A processing device for a hinge and its forming process
By designing a dual stamping machine system for hinge production, the high cost and inefficiency problems caused by multi-step and multi-molds in the prior art are solved, and a more efficient production process is achieved.
Patent Information
- Application Number
- CN202210981229.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-16
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2042-08-16
AI Technical Summary
Existing hinge production technologies require multiple molding and steps, resulting in higher costs and low production efficiency.
A hinge processing equipment is designed, using two stamping machines and corresponding molding molds, punching and pre-bending are completed through the first molding mold, and then rolling and bending are completed on the second molding mold, reducing the processing steps and the number of molds.
By reducing the processing steps and the number of molds, production costs and time are reduced and production efficiency is improved.
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Figure CN115502282B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of metal stamping, and in particular to a processing device and a forming process for a hinge. Background Art
[0002] A hinge, also known as a hinge joint, is a mechanical device used to connect two fixed objects and allow relative rotation between the two objects.
[0003] In the related art, a hinge is generally formed by stamping a metal plate with a stamping machine. Due to the special shape of the hinge, it needs to be stamped multiple times by the stamping machine to be formed. Generally, the stamping steps include blanking - grooving - punching - pre - bending - curling - rounding - forming, etc. Each of the above steps is equipped with a specific mold. Whenever the workpiece completes one of the processes, the worker needs to move the workpiece to the next process until all processes are completed.
[0004] Regarding the above - mentioned related art, the inventor believes that the current production requires more steps to achieve, and each step requires a forming mold, resulting in a high cost. Summary of the Invention
[0005] In order to reduce the forming molds during production, the present application provides a processing device and a forming process for a hinge.
[0006] In a first aspect, a processing device for a hinge provided by the present application adopts the following technical solution:
[0007] A processing device for a hinge includes a first stamping machine with a first stamping head, a second stamping machine with a second stamping head, a first forming mold provided on the first stamping machine, and a second forming mold provided on the second stamping machine; the first forming mold includes a first lower mold, a punching component provided on the first lower mold, and a pre - bending component provided on the first lower mold, and a forming groove is opened on the first lower mold; the second forming mold includes a second lower mold, a curling component provided on the second lower mold, and a bending component provided on the second lower mold.
[0008] By adopting the above technical solution, when processing a hinge, first process punching and pre - bending on the first forming mold, and then place the semi - finished workpiece on the second forming mold to process curling and bending on the second forming mold. Process the hinge through the first stamping machine and the second stamping machine, saving many processing steps and forming molds, and saving time and cost.
[0009] Optionally, the punching component includes a forming convex column and a first vertical driving member for driving the forming convex column into the forming groove, and the forming convex column is in transmission connection with the first vertical driving member.
[0010] By adopting the above technical solution, when it is necessary to punch a hole in a workpiece, the first vertical driving member drives the forming protrusion to rise, so that the forming protrusion enters the forming groove, so that a through hole is punched out during the punching of the workpiece.
[0011] Optionally, the punching assembly further includes a forming ridge and a second vertical driving member for driving the forming ridge to enter the forming groove, and the forming ridge is transmission-connected to the second vertical driving member.
[0012] By adopting the above technical solution, when it is necessary to punch a hole in a workpiece, the second vertical driving member drives the forming convex strip to rise, so that the forming convex strip enters the forming groove, and the workpiece is punched out of the side groove.
[0013] Optionally, the pre-bending assembly includes a pad block that slides through the forming groove, a horizontal driving member that drives the pad block to slide on the base, and a vertical lifting block for chamfering, and the vertical lifting block is provided with a rounded corner for abutting against the workpiece.
[0014] By adopting the above technical solution, when the workpiece is rounded, the horizontal driving member drives the pad to slide out of the forming groove, and then the vertical lifting block rises, and the workpiece abuts against the rounded corner on the vertical lifting block, so that the workpiece is rounded.
