Lubricating coating equipment and coating method for enameled copper flat wire
By designing a lubricating coating equipment for enameled copper flat wire including a clamping adjustment mechanism, agitating oil discharge mechanism and collection alarm mechanism, the waste of resources and environmental pollution caused by lubricating oil drop is solved, and efficient collection and utilization of lubricating oil is achieved.
Patent Information
- Application Number
- CN202211250827.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-13
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2042-10-13
AI Technical Summary
In the prior art, when the enameled copper flat wire is coated with lubricating oil, it is easy to cause the lubricating oil to fall, resulting in waste of resources and environmental pollution.
A lubricating coating equipment for enameled copper flat wire is designed, including a base plate, a vertical plate, a clamping adjustment mechanism, a stirring oil discharge mechanism and a collection alarm mechanism. Through the design of the clamping adjustment mechanism, it is suitable for copper flat wires of different thicknesses; the stirring oil discharge mechanism uses the rotating shaft and the stirring leaf to stir the lubricating oil to avoid layering and sinking to the bottom; the collection alarm mechanism reminds the staff to collect lubricating oil through the oil collection tank and the alarm light.
It effectively avoids the waste of lubricant and environmental pollution, reduces the difficulty of cleaning up for staff, and avoids lubricant spills through reminder functions, improving resource utilization efficiency.
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Figure CN115458244B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flat wire coating, and in particular to a lubricating coating device for enameled copper flat wire and a coating method thereof. Background Art
[0002] Enameled copper flat wire is a type of enameled wire. Compared with traditional round wire, flat wire has unique advantages in heat dissipation, welding contact area, fatigue resistance, hardness control, etc., especially with higher density after winding in the same space, making it more and more used in small precision electrical appliances. Due to the sustained and rapid growth of the power industry in recent years and the rapid development of household appliances, the application of enameled wire has been brought to a wider field, and higher requirements have been put forward for enameled wire. For example, some enameled wires now need to be lubricated and coated to reduce the oxidation of enameled wires.
[0003] In the prior art, the method for coating enameled copper flat wire with lubricating oil generally involves immersing the copper flat wire in a lubricating oil tank by pulling it in long sections. The flat wire is immersed in the tank and then coated with lubricating oil by pulling. However, since the flat wire is immersed in the lubricating oil tank, a large amount of lubricating oil is coated on the flat wire, and the lubricating oil on the flat wire will fall off, which will waste lubricating oil and increase resource consumption. On the other hand, the lubricating oil falls around the flat wire coating equipment, polluting the surrounding environment and increasing the difficulty of cleaning for the staff. Therefore, a lubricating coating equipment for enameled copper flat wire and a coating method thereof are proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem of avoiding lubricating oil from falling around the coating equipment, causing resource waste and environmental pollution, and to propose a lubricating coating equipment for enameled copper flat wire and a coating method thereof.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A lubricating coating device for enameled copper flat wire comprises a bottom plate and the copper flat wire, wherein a vertical plate is fixedly connected to the top of the bottom plate;
[0007] A clamping adjustment mechanism, which is used to adjust the clamping thickness suitable for the copper flat wire, is located on the vertical plate;
[0008] The stirring oil outlet mechanism is used to prevent the lubricating oil from leaking out and stirring the lubricating oil. The stirring oil outlet mechanism is located on one side of the vertical plate;
[0009] The collecting alarm mechanism is used to collect the lubricating oil and remind the staff to collect the lubricating oil. The collecting alarm mechanism is located on one side of the vertical plate, and the collecting alarm mechanism is located below the stirring oil outlet mechanism.
[0010] Preferably, the clamping adjustment mechanism includes a plurality of square clamping grooves, the interior of the plurality of square clamping grooves is fixedly connected with a vertical rod, the outer wall of the vertical rod is slidably connected with a sliding block, and the outer wall of the sliding block and the inner wall of the square clamping groove are slidably fitted together, the top of the inner wall of the square clamping groove is fixedly connected with a clamping spring, and the end of the clamping spring away from the square clamping groove is fixedly connected to one side of the sliding block, a stretching cross plate is fixedly connected between the two sliding blocks, one side of the plurality of sliding blocks is rotatably connected with a first rotating rod, one side of the vertical plate is rotatably connected with a plurality of second rotating rods, the outer walls of the first rotating rod and the second rotating rod are fixedly connected with a wire pressing roller, the vertical plate and the sliding block are both provided with a first rotating groove, and the first rotating rod and the second rotating rod are respectively rotatably connected to the sliding block and the vertical plate through the rotating groove.
[0011] By adopting the above technical solution and utilizing the cooperation between the sliding block and the clamping spring, the distance between the two wire pressing rollers can be adapted to copper flat wires of different thicknesses, thereby improving the applicability of the device. At the same time, utilizing the effect of the stretching cross plate, the two sliding blocks can be stretched and slid at the same time, thereby improving the operating efficiency of the staff.
