A bathroom fitting assembly machine
By designing a bathroom accessories assembly machine, the automatic assembly of plastic parts, rubber rings, screws and nuts is realized, which solves the high cost and low efficiency problems caused by manual operation, and improves product quality and assembly accuracy.
Patent Information
- Application Number
- CN202211004148.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-22
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2042-08-22
AI Technical Summary
The assembly of existing bathroom accessories mainly relies on manual operations, resulting in high labor costs, long operating production lines, low assembly efficiency and inability to guarantee product quality.
Design a bathroom accessories assembly machine, including plastic parts conveyor belt, rubber ring feeding assembly integrated device, shifting device, nut feeding device and direction adjustment device, etc., to realize the automatic assembly of plastic parts, rubber rings, screws and nuts.
It improves assembly efficiency, improves product quality, and improves the assembly stability and accuracy of plastic parts, rubber rings, and screws, achieving high degree of automation, convenient control and good work continuity.
Smart Images

Figure CN115476148B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sanitary ware equipment, and in particular to a sanitary ware fitting assembly machine. Background Art
[0002] Sanitary ware, literally speaking, means hygiene and bathing. Sanitary ware is commonly used to refer to the bathroom mainly for bathing, which is a space and supplies for daily hygienic activities such as urination, bathing, and washing by residents. Various sanitary ware equipment, such as bathing equipment, etc., are installed in the sanitary ware.
[0003] Such as Figure 1 As shown in a kind of sanitary ware fitting, it is composed of a plastic part 4, a rubber ring 3, a screw 1, and a nut 2. The plastic part 4 includes a chassis 9, and a plastic part body 6 is fixed on the end face of the chassis 9. The chassis 9 and the plastic part body 6 are integrally injection-molded. An annular groove 8 matching the rubber ring 3 is provided on the outer side wall of the chassis 9. The annular groove 8 is located at one end close to the plastic part body 6. The rubber ring 3 is sleeved in the annular groove 8. An annular flange 7 is provided on the outer side wall of the rubber ring 3. A screw installation hole 5 matching the screw 1 is also provided on the plastic part 4. The screw installation hole 5 penetrates through the chassis 9 and the plastic part body 6. The nut 2 is installed on the screw 1, and the screw 1 with the nut 2 is then installed into the screw installation hole 5. At present, the assembly of this sanitary ware fitting is all manually operated by personnel, with high labor costs, a long operation production line, low assembly efficiency, and the quality of the product cannot be guaranteed.
[0004] In summary, there is a need for a sanitary ware fitting assembly machine that can improve the assembly efficiency at present. Summary of the Invention
[0005] The present invention is to overcome the deficiencies in the prior art that the assembly of sanitary ware fittings is all manually operated by personnel, with high labor costs, a long operation production line, low assembly efficiency, and the quality of the product cannot be guaranteed, and provides a sanitary ware fitting assembly machine that can improve the assembly efficiency.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A sanitary ware fitting assembly machine includes a machine base panel. A plastic part conveyor belt is provided on the machine base panel. A plastic part feeding device, a rubber ring feeding and assembling integrated device, and a shifting device are sequentially arranged on the machine base panel along the plastic part conveyor belt. The rubber ring feeding and assembling integrated device is located between the plastic part feeding device and the shifting device. A nut platform is provided on the machine base panel. A nut feeding device and a screw feeding and assembling integrated device are respectively provided on both sides of the nut platform on the machine base panel. A aligning device and a blanking track are also provided on the machine base panel. The aligning device is located between the shifting device and the screw feeding and assembling integrated device. The blanking track is located below the aligning device.
[0008] During assembly, the plastic parts loading device automatically grabs the plastic parts and places them on the plastic parts conveyor belt (with the plastic parts facing up). The plastic parts are transported by the plastic parts conveyor belt. The rubber ring loading and assembly device automatically grabs the rubber ring and places it on the transported plastic parts for automatic assembly. The shifting device then automatically grabs the assembled plastic parts and places them on the orientation device for orientation adjustment (rotation 180°). While the plastic parts and rubber rings are being assembled, the nut loading device automatically transports the nuts to the nut table. The screw feeding and assembly device automatically grabs the screws and places them on the nut table for automatic assembly. The assembled screws are then automatically shifted to the orientation device for final automatic assembly with the adjusted plastic parts, completing the assembly of bathroom accessories. The high degree of automation, convenient control, and good work continuity greatly improve assembly efficiency and enhance the product quality of bathroom accessories.
[0009] Preferably, a plurality of plastic part clamping bodies are evenly spaced apart on the plastic part conveyor belt, and the plastic part clamping bodies include a fixed base and a clamping platform. The fixed base is fixed to the plastic part conveyor belt, and the clamping platform is fixed to the fixed base. The clamping platform is provided with a placement groove, and the side walls of the placement groove are provided with a plurality of synchronous push rods. The synchronous push rods are distributed in a ring shape about the central symmetry line of the placement groove. One end of the synchronous push rod is mounted on the side wall of the placement groove and is slidably connected thereto, and the other end of the synchronous push rod is fixed with a positioning clamp block 1. The plastic part is placed in the placement groove (the plastic part body is placed upward), and the plastic part is supported from all sides by the plurality of synchronous push rods (positioning clamp block 1), thereby improving the fixing effect of the plastic part in the placement groove, improving the stability of the plastic part when assembled with the rubber ring, and improving the product quality of the bathroom accessories.
