A reinforcing cage end bending device
By designing a bending device for the ends of steel cages, the drive mechanism and positioning components are used to achieve accurate positioning and bending of the steel cages, solving the problems of low automation and inconvenient loading and unloading in the existing technology, and improving processing efficiency.
Patent Information
- Application Number
- CN202211350138.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-31
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-10-31
AI Technical Summary
The existing process for bending the ends of steel cages suffers from low automation and inconvenience in loading and unloading materials, especially when used in conjunction with automated steel bar forming and welding machines, where interference is likely to occur.
A rebar cage end bending device was designed, comprising a frame, a bending mechanism, a rebar cage positioning component, a support platform, and a drive mechanism. The drive mechanism drives the support platform and the rebar cage to rise and fall as a whole, and the rebar cage positioning component is used to achieve accurate positioning and bending, ensuring that the position does not deviate. The device has a simple structure and a high degree of automation.
It enables efficient and automated bending of the ends of the rebar cage, simplifies the loading and unloading process, and improves processing efficiency.
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Figure CN115488262B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a reinforcing bar processing equipment, in particular to a reinforcing cage end bending device. BACKGROUND
[0002] The existing reinforcing cage end bending process is basically to bend the end of each longitudinal reinforcing bar first, and then to assemble and weld with the hoop reinforcement. In order to cooperate with the production process of the automatic reinforcing bar forming and welding machine, the end bending needs to be carried out after the longitudinal reinforcing bar and the hoop reinforcement are welded into a reinforcing cage (if the ends of the longitudinal reinforcing bar are bent first, the end of the longitudinal reinforcing bar is easy to interfere with the equipment when moving). In the reinforcing cage end bending process, problems such as how to realize feeding, discharging and accurate placement and positioning are faced. SUMMARY
[0003] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art, and to provide a reinforcing cage end bending device with simple structure, high automation, and convenient feeding and discharging.
[0004] To solve the above technical problems, the following technical solutions are adopted in the present application:
[0005] A reinforcing cage end bending device, comprising a rack and a bending mechanism arranged on the rack, further comprising a reinforcing cage positioning assembly, a supporting platform and a driving mechanism capable of driving the supporting platform to lift, the driving mechanism being arranged on the rack.
[0006] As a further improvement of the above technical solution: a reinforcing cage longitudinal guide is arranged on the supporting platform.
[0007] As a further improvement of the above technical solution: the reinforcing cage longitudinal guide is a U-shaped guide cover, and the guide cover is arranged with the opening downward.
[0008] As a further improvement of the above technical solution: a transverse moving guide rail and a transverse moving driving member for driving the guide cover to move transversely are further arranged on the supporting platform, and the guide cover is arranged on the transverse moving guide rail.
[0009] As a further improvement of the above technical solution: the reinforcing cage positioning assembly comprises a positioning member arranged on the guide cover and a positioning driving member for driving the positioning member to reciprocate.
[0010] As a further improvement of the above technical solution: the driving mechanism comprises two parallel and equal length connecting rods and a swing driving member for driving the connecting rods to swing, one end of the connecting rod is hinged to the supporting platform, and the other end is hinged to the rack.
[0011] As a further improvement of the above technical solution: the reinforcing cage positioning assembly comprises a reinforcing cage transverse positioning assembly arranged on the rack, the reinforcing cage transverse positioning assembly comprises a middle positioning plate and two side positioning plates, and the middle positioning plate and the side positioning plates form a positioning part for positioning longitudinal steel bars in the reinforcing cage.
[0012] As a further improvement of the above technical solution: the middle positioning plate and the side positioning plates are each provided with a guide inclined surface.
[0013] As a further improvement of the above technical solution: the reinforcing cage positioning assembly further comprises a reinforcing cage longitudinal positioning assembly arranged on the rack, the reinforcing cage longitudinal positioning assembly comprises two first longitudinal positioning plates matched with hoop reinforcement in the reinforcing cage, and the two first longitudinal positioning plates are arranged at two ends of the rack; or, the reinforcing cage longitudinal positioning assembly comprises a second longitudinal positioning plate, and the second longitudinal positioning plate is provided with a V-shaped groove matched with the hoop reinforcement in the reinforcing cage.
[0014] As a further improvement of the above technical solution: the driving mechanism comprises a lifting driving member for driving the support platform to lift and a longitudinal movement driving member for driving the support platform to move longitudinally.