[0012] Preferably, the oil stirring and discharging mechanism includes an oil storage tank, the interior of the oil storage tank is rotatably connected to a rotating shaft, and the rotating shaft rotates and extends to the outside of the oil storage tank, the outer side wall of the rotating shaft is fixedly connected to a plurality of stirring blades, and the plurality of stirring blades are located inside the oil storage tank, the interior of the oil storage tank is rotatably connected to a transmission shaft, the bottom of the transmission shaft is fixedly connected to a plurality of oil baffles, and the bottom of the oil baffles and the bottom of the inner wall of the oil storage tank are slidably fitted, the bottom of the oil storage tank is fixedly connected to an oil suction pump, and the oil suction pump is connected to the interior of the oil storage tank, one end of the raw material oil storage tank of the oil suction pump is fixedly connected to a first oil storage plate, the bottom of the first oil storage plate is fixedly connected to a connecting oil pipe, the bottom of the connecting oil pipe is fixedly connected to a second oil storage plate, and the first oil storage plate and the second oil storage plate are fixedly connected to oil spray heads.
[0013] By adopting the above technical scheme, the rotating shaft is used to drive the stirring blade to rotate and stir, thereby avoiding the stratification and sinking of the lubricating oil, thereby improving the effect and efficiency of the lubricating oil coating the copper flat wire. At the same time, the oil baffle plate is reciprocated and separated from the oil outlet hole, so that the lubricating oil inside the oil storage tank can reciprocate into the inside of the oil suction pump, avoiding the waste of lubricating oil and reducing the resource consumption of lubricating oil.
[0014] Preferably, the collection alarm mechanism includes an oil collection box, an outer wall of the oil collection box is provided with an alarm light, a telescopic sleeve is fixedly connected to the bottom of the inner wall of the oil collection box, a telescopic spring is fixedly connected to the bottom of the inner wall of the telescopic sleeve, an end of the telescopic spring away from the bottom of the inner wall of the telescopic sleeve is fixedly connected to a telescopic rod, and an end of the telescopic rod away from the telescopic spring extends to the outside of the telescopic sleeve, a sliding pressure plate is fixedly connected to the top of the telescopic rod, a pressure rod is fixedly connected to the bottom of the sliding pressure plate, an alarm switch is provided at the bottom of the inner wall of the oil collection box, and the pressure rod and the alarm switch are arranged correspondingly.
[0015] By adopting the above technical scheme, the lubricating oil can be effectively collected, which can avoid the waste of lubricating oil on the one hand, thereby reducing the consumption of resources, and prevent the lubricating oil from falling around the copper flat wire coating equipment and polluting the surrounding environment, thereby reducing the difficulty of cleaning for the staff. At the same time, the flashing effect of the alarm light can remind the staff to collect the amount of lubricating oil inside the oil collection tank, thereby avoiding the lubricating oil from overflowing from the inside of the oil collection tank and causing waste of resources.
[0016] Preferably, a plurality of square clamping grooves are opened on one side of the vertical plate, the copper flat wire is located between the two crimping rollers, and the top and bottom of the copper flat wire are slidably fitted with the outer side walls of the two crimping rollers.
[0017] Preferably, the oil storage tank is fixedly connected to one side of the vertical plate, a second rotating groove is opened on the oil storage tank, the rotating shaft is rotatably connected to the oil storage tank through the second rotating groove, and the rotating shaft rotates and extends to the outside of the oil storage tank through the second rotating groove, the rotating shaft and the second rotating rod are connected by a transmission belt, the outer side wall of the rotating shaft is fixedly connected to a worm, the outer side wall of the transmission shaft is fixedly connected to a worm wheel, and the rotating shaft and the transmission shaft are connected by a worm and worm wheel transmission.
[0018] Preferably, an oil outlet hole is provided at the bottom of the oil storage tank, and the oil outlet hole is located below the oil baffle plate, and the oil suction pump is connected to the interior of the oil storage tank through the oil outlet hole.
[0019] Preferably, the interiors of the first oil storage plate and the second oil storage plate are both hollow, the oil suction pump is connected to the interior of the first oil storage plate, the interiors of the first oil storage plate and the second oil storage plate are connected through a connecting oil pipe, a plurality of oil injection holes are provided on the oil injection head, and the plurality of oil injection heads are respectively located at the top and bottom of the copper flat wire, and the interiors of the plurality of oil injection heads are respectively connected to the interiors of the first oil storage plate and the second oil storage plate.
[0020] Preferably, the oil collecting tank is fixedly connected to one side of the vertical plate, and the oil collecting tank is located at the bottom of the oil storage tank, a plurality of filter holes are opened on the top of the oil collecting tank, and an oil inlet hole is opened on the top of the oil storage tank.