[0010] Preferably, an annular cavity is provided inside the clamping table. The annular cavity is located outside the placement groove. A piston groove matching the synchronous ejector rod is provided on the inner wall of the annular cavity. A ejector rod through-hole is provided between the bottom surface of the piston groove and the side wall of the placement groove. The synchronous ejector rod is placed in the ejector rod through-hole and is slidably connected thereto. A piston is slidably connected in the piston groove. One end of the synchronous ejector rod is fixed to the piston. The piston and the bottom surface of the piston groove are connected by a first return spring. An oil inlet matching the piston groove is provided on the side wall of the annular cavity. The piston groove is located on the side of the oil inlet. A fuel distribution tank is provided on the fixed base. The oil inlet and the fuel distribution tank are connected by a oil pipe. By supplying oil to all the oil inlets simultaneously through the fuel distribution tank, the pressure oil can evenly fill the annular cavity, thereby driving the pistons in each piston groove to simultaneously push the synchronous ejector rods, enabling all the synchronous ejector rods (positioning clamp blocks one) to simultaneously hold the plastic part from all around, greatly improving the positioning accuracy of the plastic part in the placement groove, enhancing the assembly accuracy when the plastic part is assembled with the rubber ring, improving the product quality of the sanitary ware accessories, with high automation degree, convenient control, and good work continuity. The first return spring plays an automatic reset role for the piston and the synchronous ejector rod.
[0011] Preferably, the rubber ring feeding and assembling integrated device includes a bracket fixed on the machine base panel. A sliding seat is slidably connected to the bracket. The sliding seat is provided with a first rubber ring clamp and a second rubber ring clamp. An expanding ring device is provided on the machine base panel and below the sliding seat. The expanding ring device is used to automatically expand the inner diameter of the rubber ring, thus facilitating the mutual assembly with the plastic part. The first rubber ring clamp is used to automatically clamp the rubber ring onto the expanding ring device for ring expansion. The second rubber ring clamp is used to automatically clamp the rubber ring with an expanded inner diameter onto the transferred plastic part and automatically fit it outside the plastic part (the annular groove on the chassis). It has a high automation degree, convenient control, and good work continuity.
[0012] Preferably, a cylinder 1 is provided on the side of the sliding seat facing the machine base panel, and the rubber ring clamp 1 includes a clamp box body, and a plurality of slide grooves are provided on the inner bottom surface of the clamp box body, and the slide grooves are distributed in a ring shape about the central symmetry line of the clamp box body, and one end of the slide groove faces the center position of the inner bottom surface of the clamp box body, and the other end of the slide groove faces the edge of the clamp box body. A synchronous slider is slidably connected in the slide groove, and a clamping rod is fixed on the synchronous slider, and the clamping rod is placed outside the clamp box body and located below the clamp box body. A cylinder 2 is fixed above the clamp box body, and the cylinder 2 is fixed on the movable part of cylinder 1 On the plug rod, the second cylinder is provided with a second cylinder piston rod. A piston rod guide tube matching the second cylinder piston rod is provided at the center of the inner bottom surface of the clamp housing. The second cylinder piston rod extends through the top surface of the clamp housing and is positioned within the piston rod guide tube. The second cylinder piston rod and the clamp housing are slidably connected. A transmission rod 1 is provided between the second cylinder piston rod and the synchronous slider. One end of the transmission rod 1 is mounted on and hingedly connected to the synchronous slider, and the other end of the transmission rod 1 is mounted on and hingedly connected to the side wall of the second cylinder piston rod. The synchronous slider and the inner side wall of the clamp housing are connected via a second return spring. When the rubber ring clamp 1 is clamped, the clamping rod automatically shifts to a position inside the rubber ring. The second cylinder then automatically controls the second cylinder piston rod to move downward. Through the transmission action of the transmission rod 1, all the synchronous sliders (clamping rods) move simultaneously toward the inner wall of the rubber ring and support the rubber ring from the inside, thereby smoothly clamping the rubber ring. This system has a high degree of automation, convenient control, and good operational continuity. The second return spring plays the role of automatic return of the slider (clamping rod).
[0013] Preferably, the ring expanding device comprises a base plate fixed to the machine base panel, a placement rack and a ring expanding bag disposed on the base plate. The opening of the ring expanding bag is fixed to the base plate and sealed therewith. The placement rack is positioned inside the ring expanding bag, and the placement rack has a cross-sectional width that gradually increases from top to bottom. The machine base panel is provided with a blower, which is provided with an air duct that passes through the floor and is positioned inside the ring expanding bag. A clamping rod grasps the rubber ring and moves it above the ring expanding bag (directly above the placement rack). The piston rod of the second cylinder then automatically returns to its original position, and the slider (clamping rod) also automatically returns to its original position under the action of the second return spring, releasing the rubber ring. The rubber ring then automatically falls under the action of gravity and fits around the outside of the ring expanding bag (placement rack). The blower then blows air into the ring expanding bag through the air duct, causing it to expand and expand the rubber ring encased therein, thereby automatically expanding the inner diameter of the rubber ring. This facilitates assembly with the plastic component, resulting in a high degree of automation, easy control, and good operational continuity.
