Variable position flexible coating system

By designing a variable-position flexible adhesive coating system, the problems of limited coating range and difficulty in quality detection were solved by using a moving device and a vision device. This enabled the expansion of the coating range and real-time quality detection, thereby improving work efficiency and equipment utilization.

CN115475732BActive Publication Date: 2026-01-20SHANGHAI JUNYI IND AUTOMATION CO LTD
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Patent Information

Application Number
CN202110664455.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-16
Publication Date
2026-01-20
Estimated Expiration
2041-06-16

AI Technical Summary

Technical Problem

The existing glue application system has a fixed glue application position, which limits the glue application range, reduces work efficiency, and makes it difficult to detect the glue application quality in real time, resulting in rework and low equipment utilization.

Method used

Design a variable-position flexible adhesive application system to achieve movable position of the adhesive gun and real-time detection of adhesive application quality through a moving device and a vision device. The system includes a combination of a moving device, an adhesive application device, a vision device, a 3D camera, and an image processing controller.

Benefits of technology

It expanded the adhesive application area, improved work efficiency, reduced rework, and enabled real-time detection and control of adhesive application quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of variable position flexible glue coating system, comprising: mobile device is movably arranged above variable position flexible glue coating system;Glue coating device is movably connected with mobile device;Mobile device moves glue coating device;Visual device is fixed above the glue gun of glue coating device, and visual device checks the glue coating of glue gun;The present application is provided with mobile device in variable position flexible glue coating system, realizes the movement of glue coating device, realizes the technical effect of expanding the use range of glue gun and glue coating system, so that the position of glue gun becomes movable, expands the working range of glue gun, while using visual device, checks the quality of glue coating, reduces rework, improves the utilization of equipment.
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Description

TECHNICAL FIELD

[0001] The embodiment of the present application relates to a glue application system, in particular to a flexible glue application system with variable position. BACKGROUND

[0002] In the prior art common glue application system, the glue application system is fixed in position, so the position of the glue gun is also fixed. In the process of taking the glue application system by the robot, the robot arm has a certain range, and the position of the glue gun is fixed. Affected by this, the glue application position is limited, and basically one glue gun can only be used for one robot, which greatly reduces the work efficiency of the glue application, and the effect of the glue application cannot be detected immediately. Subsequent rework due to the quality of the glue application leads to low utilization of the equipment. SUMMARY

[0003] The purpose of the embodiment of the present application is to provide a glue application system, which can expand the use range of the glue gun and the glue application system, so that the position of the glue gun becomes movable, expands the working range of the glue gun, and can check the quality of the glue application during the glue application process.

[0004] In order to achieve the above purpose, the embodiment of the present application designs a flexible glue application system with variable position, characterized by comprising:

[0005] A moving device is movably arranged above the flexible glue application system with variable position;

[0006] A glue application device is movably connected with the moving device, and the moving device drives the glue application device to move;

[0007] A vision device is fixed above the glue gun of the glue application device, and the vision device checks the glue application of the glue gun.

[0008] Further, the moving device further comprises:

[0009] A column is arranged below the moving device, and the column fixes the moving device on the ground;

[0010] A cross beam is fixed transversely on the top end of the column;

[0011] A U-shaped base is fixed on the bottom of the cross beam, and the U-shaped base is fixed upward on the cross beam;

[0012] A guide rail is fixed above both sides of the U-shaped base;

[0013] An electric cylinder is fixed along the longitudinal central axis of the U-shaped base at the middle position of the U-shaped base; an electric cylinder moving plate above the electric cylinder is fixed with the bottom plate below the glue applying device;

[0014] A sliding block is movably connected to the guide rail; the sliding block slides on the guide rail; the sliding block is fixed on both sides of the bottom plate; the electric cylinder drives the glue applying device to move along the transverse central axis of the electric cylinder;

[0015] On one side of the bottom plate, the glue applying device is fixed along the longitudinal direction of the U-shaped base; below the glue applying device, the glue gun is fixed on the bottom plate; the visual device is arranged around the glue gun.

[0016] Further, the glue applying device further comprises:

[0017] A turntable is fixed on one side of the bottom plate; the rear side of the turntable is connected to a rotating shaft; the rotating shaft passes through a support block arranged above the bottom plate;

[0018] A lifting cylinder is fixed on the turntable; the glue gun is fixed below the lifting cylinder;

[0019] A glue controller is fixed above the lifting cylinder;

[0020] A visual device is arranged around the glue gun.