[0015] Compared with the prior art, the advantages of the reinforcing cage end bending device are as follows: when the device is used, the reinforcing cage that has been assembled and welded is placed on the support platform, the driving mechanism drives the support platform and the reinforcing cage to descend in place as a whole, the reinforcing cage positioning assembly completes accurate positioning of the reinforcing cage, and then the bending mechanism completes end bending of the reinforcing cage, the reinforcing cage positioning assembly ensures that the position of the reinforcing cage does not deviate during the bending process, thereby ensuring the bending quality. After the end bending, the driving mechanism drives the support platform and the reinforcing cage to ascend in place as a whole, facilitating discharging. The reinforcing cage end bending device has simple structure, high automation degree, and convenient reinforcing cage feeding and discharging, and is favorable for improving processing efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a schematic diagram of a three-dimensional structure of the reinforcing cage end bending device of the present application when the device works.
[0017] Figure 2 is a schematic diagram of a three-dimensional structure of the reinforcing cage end bending device of the present application after the device completes bending.
[0018] Figure 3 is a schematic diagram of a three-dimensional structure of the reinforcing cage end bending device of the present application after the device completes bending. Figure 2
[0019] Figure 4 is a schematic diagram of a three-dimensional structure of the reinforcing cage end bending device of the present application after the device completes bending.
[0020] Figure 5 is a structural schematic diagram of the transverse positioning assembly of the reinforcing cage in the present application.
[0021] Figure 6 is a structural schematic diagram of the longitudinal positioning assembly of the reinforcing cage in the present application.
[0022] Figure 7 is a schematic diagram of the action process of the longitudinal guide of the reinforcing cage in the present application.
[0023] In the figure, the numbers represent: 1, frame; 2, bending mechanism; 3, support platform; 4, longitudinal guide of reinforcing cage; 41, transverse guide rail; 42, transverse driving member; 5, longitudinal positioning assembly of reinforcing cage; 51, first longitudinal positioning plate; 52, second longitudinal positioning plate; 53, V-shaped groove; 6, transverse positioning assembly of reinforcing cage; 61, middle positioning plate; 62, side positioning plate; 63, guide slope; 7, driving mechanism; 71, connecting rod; 72, swing driving member; 8, reinforcing cage; 81, longitudinal steel bar; 82, hoop reinforcement. DETAILED DESCRIPTION
[0024] As shown in this part and the claims, unless the context clearly indicates otherwise, the words “one”, “an”, “a”, and / or “the” do not specify a singular number, but can also include a plural number. The words “first”, “second”, and similar words used in this part do not indicate any order, number, or importance, but are only used to distinguish different components. Similarly, the words “include” or “contain” and similar words mean that the elements or objects before the words cover the elements or objects listed after the words and their equivalents, and do not exclude other elements or objects. The words “connect” or “connected” and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect.
[0025] The present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0026] Figures 1 to 7 An embodiment of the reinforcing cage end bending device of the present application is shown. The reinforcing cage end bending device of the embodiment includes a frame 1 and a bending mechanism 2 arranged on the frame 1, and further includes a reinforcing cage positioning assembly, a support platform 3, and a driving mechanism 7 capable of lifting the support platform 3, the driving mechanism 7 being arranged on the frame 1.
[0027] The steel bar cage end bending device of the embodiment is used in the following way: first, the steel bar cage 8 that has been assembled and welded is placed on the support platform 3, the support platform 3 and the steel bar cage 8 are driven by the driving mechanism 7 to be lowered in place, the accurate positioning of the steel bar cage 8 is completed by the steel bar cage positioning assembly, and then the end bending of the steel bar cage 8 is completed by the bending mechanism 2. During the bending process, the steel bar cage positioning assembly ensures that the position of the steel bar cage 8 does not deviate, thereby ensuring the bending quality. After the end bending, the support platform 3 and the steel bar cage 8 are driven by the driving mechanism 7 to be raised as a whole, which is convenient for discharging. The steel bar cage end bending device has a simple structure, a high degree of automation, and convenient loading and unloading of the steel bar cage 8, which is conducive to improving the processing efficiency. The longitudinal direction is the length direction of the steel bar cage 8, and correspondingly, the transverse direction is the direction perpendicular to the length direction of the steel bar cage 8 in the top view plane. The bending mechanism 2 can be any mechanism that can realize the bending of the steel bar cage 8, and the specific structure is not described here.
[0028] Further, in the embodiment, the support platform 3 is provided with a steel bar cage longitudinal guide 4. The steel bar cage longitudinal guide 4 can provide a guiding effect for the steel bar cage 8 to prevent the steel bar cage from deviating during movement.
[0029] Further, in the embodiment, the steel bar cage longitudinal guide 4 is a U-shaped guide cover with the opening facing downward. The U-shaped guide cover with the opening facing downward can cooperate with the support platform 3 to provide a good guiding effect, effectively preventing the position of the steel bar cage 8 from deviating, and when the guide cover drives the steel bar cage 8 to separate from the support platform 3, the steel bar cage 8 can automatically fall down under the action of gravity.