[0021] Preferably, a sliding groove is provided at the top of the telescopic sleeve, and the end of the telescopic rod away from the telescopic spring extends to the outside of the telescopic sleeve through the sliding groove, and the telescopic rod is slidably connected to the telescopic sleeve through the sliding groove, and the outer wall of the sliding pressure plate and the inner wall of the oil collecting tank are slidably fitted, the pressure rod and the alarm switch are both located next to the telescopic sleeve, and an electric wire is provided inside the alarm switch, the alarm switch and the alarm light are electrically connected, and the alarm switch is a touch switch for turning on the alarm light.
[0022] A lubricating coating method for enameled rectangular copper wire, comprising:
[0023] S1. When the copper flat wire needs to be coated with lubricating oil, first place one end of the copper flat wire on the wire-releasing end, then pull the stretching cross plate upwards, thereby driving the sliding block to slide in the square clamping groove, so that the space between the two crimping rollers is enlarged. At this time, pass the copper flat wire between the two crimping rollers, and place the end of the copper flat wire away from the wire-receiving end on the traction end;
[0024] S2. After the copper flat wire is placed and pulled, the pulling end of the copper flat wire and the oil suction pump are opened. When the pulling end is opened, the first rotating rod and the second rotating rod are driven to rotate, and according to the action of the transmission belt, the rotating shaft is driven to rotate. When the rotating shaft rotates, the plurality of stirring blades are driven to rotate, thereby rotating and stirring the lubricating oil inside the oil storage tank;
[0025] S3, when the rotating shaft rotates, the cooperation between the worm and the worm wheel is used to drive the transmission shaft to rotate. When the transmission shaft rotates, it drives multiple oil baffles to rotate, so that the oil baffles are reciprocated and separated from the oil outlet holes, so that the lubricating oil in the oil storage tank reciprocates and flows into the interior of the oil suction pump;
[0026] S4, when the oil suction pump is working, the lubricating oil reciprocatingly flows into the oil suction pump from the oil storage tank and flows into the first oil storage plate, and finally sprays to the top and bottom of the copper flat wire through the oil spray head, so that the outer wall of the copper flat wire is coated with lubricating oil;
[0027] S5. The flowing lubricating oil flows into the oil collecting tank through the filter hole above the oil collecting tank and falls on the sliding pressure plate. According to the effect of gravity, the sliding pressure plate drives the pressure rod to move downward, so that the alarm light turns on and flashes. The flashing effect of the alarm light can remind the staff that the amount of lubricating oil inside the oil collecting tank has been collected.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] The present invention proposes a lubricating coating device for enameled copper flat wire and a coating method thereof. The lubricating oil can be effectively collected by collecting the alarm mechanism, which can avoid wasting the lubricating oil on the one hand, thereby reducing the consumption of resources, and on the other hand, prevent the lubricating oil from falling around the copper flat wire coating device and polluting the surrounding environment, thereby reducing the difficulty of cleaning for the staff. At the same time, the flashing effect of the alarm light can remind the staff to collect the lubricating oil in the oil collection tank to a certain amount, thereby avoiding the lubricating oil from overflowing from the inside of the oil collection tank and causing waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic structural diagram of a lubricating coating device for enameled rectangular copper wire and a coating method thereof proposed by the present invention;
[0031] Figure 2 A schematic top view of a lubricating coating device for enameled rectangular copper wire and a coating method thereof proposed by the present invention;
[0032] Figure 3 A schematic side structural diagram of a lubricating coating device for enameled rectangular copper wire and a coating method thereof proposed by the present invention;
[0033] Figure 4 A schematic diagram of the side and bottom structure of a lubricating coating device for enameled rectangular copper wire and a coating method thereof proposed by the present invention;
[0034] Figure 5 for Figure 4 Enlarged view of location A;
[0035] Figure 6 This is a schematic structural diagram of a lubricating coating device for enameled rectangular copper wire and a coating method thereof, which are provided by the present invention and include a stirring and oiling mechanism;
[0036] Figure 7 This is a schematic diagram of the structure of a lubricating coating device for enameled copper flat wire and a coating method thereof provided by the present invention;
[0037] Figure 8 The present invention provides a schematic cross-sectional structural diagram of a telescopic sleeve of a lubricating coating device for enameled flat copper wire and a coating method thereof.
