A heat recovery device for waste gas of a setting machine
By using electrostatic adsorption components and heat transfer components in the exhaust gas heat recovery device of the stencil machine, the heat and impurities in the exhaust gas are effectively treated, which solves the problems of waste gas heat energy and water resource consumption, and achieves the energy-saving and environmentally friendly effect.
Patent Information
- Application Number
- CN202211166820.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2042-09-23
AI Technical Summary
The exhaust gas generated by the shaping machine during use is rich in heat energy, but the heat energy is wasted in the prior art, and a large amount of water resources is consumed in order to remove impurities in the exhaust gas, resulting in energy waste and water waste.
A stencil exhaust gas heat energy recovery device is designed to remove impurities in the exhaust gas through an electrostatic adsorption assembly, and the heat transfer assembly conducts heat in the exhaust gas to air, and further removes impurities through the spray assembly to reduce water consumption.
It realizes effective recycling of heat energy of waste gas, reduces waste of heat and water resources, improves energy utilization efficiency, and achieves energy conservation and environmental protection effects.
Smart Images

Figure CN115479494B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of stenting machines, and in particular to a waste gas heat energy recovery device for stenting machines. Background Art
[0002] In the textile industry, the printing and dyeing setting machine is the main processing equipment and also one of the energy-consuming equipment. It is a device that uses heated air to dry and shape the fabric.
[0003] The hot air temperature required by the setting machine when in use is about 200℃, and the exhaust temperature of the exhaust gas from the setting machine is also about 150℃, which contains rich heat energy. At the same time, the exhaust gas also contains a large amount of impurities such as chemical fibers, lint and particles. The existing exhaust gas treatment generally adopts spraying to remove impurities and cool the exhaust gas, but the heat energy in the exhaust gas is wasted, and in order to remove a large amount of impurities in the exhaust gas, more water resources will be consumed, resulting in energy waste. Summary of the invention
[0004] In order to reduce energy waste, the present application provides a device for recovering waste gas heat from a molding machine.
[0005] The present application provides a heat recovery device for waste gas from a setting machine, which adopts the following technical solution:
[0006] A heat recovery device for waste gas of a setting machine comprises a frame, on which a recovery mechanism is arranged, and the recovery mechanism comprises:
[0007] A recovery box, wherein the recovery box is arranged on a frame and is provided with an exhaust gas passage for exhaust gas to pass through and an air passage for normal air to pass through;
[0008] A heat transfer component, which is disposed on the recovery box and is used to transfer the heat of the exhaust gas to the air;
[0009] An air inlet pipe and an air outlet pipe, which are arranged on the recovery box and communicated with the exhaust gas passage and are used for inputting and outputting the exhaust gas;
[0010] An electrostatic adsorption component, which is disposed on the air inlet pipe and uses static electricity to adsorb impurities in the exhaust gas;
[0011] A spray assembly is arranged on the frame and is used to remove impurities remaining in the exhaust gas output from the exhaust pipe.
[0012] By adopting the above technical solution, the waste gas is passed through the electrostatic adsorption component to remove the easily adsorbed impurities in the waste gas, and then the waste gas enters the waste gas channel through the air inlet pipe and the air enters the air channel. The heat in the waste gas is transferred to the air through the heat transfer component, so as to heat the air. After the air is heated, it is output for use. After the waste gas is output through the air outlet pipe, it passes through the spray component again to continue to remove impurities. Therefore, the impurities in the output air outlet pipe have been removed, thereby reducing the water consumption of the spray component, and the heat in the waste gas is used to heat the air, thereby reducing the waste of heat and water resources.
[0013] Furthermore, the exhaust gas is first dust-removed before coming into contact with the heat transfer component, thereby reducing the risk of impurities remaining on the heat transfer component and reducing the heat transfer effect, thereby further reducing energy waste and achieving energy conservation and environmental protection.
[0014] Optionally, the heat transfer component includes:
[0015] A heat transfer rod, wherein the heat transfer rod is arranged on the recovery box and the two ends of the heat transfer rod are respectively located in the exhaust gas channel and the air channel;
[0016] The heat transfer spiral blade is arranged on the heat transfer rod located in the exhaust gas channel and the air channel and is spiral-shaped and cooperates with the heat transfer rod to conduct heat.
[0017] By adopting the above technical solution, the spiral blade increases the contact area with the exhaust gas and air. At the same time, the spiral blade and the heat transfer rod cooperate to transfer heat, thereby improving the heat transfer efficiency and further reducing energy waste. The spiral structure can also make the impurities remaining on the heat transfer spiral blade fall under the subsequent exhaust gas push and its own gravity, thereby further reducing energy waste.
[0018] Optionally, the electrostatic adsorption component includes:
[0019] An adsorption tube, the adsorption tube is arranged on the air inlet pipe and communicated with the air inlet pipe;
[0020] An electrostatic adsorption plate, the electrostatic adsorption plate is arranged at the connection between the adsorption tube and the air inlet pipe by rotating through a rotating shaft, the electrostatic adsorption plate has static electricity and is used to adsorb impurities in the exhaust gas and separate the adsorption tube and the air inlet pipe, a plurality of electrostatic adsorption plates are arranged in a circular array around the axis of the rotating shaft, and the number is an even number and at least six, and some of the electrostatic adsorption plates are located on the air inlet pipe to block the exhaust gas from passing through the air inlet pipe; two adjacent electrostatic adsorption plates cooperate with the inner side wall of the air inlet pipe to form a passing space for the exhaust gas to pass through, and at the same time, two adjacent electrostatic adsorption plates cooperate with the inner side wall of the adsorption tube to form a cleaning space for cleaning impurities on the electrostatic adsorption plate;
[0021] A control component is arranged on the air inlet pipe and is used to control the electrostatic adsorption plate that forms the passing space to be energized and the electrostatic adsorption plate that forms the cleaning space to be deenergized. The adsorption tube is also provided with a positioning component for positioning the rotating shaft under a certain elastic force and a cleaning and collecting mechanism for cleaning impurities on the electrostatic adsorption plate.
