The computer program may be Figure 3 The engine shown is mounted on a roller table and is running on a speed regulating device.

[0122] An embodiment of the present application also provides an engine assembly roller speed control device, comprising: a memory, a processor and a network interface connected via a system bus, wherein at least one instruction is stored in the memory, and at least one instruction is loaded and executed by the processor to implement all or part of the steps of the aforementioned engine assembly roller speed control method.

[0123] The network interface is used for network communication, such as sending assigned tasks, etc. Those skilled in the art will understand that Figure 3 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.

[0124] The processor may be a CPU, or other general-purpose processors, a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gates or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor, or the processor may be any conventional processor, etc. The processor is the control center of the computer device, and uses various interfaces and lines to connect various parts of the entire computer device.

[0125] The memory can be used to store computer programs and / or modules. The processor realizes various functions of the computer device by running or executing the computer programs and / or modules stored in the memory and calling the data stored in the memory. The memory can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system, an application required for at least one function (such as a video playback function, an image playback function, etc.), etc.; the data storage area can store data created according to the use of the mobile phone (such as video data, image data, etc.), etc. In addition, the memory can include a high-speed random access memory, and can also include a non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a smart memory card (SmartMedia Card, SMC), a secure digital (Secure digital, SD) card, a flash card (Flash Card), at least one disk storage device, a flash memory device or other volatile solid-state storage device.

[0126] The embodiment of the present application also provides a computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor, all or part of the steps of the aforementioned engine assembly roller speed regulation method are implemented.

[0127] The embodiment of the present application implements all or part of the aforementioned process, and can also be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of each of the above methods when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form, etc. The computer-readable medium may include: any entity or device capable of carrying computer program code, recording medium, USB flash drive, mobile hard disk, magnetic disk, optical disk, computer memory, read-only memory (ROM), random access memory (RAM), electric carrier signal, telecommunication signal and software distribution medium, etc. It should be noted that the content contained in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, the computer-readable medium does not include electric carrier signals and telecommunication signals.

[0128] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, servers or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage and optical storage, etc.) that contain computer-usable program code.

[0129] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems) and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0130] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or system. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or system including the element.

[0131] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A speed regulating method for an engine assembly roller table, characterized in that: The following steps are involved: Obtaining a preset production beat value and roller fixed parameters, wherein the roller fixed parameters include a transmission ratio between the roller variable frequency motor and the roller wheel, a rated operating frequency of the roller variable frequency motor, a rated output speed of the roller variable frequency motor, a diameter of the roller wheel, and a spacing between two adjacent engines to be assembled; Calculating the input operating frequency of the roller table variable frequency motor based on the preset production beat value and the roller table fixed parameters; The actual rotation speed of the roller table variable frequency motor is adjusted according to the input working frequency of the roller table variable frequency motor to realize the speed control of the roller table; The step of calculating the input operating frequency of the roller table variable frequency motor based on the preset production tact value and the roller table fixed parameters includes: Determining the rotation speed of the roller according to the preset production cycle value, the diameter of the roller and the distance between the two adjacent engines to be assembled; Determine the target speed of the roller table variable frequency motor according to the speed of the roller table roller and the transmission ratio between the roller table variable frequency motor and the roller table roller; Calculating the input operating frequency of the roller table variable frequency motor according to the target speed of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor and the rated operating frequency of the roller table variable frequency motor; The calculation formula of the speed of the roller is: In the formula, N2 represents the speed of the roller, d represents the distance between two adjacent engines to be assembled, h represents the preset production cycle value, and D represents the diameter of the roller; The calculation formula of the target speed of the roller table variable frequency motor is: N1=N2*i In the formula, N1 represents the target speed of the roller table variable frequency motor, and i represents the transmission ratio between the roller table variable frequency motor and the roller wheel; The calculation formula of the input operating frequency of the roller table variable frequency motor is: In the formula, F represents the input operating frequency of the roller table variable frequency motor, F a Indicates the rated operating frequency of the roller table variable frequency motor, N a Indicates the rated output speed of the roller table variable frequency motor.

2. An engine assembly roller speed regulating device, characterized in that: include: An acquisition unit, which is used to acquire a preset production beat value and roller fixed parameters, wherein the roller fixed parameters include a transmission ratio between the roller variable frequency motor and the roller wheel, a rated operating frequency of the roller variable frequency motor, a rated output speed of the roller variable frequency motor, a diameter of the roller wheel, and a spacing between two adjacent engines to be assembled; A calculation unit, which is used to calculate the input working frequency of the roller table variable frequency motor based on the preset production beat value and the roller table fixed parameters; An adjusting unit, which is used to adjust the actual speed of the roller table variable frequency motor according to the input working frequency of the roller table variable frequency motor, so as to realize the speed control of the roller table; Wherein, the computing unit is specifically used for: Determining the rotation speed of the roller according to the preset production cycle value, the diameter of the roller and the distance between the two adjacent engines to be assembled; Determine the target speed of the roller table variable frequency motor according to the speed of the roller table roller and the transmission ratio between the roller table variable frequency motor and the roller table roller; Calculating the input operating frequency of the roller table variable frequency motor according to the target speed of the roller table variable frequency motor, the rated output speed of the roller table variable frequency motor and the rated operating frequency of the roller table variable frequency motor; The calculation formula of the speed of the roller is: In the formula, N2 represents the speed of the roller, d represents the distance between two adjacent engines to be assembled, h represents the preset production cycle value, and D represents the diameter of the roller; The calculation formula of the target speed of the roller table variable frequency motor is: N1=N2*i In the formula, N1 represents the target speed of the roller table variable frequency motor, and i represents the transmission ratio between the roller table variable frequency motor and the roller wheel; The calculation formula of the input operating frequency of the roller table variable frequency motor is: In the formula, f represents the input operating frequency of the roller table variable frequency motor, f a Indicates the rated operating frequency of the roller table variable frequency motor, N a Indicates the rated output speed of the roller table variable frequency motor.

3. An engine assembly roller speed regulating device, characterized in that: include: A memory and a processor, wherein the memory stores at least one instruction, and the at least one instruction is loaded and executed by the processor to implement the engine assembly roller speed regulation method according to claim 1.

4. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the engine assembly roller speed regulation method according to claim 1 is implemented.

Citation Information

Patent Citations

  • Online detection and correction method for material running speed of roller kiln

    CN112747591A

  • Frequency conversion speed regulation control method and system capable of conveniently regulating speed

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