[0038] In the figure: 1. bottom plate; 2. vertical plate; 3. copper flat wire; 4. square clamping groove; 401. vertical rod; 402. clamping spring; 403. sliding block; 404. stretching horizontal plate; 405. first rotating rod; 406. second rotating rod; 407. wire pressing roller; 5. oil storage tank; 501. rotating shaft; 502. stirring blade; 503. transmission shaft; 504. oil baffle plate; 505. oil suction pump; 506. first oil storage plate; 507. second oil storage plate; 508. connecting oil pipe; 509. oil spray head; 6. oil collecting tank; 601. alarm light; 602. telescopic sleeve; 603. telescopic spring; 604. telescopic rod; 605. sliding pressure plate; 606. pressure rod; 607. alarm switch. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0040] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0041] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] like Figure 1 As shown, a lubricating coating device for enameled copper flat wire comprises a bottom plate 1 and a copper flat wire 3, wherein a vertical plate 2 is fixedly connected to the top of the bottom plate 1;
[0043] like Figure 1 , Figure 3 , Figure 4As shown, the clamping adjustment mechanism is used to adjust the clamping thickness suitable for the copper flat wire 3. The clamping adjustment mechanism is located on the vertical plate 2, and the clamping adjustment mechanism includes a plurality of square clamping grooves 4. The plurality of square clamping grooves 4 are opened on one side of the vertical plate 2. The interior of the plurality of square clamping grooves 4 is fixedly connected with a vertical rod 401, and the outer wall of the vertical rod 401 is slidably connected with a sliding block 403, and the outer wall of the sliding block 403 is slidably fitted with the inner wall of the square clamping groove 4. The top of the inner wall of the square clamping groove 4 is fixedly connected with a clamping spring 402, and one end of the clamping spring 402 away from the square clamping groove 4 is fixedly connected to one side of the sliding block 403, and the two sliding A stretching horizontal plate 404 is fixedly connected between the blocks 403, a first rotating rod 405 is rotatably connected to one side of the plurality of sliding blocks 403, a plurality of second rotating rods 406 are rotatably connected to one side of the vertical plate 2, a wire pressing roller 407 is fixedly connected to the outer side walls of the first rotating rod 405 and the second rotating rod 406, the copper flat wire 3 is located between the two wire pressing rollers 407, and the top and bottom of the copper flat wire 3 are slidably fitted with the outer side walls of the two wire pressing rollers 407, a first rotating groove is provided on the vertical plate 2 and the sliding block 403, and the first rotating rod 405 and the second rotating rod 406 are rotatably connected to the sliding block 403 and the vertical plate 2 respectively through the rotating groove;
[0044] It should be noted that, through the arrangement of the above technical solution, the distance between the two crimping rollers 407 can be adjusted at will by utilizing the cooperation between the sliding block 403 and the clamping spring 402, so that the distance between the two crimping rollers 407 is suitable for copper flat wires 3 of different thicknesses, thereby improving the applicability of the device. At the same time, by utilizing the function of the stretching cross plate 404, the two sliding blocks 403 can be stretched and slid at the same time, thereby reducing the operation of the staff and improving the work efficiency of the staff.
[0045] like Figure 1 , Figure 4 , Figure 5 , Figure 6As shown, the stirring oil outlet mechanism is used to prevent the leakage of lubricating oil and stir the lubricating oil. The stirring oil outlet mechanism is located on one side of the vertical plate 2. The stirring oil outlet mechanism includes an oil storage tank 5. The interior of the oil storage tank 5 is rotatably connected to a rotating shaft 501, and the rotating shaft 501 rotates and extends to the outside of the oil storage tank 5. The outer wall of the rotating shaft 501 is fixedly connected to a plurality of stirring blades 502, and the plurality of stirring blades 502 are located inside the oil storage tank 5. The interior of the oil storage tank 5 is rotatably connected to a transmission shaft 503. The bottom of the transmission shaft 503 is fixedly connected to a plurality of oil baffles 504, and the bottom of the oil baffles 504 is in sliding contact with the bottom of the inner wall of the oil storage tank 5. The oil tank 5 is provided with an oil suction pump 505 fixedly connected to the bottom thereof, and the oil suction pump 505 is connected to the inside of the oil tank 5. An oil outlet hole is provided at the bottom of the oil tank 5, and the oil outlet hole is located below the oil baffle plate 504. The oil suction pump 505 is connected to the inside of the oil tank 5 through the oil outlet hole. One end of the raw material oil tank 5 of the oil suction pump 505 is fixedly connected to the first oil storage plate 506. The bottom of the first oil storage plate 506 is fixedly connected to a connecting oil pipe 508. The bottom of the connecting oil pipe 508 is fixedly connected to a second oil storage plate 507. The first oil storage plate 506 and the second oil storage plate 507 are fixedly connected to an oil spray head 509.
[0046] Further, the oil storage tank 5 is fixedly connected to one side of the vertical plate 2, and a second rotating groove is opened on the oil storage tank 5. The rotating shaft 501 is rotatably connected to the oil storage tank 5 through the second rotating groove, and the rotating shaft 501 is rotatably extended to the outside of the oil storage tank 5 through the second rotating groove. The rotating shaft 501 and the second rotating rod 406 are connected by a transmission belt. The outer wall of the rotating shaft 501 is fixedly connected with a worm, and the outer wall of the transmission shaft 503 is fixedly connected with a worm wheel. The rotating shaft 501 and the transmission shaft 503 are connected by the worm and worm wheel.