[0022] By adopting the above technical solution, the exhaust gas enters the passing space, the control component controls the electrostatic adsorption plate to be energized, the exhaust gas contacts the electrostatic adsorption plate and pushes the electrostatic adsorption plate to move, and the impurities in the exhaust gas that are easily adsorbed are adsorbed on the electrostatic adsorption plate, and the positioning component positions the electrostatic adsorption plate, so that more impurities are adsorbed on the electrostatic adsorption plate. At the same time, electrostatic adsorption can adsorb impurities located in the passing space, so that impurities that are not in contact with the electrostatic adsorption plate can be adsorbed on the electrostatic adsorption plate under suction, thereby improving the adsorption effect of impurities;
[0023] As the amount of exhaust gas in the air inlet pipe increases, the thrust of the exhaust gas on the electrostatic adsorption plate is greater than the positioning force of the positioning component, and the electrostatic adsorption plate is pushed to rotate. The exhaust gas is transported as it moves through the space, so that the exhaust gas moves from the air inlet pipe on one side of the adsorption tube to the air inlet pipe on the other side of the adsorption tube, thereby realizing the intermittent transportation of waste and removing impurities in the exhaust gas at the same time; the electrostatic adsorption plate enters the cleaning space as pushed by the exhaust gas, and at the same time, the control component controls the electrostatic adsorption plate to cut off the power, and then the cleaning and collection mechanism starts to remove and collect impurities on the electrostatic adsorption plate, and the cleaned electrostatic adsorption plate continues to rotate into the air inlet pipe, and then continues to adsorb and remove dust, thereby further improving the removal effect of impurities in the exhaust gas, thereby achieving energy saving and environmental protection effects.
[0024] Optionally, the positioning component includes:
[0025] A positioning plate, wherein the positioning plate is arranged on the rotating shaft and has a plurality of positioning grooves arranged in a circumferential array;
[0026] A positioning plate, the positioning plate being rotatably disposed on the adsorption tube;
[0027] The positioning spring piece is arranged on the adsorption tube and under the action of elastic force, the positioning plate is pressed against the positioning groove for positioning, and at the same time, the electrostatic adsorption plate can only rotate toward the side close to the recovery box.
[0028] By adopting the above technical solution, the positioning spring pushes the positioning plate to press against the positioning groove under the action of elastic force to position the rotating shaft. When the thrust of the exhaust gas on the electrostatic adsorption plate is greater than the elastic force of the positioning spring, the positioning plate is separated from the positioning groove, and the rotation of the electrostatic adsorption plate drives the positioning plate to rotate, and the positioning plate is pressed against the positioning plate. When the electrostatic adsorption plate rotates to a specified angle, the positioning plate is pressed against the positioning groove under the action of elastic force to position it, thereby realizing the positioning of the rotating shaft.
[0029] Optionally, the cleaning and collecting mechanism includes:
[0030] A cleaning pipe, which is arranged on the adsorption pipe and is connected to the spray assembly, and sprays toward the electrostatic adsorption plate and is used to clean the adsorbed impurities;
[0031] A cleaning cylinder, wherein the cleaning cylinder is arranged on the adsorption tube;
[0032] A scraper, which is arranged on the cleaning cylinder and is used to scrape off the moisture and residual impurities on the electrostatic adsorption plate after spraying;
[0033] A collecting component is arranged on the adsorption tube and is used for collecting the cleaned water and impurities.
[0034] By adopting the above technical solution, the spray component is in the starting state, water is sprayed onto the electrostatic adsorption plate through the cleaning pipe, and impurities fall to the collection component for collection under the action of the impact force; the electrostatic adsorption plate rotates to the next position under the thrust of the exhaust gas, and then the cleaning cylinder is started to drive the scraper to move downward, and the scraper moves downward to scrape off the impurities and water on the electrostatic adsorption plate, thereby further improving the impurity removal effect on the electrostatic adsorption plate, and also reducing the water staying on the electrostatic adsorption plate and reducing the adsorption effect of the electrostatic adsorption plate on impurities after power is turned on, thereby further reducing energy waste.
[0035] Optionally, the collection component includes:
[0036] A collecting pipe, which is arranged on the adsorption pipe and is used for the cleaned water and impurities to enter;
[0037] The collecting frame is detachably arranged on the collecting tube and is used for filtering and collecting impurities in the collecting tube.
[0038] By adopting the above technical solution, impurities and water enter the collection pipe, and the impurities stay in the collection frame for collection, while the water flows out through the collection pipe, thereby realizing the collection of impurities and water.
[0039] Optionally, the spray assembly includes:
[0040] A spray box, which is arranged on the frame and is connected to the air outlet pipe;
[0041] A filter plate, wherein the filter plate is obliquely arranged on the spray box and the distance between the top end and the air outlet pipe is smaller than the distance between the bottom end and the air outlet pipe, so that the exhaust gas is obliquely upwardly passed through the filter plate for filtering;
[0042] A spray plate is arranged on the air outlet pipe and is located on the side of the filter plate away from the air outlet pipe. A plurality of spray holes are provided on the side wall of the spray plate close to the filter plate. The frame is also provided with a water supply component which is connected with the spray holes and is used to provide water and collect the waste water cleaned on the filter plate.