[0014] Preferably, a third cylinder is provided on one side of the sliding seat facing the machine base panel. The second rubber ring clamp includes a clamp cylinder body fixed on the piston rod of the third cylinder. The opening of the clamp cylinder body faces the machine base panel. An inner cylinder is provided inside the clamp cylinder body. The opening of the inner cylinder is arranged in the same direction as the opening of the clamp cylinder body and the two are slidably connected. A fourth cylinder is fixed on the inner bottom surface of the clamp cylinder body. The inner cylinder is fixed on the piston rod of the fourth cylinder. An annular inner retaining edge is fixed at the opening of the clamp cylinder body.
[0015] When the second rubber ring clamp clamps, the clamp cylinder body automatically moves to the upper position of the rubber ring. Then, the third cylinder automatically controls the clamp cylinder body to move downward. At this time, the rubber ring passes through the annular inner retaining edge and enters the inside of the clamp cylinder body. The annular flange on the rubber ring is also made of rubber material. When the annular flange is blocked by the annular inner retaining edge, it can bend, so as to smoothly enter the inside of the clamp cylinder body along with the rubber ring. Then, the fourth cylinder automatically controls the inner cylinder to move downward, pressing the annular flange on the rubber ring against the annular inner retaining edge, thereby fixing the rubber ring after the inner diameter is enlarged. Then, it is clamped to the outside of the plastic part (the annular groove on the chassis) transmitted, and finally the rubber ring is released, enabling it to automatically tighten on the outside of the plastic part (the annular groove on the chassis). It has a high degree of automation, convenient control, and good work continuity.
[0016] Preferably, the orientation adjustment device includes a frame fixed on the machine base panel. The frame is placed above the blanking track. Two synchronous moving plates are provided inside the frame. The two synchronous moving plates are parallel to each other and are both slidably connected to the frame. Positioning clamp blocks II are provided on the synchronous moving plates. The positioning clamp blocks II are placed on the opposite sides of the two synchronous moving plates. The positioning clamp blocks II are rotatably connected to the synchronous moving plates. The two positioning clamp blocks II are arranged oppositely. A moving plate cylinder for controlling the synchronous moving plates is provided on the frame. A clamp motor for controlling the rotation of the positioning clamp blocks II is provided on the synchronous moving plates. The displacement device automatically grabs the assembled plastic part transmitted and places it between the two synchronous moving plates (positioning clamp blocks II). Then, the moving plate cylinder automatically controls the two synchronous moving plates to move towards the plastic part, so that the two positioning clamp blocks II on it clamp and fix the plastic part. Then, the two positioning clamps are simultaneously rotated 180° by rotating the clamp motor, so as to adjust the orientation of the plastic part. It has a high degree of automation, convenient control, and good work continuity.
[0017] Preferably, a turntable is installed on the frame, and two synchronously moving plates are symmetrically distributed on both sides of the turntable. A rotating rod is provided on the turntable, and the middle position of the rotating rod is installed on the turntable. Two synchronously moving plates are both provided with a second transmission rod. One end of the second transmission rod is hinged to the synchronously moving plate, and the other ends of the two second transmission rods are respectively hinged to both ends of the rotating rod. Through the cooperation of the rotating rod and the second transmission rod, on the one hand, it guides the movement of the two synchronously moving plates, and on the other hand, it enables the two synchronously moving plates to move towards the plastic part simultaneously, greatly improving the position accuracy after the plastic part is clamped, improving the assembly accuracy when the plastic part is assembled with the screw, enhancing the product quality of the sanitary ware accessories, with high automation, convenient control and good working continuity.
[0018] Preferably, the nut feeding device includes a nut transmission track. The nut table is placed on the side of the nut transmission track. The nut table is provided with a nut card slot. The side wall of the nut card slot is provided with a side opening, and the side opening faces the discharge end of the nut transmission track. A screw avoidance hole is provided on the bottom surface of the nut card slot. A screw vibrating disk is provided on the side of the screw feeding and assembling integrated device. The screw is placed in the screw vibrating disk. The screw vibrating disk is provided with a screw transmission track. A screw guiding groove is provided on the bottom surface of the screw transmission track. The screw vibrating disk vibrates to make the screw be transmitted along the screw transmission track and be arranged orderly through the screw guiding groove. The screw feeding and assembling integrated device includes a three-axis manipulator module. The three-axis manipulator module is provided with a screw gripper for gripping the screw and a rotating motor for controlling the rotation of the screw gripper. When assembling the screw and the nut, the nut is conveyed along the nut transmission track to the discharge end and automatically slides into the nut card slot through the side opening and is clamped. The three-axis manipulator module controls the screw gripper to grab the screw on the screw transmission track, displaces it above the nut, and screws the screw into the nut through the cooperation of the rotating motor. The nut card slot can clamp the nut when the screw is screwed in, and the screw avoidance hole can enable the screw to pass through smoothly. After the screw and the nut are assembled, it is then displaced above the plastic body after being adjusted in direction through the three-axis manipulator module, and the screw is screwed into the plastic body again through the cooperation of the rotating motor to complete the assembly of the sanitary ware accessories. It has high automation, convenient control and good working continuity, greatly improving the assembly efficiency and enhancing the product quality of the sanitary ware accessories.