[0047] Furthermore, the interiors of the first oil storage plate 506 and the second oil storage plate 507 are both hollow, the oil suction pump 505 is connected to the interior of the first oil storage plate 506, the interiors of the first oil storage plate 506 and the second oil storage plate 507 are connected through a connecting oil pipe 508, a plurality of oil injection holes are provided on the oil injection head 509, and the plurality of oil injection heads 509 are respectively located at the top and the bottom of the copper flat wire 3, and the interiors of the plurality of oil injection heads 509 are respectively connected to the interiors of the first oil storage plate 506 and the second oil storage plate 507;
[0048] It should be noted that, through the arrangement of the above technical solution, the rotating shaft 501 is used to drive the stirring blade 502 to rotate and stir, so as to avoid the phenomenon of stratification and bottoming of the lubricating oil when the copper flat wire 3 is coated with the lubricating oil for a long time, thereby improving the use effect and use efficiency of the lubricating oil for coating the copper flat wire 3. At the same time, the oil baffle plate 504 is used to reciprocate and separate from the oil outlet hole, so that the lubricating oil inside the oil storage tank 5 reciprocates and flows into the inside of the oil suction pump 505, thereby avoiding the waste of lubricating oil and reducing the resource consumption of lubricating oil.
[0049] like Figure 1 , Figure 7 , Figure 8 As shown, the collecting alarm mechanism, which is used for collecting lubricating oil and reminding the staff to collect the amount of lubricating oil, is located on one side of the vertical plate 2, and the collecting alarm mechanism is located below the stirring and discharging oil mechanism, and the collecting alarm mechanism includes an oil collecting box 6, an outer wall of the oil collecting box 6 is provided with an alarm light 601, a telescopic sleeve 602 is fixedly connected to the bottom of the inner wall of the oil collecting box 6, a telescopic spring 603 is fixedly connected to the bottom of the inner wall of the telescopic sleeve 602, an end of the telescopic spring 603 away from the bottom of the inner wall of the telescopic sleeve 602 is fixedly connected to a telescopic rod 604, and an end of the telescopic rod 604 away from the telescopic spring 603 extends to the outside of the telescopic sleeve 602, a sliding pressure plate 605 is fixedly connected to the top of the telescopic rod 604, a pressure rod 606 is fixedly connected to the bottom of the sliding pressure plate 605, an alarm switch 607 is provided at the bottom of the inner wall of the oil collecting box 6, and the pressure rod 606 and the alarm switch 607 are correspondingly arranged;
[0050] Furthermore, the oil collecting tank 6 is fixedly connected to one side of the vertical plate 2, and the oil collecting tank 6 is located at the bottom of the oil storage tank 5. A plurality of filter holes are provided on the top of the oil collecting tank 6, an oil inlet hole is provided on the top of the oil storage tank 5, a sliding groove is provided on the top of the telescopic sleeve 602, and one end of the telescopic rod 604 away from the telescopic spring 603 extends to the outside of the telescopic sleeve 602 through the sliding groove, and the telescopic rod 604 is slidably connected to the telescopic sleeve 602 through the sliding groove, the outer wall of the sliding pressure plate 605 and the inner wall of the oil collecting tank 6 are slidably fitted, the pressure rod 606 and the alarm switch 607 are both located beside the telescopic sleeve 602, an electric wire is provided inside the alarm switch 607, the alarm switch 607 is electrically connected to the alarm light 601, and the alarm switch 607 is a touch switch for turning on the alarm light 601;
[0051] It should be noted that by adopting the above-mentioned technical solution, the lubricating oil can be effectively collected. On the one hand, it avoids the waste of lubricating oil, thereby reducing the consumption of resources. On the other hand, it prevents the lubricating oil from falling around the equipment for coating the copper flat wire 3 and polluting the surrounding environment, thereby reducing the difficulty of cleaning for the staff. At the same time, the flashing effect of the alarm light 601 can be used to remind the staff to collect the lubricating oil inside the oil collection tank 6 to avoid the lubricating oil overflowing from the inside of the oil collection tank 6 and causing waste of resources.