[0043] By adopting the above technical solution, the exhaust gas enters the spray box through the exhaust pipe, and then the exhaust gas is tilted upward to pass through the filter plate for filtering, while impurities remain on the lower surface of the filter plate, and the inclined filter plate is easier for impurities to fall off, and the water supply component is started, and water is sprayed through the spray hole to spray the exhaust gas and the filter plate, so as to clean the impurities on the filter plate and the exhaust gas after passing through the filter plate together, so that the impurities on the filter plate fall off, thereby improving the removal effect of impurities in the exhaust gas, thereby ensuring the impurity removal effect, and also reducing the amount of water resources, thereby further improving the energy saving and environmental protection effect.
[0044] Optionally, the water supply component includes:
[0045] A water storage tank, which is arranged on the frame and filled with water and is located below the spray box;
[0046] A spray pump, wherein the spray pump is arranged on the spray box and is provided with a spray pipe connected to the spray hole, and the spray pipe is also provided with a branch pipe connected to the cleaning pipe;
[0047] The filter frame is detachably arranged on the spray box and is used to filter impurities in the wastewater entering the water storage tank.
[0048] By adopting the above technical solution, the spray pump is started, water enters the spray hole through the spray pipe, and at the same time water enters the cleaning pipe through the branch pipe, and water containing impurities is filtered through the filter frame, thereby achieving water supply and filtering and collecting impurities.
[0049] Optionally, the collection pipe is connected to the water storage tank and guides the water to the filter frame for filtration.
[0050] By adopting the above technical solution, water in the collection pipe enters the filter frame for filtration and recovery. At the same time, when the collection frame is removed for cleaning, impurities in the cleaning pipe flow into the filter frame for collection, so that the collection frame can be replaced without stopping the machine. Therefore, while satisfying the filtering and collection of impurities, the heat recovery efficiency is also improved.
[0051] Optionally, a sliding hole is provided on the water storage tank, the filter frame is slidably mounted on the sliding hole, and a mounting plate that abuts against the water storage tank is fixedly mounted on the filter frame.
[0052] By adopting the above technical solution, the filter frame is removed by pulling the installation plate for cleaning. After cleaning, the filter frame is slidably installed on the sliding hole, and the installation plate is pushed to contact the filter frame for positioning, so as to achieve cleaning of the filter frame.
[0053] In summary, the present application includes at least one of the following beneficial technical effects:
[0054] The waste gas passes through the electrostatic adsorption component to remove easily adsorbed impurities in the waste gas, and then the waste gas enters the waste gas channel and the air enters the air channel. The heat in the waste gas is transferred to the air through the heat transfer component, so as to heat the air. The heated air is output for use, and the waste gas is output through the outlet pipe and then passes through the spray component again to continue to remove impurities. Therefore, the impurities in the outlet pipe have been removed, thereby reducing the water consumption of the spray component, thereby reducing the waste of heat and water resources, and achieving energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Figure 1 It is a three-dimensional structural schematic diagram of the present application;
[0056] Figure 2 is a schematic diagram of the structure of the heat transfer assembly in the present application, wherein the side wall of the recovery box is cut away;
[0057] Figure 3 It is a schematic diagram of the structure of the electrostatic adsorption component, the positioning component and the cleaning and collecting mechanism in the present application, wherein the air inlet pipe and the side wall of the adsorption pipe are cut away;
[0058] Figure 4 yes Figure 3 The enlarged schematic diagram of the middle A part;
[0059] Figure 5 It is a schematic diagram of the structure of the electrostatic adsorption component, the positioning component and the cleaning and collecting mechanism in the present application, wherein the collecting component is exploded and the air inlet pipe and the side wall of the adsorption pipe are cut away;
[0060] Figure 6 It is a schematic diagram of the structure of the spray assembly and water supply assembly in the present application, in which the filter frame and the mounting plate are exploded and the side wall of the spray box is cut away.
[0061] Figure numerals: 1, frame; 11, first plate; 12, second plate; 13, third plate; 14, fourth plate; 15, fifth plate; 16, sixth plate; 2, recovery mechanism; 21, recovery box; 22, air inlet pipe; 221, blocking plate; 23, air outlet pipe; 24, exhaust gas channel; 25, air channel; 26, input pipe; 27, output pipe; 3, heat transfer component; 31, heat transfer rod; 32, heat transfer spiral; 4, electrostatic adsorption component; 41, adsorption tube; 43, rotating shaft; 44, passing space; 45, cleaning space; 46, control component; 47, connecting plate; 48, power ring; 5, spray Components; 51, spray box; 52, filter plate; 53, spray plate; 54, spray hole; 6, positioning component; 61, positioning plate; 62, positioning plate; 63, positioning spring; 64, positioning groove; 7, water supply component; 71, water storage tank; 72, spray pump; 73, filter frame; 74, sliding hole; 75, delivery pipe; 76, mounting plate; 77, spray pipe; 78, branch pipe; 8, cleaning and collecting mechanism; 81, cleaning pipe; 811, cleaning cover; 82, cleaning cylinder; 83, scraper; 84, mounting rod; 9, collecting component; 91, collecting pipe; 92, collecting frame; 93, collecting plate; 94, collecting hole. DETAILED DESCRIPTION
[0062] The present application is further described in detail below in conjunction with the accompanying drawings 1-6.
[0063] The embodiment of the present application discloses a device for recovering heat energy from exhaust gas of a styling machine.