[0015] Optionally, the second lower die includes a fixed plate, a rotating seat rotatably connected to the punch, and a rotating cylinder driving the rotating seat to rotate, a clamping cavity for clamping the workpiece is provided between the fixed plate and the rotating seat, one end of the rotating cylinder is hinged to the side of the rotating seat away from the fixed plate, and the other end is hinged to the punch.
[0016] By adopting the above technical solution, a clamping cavity is formed between the fixed plate and the rotating seat. When the second punching machine processes the workpiece, the workpiece is placed in the clamping cavity, clamped by the fixed plate and the rotating seat, and then rolled by the second punching machine.
[0017] Optionally, the rolling assembly includes a first clamping rod, a second clamping rod arranged parallel to the first clamping rod, and a rolling rod located between the first clamping rod and the second clamping rod, and both ends of the rolling rod are respectively connected to the first clamping rod and the second clamping rod.
[0018] By adopting the above technical solution, when rolling the workpiece, the first clamping rod and the second clamping rod support the rolling rod so that the rolling rod abuts against the chamfer of the workpiece, and then the second punch rolls the workpiece.
[0019] Optionally, the second stamping machine is provided with a first telescopic cylinder and a second telescopic cylinder, the first clamping rod is connected to the piston rod of the first telescopic cylinder, the second clamping rod is connected to the piston rod of the second telescopic cylinder, and the second lower die is provided with a first bending groove for bending the workpiece.
[0020] By adopting the above technical solution, after the workpiece is rolled, the workpiece is sleeved on the rolling rod. Since the first clamping rod is connected to the first telescopic cylinder and the second clamping rod is connected to the second telescopic cylinder, when the workpiece needs to be bent, the first clamping rod and the second clamping rod are driven to move by the first telescopic cylinder and the second telescopic cylinder, and then the first clamping rod and the second clamping rod are driven to move the workpiece, so that the workpiece is moved into the first bending groove, and then the workpiece is bent by the second punching machine.
[0021] Optionally, the second lower die is provided with a second bending groove for bending the workpiece, and the second lower die is provided with a moving component for moving the workpiece from the first bending groove to the second bending groove, the moving component includes a moving seat, a rotating motor arranged on the moving seat, and a rotating screw rod transmission-connected to the rotating motor, the first telescopic cylinder is slidably connected to the moving seat, the first telescopic cylinder is sleeved on the rotating screw rod, and the first telescopic cylinder is threadedly connected to the rotating screw rod.
[0022] By adopting the above technical solution, when the workpiece needs to be bent for the second time, the rotating motor drives the rotating screw to rotate, the rotating screw drives the first telescopic cylinder to move on the moving seat, the first telescopic cylinder drives the first clamping rod to move, the first clamping rod drives the rolling rod to move, and the rolling rod drives the workpiece to move, thereby moving the workpiece from the first bending groove to the second bending groove.
[0023] Optionally, the second telescopic cylinder is slidably connected to the movable seat, and the second telescopic cylinder is slidably sleeved on the rotating screw rod, the rotating screw rod sleeve is provided with a compression spring that pushes the second telescopic cylinder toward the first telescopic cylinder, and the end of the second clamping rod is provided with an insertion hole for inserting the rolling rod.
[0024] By adopting the above technical solution, through the action of the compression spring, the second telescopic cylinder always has a tendency to move closer to the first telescopic cylinder, so that the rolling rod is easier to insert into the rolling rod; when the workpiece needs to be bent for the second time, the first telescopic cylinder drives the first clamping rod to move, and the first clamping rod pushes the second clamping rod to move through the rolling rod, thereby driving the second telescopic cylinder to move, and the second telescopic cylinder pushes the compression spring, so that the workpiece can enter the second bending groove from the first bending groove.
[0025] In a second aspect, the present application provides a hinge forming process which adopts the following technical solution.