[0052] A lubricating coating method for enameled rectangular copper wire, comprising:
[0053] S1. When the copper flat wire 3 needs to be coated with lubricating oil, first place one end of the copper flat wire 3 on the wire-releasing end, then pull the stretching cross plate 404 upward, thereby driving the sliding block 403 to slide in the square clamping groove 4, so that the space between the two wire-pressing rollers 407 is enlarged, and then the copper flat wire 3 is passed between the two wire-pressing rollers 407, and the end of the copper flat wire 3 away from the wire-receiving end is placed on the traction end;
[0054] S2. After the placement and traction of the copper flat wire 3 are completed, the traction end of the copper flat wire 3 and the oil suction pump 505 are opened. When the traction end is opened, the first rotating rod 405 and the second rotating rod 406 are driven to rotate, and according to the action of the transmission belt, the rotating shaft 501 is driven to rotate. When the rotating shaft 501 rotates, it drives the multiple stirring blades 502 to rotate, so as to rotate and stir the lubricating oil inside the oil storage tank 5;
[0055] S3, when the rotating shaft 501 rotates, the cooperation between the worm and the worm wheel drives the transmission shaft 503 to rotate, and when the transmission shaft 503 rotates, it drives the multiple oil baffles 504 to rotate, so that the oil baffles 504 reciprocate and disengage from the oil outlet hole, so that the lubricating oil in the oil storage tank 5 reciprocates and flows into the interior of the oil suction pump 505;
[0056] S4, when the oil suction pump 505 is working, the lubricating oil reciprocatingly flows into the oil suction pump 505 from the oil storage tank 5 and flows into the first oil storage plate 506, and finally sprayed to the top and bottom of the copper flat wire 3 through the oil spray head 509, so that the outer wall of the copper flat wire 3 is coated with the lubricating oil;
[0057] S5. The flowing lubricating oil flows into the interior of the oil collecting tank 6 through the filter hole above the oil collecting tank 6, and falls on the top of the sliding pressure plate 605. According to the effect of gravity, the sliding pressure plate 605 drives the pressure rod 606 to move downward, so that the alarm light 601 turns on and flashes. The flashing effect of the alarm light 601 can remind the staff that the amount of lubricating oil inside the oil collecting tank 6 has been collected.
[0058] like Figure 1-8 As shown, in the present invention, the working principle of the lubricating coating equipment for enameled copper flat wire is as follows: when the copper flat wire 3 needs to be coated with lubricating oil, firstly, one end of the copper flat wire 3 is placed on the wire-releasing end, and then the stretching cross plate 404 is pulled upward, thereby driving the sliding block 403 to slide in the square clamping groove 4. When the sliding block 403 slides upward, the space between the wire pressing rollers 407 on the first rotating rod 405 and the second rotating rod 406 is driven to increase. At this time, the copper flat wire 3 is passed between the two wire pressing rollers 407, and the end of the copper flat wire 3 away from the wire-receiving end is placed on the traction end;
[0059] After the copper flat wire 3 is placed and pulled, the pulling end and the oil suction pump 505 of the copper flat wire 3 are opened. When the pulling end is opened, the copper flat wire 3 is stretched and driven (it should be noted that the transmission of the pulling end and the wire-releasing end of the copper flat wire 3 are both existing technologies, and their working principles are not described in detail). According to the friction between the copper flat wire 3 and the wire pressing roller 407, the first rotating rod 405 and the second rotating rod 406 are driven to rotate. When the second rotating rod 406 rotates, according to the action of the transmission belt, the rotating shaft 501 is driven to rotate. When the rotating shaft 501 rotates, it drives the multiple stirring blades 502 to rotate, so as to rotate and stir the lubricating oil inside the oil storage tank 5.
[0060] When the rotating shaft 501 rotates, the cooperation between the worm and the worm wheel drives the transmission shaft 503 to rotate. When the transmission shaft 503 rotates, it drives multiple oil baffles 504 to rotate. In the initial state, the oil baffles 504 block the oil outlet hole. When the oil baffles 504 rotate, they reciprocate and separate from the oil outlet hole, so that the lubricating oil inside the oil storage tank 5 reciprocates and flows into the inside of the oil suction pump 505.
[0061] When the oil suction pump 505 is working, the lubricating oil reciprocatingly flows into the oil suction pump 505 from the oil storage tank 5 flows into the first oil storage plate 506, then enters the second oil storage plate 507 through the connecting oil pipe 508, and finally sprays to the top and bottom of the copper flat wire 3 through the oil spray head 509, so that the outer wall of the copper flat wire 3 is coated with lubricating oil. In addition, the copper flat wire 3 is pulled through the two wire pressing rollers 407, thereby ensuring the coating effect of the copper flat wire 3.
[0062] The flowing lubricating oil flows into the interior of the oil collecting tank 6 through the filter hole above the oil collecting tank 6, and falls on the top of the sliding pressure plate 605. As the lubricating oil above the sliding pressure plate 605 continues to increase, according to the effect of gravity, the sliding pressure plate 605 drives the pressure rod 606 to move downward, squeezes the alarm switch 607, and turns on and flashes the alarm light 601. The flashing effect of the alarm light 601 can remind the staff that the lubricating oil inside the oil collecting tank 6 has been collected, and the lubricating oil is prevented from overflowing from the inside of the oil collecting tank 6 and causing waste of resources. It should be noted that through the above-mentioned arrangement, the lubricating oil can be effectively collected. On the one hand, it can avoid wasting lubricating oil, thereby reducing resource consumption. On the other hand, it can prevent the lubricating oil from falling around the equipment for coating the copper flat wire 3 and polluting the surrounding environment, thereby reducing the difficulty of cleaning for the staff.