[0064] Reference Figure 1 The waste gas heat energy recovery device of the setting machine includes a frame 1 and a recovery mechanism 2 arranged on the frame 1.
[0065] Reference Figure 1 and Figure 2 The recovery mechanism 2 includes a recovery box 21, an air inlet pipe 22, an air outlet pipe 23, and a heat transfer component 3. The recovery box 21 is fixedly installed on the frame 1, and the recovery box 21 is a rectangular parallelepiped and has an exhaust gas channel 24 and an air channel 25 along the length direction of the recovery box 21. The exhaust gas channel 24 is located below the air channel 25. At the same time, the exhaust gas channel 24 is for exhaust gas to pass through, and the air channel 25 is for air to pass through; the air inlet pipe 22 and the air outlet pipe 23 are fixedly installed at both ends of the recovery box 21 The air inlet pipe 22 and the air outlet pipe 23 are respectively used for exhaust gas input and output to the exhaust channel 24, and an input pipe 26 and an output pipe 27 are fixedly installed on both ends of the recovery box 21, and the input pipe 26 and the output pipe 27 are connected to the air channel 25, and the input pipe 26 and the output pipe 27 are respectively arranged in one-to-one correspondence with the outlet pipe 23 and the air inlet pipe 22, and the input pipe 26 and the output pipe 27 are respectively used for air to enter and output the air channel 25.
[0066] Reference Figure 1 and Figure 2 The heat transfer component 3 is arranged on the recovery box 21 and is used to transfer the heat of the exhaust gas to the air for heating. A plurality of heat transfer components 3 are arranged horizontally at intervals. The heat transfer components 3 include a heat transfer rod 31 and a heat transfer spiral sheet 32. The heat transfer rod 31 vertically passes through the recovery box 21, and its two ends are respectively located in the air channel 25 and the exhaust gas channel 24; the heat transfer spiral sheet 32 is coaxially fixed on the outer wall of the heat transfer rod 31 located in the air channel 25 and the exhaust gas channel 24, and the heat transfer spiral sheet 32 is spiral and cooperates with the heat transfer rod 31 to transfer heat. Therefore, the heat transfer spiral sheet 32 increases the contact surface with the exhaust gas, and the heat transfer spiral sheet 32 allows the impurities remaining on the heat transfer spiral sheet 32 to fall off under the subsequent exhaust gas push and gravity.
[0067] Reference Figure 1 and Figure 3 The recovery mechanism 2 also includes an electrostatic adsorption component 4 and a spray component 5. The electrostatic adsorption component 4 is arranged on the air inlet pipe 22 and uses electrostatic adsorption to adsorb impurities that are easily adsorbed in the exhaust gas. The electrostatic adsorption component 4 includes an adsorption tube 41 and an electrostatic adsorption plate. The air inlet pipe 22 is a horizontal tube body with a square cross-section. The adsorption tube 41 is fixedly installed on the outer wall of the air inlet pipe 22 and the connection is connected to the inside of the air inlet pipe 22. The adsorption tube 41 is a semicircular arc tube body in a vertical state, and the inner top wall of the adsorption tube 41 is flush with the inner top wall of the air inlet pipe 22, and the inner bottom wall of the adsorption tube 41 is located below the inner bottom wall of the air inlet pipe 22. At the same time, the upper surface of the adsorption tube 41 is flush with the upper surface of the air inlet pipe 22, and the lower surface of the adsorption tube 41 is located below the air inlet pipe 22.
[0068] Reference Figure 3 and Figure 4 A vertical rotating shaft 43 is rotatably installed at the inner bottom wall of the connection between the air inlet pipe 22 and the adsorption tube 41, and the top end of the rotating shaft 43 vertically passes through the upper surface of the adsorption tube 41; the electrostatic adsorption plate is fixedly installed on the side wall of the rotating shaft 43 located in the air inlet pipe 22, and the upper and lower surfaces of the electrostatic adsorption plate are respectively in conflict with the inner top wall and bottom wall of the air inlet pipe 22, and a plurality of electrostatic adsorption plates are arranged in a circular array around the axis of the rotating shaft 43, and the number of electrostatic adsorption plates is an even number and at least six, and the number of electrostatic adsorption plates can also be eight or more; therefore, part of the electrostatic adsorption plates are located in the air inlet pipe 22, and part of the electrostatic adsorption plates are located in the adsorption tube 41, and two of the electrostatic adsorption plates are located at the connection between the air inlet pipe 22 and the adsorption tube 41 and are used to separate the air inlet pipe 22 and the adsorption tube 41 to form an independent space;
[0069] Reference Figure 3 and Figure 4The adsorption tube 41 is also provided with a positioning component 6 for positioning the rotating shaft 43 under a certain elastic force. The positioning component 6 includes a positioning disk 61, a positioning plate 62 and a positioning spring 63. The positioning disk 61 is coaxially fixedly mounted on the top of the rotating shaft 43, and the positioning disk 61 is provided with a plurality of positioning grooves 64 in a circular array around the axis of the rotating shaft 43. At the same time, the number of the positioning grooves 64 is the same as the number of the electrostatic adsorption plates.
[0070] Reference Figure 1 , Figure 3 and Figure 4 One end of the positioning plate 62 is vertically rotatably mounted on the upper surface of the adsorption tube 41, and the positioning spring piece 63 is fixedly mounted on the upper surface of the adsorption tube 41, and the positioning spring piece 63 is pressed against the side wall of the positioning plate 62 away from the positioning plate 61, so that the end of the positioning plate 62 away from its own rotation is clamped and mounted on the positioning groove 64 for positioning the rotating shaft 43 and the electrostatic adsorption plate. At the same time, when the exhaust gas pushes the electrostatic adsorption plate to rotate, it can only make the electrostatic adsorption plate rotate toward the side close to the recovery box 21.