[0026] A hinge forming process comprises the following steps
[0027] Step S1: installing and debugging the first molding die;
[0028] Step S2: The manipulator places the metal plate above the first forming die, and the metal plate abuts against the first forming die. When the sensor detects the metal plate, the blanking punch head (4) of the stamping machine punches on the metal plate;
[0029] Step S3: The groove block of the first forming die sinks, and the first upper die punches on the workpiece;
[0030] Step S4: The horizontal driving member drives the forming pad block to move outwards, the front end of the first forming die is lifted, and the bent end of the workpiece is driven to rise;
[0031] Step S5: The pre-bending punch head of the stamping machine punches on the workpiece;
[0032] Step S6: The gripping member moves the workpiece from the first forming die to the second forming die. The first forming die clamps the workpiece, and the coiling punch head of the stamping machine punches the workpiece;
[0033] Step S7: The coiling rod passes through the shaft hole, and the roundness-completing punch head of the stamping machine punches the workpiece;
[0034] Step S8: The coiling rod drives the workpiece to move into the first bending groove of the second forming die, and the second upper die punches the workpiece;
[0035] Step S9: The coiling rod drives the workpiece to move out of the first bending groove and drives the workpiece to move into the second bending groove;
[0036] Step S10: The second upper die punches on the workpiece in the second bending groove, so as to bend the workpiece.
[0037] In summary, the present application includes at least one of the following beneficial technical effects:
[0038] 1. When processing the hinge, first punch holes and pre-bend on the first forming die, and then place the workpiece processed into a semi-finished product on the second forming die, and process coiling and bending on the second forming die. The hinge is processed by the first stamping machine and the second stamping machine, saving many processing steps and forming dies, and saving time and cost;
[0039] 2. After the workpiece is coiled, the workpiece is sleeved on the coiling rod. Since the first clamping rod is connected to the first telescopic cylinder and the second clamping rod is connected to the second telescopic cylinder, when the workpiece needs to be bent, the first telescopic cylinder and the second telescopic cylinder drive the first clamping rod and the second clamping rod to move, and then the first clamping rod and the second clamping rod drive the workpiece to move, so that the workpiece moves into the first bending groove, and then the second stamping machine bends the workpiece;
[0040] 3. When the workpiece needs to be bent for the second time, the rotating motor drives the rotating lead screw to rotate. The rotating lead screw drives the first telescopic cylinder to move on the moving seat. The first telescopic cylinder drives the first clamping rod to move. The first clamping rod drives the coiling rod to move. The coiling rod drives the workpiece to move, so that the workpiece moves from the first bending groove to the second bending groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 is a schematic diagram of the overall structure of the processing equipment according to an embodiment of the present application.
[0042] Figure 2 is a schematic diagram of the structure of the first punching machine according to an embodiment of the present application.
[0043] Figure 3 is a schematic diagram of the structure of the first lower die according to an embodiment of the present application.
[0044] Figure 4 is a schematic diagram of the structure of the first lower die from another perspective according to an embodiment of the present application.
[0045] Figure 5 is a schematic diagram of the structure of the pre-bending assembly according to an embodiment of the present application.
[0046] Figure 6 is a schematic diagram of the vertical lifting block in the forming groove according to an embodiment of the present application.
[0047] Figure 7 is a schematic diagram of the structure of the vertical lifting block according to an embodiment of the present application.
[0048] Figure 8 is a schematic diagram of the structure of the second punching machine according to an embodiment of the present application.
[0049] Figure 9 is a schematic diagram of the structure of the second lower die according to an embodiment of the present application.
[0050] Figure 10 is a schematic diagram of the structure of the rotating seat after rotation according to an embodiment of the present application.
[0051] Figure 11 is a schematic diagram of the structure of the moving assembly according to an embodiment of the present application.
[0052] Figure 12 is a schematic diagram of the structure of the first bending groove and the second bending groove according to an embodiment of the present application.