[0030] Further, in the embodiment, the support platform 3 is further provided with a transverse moving guide rail 41 and a transverse moving driving member 42 (such as a gas cylinder, an oil cylinder, or a screw nut pair) for driving the guide cover to move transversely, and the guide cover is arranged on the transverse moving guide rail 41. Referring to Figure 7 After the end bending of the steel bar cage 8 is completed, the driving mechanism 7 is actuated to drive the support platform 3, the guide cover, and the steel bar cage 8 to rise to a high point as a whole. At this time, the steel bar cage 8 is separated from the steel bar cage longitudinal positioning assembly 5 and the steel bar cage transverse positioning assembly 6, the transverse moving driving member 42 drives the guide cover and the steel bar cage 8 to move transversely along the transverse moving guide rail 41, and when the guide cover separates from the support platform 3, the steel bar cage 8 falls downward under the action of gravity, completing automatic unloading. The transverse space is fully utilized, and compared with longitudinal unloading, the structure of the embodiment is simpler and more compact, more reasonable, the unloading process is smooth, and the efficiency is high. After unloading, the transverse moving driving member 42 drives the guide cover to reset, preparing for the bending of the next steel bar cage 8.
[0031] When the reinforcement cage 8 is placed in the guide cover, the guide cover itself can limit the lateral movement of the reinforcement cage 8, and preferably, positioning members (such as positioning plates, positioning cards, etc.) and positioning driving members (such as air cylinders, oil cylinders or screw-nut pairs, etc.) for driving the positioning members to reciprocate can be further arranged on the guide cover to limit the longitudinal movement of the reinforcement cage 8. When the positioning members abut against the reinforcement cage 8, the positioning of the reinforcement cage 8 is achieved, and after the positioning members are separated from the reinforcement cage 8, the reinforcement cage 8 can move longitudinally in the guide cover or fall downward.
[0032] Further, in the embodiment, the driving mechanism 7 includes two parallel and equal-length connecting rods 71 and a swing driving member 72 for driving the connecting rods 71 to swing, one end of the connecting rod 71 is hinged to the support platform 3, and the other end is hinged to the rack 1. See Figure 4 The two parallel and equal-length connecting rods 71 can constitute a parallelogram linkage, which can swing to one end of the rack 1 during feeding, facilitating the reinforcement cage 8 to be inserted into the guide cover. During the transfer of the reinforcement cage 8, the reinforcement cage 8 can be ensured to be always in a horizontal state, which facilitates the placement of the reinforcement cage 8 before bending and the separation after bending, and the structure is simple and stable. Of course, in other embodiments, the driving mechanism 7 can also use a linear motion mechanism in the vertical and horizontal directions instead of the parallelogram linkage, which can also complete the same action, but compared with the parallelogram linkage, the structure will be more complex and the cost will be higher.
[0033] As a preferred embodiment, the swing driving member 72 is a telescopic structure (such as an air cylinder, an oil cylinder or an electric push rod, etc.), one end of the swing driving member 72 is hinged to the rack 1, and the other end is hinged to one of the connecting rods 71. The telescopic movement of the swing driving member 72 can drive the connecting rod 71 to swing, and the structure is simple and reasonable.
[0034] In the embodiment, the reinforcement cage positioning assembly includes a reinforcement cage lateral positioning assembly 6, which includes a middle positioning plate 61 and two side positioning plates 62, and a positioning part for positioning the longitudinal reinforcement 81 in the reinforcement cage 8 is formed between the middle positioning plate 61 and the side positioning plate 62, i.e. the longitudinal reinforcement 81 in the reinforcement cage 8 is positioned between the middle positioning plate 61 and the side positioning plate 62. See Figure 5 The reinforcement cage lateral positioning assembly 6 can effectively limit the lateral position of the reinforcement cage 8, and when the longitudinal reinforcement 81 is subjected to the force of the bending mechanism 2, only the longitudinal reinforcement 81 is bent, and there is no force between the longitudinal reinforcement 81 and the hoop reinforcement 82, and the structure is simple and effective.
[0035] Further, in the embodiment, the upper sides of the middle positioning plate 61 and the side positioning plate 62 are provided with guide inclined surfaces 63. The guide inclined surfaces 63 facilitate the positioning of the longitudinal reinforcement 81, and can correct the possible lateral deformation of the longitudinal reinforcement 81, and the structure is simple and reasonable.
[0036] Specifically refer to Figure 6 Wherein, the reinforcement cage positioning assembly further comprises a reinforcement cage longitudinal positioning assembly 5, which can be a first longitudinal positioning plate 51 matched with the hoop reinforcement 82 in the reinforcement cage 8, and the two first longitudinal positioning plates 51 are arranged at the two ends of the rack 1. The two first longitudinal positioning plates 51 are matched with the two hoop reinforcements 82, which can effectively limit the longitudinal displacement of the reinforcement cage 8, and the structure is simple and reliable. Preferably, a guide inclined surface can also be arranged on the upper side of the first longitudinal positioning plate 51 to facilitate the positioning of the hoop reinforcement 82.