[0071] Reference Figure 1 , Figure 3 , the following is an explanation using six electrostatic adsorption plates as an example, the six electrostatic adsorption plates rotate around the rotation axis 43 in the order of the first plate 11, the second plate 12, the third plate 13, the fourth plate 14, the fifth plate 15 and the sixth plate 16, and the first plate 11 and the fourth plate 14 are located at the connection between the adsorption tube 41 and the air inlet pipe 22 and are used to separate the air inlet pipe 22 from the adsorption tube 41, and the first plate 11 is located on the side of the rotation axis 43 close to the recovery box 21, and when the rotation axis 43 rotates, it can make The positions of the six electrostatic adsorption plates are interchanged, so that a through space 44 is formed between every two adjacent plates of the fourth plate body 14, the fifth plate body 15, the sixth plate body 16 and the first plate body 11 and the side wall of the air inlet pipe 22, and a cleaning space 45 is formed between every two adjacent plates of the first plate body 11, the second plate body 12, the third plate body 13 and the fourth plate body 14 and the inner wall of the adsorption tube 41, and the through space 44 is used for intermittently conveying the exhaust gas, and the cleaning space 45 is used for cleaning the impurities on the electrostatic adsorption plate.
[0072] Reference Figure 1 , Figure 3A sealing plate 221 is fixedly installed on the inner wall of the air inlet pipe 22 on the side away from the rotating shaft 43, and is in contact with the end of the fifth plate body 15 away from the rotating shaft 43. When the position of the electrostatic adsorption plate is locked, the fifth plate body 15 rotated in the air inlet pipe 22 is in contact with the sealing plate 221, so as to separate the two adjacent through spaces 44, and at the same time, the exhaust gas in the air inlet pipe 22 is guided to the through space 44 formed by the fourth plate body 14, the fifth plate body 15 and the air inlet pipe 22, so as to block the exhaust gas transmission and make the exhaust gas gather in the through space 44, so as to achieve the impurities in the exhaust gas being adsorbed to the side walls of the fourth plate body 14 and the fifth plate body 15 under the action of electrostatic adsorption, and when the exhaust gas reaches a certain pressure, the positioning component 6 is unlocked, so that the exhaust gas in the through space 44 rotates together, and then the exhaust gas in the through space 44 enters the recovery box 21 through the air inlet pipe 22 for heat exchange.
[0073] Reference Figure 3 and Figure 4 The electrostatic adsorption component 4 also includes a control component 46, which is arranged on the air inlet pipe 22 and is used to control the electrostatic adsorption plate to be powered on or off. The control component 46 controls the electrostatic adsorption plate to be powered on for adsorbing impurities, and at the same time, the control component 46 controls the electrostatic adsorption plate to be powered off for cleaning impurities; the control component 46 includes a connecting plate 47 and a power ring 48, and the connecting plate 47 is fixedly mounted on the upper surface of the electrostatic adsorption plate, and the connecting plate 47 vertically passes through the outside of the air inlet pipe 22 and extends horizontally to the side away from the rotating shaft 43.
[0074] Reference Figure 3 and Figure 4 The power-on ring 48 is fixedly mounted on the upper surface of the air inlet pipe 22, and the center of the power-on ring 48 is located on the axis of the rotating shaft 43. At the same time, the power-on ring 48 is connected to the power supply, and the connecting plates 47 located on the fourth plate body 14, the fifth plate body 15, the sixth plate body 16 and the first plate body 11 are in contact with the power-on ring 48 for power supply, while the second plate body 12 and the third plate body 13 are powered off, so as to realize that the electrostatic adsorption plate forming the passing space 44 is powered on, and the electrostatic adsorption plate forming the cleaning space 45 is powered off, so as to facilitate the cleaning of impurities on the electrostatic adsorption plate.
[0075] Reference Figure 3 and Figure 5 The adsorption tube 41 is also provided with a cleaning and collecting mechanism 8 for cleaning impurities on the electrostatic adsorption plate. The cleaning and collecting mechanism 8 includes a cleaning tube 81, a cleaning cylinder 82, and a scraper 83;
[0076] Both are provided with long strip-shaped cleaning holes, and the length of the cleaning holes can cover the width direction of the second plate body 12. Two cleaning covers 811 are fixedly installed on the upper surface of the adsorption tube 41, and the two cleaning covers 811 cover the two cleaning holes respectively.
[0077] Reference Figure 3 and Figure 5 , the cleaning pipe 81 is fixedly mounted on the upper surface of the two cleaning covers 811 and is connected to the cleaning covers 811, and the cleaning pipe 81 is connected to the spray assembly 5 for providing water; water can be sprayed on the opposite side walls of the second plate body 12 through the cleaning pipe 81, the cleaning cover 811 and the cleaning hole to clean the impurities adhering to the second plate body 12; the upper surface of the adsorption tube 41 and both sides of the third plate body 13 are vertically slidably penetrated with mounting rods 84, and the inner top wall of the adsorption tube 41 and both sides of the second plate body 12 are provided with receiving grooves, and the two mounting rods 84 extend into the two receiving grooves respectively; the cleaning cylinder 82 is fixedly mounted on the side wall of the adsorption tube 41, and the piston rod of the cleaning cylinder 82 is connected to the top of the two mounting rods 84; two scrapers 83 are arranged and located in the two receiving grooves, and the two scrapers 83 are fixedly mounted on the bottom ends of the two mounting rods 84 respectively, and the cleaning cylinder 82 is started to drive the two scrapers 83 to move downward, and the two scrapers 83 move downward to scrape the water and residual impurities after spraying on the two side walls of the electrostatic adsorption plate.