[0021] Further, the visual device further comprises:

[0022] A plurality of 3D cameras are arranged around the circumference of the glue gun;

[0023] An image processing controller is fixed on one side of the 3D camera;

[0024] The plurality of 3D cameras are electrically connected to the image processing controller.

[0025] Further, the 3D cameras are evenly distributed around the circumference of the glue gun.

[0026] Further, the 3D cameras are three or four, and the included angle between the 3D cameras is 90°-120°.

[0027] Further, on the other side of the bottom plate, a brake positioning device is fixed along the longitudinal direction of the U-shaped base.

[0028] Further, the brake positioning device further comprises:

[0029] A brake cylinder, a cylinder body of the brake cylinder is fixed on the bottom plate, and the cylinder body of the brake cylinder is fixed transversely on the bottom plate;

[0030] A clamping head, the clamping head is installed on the brake cylinder, the clamping head is arranged in a gap formed in a support plate, and one side of a rotating shaft is directed to the gap; when the brake cylinder brakes, the clamping head abuts against the rotating shaft; and the clamping head fixes a rotating disc and a glue gun arranged on the rotating disc.

[0031] Further, the 3D cameras are all fixed on a disc, and LED light strips are fixed along the side surface of the circumference of the disc.

[0032] Further, the glue coating controller further comprises:

[0033] A glue box, the glue box is fixed on one side of the glue coating controller, and the glue box is used for heating hot melt glue; the glue box is communicated with the glue gun; and one side of the glue box is fixed with the glue coating controller;

[0034] A heat dissipation fin, the heat dissipation fin is fixed on the rear side of the glue box.

[0035] Compared with the prior art, the movable device is arranged in the variable-position flexible glue coating system, the movement of the glue coating device is realized, the technical effect of expanding the use range of the glue gun and the glue coating system is realized, the position of the glue gun becomes movable, the working range of the glue gun is expanded, the quality of the glue coating is checked by using the visual device, the rework is reduced, the technical scheme solves the problem that the ordinary glue coating system in the prior art is fixed in position, the position of the glue gun is also fixed, in the process of taking and coating by the robot, the robot arm has a certain range, the position of the glue gun is fixed, the glue coating position is limited, basically one glue gun can only be used for one robot, the working efficiency of the glue coating is greatly reduced, the effect of the glue coating cannot be detected immediately, the quality of the glue coating causes rework again, and the utilization rate of the equipment cannot be improved. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 is a schematic diagram of a three-dimensional structure of the present application;

[0037] Figure 2 is a schematic diagram of a front view of Figure 1 ;

[0038] Figure 3 is a schematic diagram of a three-dimensional view of the glue gun. DETAILED DESCRIPTION

[0039] In order to make the objects, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in detail below with reference to the drawings. However, those skilled in the art can understand that, in the embodiments of the present application, many technical details are presented in order to make the readers better understand the present application. However, the technical solutions claimed in the claims of the present application can be implemented even without these technical details and based on various changes and modifications of the following embodiments.

[0040] The first embodiment of the present application relates to a variable-position flexible glue coating system, as shown in Figure 1 、 Figure 2 , comprising:

[0041] The moving device 10 is movably arranged above the variable-position flexible glue coating system.

[0042] The glue coating device 20 is movably connected with the moving device 10; the moving device 10 drives the glue coating device 20 to move; in the embodiment, the moving device 10 can drive the glue coating device 20 to move forward and backward, thus expanding the range of the glue coating device 20 in the forward and backward glue coating.

[0043] The vision device 30 is fixed above the glue gun 21 of the glue coating device 20, and the vision device 30 checks the glue coating of the glue gun 21. The vision device 30 mainly checks the quality of the glue coating device 20 after the glue coating device 20 is completed.

[0044] In the above embodiment, by arranging the moving device 10 in the variable-position flexible glue coating system, the movement of the glue coating device 20 is realized, the technical effect of expanding the use range of the glue gun 21 and the glue coating system is realized, the position of the glue gun becomes movable, the working range of the glue gun 21 is expanded, and the quality of the glue coating is checked by using the vision device 30, thereby reducing the rework.