[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A lubricating coating device for enameled copper flat wire, comprising a bottom plate (1) and a copper flat wire (3), wherein a vertical plate (2) is fixedly connected to the top of the bottom plate (1), characterized in that: Also includes: A clamping adjustment mechanism, used for adjusting a clamping thickness suitable for the copper flat wire (3), the clamping adjustment mechanism being located on the vertical plate (2); An oil stirring and discharging mechanism, used for preventing the lubricating oil from leaking out and stirring the lubricating oil, the oil stirring and discharging mechanism being located on one side of the vertical plate (2); A collection alarm mechanism, used for collecting lubricating oil and reminding staff to collect the amount of lubricating oil and to alarm the collection alarm; the collection alarm mechanism is located on one side of the vertical plate (2), and the collection alarm mechanism is located below the stirring and discharging oil mechanism; The clamping adjustment mechanism comprises a plurality of square clamping grooves (4), the interior of the plurality of square clamping grooves (4) being fixedly connected to a vertical rod (401), the outer wall of the vertical rod (401) being slidably connected to a sliding block (403), and the outer wall of the sliding block (403) and the inner wall of the square clamping groove (4) being slidably fitted, a clamping spring (402) being fixedly connected to the top of the inner wall of the square clamping groove (4), and one end of the clamping spring (402) away from the square clamping groove (4) being fixedly connected to one side of the sliding block (403), and the two sliding blocks (403) A stretching horizontal plate (404) is fixedly connected therebetween; a first rotating rod (405) is rotatably connected to one side of the plurality of sliding blocks (403); a plurality of second rotating rods (406) are rotatably connected to one side of the vertical plate (2); a line pressing roller (407) is fixedly connected to the outer side walls of the first rotating rod (405) and the second rotating rod (406); a first rotating groove is provided on both the vertical plate (2) and the sliding block (403); the first rotating rod (405) and the second rotating rod (406) are rotatably connected to the sliding block (403) and the vertical plate (2) respectively through the rotating groove.
2. The lubricating coating equipment for enameled rectangular copper wire according to claim 1, characterized in that: The oil stirring and discharging mechanism comprises an oil storage tank (5), the interior of the oil storage tank (5) is rotatably connected to a rotating shaft (501), and the rotating shaft (501) is rotatably extended to the outside of the oil storage tank (5), a plurality of stirring blades (502) are fixedly connected to the outer wall of the rotating shaft (501), and the plurality of stirring blades (502) are located inside the oil storage tank (5), the interior of the oil storage tank (5) is rotatably connected to a transmission shaft (503), a plurality of oil baffle plates (504) are fixedly connected to the bottom of the transmission shaft (503), and the bottom of the oil baffle plates (504) is aligned with the bottom of the oil storage tank (5). The bottom of the inner wall is slidably fitted, the bottom of the oil storage tank (5) is fixedly connected to an oil suction pump (505), and the oil suction pump (505) and the inside of the oil storage tank (5) are connected, one end of the raw material oil storage tank (5) of the oil suction pump (505) is fixedly connected to a first oil storage plate (506), the bottom of the first oil storage plate (506) is fixedly connected to a connecting oil pipe (508), the bottom of the connecting oil pipe (508) is fixedly connected to a second oil storage plate (507), and the first oil storage plate (506) and the second oil storage plate (507) are fixedly connected to oil spray heads (509).
3. The lubricating coating equipment for enameled rectangular copper wire according to claim 2, characterized in that: The collection alarm mechanism comprises an oil collection box (6), an outer wall of the oil collection box (6) is provided with an alarm light (601), a telescopic sleeve (602) is fixedly connected to the bottom of the inner wall of the oil collection box (6), a telescopic spring (603) is fixedly connected to the bottom of the inner wall of the telescopic sleeve (602), an end of the telescopic spring (603) away from the bottom of the inner wall of the telescopic sleeve (602) is fixedly connected to a telescopic rod (604), and an end of the telescopic rod (604) away from the telescopic spring (603) extends to the outside of the telescopic sleeve (602), a sliding pressure plate (605) is fixedly connected to the top of the telescopic rod (604), a pressure rod (606) is fixedly connected to the bottom of the sliding pressure plate (605), an alarm switch (607) is provided at the bottom of the inner wall of the oil collection box (6), and the pressure rod (606) and the alarm switch (607) are arranged correspondingly.
4. The lubricating coating equipment for enameled rectangular copper wire according to claim 1, characterized in that: A plurality of the square clamping grooves (4) are provided on one side of the vertical plate (2); the copper flat wire (3) is located between two wire pressing rollers (407); and the top and bottom of the copper flat wire (3) are slidably fitted to the outer side walls of the two wire pressing rollers (407).