[0078] Reference Figure 3 and Figure 4 , the exhaust gas of the positioning type machine enters the air inlet pipe 22, and then enters the passing space 44 formed by the fourth plate body 14 and the fifth plate body 15, and the impurities in the exhaust gas are adsorbed on the fourth plate body 14 and the fifth plate body 15 under the action of electrostatic adsorption. As the amount of exhaust gas increases, the thrust of the exhaust gas on the fifth plate body 15 increases. When the thrust is greater than the elastic force of the positioning spring piece 63, the positioning spring piece 63 is separated from the positioning groove 64, and the fourth plate body 14 and the fifth plate body 15, the rotating shaft 43, the positioning plate 61 and the exhaust gas located in the passing space 44 rotate together, so that the positioning spring piece 63 is clamped and installed on the next positioning groove 64 under the action of the elastic force to position the electrostatic adsorption plate, so as to realize the delivery of the exhaust gas interval from one side of the adsorption tube 41 to the other side, and finally the exhaust gas is transported to the recovery box 21 for heat exchange.
[0079] Reference Figure 3 and Figure 5 When the electrostatic adsorption plate rotates to the adsorption tube 41 and becomes the second plate body 12, the connecting plate 47 on the second plate body 12 is separated from the power-on ring 48 and the power is cut off. At the same time, water is sprayed out through the spray hole 54, so as to remove impurities on the opposite side walls of the electrostatic adsorption plate. When the electrostatic adsorption plate continues to rotate to the next position and becomes the third plate body 13, the cleaning cylinder 82 starts to drive the scraper 83 to move down to scrape off the water and residual impurities on the electrostatic adsorption plate, and then the cleaning cylinder 82 starts to drive the scraper 83 to move back to the receiving groove, so as to remove impurities on the electrostatic adsorption plate; when the electrostatic adsorption plate continues to rotate to the next position and becomes the fourth plate body 14, the connecting plate 47 on the fourth plate body 14 contacts the power-on ring 48 and is energized, and then the work of removing impurities in the exhaust gas can continue.
[0080] Reference Figure 1 , Figure 3 and Figure 6 The recovery mechanism 2 also includes a spray assembly 5, which includes a spray box 51, a filter plate 52, and a spray plate 53. The spray box 51 is fixedly mounted on the frame 1 and is connected to the outlet pipe 23; the filter plate 52 is fixedly mounted on the inner wall of the spray box 51, and the filter plate 52 is in an inclined state. At the same time, the distance between the top end of the filter plate 52 and the outlet pipe 23 is smaller than the distance between the bottom end and the outlet pipe 23. Therefore, the exhaust gas enters the spray box 51 through the outlet pipe 23, and then the exhaust gas is inclined upward. Filtration is performed through the lower surface of the filter plate 52, and impurities in the exhaust gas remain on the lower surface of the filter plate 52; the spray plate 53 is fixedly mounted on the inner wall of the spray box 51, and the spray plate 53 and the filter plate 52 are arranged in parallel, and the spray plate 53 is located on the side of the filter plate 52 away from the exhaust pipe 23, and a plurality of spray holes 54 are provided on the side wall of the spray plate 53 close to the filter plate 52, and a passage for the exhaust gas to pass through is formed between the bottom of the spray plate 53 and the inner bottom wall of the spray box 51.
[0081] Reference Figure 1 , Figure 6 A water supply assembly 7 connected to the spray hole 54 is provided on the frame 1. The water supply assembly 7 is used to provide water and recycle the waste water for cleaning the filter plate 52. The water is sprayed through the spray hole 54 to clean the filter plate 52 and the exhaust gas to remove impurities, so that the impurities remaining on the filter plate 52 fall off, and at the same time, the impurities in the exhaust gas enter the water for removal; the water supply assembly 7 includes a water storage tank 71, a spray pump 72 and a filter frame 73. The water storage tank 71 is fixedly installed on the frame 1 and is located below the spray box 51 and is filled with water; the spray pump 72 is fixedly installed on the frame 1, and the spray pump 72 is connected to the water storage tank 71. At the same time, a spray pipe 77 is fixedly installed on the spray pump 72, and the spray pipe 77 is fixedly connected to the side wall of the spray plate 53 and is connected to the spray hole 54.
[0082] Reference Figure 1 , Figure 6A sliding hole 74 is provided on the side wall of the water storage tank 71 and above the connection between the spray pump 72 and the water storage tank 71, and a delivery pipe 75 fixedly connected to the lower surface of the spray box 51 is fixedly installed on the upper surface of the water storage tank 71, and the delivery pipe 75 is used to return the cleaned waste water to the water storage tank 71; the filter frame 73 is horizontally slidably installed on the sliding hole 74, and the filter frame 73 is used to filter impurities in the waste water, and at the same time, a mounting plate 76 is fixedly installed on the filter frame 73 to abut against the outer wall of the water storage tank 71 for positioning; the exhaust gas obliquely passes through the filter plate 52 upward for filtration, and the spray pump 72 is started, so that water is sprayed out through the spray hole 54 to clean the exhaust gas and impurities on the filter plate 52, and the impurities adhering to the filter plate 52 are impacted and dropped, and at the same time, the impurities in the exhaust gas enter the water for impurity removal, and then the waste water mixed with impurities enters the filter frame 73 for filtration and recycling.