[0045] In order to achieve the above technical effects, in combination with Figure 1 、 Figure 2 , the moving device 10 further comprises:

[0046] The stand 11 is arranged below the moving device 10; the stand 11 fixes the moving device 10 on the ground; the stand 11 is used for fixing the moving device 10;

[0047] The cross beam 12 is fixed transversely at the top end of the stand 11, and the cross beam 12 is used for supporting the moving device 10;

[0048] The U-shaped base 13 is fixed at the bottom of the U-shaped base 13 above the cross beam 12, and the U-shaped base 13 is fixed upward on the cross beam 12; the U-shaped base 13 is used for supporting the entire moving device 10;

[0049] The upper part of the U-shaped base 13 is fixed with guide rails 14 on both sides; the guide rails 14 are used to slide the whole moving device 10;

[0050] In the middle position of the U-shaped base 13, an electric cylinder 15 is fixed along the longitudinal central axis of the U-shaped base 13; the electric cylinder moving plate 16 above the electric cylinder 15 is fixed with the bottom plate 22 below the glue applying device 20; the electric cylinder 15 provides power for driving the glue applying device 20;

[0051] The sliding block 17 is movably connected on the guide rail 14; the sliding block 17 slides on the guide rail 14; the sliding block 17 is fixed on both sides of the bottom plate 22; the electric cylinder 15 drives the glue applying device 20 to move along the transverse central axis of the electric cylinder 15;

[0052] On one side of the bottom plate 22, the glue applying device 20 is fixed in the longitudinal direction of the U-shaped base 13; below the glue applying device 20, the glue gun 21 is fixed on the bottom plate 22; the visual device 30 is arranged around the glue gun 21.

[0053] The main function of the above-mentioned moving device 10 is to slide the glue applying device 20, expand the moving range of the glue applying device 20, and enable the glue applying device 20 to slide on the guide rail 14, thereby increasing the movement range of the glue applying device 20.

[0054] In order to achieve the above technical effects, in combination with Figure 1 , Figure 2 , the glue applying device 20 further comprises:

[0055] A turntable 23 is fixed on one side of the bottom plate 22; the rear side of the turntable 23 is connected with a rotating shaft 24; the rotating shaft 24 penetrates through the support block 25 arranged above the bottom plate 22; a lifting cylinder 26 is fixed on the turntable 23; the turntable 23 is used to rotate the glue applying device 20 and change the direction of the glue gun 21, so as to change the spraying direction of the glue gun 21.

[0056] The lifting cylinder 26 is fixed on the turntable 23; the lifting cylinder 26 is used to lift the glue gun 21 up and down.

[0057] The glue controller 27 is fixed above the lifting cylinder 26; the glue controller 27 is used to control the amount of glue applied by the glue gun 21.

[0058] The glue gun 21 is fixed below the lifting cylinder 26; the visual device 30 is arranged around the glue gun 21; the visual device 30 is used to detect the quality of the glue applied, so as to avoid rework.

[0059] In order to achieve the above technical effects, in combination with Figure 1 , Figure 2 , Figure 3 , the visual device 30 further comprises:

[0060] A plurality of 3D cameras 31 are arranged on the circumference of the periphery of the glue gun 21; the 3D cameras 31 are used for taking photos.

[0061] An image processing controller 32 is fixed on one side of the 3D cameras 31; the image processing controller 32 is used for controlling the 3D cameras 31 to take photos of the glue application, and the image processing controller 32 is further used for judging whether the quality of the glue application needs to be immediately reworked according to the images taken by the 3D cameras 31; for this purpose, the plurality of 3D cameras 31 are electrically connected to the image processing controller. In the embodiment, the 3D cameras 31 are circumferentially and evenly arranged on the circumference of the periphery of the glue gun 21; generally, the 3D cameras 31 are 3 or 4, and the included angle between the 3D cameras 31 is 90°-120°; in the embodiment, the 3D cameras 31 are 4, and the included angle between the 3D cameras 31 is 90°.

[0062] In the embodiment, as shown in Figure 1 , Figure 2 , Figure 3 , on the other side of the bottom plate 22, a brake positioning device 40 is fixed along the longitudinal direction of the U-shaped base 13.

[0063] As shown in Figure 1 , Figure 2 , Figure 3 , the brake positioning device 40 in the embodiment further comprises:

[0064] A cylinder body of a brake cylinder 41 is fixed on the bottom plate 22, and the cylinder body of the brake cylinder 41 is fixed transversely on the bottom plate 22; the brake cylinder 41 is used for braking the rotating shaft 24, so as to fix the glue application device 20.