5. The lubricating coating equipment for enameled rectangular copper wire according to claim 2, characterized in that: The oil storage tank (5) is fixedly connected to one side of the vertical plate (2); a second rotation groove is provided on the oil storage tank (5); the rotation shaft (501) is rotationally connected to the oil storage tank (5) through the second rotation groove, and the rotation shaft (501) is rotationally extended to the outside of the oil storage tank (5) through the second rotation groove; the rotation shaft (501) and the second rotation rod (406) are connected by a transmission belt; the outer side wall of the rotation shaft (501) is fixedly connected to a worm; the outer side wall of the transmission shaft (503) is fixedly connected to a worm wheel; the rotation shaft (501) and the transmission shaft (503) are connected by a worm and a worm wheel.
6. The lubricating coating equipment for enameled rectangular copper wire according to claim 2, characterized in that: An oil outlet hole is provided at the bottom of the oil storage tank (5), and the oil outlet hole is located below the oil baffle plate (504), and the oil suction pump (505) is connected to the interior of the oil storage tank (5) through the oil outlet hole.
7. The lubricating coating equipment for enameled rectangular copper wire according to claim 2, characterized in that: The interiors of the first oil storage plate (506) and the second oil storage plate (507) are both hollow, the oil suction pump (505) is connected to the interior of the first oil storage plate (506), the interiors of the first oil storage plate (506) and the second oil storage plate (507) are connected via a connecting oil pipe (508), a plurality of oil injection holes are provided on the oil injection head (509), and the plurality of oil injection heads (509) are respectively located at the top and the bottom of the copper flat wire (3), and the interiors of the plurality of oil injection heads (509) are respectively connected to the interiors of the first oil storage plate (506) and the second oil storage plate (507).
8. The lubricating coating equipment for enameled rectangular copper wire according to claim 3, characterized in that: The oil collecting tank (6) is fixedly connected to one side of the vertical plate (2), and the oil collecting tank (6) is located at the bottom of the oil storage tank (5). A plurality of filter holes are provided on the top of the oil collecting tank (6), and an oil inlet hole is provided on the top of the oil storage tank (5).
9. The lubricating coating equipment for enameled rectangular copper wire according to claim 3, characterized in that: A sliding groove is provided at the top of the telescopic sleeve (602); one end of the telescopic rod (604) away from the telescopic spring (603) extends to the outside of the telescopic sleeve (602) through the sliding groove; the telescopic rod (604) is slidably connected to the telescopic sleeve (602) through the sliding groove; the outer wall of the sliding pressure plate (605) and the inner wall of the oil collecting tank (6) are slidably fitted; the pressure rod (606) and the alarm switch (607) are both located beside the telescopic sleeve (602); an electric wire is provided inside the alarm switch (607); the alarm switch (607) is electrically connected to the alarm light (601); and the alarm switch (607) is a touch switch for turning on the alarm light (601).
10. A lubricating coating method for enameled rectangular copper wire, characterized in that: include: S1. When the copper flat wire (3) needs to be coated with lubricating oil, firstly place one end of the copper flat wire (3) on the wire-releasing end, then pull the stretching cross plate (404) upwards, thereby driving the sliding block (403) to slide in the square clamping groove (4), so that the space between the two wire-pressing rollers (407) increases, and then pass the copper flat wire (3) through the space between the two wire-pressing rollers (407), and place the end of the copper flat wire (3) away from the wire-receiving end on the traction end; S2. After the copper flat wire (3) is placed and pulled, the pulling end of the copper flat wire (3) and the oil suction pump (505) are opened. When the pulling end is opened, the first rotating rod (405) and the second rotating rod (406) are driven to rotate. According to the action of the transmission belt, the rotating shaft (501) is driven to rotate. When the rotating shaft (501) rotates, the plurality of stirring blades (502) are driven to rotate, thereby rotating and stirring the lubricating oil inside the oil storage tank (5); S3, when the rotating shaft (501) rotates, the cooperation between the worm and the worm wheel drives the transmission shaft (503) to rotate, and when the transmission shaft (503) rotates, the plurality of oil baffles (504) are driven to rotate, so that the oil baffles (504) reciprocate and disengage from the oil outlet holes, thereby causing the lubricating oil in the oil storage tank (5) to reciprocate and flow into the interior of the oil suction pump (505); S4, when the oil suction pump (505) is working, the lubricating oil reciprocatingly flows from the oil storage tank (5) into the interior of the oil suction pump (505) and flows into the interior of the first oil storage plate (506), and finally sprayed onto the top and bottom of the copper flat wire (3) through the oil spray head (509), so that the outer wall of the copper flat wire (3) is coated with the lubricating oil; S5. The flowing lubricating oil flows into the interior of the oil collecting box (6) through the filter hole above the oil collecting box (6) and falls on the top of the sliding pressure plate (605). According to the effect of gravity, the sliding pressure plate (605) drives the pressure rod (606) to move downward, so that the alarm light (601) turns on and flashes. The flashing effect of the alarm light (601) can remind the staff that the amount of lubricating oil collected in the oil collecting box (6) has been reached.
Citation Information
Patent Citations
Enameled wire surface lubricating oil smearing device and technology
CN114843043A
Lubricating coating equipment special for enameled copper flat wire
CN210200413U