[0083] Reference Figure 1 , Figure 6 A branch pipe 78 fixedly connected to the cleaning pipe 81 is fixedly installed on the side wall of the spray pipe 77, and the inner diameter of the branch pipe 78 is smaller than the inner diameter of the spray pipe 77. When the spray pump 72 is started, water can be sprayed through the branch pipe 78, the cleaning pipe 81 and the cleaning hole to spray and clean the two walls of the electrostatic adsorption plate with impurities attached.
[0084] Reference Figure 1 , Figure 5 , Figure 6 The cleaning and collecting mechanism 8 also includes a collecting component 9, which is arranged on the adsorption tube 41 and is used to collect and clean water and impurities after being cleaned by the electrostatic adsorption plate. The collecting component 9 includes a collecting tube 91 and a collecting frame 92, and the collecting tube 91 is fixedly installed on the lower surface of the adsorption tube 41, and the collecting tube 91 is connected to the adsorption tube 41, and the bottom end of the collecting tube 91 is tilted downward and fixedly connected to the side wall of the water storage tank 71 located above the filter frame 73, and a collecting hole 94 is opened on the side wall of the collecting tube 91, and the collecting frame 92 is horizontally slidably installed on the collecting hole 94, and the collecting frame 92 is used to filter the mixture of water and impurities, and the collecting frame 92 is fixedly installed with a collecting plate 93 that is positioned against the outer wall of the adsorption tube 41, and the water enters the water storage tank 71 through the collecting tube 91 for recovery, and the impurities stay in the collecting frame 92 for collection.
[0085] The working principle of the embodiment of the present application is as follows:
[0086] The exhaust gas of the positioning type machine enters the air inlet pipe 22, and then the exhaust gas enters the passing space 44, and the impurities in the exhaust gas are adsorbed on two adjacent electrostatic adsorption plates. As the amount of exhaust gas increases, the thrust of the exhaust gas on the electrostatic adsorption plate increases. When the thrust is greater than the elastic force of the positioning spring piece 63, the positioning spring piece 63 is separated from the positioning groove 64, and the electrostatic adsorption plate and the exhaust gas in the passing space 44 rotate together, so that the positioning spring piece 63 is snap-fitted and installed on the next positioning groove 64 to position the electrostatic adsorption plate, thereby realizing the delivery of the exhaust gas interval from one side of the adsorption tube 41 to the other side. , and at the same time, impurities in the exhaust gas are adsorbed and removed, and then the exhaust gas enters the exhaust gas channel 24, and the air enters the air channel 25. The heat in the exhaust gas is transferred to the air through the heat transfer spiral 32 and the heat transfer rod 31, so as to achieve heating of the air, and then the exhaust gas enters the spray box 51, the spray pump 72 is started, and water is sprayed through the spray hole 54 to spray the filter plate 52 and the exhaust gas, so as to achieve impurity removal of the exhaust gas, and the impurities enter the filter frame 73 for filtration, and the water enters the water storage tank 71 for recovery, thereby reducing the waste of resources and achieving energy saving and environmental protection.
[0087] When the electrostatic adsorption plate is rotated into the adsorption tube 41, the electrostatic adsorption plate is powered off, and water is sprayed out through the spray hole 54 at the same time, so as to remove impurities on the opposite side walls of the electrostatic adsorption plate. When the electrostatic adsorption plate continues to rotate to the next position, the cleaning cylinder 82 starts to drive the scraper 83 to move downward to scrape off the water and residual impurities on the electrostatic adsorption plate, and then the cleaning cylinder 82 starts to drive the scraper 83 to move back to the receiving tank, so as to remove impurities on the electrostatic adsorption plate. The electrostatic adsorption plate that removes water and impurities continues to rotate to the next position and becomes energized, and then it can continue to remove impurities in the exhaust gas. The impurities in the adsorption tube 41 enter the collection frame 92 for collection, and the water continues to flow to the water storage tank 71 for recycling, thereby further reducing resource waste and achieving energy conservation and environmental protection.