[0019] The beneficial effects of the present invention are: high automation, convenient control, good working continuity, greatly improving the assembly efficiency and enhancing the product quality of the sanitary ware accessories; improving the stability when the plastic part is assembled with the rubber ring; improving the assembly accuracy when the plastic part is assembled with the screw. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of a product of sanitary ware accessories;
[0021] Figure 2 is a top view of the present invention;
[0022] Figure 3 is a front view of the plastic part fixture body;
[0023] Figure 4 is Figure 3 a sectional view taken along line A-A in
[0024] Figure 5 is a side view of the rubber ring feeding and assembling integrated device;
[0025] Figure 6 is Figure 5 an enlarged view of position B in
[0026] Figure 7 is a state diagram when the expansion ring bag is filled with air;
[0027] Figure 8 is a partial sectional view of the rubber ring fixture one;
[0028] Figure 9 is Figure 8 a sectional view taken along line C-C in
[0029] Figure 10 is a partial sectional view of the rubber ring fixture two;
[0030] Figure 11 is a top view of the orientation device;
[0031] Figure 12 is a top view of the nut platform.
[0032] Figure: 1. Screw, 2. Nut, 3. Rubber ring, 4. Plastic part, 5. Screw mounting hole, 6. Plastic part body, 7. Annular flange, 8. Annular groove, 9. Chassis, 10. Machine base panel, 11. Plastic part conveyor belt, 12. Plastic part clamping body, 13. Plastic part feeding device, 14. Plastic part vibrating plate, 15. Plastic part transport track, 16. Rubber ring feeding and assembly integrated device, 17. Shifting device, 18. Screw vibrating plate, 19. Screw transport track, 20. Screw guide groove, 21. Nut platform, 22. Screw feeding and assembly integrated device, 23. Nut transport track, 24. Nut vibrating plate, 25. Direction adjustment device, 26. Unloading track, 27. Rubber ring transport track, 28. Rubber ring vibrating plate, 29. Fixed base, 30. Oil distribution tank, 31. Oil pipe, 32. Clamping platform, 33. Annular cavity, 34. Placement groove, 35. Piston groove, 36. Oil inlet, 37. Piston, 38. Return spring 1, 39. Ejector rod through hole, 40. Synchronous ejector, 41. Positioning clamp 1, 42. Bracket, 43. Sliding seat, 44. Cylinder 1, 45. Rubber ring fixture 1, 46. Ring expansion device, 47. Rubber ring fixture 2, 48. Cylinder 3, 49. Ring expansion bag, 50. Placement rack, 51. Base plate, 52. Air guide tube, 53. Blower, 54. Cylinder 2, 55. Clamp box, 56. Clamping rod, 57. Cylinder 2 piston rod, 58. Transmission rod 1, 59. Piston rod guide tube, 60. Return spring 2, 61. Slide, 62. Synchronous slider, 63. Clamp barrel, 64. Cylinder 4, 65. Inner barrel, 66. Annular inner rib, 67. Frame, 68. Synchronous moving plate, 69. Positioning clamp 2, 70. Transmission rod 2, 71. Rotating rod, 72. Turntable, 73. Side opening, 74. Screw avoidance hole, 75. Nut slot. DETAILED DESCRIPTION
[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0034] like Figure 2In the described embodiment, a sanitary ware fitting assembling machine includes a base panel 10. A plastic part conveyor belt 11 is provided on the base panel 10. Along the plastic part conveyor belt 11 on the base panel 10, there are sequentially arranged a plastic part feeding device 13, a rubber ring feeding and assembling integrated device 16, and a shifting device 17. The rubber ring feeding and assembling integrated device 16 is located between the plastic part feeding device 13 and the shifting device 17. A nut table 21 is provided on the base panel 10. A nut feeding device and a screw feeding and assembling integrated device 22 are respectively provided on both sides of the nut table 21 on the base panel 10. A direction adjusting device 25 and a discharging track 26 are further provided on the base panel 10. The direction adjusting device 25 is located between the shifting device 17 and the screw feeding and assembling integrated device 22, and the discharging track 26 is located below the direction adjusting device 25.
[0035] A plastic part vibrating disk 14 is provided on the side of the plastic part feeding device 13. Plastic parts 4 are placed in the plastic part vibrating disk 14. A plastic part transmission track 15 is provided on the plastic part vibrating disk 14. The plastic part vibrating disk 14 makes the plastic parts 4 be arranged in order and transmitted along the plastic part transmission track 15 through vibration. The plastic part feeding device 13 includes a plastic part feeding manipulator, and a plastic part jaw one for clamping the plastic part is provided on the plastic part feeding manipulator.