[0037] Alternatively, the reinforcement cage longitudinal positioning assembly 5 can also be a second longitudinal positioning plate 52, and the second longitudinal positioning plate 52 is provided with a V-shaped groove 53 matched with the hoop reinforcement 82 in the reinforcement cage 8. After the hoop reinforcement 82 is lowered into the V-shaped groove 53, its longitudinal displacement is limited, thereby effectively limiting the longitudinal displacement of the reinforcement cage 8, and the structure is simple and reliable.
[0038] As a preferred embodiment, the rack 1 is provided with a bending mechanism 2 and a reinforcement cage transverse positioning assembly 6 at both ends, and the support platform 3 is located between the two reinforcement cage transverse positioning assemblies 6. The reinforcement cage 8 can be bent at both ends at the same time, which is beneficial to further improve the bending efficiency and keep the force balance of both ends during the operation of the device.
[0039] The reinforcement cage end bending device of the present application is used, the reinforcement cage 8 which has been assembled and welded is placed in the reinforcement cage longitudinal guide 4, the driving mechanism 7 drives the support platform 3, the reinforcement cage longitudinal guide 4 and the reinforcement cage 8 to move vertically and longitudinally as a whole, so that the transverse position of the reinforcement cage 8 can be prevented from changing, and the accurate positioning of the reinforcement cage 8 is finally completed smoothly, then the bending mechanism 2 completes the bending of the end of the reinforcement cage 8, and the longitudinal positioning assembly 5 and the transverse positioning assembly 6 of the reinforcement cage ensure that the position of the reinforcement cage 8 does not deviate during the bending process, thereby ensuring the bending quality. The reinforcement cage end bending device of the present application has the advantages of simple structure, high automation, convenient loading and unloading of the reinforcement cage 8 as a whole, and high processing efficiency.
[0040] Although the present application has been disclosed with the preferred embodiments as above, it is not intended to limit the present application. Any person skilled in the art can make many possible changes and modifications to the technical solutions of the present application, or modify equivalent embodiments with equivalent changes, without departing from the scope of the technical solutions of the present application, by using the technical contents disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application shall fall within the scope of protection of the technical solutions of the present application.
Claims
1. A steel cage end bending device, comprising a frame (1) and a bending mechanism (2) disposed on the frame (1), characterized in that: It also includes a rebar cage positioning assembly, a support platform (3), and a drive mechanism (7) that can drive the support platform (3) to rise and fall. The drive mechanism (7) is mounted on the frame (1). The support platform (3) is provided with a longitudinal guide (4) for the rebar cage. The longitudinal guide (4) for the rebar cage is a U-shaped guide cover with its opening facing downwards. The support platform (3) is also provided with a transverse guide rail (41) and a transverse drive (42) for driving the guide cover to move laterally. The guide cover is mounted on the transverse guide rail (41). The rebar cage positioning assembly includes a positioning component mounted on the guide cover and a positioning drive for driving the positioning component to reciprocate. The drive mechanism (7) includes two parallel and equal-length rods. The connecting rod (71) and the swing drive (72) for driving the connecting rod (71) to swing, one end of the connecting rod (71) is hinged to the support platform (3) and the other end is hinged to the frame (1). The steel cage positioning assembly includes a steel cage transverse positioning assembly (6) provided on the frame (1). The steel cage transverse positioning assembly (6) includes a middle positioning plate (61) and two side positioning plates (62). The middle positioning plate (61) and the side positioning plates (62) form a positioning part for positioning the longitudinal steel bars (81) in the steel cage (8); or, the driving mechanism (7) includes a lifting drive for driving the support platform (3) to rise and fall and a longitudinal movement drive for driving the support platform (3) to move longitudinally.
2. The steel cage end bending device according to claim 1, characterized in that: The upper side of both the intermediate positioning plate (61) and the side positioning plate (62) is provided with a guide slope (63).
3. The steel cage end bending device according to claim 1, characterized in that: The rebar cage positioning assembly also includes a rebar cage longitudinal positioning assembly (5) disposed on the frame (1). The rebar cage longitudinal positioning assembly (5) includes two first longitudinal positioning plates (51) that cooperate with the circumferential stirrups (82) in the rebar cage (8). The two first longitudinal positioning plates (51) are disposed at both ends of the frame (1). Alternatively, the rebar cage longitudinal positioning assembly (5) includes a second longitudinal positioning plate (52). The second longitudinal positioning plate (52) has a V-shaped groove (53) that cooperates with the circumferential stirrups (82) in the rebar cage (8).
Citation Information
Patent Citations
Reinforcement cage production device
CN113059093A
Steel reinforcement cage connects crooked positioner
CN207170813U
Reinforcement cage end bending device
CN218425307U