[0088] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A heat recovery device for waste gas of a setting machine, comprising a frame (1), characterized in that: The frame (1) is provided with a recovery mechanism (2), and the recovery mechanism (2) comprises: A recovery box (21), the recovery box (21) being arranged on the frame (1) and being provided with an exhaust gas passage (24) for exhaust gas to pass through and an air passage (25) for normal air to pass through; A heat transfer component (3), the heat transfer component (3) being arranged on the recovery box (21) and used for transferring the heat of the exhaust gas to the air; An air inlet pipe (22) and an air outlet pipe (23), wherein the air inlet pipe (22) and the air outlet pipe (23) are arranged on the recovery box (21) and are in communication with the exhaust gas passage (24) and are used for inputting and outputting the exhaust gas; An electrostatic adsorption component (4), wherein the electrostatic adsorption component (4) is arranged on the air inlet pipe (22) and uses electrostatic adsorption to adsorb impurities in the exhaust gas; A spray assembly (5), the spray assembly (5) being arranged on the frame (1) and used to remove impurities remaining in the exhaust gas output from the exhaust pipe (23); The electrostatic adsorption component (4) comprises: an adsorption tube (41), the adsorption tube (41) being arranged on the air inlet pipe (22) and being in communication with the air inlet pipe (22); An electrostatic adsorption plate, the electrostatic adsorption plate is rotatably arranged at the connection between the adsorption tube (41) and the air inlet pipe (22) via a rotating shaft (43), the electrostatic adsorption plate has static electricity and is used to adsorb impurities in the exhaust gas and separate the adsorption tube (41) and the air inlet pipe (22), a plurality of electrostatic adsorption plates are arranged in a circular array around the axis of the rotating shaft (43), the number of the electrostatic adsorption plates being an even number and at least six, and some of the electrostatic adsorption plates are located on the air inlet pipe (22) to block the exhaust gas from passing through the air inlet pipe (22); two adjacent electrostatic adsorption plates cooperate with the inner side wall of the air inlet pipe (22) to form a passing space (44) for the exhaust gas to pass through, and two adjacent electrostatic adsorption plates cooperate with the inner side wall of the adsorption tube (41) to form a cleaning space (45) for cleaning impurities on the electrostatic adsorption plates; a control member (46) disposed on the air inlet pipe (22) and used to control the electrostatic adsorption plate forming the passing space (44) to be energized and the electrostatic adsorption plate forming the cleaning space (45) to be de-energized; the adsorption pipe (41) is also provided with a positioning component (6) for positioning the rotating shaft (43) under a certain elastic force and a cleaning collection mechanism (8) for cleaning impurities on the electrostatic adsorption plate; The positioning component (6) comprises: A positioning plate (61), the positioning plate (61) being arranged on the rotating shaft (43) and having a plurality of positioning grooves (64) arranged in a circular array; A positioning plate (62), wherein the positioning plate (62) is rotatably disposed on the adsorption tube (41); A positioning spring (63), wherein the positioning spring (63) is arranged on the adsorption tube (41) and, under the action of elastic force, causes the positioning plate (62) to press against the positioning groove (64) for positioning, and at the same time, causes the electrostatic adsorption plate to rotate only toward a side close to the recovery box (21); The cleaning and collecting mechanism (8) comprises: a cleaning pipe (81), the cleaning pipe (81) being arranged on the adsorption pipe (41) and being in communication with the spray assembly (5), the cleaning pipe (81) spraying towards the electrostatic adsorption plate and being used to clean adsorbed impurities; a cleaning cylinder (82), wherein the cleaning cylinder (82) is arranged on the adsorption tube (41); a scraper (83), the scraper (83) being arranged on the cleaning cylinder (82) and being used to scrape off moisture and residual impurities on the electrostatic adsorption plate after spraying; A collecting component (9), wherein the collecting component (9) is arranged on the adsorption tube (41) and is used to collect cleaned water and impurities.
2. The exhaust gas heat recovery device of a setting machine according to claim 1 is characterized in that: The heat transfer component (3) comprises: A heat transfer rod (31), the heat transfer rod (31) being arranged on the recovery box (21) and having two ends respectively located in the exhaust gas passage (24) and the air passage (25); A heat transfer spiral sheet (32), wherein the heat transfer spiral sheet (32) is arranged on a heat transfer rod (31) located in the exhaust gas channel (24) and the air channel (25), is spiral-shaped, and cooperates with the heat transfer rod (31) to conduct heat.
3. The waste gas heat recovery device of a setting machine according to claim 1 is characterized in that: The collecting component (9) comprises: a collecting tube (91), the collecting tube (91) being arranged on the adsorption tube (41) and allowing cleaned water and impurities to enter; A collecting frame (92), wherein the collecting frame (92) is detachably arranged on the collecting tube (91) and is used to filter and collect impurities in the collecting tube (91).
4. The exhaust gas heat recovery device of a setting machine according to claim 3 is characterized in that: The spray assembly (5) comprises: A spray box (51), wherein the spray box (51) is disposed on the frame (1) and is in communication with the air outlet pipe (23); a filter plate (52), the filter plate (52) being obliquely arranged on the spray box (51) and having a distance between a top end and the air outlet pipe (23) smaller than a distance between a bottom end and the air outlet pipe (23), so that the exhaust gas is obliquely upwardly passed through the filter plate (52) for filtering; A spray plate (53), the spray plate (53) being arranged on the air outlet pipe (23) and located on a side of the filter plate (52) away from the air outlet pipe (23), a plurality of spray holes (54) being provided on a side wall of the spray plate (53) close to the filter plate (52), and the frame (1) being further provided with a water supply component (7) which is in communication with the spray holes (54) and is used to supply water and collect waste water washed on the filter plate (52).
5. The waste gas heat recovery device of a setting machine according to claim 4 is characterized in that: The water supply component (7) comprises: A water storage tank (71), the water storage tank (71) being arranged on the frame (1) and filled with water and being located below the spray box (51); A spray pump (72), the spray pump (72) being arranged on the spray box (51) and provided with a spray pipe (77) communicating with the spray hole (54), the spray pipe (77) also being provided with a branch pipe (78) communicating with the cleaning pipe (81); A filter frame (73), wherein the filter frame (73) is detachably disposed on the spray box (51) and is used to filter impurities in the wastewater entering the water storage tank (71).
6. The waste gas heat recovery device of a setting machine according to claim 5, characterized in that: The collecting pipe (91) is in communication with the water storage tank (71) and guides the water to the filter frame (73) for filtration.
7. The waste gas heat recovery device of a setting machine according to claim 5, characterized in that: The water storage tank (71) is provided with a sliding hole (74), the filter frame (73) is slidably mounted on the sliding hole (74), and a mounting plate (76) abutting against the water storage tank (71) is fixedly mounted on the filter frame (73).
Citation Information
Patent Citations
Modularized setting machine all-in-one machine and assembling method thereof
CN114053803A
Modularized setting machine all-in-one machine
CN216224835U