[0036] The shifting device 17 includes a plastic part shifting manipulator, and a plastic part jaw two for clamping the plastic part is provided on the plastic part shifting manipulator.
[0037] As Figure 3 and Figure 4 shown, a number of plastic part clamping bodies 12 are evenly distributed at intervals on the plastic part conveyor belt 11. The plastic part clamping body 12 includes a fixed base 29 and a clamping table 32. The fixed base 29 is fixed on the plastic part conveyor belt 11, and the clamping table 32 is fixed on the fixed base 29. A placing groove 34 is provided on the clamping table 32. A number of synchronous ejector rods 40 are provided on the side wall of the placing groove 34. The synchronous ejector rods 40 are annularly distributed with respect to the central symmetry line of the placing groove 34. One end of the synchronous ejector rod 40 is installed on the side wall of the placing groove 34 and is slidably connected thereto, and a positioning clamp block one 41 is fixed on the other end of the synchronous ejector rod 40.
[0038] As Figure 3 and Figure 4As shown in the figure, an annular cavity 33 is provided inside the clamping table 32. The annular cavity 33 is located outside the placement groove 34. A piston groove 35 matching the synchronous ejector rod 40 is provided on the inner wall of the annular cavity 33. A ejector rod through hole 39 is provided between the bottom surface of the piston groove 35 and the side wall of the placement groove 34. The synchronous ejector rod 40 is placed in the ejector rod through hole 39 and is slidably connected thereto. A piston 37 is slidably connected in the piston groove 35. One end of the synchronous ejector rod 40 is fixed on the piston 37. The piston 37 and the bottom surface of the piston groove 35 are connected by a first return spring 38. An oil inlet 36 matching the piston groove 35 is provided on the side wall of the annular cavity 33. The piston groove 35 is placed on the side of the oil inlet 36. A sub-oil tank 30 is provided on the fixed base 29. The oil inlet 36 and the sub-oil tank 30 are connected by an oil pipe 31.
[0039] As Figure 5 shown, the rubber ring feeding and assembling integrated device 16 includes a bracket 42 fixed on the machine base panel 10. A sliding seat 43 is slidably connected to the bracket 42. A first rubber ring clamp 45 and a second rubber ring clamp 47 are provided on the sliding seat 43. An expanding device 46 is provided on the machine base panel 10 and below the sliding seat 43.
[0040] A rubber ring vibrating bowl 28 is provided on the side of the rubber ring feeding and assembling integrated device 16. The rubber ring 3 is placed in the rubber ring vibrating bowl 28. A rubber ring transmission track 27 is provided on the rubber ring vibrating bowl 28. The rubber ring vibrating bowl 28 vibrates to make the rubber rings 3 arranged in order along the rubber ring transmission track 27 and be transmitted.
[0041] The distance between the rubber ring transmission track 27 and the expanding device 46 is equal to the distance between the first rubber ring clamp 45 and the second rubber ring clamp 47. The vertical distance between the expanding device 46 and the plastic part conveyor belt 11 is equal to the distance between the first rubber ring clamp 45 and the second rubber ring clamp 47. So that the first rubber ring clamp 45 and the second rubber ring clamp 47 can clamp simultaneously, improving the working efficiency.
[0042] As Figure 5 、 Figure 8 and Figure 9As shown, on one side of the sliding seat 43 facing the machine base panel 10, there is a first cylinder 44. The first rubber ring clamp 45 includes a clamp box body 55. On the inner bottom surface of the clamp box body 55, there are a number of sliding grooves 61. The sliding grooves 61 are annularly distributed with respect to the central symmetry line of the clamp box body 55. One end of the sliding groove 61 faces the central position of the inner bottom surface of the clamp box body 55, and the other end of the sliding groove 61 faces the edge of the clamp box body 55. A synchronous slider 62 is slidably connected in the sliding groove 61. A clamping rod 56 is fixed on the synchronous slider 62. The clamping rod 56 is placed outside the clamp box body 55 and below the clamp box body 55. Above the clamp box body 55, a second cylinder 54 is fixed. The second cylinder 54 is fixed on the piston rod of the first cylinder. There is a piston rod 57 of the second cylinder on the second cylinder 54. At the central position of the inner bottom surface of the clamp box body 55, there is a piston rod guide tube 59 that matches the piston rod 57 of the second cylinder. The piston rod 57 of the second cylinder passes through the top surface of the clamp box body 55 and is placed inside the piston rod guide tube 59. The piston rod 57 of the second cylinder is slidably connected to the clamp box body 55. Between the piston rod 57 of the second cylinder and the synchronous slider 62, there is a first transmission rod 58. One end of the first transmission rod 58 is installed on the synchronous slider 62 and is hinged to it. The other end of the first transmission rod 58 is installed on the side wall of the piston rod 57 of the second cylinder and is hinged to it. Between the synchronous slider 62 and the inner side wall of the clamp box body 55, they are connected by a second return spring 60.