[0053] Description of reference numerals: 1. First punching machine; 11. First forming die; 12. First lower die; 121. Forming groove; 12. First upper die; 14. Punching component; 141. Forming stud; 142. First vertical driving member; 143. Forming rib; 144. Second vertical driving member; 15. Pre-bending component; 151. Spacer block; 152. Horizontal driving member; 153. Vertical lifting block; 154. Lifting hydraulic cylinder; 2. Second punching machine; 21. Second forming die; 22. Second lower die; 221. Fixed plate; 222. Rotating seat; 223. Rotating cylinder; 224. First bending groove; 23. Second upper die; 24. Roll-round component; 241. First clamping rod; 242. Second clamping rod; 243. Roll-round rod; 244. Fixed block; 245. Insertion hole; 25. Bending component; 26. Second bending groove; 27. Moving component; 271. Moving seat; 272. Rotating motor; 273. Rotating lead screw; 274. Sliding groove; 275. Guide rod; 276. Partition plate; 277. Compression spring; 3. Punching seat; 31. First telescopic cylinder; 32. Second telescopic cylinder; 4. Punching head. Detailed implementation manners
[0054] The following further elaborates on this application Figure 1-12 in conjunction with the accompanying drawings.
[0055] The embodiment of this application discloses a processing device for hinges and its forming process.
[0056] Refer to Figure 1 , the processing device includes a first punching machine 1, a second punching machine 2, a first forming die 11 and a second forming die 21. The first forming die 11 is installed on the first punching machine 1, and the second forming die 21 is installed on the second punching machine 2. The hinge is stamped and formed through the first forming die 11 and the second forming die 21.
[0057] Refer to Figure 1 and Figure 2 , both the first punching machine 1 and the second punching machine 2 have a punching seat 3 and a punching head 4. The punching head 4 is located above the punching seat 3, and the punching head 4 is driven by a hydraulic cylinder to move downward in a direction close to or away from the punching seat 3.
[0058] Refer to Figure 3 , the first forming die 11 includes a first lower die 12, a first upper die 13, a punching component 14 and a pre-bending component 15. The workpiece completes steps such as blanking, punching, and pre-bending on the first forming die 11.
[0059] Refer to Figure 3 and Figure 4, the first lower die 12 is fixedly installed on the stamping seat 3 of the first stamping machine 1. The first lower die 12 is provided with a forming groove 121, and the forming groove 121 is formed by die-casting of the first lower die 12. The shape of the forming groove 121 is the same as that of the workpiece; the first upper die 13 is fixedly connected to the stamping head 4. When blanking, the metal sheet is placed on the first lower die 12, and then the first upper die 13 moves in the direction close to the first lower die 12 driven by the stamping head 4, and the first upper die 13 stamps on the first lower die 12. Through the action of the first upper die 13 and the first lower die 12, the metal sheet is punched into the shape of the forming groove 121, and the product in the forming groove 121 is named the workpiece.
[0060] The punching assembly 14 includes a forming stud 141 and a first vertical driving member 142. The forming stud 141 is slidably penetrated through the first lower die 12, and in this embodiment, two forming studs 141 are provided; the first vertical driving member 142 is located at the bottom of the stamping seat 3. The first vertical driving member 142 can be a hydraulic cylinder or a pneumatic cylinder. In this embodiment, the first vertical driving member 142 is a hydraulic cylinder, and the piston rod of the first vertical driving member 142 is fixedly connected to the forming stud 141, so that the first vertical driving member 142 drives the forming stud 141 to move vertically in the forming groove 121.
[0061] In the blanking step, the top of the forming stud 141 is flush with the bottom of the forming groove 121; when punching the workpiece, the first vertical driving member 142 drives the forming stud 141 to move vertically upward in the forming groove 121, so that the forming stud 141 rises, and the forming stud 141 ejects the workpiece from the forming groove 121. Then the first upper die 13 is pressed against the first lower die 12 driven by the stamping head 4, so that the workpiece punches out a through hole through the forming stud 141.
[0062] The punching assembly 14 further includes a forming rib 143 and a second vertical driving member 144. The forming rib 143 is slidably penetrated through the first lower die 12, and in this embodiment, two forming ribs 143 are provided; the second vertical driving member 144 is located at the bottom of the stamping seat 3. The second vertical driving member 144 can be a hydraulic cylinder or a pneumatic cylinder. In this embodiment, the second vertical driving member 144 is a hydraulic cylinder, and the piston rod of the second vertical driving member 144 is fixedly connected to the forming rib 143, so that the second vertical driving member 144 drives the forming rib 143 to move vertically in the forming groove 121.