[0065] A clamping head 42 is installed on the brake cylinder 41, and the clamping head 42 is arranged in a notch opened on a support plate 43, and one side of the rotating shaft 24 is directed to the notch; when the brake cylinder 41 is braked, the clamping head 42 abuts against the rotating shaft 24; the clamping head 42 fixes the rotating disc 23 and the glue gun 21 arranged on the rotating disc 23.

[0066] As shown in Figure 1 , Figure 2 , Figure 3 , the 3D cameras 31 in the embodiment are all fixed on the disc 33, and LED lamp strips 34 are fixed along the circumferential side of the disc 33.

[0067] In order to achieve the above technical effects, as shown in Figure 1 , Figure 2 , Figure 3 , in order to better control the amount of glue, the glue controller 27 further comprises:

[0068] A glue box 28 is fixed on one side of the glue controller 27, and is used to heat the hot melt glue. The glue box 28 is communicated with the glue gun 21. One side of the glue box 28 is fixed with the glue controller 27.

[0069] A heat dissipation fin 29 is fixed on the rear side of the glue box 28. The heat dissipation fin 29 is used to dissipate heat for the glue controller 27.

[0070] Those skilled in the art can understand that the above-mentioned embodiments are specific examples for implementing the present application, and in actual applications, various changes can be made in form and details without departing from the spirit and scope of the present application.

Claims

1. A variable-position flexible adhesive coating system, characterized in that, include: A movable device is movably disposed above the variable-position flexible adhesive coating system; An adhesive application device is movably connected to the moving device; the moving device drives the adhesive application device to move. A vision device is fixed above the glue gun of the glue application device, and the vision device inspects the glue application of the glue gun. The mobile device further includes: A support column is installed below the mobile device; the support column fixes the mobile device to the ground. A crossbeam is horizontally fixed at the top of the column. A U-shaped base is fixed above the crossbeam, with the bottom of the U-shaped base facing upwards and fixed to the crossbeam. Guide rails are fixed above both sides of the U-shaped base; An electric cylinder is fixed at the middle position of the U-shaped base along the longitudinal central axis of the U-shaped base; an electric cylinder moving plate above the electric cylinder is fixed to the base plate below the glue application device; A slider is movably connected to the guide rail; the slider slides on the guide rail; the slider is fixed to both sides of the base plate; the electric cylinder drives the glue application device to move along the transverse central axis of the electric cylinder; On one side of the base plate, the glue applicator is fixed along the longitudinal direction of the U-shaped base; below the glue applicator, the glue gun is fixed on the base plate; the vision device is arranged around the glue gun. The adhesive application device further includes: A turntable is fixed on one side of the base plate; a rotating shaft is connected to the rear side of the turntable; the rotating shaft passes through a support block disposed above the base plate. A lifting cylinder is fixed on the turntable; a glue gun is fixed below the lifting cylinder. An adhesive application controller is fixed above the lifting cylinder; A vision device is provided around the glue gun; On the other side of the base plate, a brake positioning device is fixed along the longitudinal direction of the U-shaped base; The brake positioning device further includes: A brake cylinder, wherein the cylinder body of the brake cylinder is fixed on the base plate, and the cylinder body of the brake cylinder is horizontally fixed on the base plate; A clamping head is mounted on the brake cylinder. The clamping head is disposed in a notch in the support plate, with one side of the rotating shaft facing the notch. When the brake cylinder brakes, the clamping head abuts against the rotating shaft. The clamping head fixes the turntable and the glue gun disposed on the turntable. The adhesive application controller further includes: A glue box is fixed to one side of the glue applicator and is used to heat hot melt glue; the glue box is connected to the glue applicator gun; the glue applicator is fixed to one side of the glue box. A heat sink is fixed to the rear side of the plastic box.

2. The variable-position flexible coating system according to claim 1, characterized in that, The aforementioned visual device further includes: A plurality of 3D cameras are arranged on the circumference around the glue gun. An image processing controller is fixed to one side of the 3D camera; Each of the aforementioned 3D cameras is electrically connected to an image processing controller.

3. The variable-position flexible coating system according to claim 2, characterized in that, The 3D cameras are evenly distributed around the circumference of the glue gun.

4. The variable-position flexible coating system according to claim 3, characterized in that, The number of 3D cameras is 3 or 4, and the included angle between the 3D cameras is 90°-120°.

5. The variable-position flexible coating system according to claim 4, characterized in that, The 3D cameras are all fixed on a disc, and LED light strips are fixed along the side of the disc's circumference.