[0043] As Figure 5 , Figure 6 and Figure 7 shown, the ring expanding device 46 includes a bottom plate 51 fixed on the machine base panel 10. On the bottom plate 51, there is a placing rack 50 and a ring expanding bag 49. The opening of the ring expanding bag 49 is fixed on the bottom plate 51 and is hermetically connected to it. The placing rack 50 is placed inside the ring expanding bag 49. The cross-sectional width of the placing rack 50 gradually increases from top to bottom. On the machine base panel 10, there is a blower 53. On the blower 53, there is an air guide tube 52. The air guide tube 52 passes through the floor and is placed inside the ring expanding bag 49.
[0044] As Figure 5 and Figure 10 shown, on one side of the sliding seat 43 facing the machine base panel 10, there is a third cylinder 48. The second rubber ring clamp 47 includes a clamp cylinder body 63 fixed on the piston rod of the third cylinder. The opening of the clamp cylinder body 63 faces the machine base panel 10. Inside the clamp cylinder body 63, there is an inner cylinder 65. The opening of the inner cylinder 65 and the opening of the clamp cylinder body 63 are arranged in the same direction and are slidably connected to each other. On the inner bottom surface of the clamp cylinder body 63, a fourth cylinder 64 is fixed. The inner cylinder 65 is fixed on the piston rod of the fourth cylinder. At the opening of the clamp cylinder body 63, there is an annular inner retaining edge 66.
[0045] As Figure 2 and Figure 11As shown in the figure, the direction adjustment device 25 includes a frame 67 fixed on the base panel 10. The frame 67 is placed above the blanking track 26. There are two synchronous moving plates 68 in the frame 67. The two synchronous moving plates 68 are parallel to each other and are both slidably connected to the frame 67. There is a positioning clamp block two 69 on the synchronous moving plate 68. The positioning clamp block two 69 is placed on the opposite side of the two synchronous moving plates 68. The positioning clamp block two 69 is rotatably connected to the synchronous moving plate 68, and the two positioning clamp blocks two 69 are arranged oppositely.
[0046] As Figure 11 shown in the figure, a turntable 72 is installed on the frame 67. The two synchronous moving plates 68 are symmetrically distributed on both sides of the turntable 72. There is a rotating rod 71 on the turntable 72. The middle position of the rotating rod 71 is installed on the turntable 72. There is a transmission rod two 70 on each of the two synchronous moving plates 68. One end of the transmission rod two 70 is hinged to the synchronous moving plate 68, and the other ends of the two transmission rods two 70 are respectively hinged to the two ends of the rotating rod 71.
[0047] As Figure 2 and Figure 12 shown in the figure, the nut feeding device includes a nut transmission track 23. The nut table 21 is placed on the side of the nut transmission track 23. There is a nut slot 75 on the nut table 21. There is a side opening 73 on the side wall of the nut slot 75. The side opening 73 faces the discharge end of the nut transmission track 23. There is a screw rod avoidance hole 74 on the bottom surface of the nut slot 75.
[0048] There is a nut vibrating disk 24 on the side of the nut table 21. The nut transmission track 23 is arranged on the nut vibrating disk 24. The nuts 2 are placed in the nut vibrating disk 24. The nut vibrating disk 24 vibrates to make the nuts 2 arranged in order and transmitted along the nut transmission track 23.
[0049] There is a screw rod vibrating disk 18 on the side of the screw rod feeding and assembling integrated device 22. The screw rods 1 are placed in the screw rod vibrating disk 18. There is a screw rod transmission track 19 on the screw rod vibrating disk 18. There is a screw rod guiding groove 20 on the bottom surface of the screw rod transmission track 19. The screw rod vibrating disk 18 vibrates to make the screw rods 1 transmitted along the screw rod transmission track 19 and arranged in order through the screw rod guiding groove 20. The screw rod feeding and assembling integrated device includes a three-axis manipulator module. There is a screw rod claw for clamping the screw rod 1 and a rotating motor for controlling the rotation of the screw rod claw on the three-axis manipulator module.