[0063] When the workpiece is punched with a through hole, the top of the forming rib 143 is flush with the bottom of the forming groove 121; after the through hole is punched in the workpiece, the second vertical driving member 144 drives the forming rib 143 to move vertically upward in the forming groove 121, causing the forming rib 143 to rise. The forming rib 143 ejects the workpiece from the forming groove 121, and then the first upper die 13 is pressed against the first lower die 12 driven by the punching head 4, so that the workpiece punches out the side groove through the forming rib 143.
[0064] See Figure 5 、 Figure 6 and Figure 7 , the pre-bending assembly 15 includes a cushion block 151, a horizontal driving member 152 and a vertical lifting block 153. The cushion block 151 horizontally slides through the first lower die 12; the horizontal driving member 152 is fixedly connected to the punching seat 3. The horizontal driving member 152 can be a hydraulic cylinder or a pneumatic cylinder. In this embodiment, the horizontal driving member 152 is a hydraulic cylinder. The piston rod of the horizontal driving member 152 is fixedly connected to one end of the cushion block 151, and the cushion block 151 is driven by the horizontal driving member 152 to slide on the first lower die 12; the vertical lifting block 153 is located at the bottom of the cushion block 151, and a lifting hydraulic cylinder 154 is arranged at the bottom of the punching seat 3. The piston rod of the lifting hydraulic cylinder 154 is fixedly connected to the vertical lifting block 153, and the vertical lifting block 153 is driven by the lifting hydraulic cylinder 154 to move vertically. The top of the vertical lifting block 153 has a rounded corner.
[0065] When the workpiece is being punched, the top surface of the cushion block 151 is flush with the bottom of the forming groove 121, and the vertical lifting block 153 is located on the top of the cushion block 151; after the workpiece punching is completed, the horizontal driving member 152 drives the cushion block 151 out of the forming groove 121, and then the lifting hydraulic cylinder 154 drives the vertical lifting block 153 to move upward, so that the rounded corner of the vertical lifting block 153 is smoothly connected to the bottom of the forming groove 121. At this time, one end of the workpiece close to the vertical lifting block 153 is lifted, and then the first upper die 13 is pressed against the first lower die 12 driven by the punching head 4, so that the workpiece punches out the bent edge through the vertical lifting block 153.
[0066] See Figure 8 , the second forming die 21 includes a second lower die 22, a second upper die 23, a curling assembly 24 and a bending assembly 25. The workpiece completes steps such as curling and bending on the second forming die 21.
[0067] See Figure 9 and Figure 10, the second lower die 22 is installed on the stamping seat 3 of the second stamping machine 2. The second lower die 22 includes a fixing plate 221, a rotating seat 222 and a rotating cylinder 223. The fixing plate 221 is fixedly connected to the stamping seat 3. The rotating seat 222 is rotatably connected to the stamping seat 3, and there is a distance between the fixing plate 221 and the rotating seat 222, so that a clamping cavity is formed between the fixing plate 221 and the rotating seat 222. The rotating cylinder 223 is located on the side of the rotating seat 222 away from the fixing plate 221. One end of the rotating cylinder 223 is hinged to the stamping seat 3, and the other end is hinged to the rotating seat 222. Moreover, the rotating seat 222 has a rotating edge, and the rotating seat 222 is hinged to the stamping seat 3 through the rotating edge.
[0068] When the workpiece is curled, the workpiece completed by the first forming die 11 is clamped between the fixing plate 221 and the rotating seat 222. The workpiece is clamped by the second lower die 22, and then the second upper die 23 punches on the bent edge to curl the workpiece. Among them, when the second lower die 22 clamps the workpiece, the rotating cylinder 223 drives the rotating seat 222 to rotate away from the fixing plate 221 along the rotating edge, so that the clamping cavity expands. After the workpiece is placed in the clamping cavity, the rotating cylinder 223 drives the rotating seat 222 to rotate towards the fixing plate 221, so that the rotating seat 222 and the fixing plate 221 clamp the workpiece.