[0050] Working principle:
[0051] On the one hand, the plastic parts feeding device 13 automatically grabs the plastic parts 4 and places them in the placement groove 34 (the plastic parts body 6 is placed upwards), and supplies oil to all the oil inlets 36 at the same time through the oil distribution tank 30, so that the pressure oil evenly fills the annular cavity 33, which can drive the piston 37 in each piston groove 35 to push the synchronous push rod 40 at the same time, so that all the synchronous push rods 40 (positioning clamp 1 41) can simultaneously support the plastic parts 4 from all sides to fix them, so that the plastic parts 4 can be stably transported under the action of the plastic parts conveyor belt 11; and the clamping rod 56 automatically shifts to the inner position of the rubber ring 3, and then the cylinder 2 54 automatically controls the piston rod of the cylinder 2 57 moves downward, and through the transmission action of the transmission rod 1 58, all the synchronous sliders 62 (clamping rods 56) are driven to move toward the inner wall of the rubber ring 3 at the same time and hold the rubber ring 3 from the inside, thereby smoothly clamping the rubber ring 3 and shifting it to the top of the expansion bag 49 (just above the placement rack 50). After that, the second piston rod 57 of the cylinder automatically resets, and the synchronous slider 62 (clamping rod 56) also automatically resets under the action of the reset spring 2 60, loosening the rubber ring 3. At this time, the rubber ring 3 automatically falls under the action of gravity and fits the outside of the expansion bag 49 (placement rack 50). Then the blower 53 presses the expansion bag 49 through the air guide pipe 52. Air is blown to expand the expansion bag 49, which stretches the rubber ring 3 on the outside, and then the clamp cylinder 63 automatically shifts to the upper position of the rubber ring 3. Then the cylinder three 48 automatically controls the clamp cylinder 63 to move downward. At this time, the rubber ring 3 passes through the annular inner rib 66 and enters the inside of the clamp cylinder 63. The annular flange 7 on the rubber ring 3 is also made of rubber material. When the annular flange 7 is blocked by the annular inner rib 66, it can bend, so that it can smoothly enter the inside of the clamp cylinder 63 with the rubber ring 3. Then the cylinder four 64 automatically controls the inner cylinder 65 to move downward, pressing the annular flange 7 on the rubber ring 3 onto the annular inner rib 66, thereby fixing the inner diameter The enlarged rubber ring 3 is then clamped to the outside of the transferred plastic part 4 (the annular groove 8 on the chassis 9) and the rubber ring 3 is released, so that it is automatically tightened on the outside of the plastic part 4 (the annular groove 8 on the chassis 9); the shifting device 17 automatically grabs the transferred assembled plastic part and places it between the two synchronous moving plates 68 (positioning clamp 2 69), and then the two synchronous moving plates 68 are automatically controlled by the moving plate cylinder to move toward the plastic part at the same time, so that the two positioning clamps 2 69 on them clamp the plastic part and fix it, and then the two positioning clamps 2 69 are controlled by the clamp motor to rotate 180° at the same time to adjust the direction of the plastic part.
[0052] On the other hand, the nut 2 is conveyed to the nut table 21 by the nut feeding device and automatically slides into the nut slot 75 through the side opening 73 and is clamped; the three-axis manipulator module (the screw feeding and assembling integrated device 22) controls the screw gripper to grab the screw 1 and shift it above the nut 2, and then screws the screw 1 into the nut 2 through the cooperation of the rotating motor (the nut slot 75 can clamp the nut 2 when the screw 1 is screwed in, and the screw avoidance hole 75 facilitates the smooth passing of the screw 1). After the screw 1 and the nut 2 are assembled, it is then shifted above the adjusted plastic body by the screw feeding and assembling integrated device 22, and the screw is screwed into the plastic body again through the cooperation of the rotating motor to complete the assembly of the sanitary ware fitting.
Claims
1. A bathroom fitting assembly machine, characterized in that, It includes a base panel (10), on which there is a plastic part conveyor belt (11). Along the plastic part conveyor belt (11) on the base panel (10), there are successively arranged a plastic part feeding device (13), a rubber ring feeding and assembling integrated device (16), and a shifting device (17). The rubber ring feeding and assembling integrated device (16) is located between the plastic part feeding device (13) and the shifting device (17). There is a nut platform (21) on the base panel (10). On both sides of the nut platform (21) on the base panel (10), there are respectively arranged a nut feeding device and a screw feeding and assembling integrated device (22). There is also an orientation adjusting device (25) and a blanking track (26) on the base panel (10). The orientation adjusting device (25) is located between the shifting device (17) and the screw feeding and assembling integrated device (22). The blanking track (26) is located below the orientation adjusting device (25). The rubber ring feeding and assembling integrated device (16) includes a bracket (42) fixed on the base panel (10). A sliding seat (43) is slidably connected to the bracket (42). There are a rubber ring clamp one (45) and a rubber ring clamp two (47) on the sliding seat (43). There is an expanding ring device (46) below the sliding seat (43) on the base panel (10). There is a cylinder one (44) on the side of the sliding seat (43) facing the base panel (10). The rubber ring clamp one (45) includes a clamp box body (55). There are several sliding grooves (61) on the inner bottom surface of the clamp box body (55). The sliding grooves (61) are annularly distributed about the central symmetry line of the clamp box body (55). One end of the sliding groove (61) faces the central position of the inner bottom surface of the clamp box body (55), and the other end faces the edge of the clamp box body (55). A synchronous slider (62) is slidably connected in the sliding groove (61). A clamping rod (56) is fixed on the synchronous slider (62). The clamping rod (56) is placed outside the clamp box body (55) and below the clamp box body (55). A cylinder two (54) is fixed above the clamp box body (55). The cylinder two (54) is fixed on the piston rod of the cylinder one. There is a piston rod of the cylinder two (57) on the cylinder two (54). There is a piston rod guiding tube (59) matching the piston rod of the cylinder two (57) at the central position of the inner bottom surface of the clamp box body (55). The piston rod of the cylinder two (57) passes through the top surface of the clamp box body (55) and is placed in the piston rod guiding tube (59). The piston rod of the cylinder two (57) is slidably connected to the clamp box body (55). There is a transmission rod one (58) between the piston rod of the cylinder two (57) and the synchronous slider (62). One end of the transmission rod one (58) is installed on the synchronous slider (62) and is hinged to it. The other end of the transmission rod one (58) is installed on the side wall of the piston rod of the cylinder two (57) and is hinged to it.The synchronization slider (62) is connected to the inner side wall of the fixture box body (55) through a second return spring (60). The ring expanding device (46) includes a bottom plate (51) fixed on the base panel (10). A placement rack (50) and a ring expanding bag (49) are provided on the bottom plate (51). The opening of the ring expanding bag (49) is fixed on the bottom plate (51) and is hermetically connected thereto. The placement rack (50) is placed inside the ring expanding bag (49). The cross-sectional width of the placement rack (50) gradually increases from top to bottom. A blower (53) is provided on the base panel (10). An air duct (52) is provided on the blower (53). The air duct (52) penetrates through the floor and is placed inside the ring expanding bag (49). A third cylinder (48) is provided on the side of the sliding seat (43) facing the base panel (10). The rubber ring fixture two (47) includes a fixture cylinder body (63) fixed on the piston rod of the third cylinder. The opening of the fixture cylinder body (63) faces the base panel (10). An inner cylinder (65) is provided inside the fixture cylinder body (63). The opening of the inner cylinder (65) and the opening of the fixture cylinder body (63) are arranged in the same direction and are slidably connected. A fourth cylinder (64) is fixed on the inner bottom surface of the fixture cylinder body (63). The inner cylinder (65) is fixed on the piston rod of the fourth cylinder. A ring-shaped inner retaining edge (66) is fixed at the opening of the fixture cylinder body (63).
2. The assembly machine for bathroom fittings according to claim 1, characterized in that, There are several plastic part clamping fixtures (12) evenly distributed at intervals on the plastic part conveyor belt (11). The plastic part clamping fixture (12) includes a fixed base (29) and a clamping table (32). The fixed base (29) is fixed on the plastic part conveyor belt (11), and the clamping table (32) is fixed on the fixed base (29). A placement groove (34) is provided on the clamping table (32). Several synchronous ejector rods (40) are provided on the side wall of the placement groove (34). The synchronous ejector rods (40) are annularly distributed with respect to the central symmetry line of the placement groove (34). One end of the synchronous ejector rod (40) is installed on the side wall of the placement groove (34) and is slidably connected thereto. A positioning clamp block one (41) is fixed on the other end of the synchronous ejector rod (40).
3. The sanitary fitting assembling machine according to claim 2, characterized in that, An annular cavity (33) is provided inside the clamping table (32). The annular cavity (33) is located outside the placement groove (34). A piston groove (35) matching the synchronous ejector rod (40) is provided on the inner wall of the annular cavity (33). A ejector rod through hole (39) is provided between the bottom surface of the piston groove (35) and the side wall of the placement groove (34). The synchronous ejector rod (40) is placed in the ejector rod through hole (39) and is slidably connected thereto. A piston (37) is slidably connected in the piston groove (35). One end of the synchronous ejector rod (40) is fixed on the piston (37). The piston (37) and the bottom surface of the piston groove (35) are connected by a first return spring (38). An oil inlet (36) matching the piston groove (35) is provided on the side wall of the annular cavity (33). The piston groove (35) is located on the side of the oil inlet (36). A sub-oil tank (30) is provided on the fixed base (29). The oil inlet (36) and the sub-oil tank (30) are connected by a oil pipe (31).
4. A bathroom fitting assembly machine according to any one of claims 1 to 3, characterized in that, The orientation adjusting device (25) includes a frame (67) fixed on the machine base panel (10). The frame (67) is located above the blanking track (26). Two synchronous moving plates (68) are provided inside the frame (67). The two synchronous moving plates (68) are parallel to each other and are both slidably connected to the frame (67). A positioning clamp block two (69) is provided on the synchronous moving plate (68). The positioning clamp block two (69) is located on the opposite side of the two synchronous moving plates (68). The positioning clamp block two (69) is rotatably connected to the synchronous moving plate (68). The two positioning clamp blocks two (69) are arranged oppositely.
5. The assembly machine for bathroom fittings according to claim 4, characterized in that, A turntable (72) is installed on the frame (67). The two synchronous moving plates (68) are symmetrically distributed on both sides of the turntable (72). A rotating rod (71) is provided on the turntable (72). The middle position of the rotating rod (71) is installed on the turntable (72). Two transmission rods two (70) are provided on both synchronous moving plates (68). One end of the transmission rod two (70) is hinged to the synchronous moving plate (68). The other ends of the two transmission rods two (70) are respectively hinged to both ends of the rotating rod (71).
6. A bathroom fitting assembly machine according to any one of claims 1-3, characterized in that, The nut feeding device includes a nut transmission track (23), the nut table (21) is placed on the side of the nut transmission track (23), a nut card slot (75) is provided on the nut table (21), a side opening (73) is provided on the side wall of the nut card slot (75), the side opening (73) faces the discharge end of the nut transmission track (23), and a screw rod avoidance hole (74) is provided on the bottom surface of the nut card slot (75).
Citation Information
Patent Citations
Automatic assembly equipment for bathroom parts
CN218396816U