[0069] See Figure 10 , Figure 11 and Figure 12 , the curling assembly 24 includes a first clamping rod 241, a second clamping rod 242 and a curling rod 243. The curling rod 243 is located between the first clamping rod 241 and the second clamping rod 242, and one end of the curling rod 243 is fixedly connected to the first clamping rod 241, and the other end is connected to the second clamping rod 242. When the workpiece is curled, the curling rod 243 is abutted against the workpiece. When the second upper die 23 punches on the bent edge, the bent edge of the workpiece is curled on the curling rod 243, making the curling of the workpiece more complete.
[0070] To facilitate the workpiece to slide out from the curling rod 243, the curling rod 243 is inserted into the second clamping rod 242. A fixing block 244 is provided at the end of the second clamping rod 242, and the fixing block 244 is provided with an insertion hole 245 for the curling rod 243 to be inserted.
[0071] The top surface of the rotating seat 222 is provided with a first bending groove 224, and the workpiece after curling is bent through the first bending groove 224. To enable the workpiece after curling to enter the bending step, a first telescopic cylinder 31 and a second telescopic cylinder 32 are arranged on the punching seat 3 of the second punching machine 2. The first clamping rod 241 is connected to the piston rod of the first telescopic cylinder 31, and the second clamping rod 242 is connected to the piston rod of the second telescopic cylinder 32. The first telescopic cylinder 31 and the second telescopic cylinder 32 drive the first clamping rod 241 and the second clamping rod 242 to move, thereby moving the workpiece. When the workpiece is located behind the first bending groove 224, the punching head 4 of the second punching machine 2 drives the second upper die 23 to move downward, so that the second upper die 23 bends the workpiece.
[0072] The rotating seat 222 is further provided with a second bending groove 26. After the workpiece is bent through the first bending groove 224, the workpiece is placed in the second bending groove 26, and the workpiece is further bent through the second bending groove 26.
[0073] To enable the workpiece to enter the second bending groove 26, the punching seat 3 is provided with a moving component 27. The moving component 27 includes a moving seat 271, a rotating motor 272 and a rotating lead screw 273. The moving seat 271 is provided with a sliding groove 274. The rotating motor 272 is fixedly connected to one end of the moving seat 271. The rotating lead screw 273 is located in the sliding groove 274. Both ends of the rotating lead screw 273 are rotatably connected to the moving seat 271, and one end of the rotating lead screw 273 is fixedly connected to the output shaft of the rotating motor 272, so that the rotating motor 272 drives the rotating lead screw 273 to rotate.
[0074] The first telescopic cylinder 31 is located in the sliding groove 274. The first telescopic cylinder 31 is sleeved on the rotating lead screw 273, and the first telescopic cylinder 31 is threadedly connected to the rotating lead screw 273. When the rotating motor 272 drives the rotating lead screw 273 to rotate, the first telescopic cylinder 31 moves along the length direction of the rotating lead screw 273 in the sliding groove 274.
[0075] To enable the first telescopic cylinder 31 to move more smoothly in the sliding groove 274, two parallel guide rods 275 are arranged in the sliding groove 274 of the moving seat 271. Both guide rods 275 are slidably inserted into the first telescopic cylinder 31. Through the guiding action of the two guide rods 275, the first telescopic cylinder 31 moves more stably in the sliding groove 274.
[0076] The second telescopic cylinder 32 is also located within the sliding groove 274 and is also slidably sleeved on the rotating lead screw 273, enabling the second telescopic cylinder 32 to also slide within the sliding groove 274. The difference between the second telescopic cylinder 32 and the first telescopic cylinder 31 is that the first telescopic cylinder 31 is threadedly connected to the rotating lead screw 273, while the second telescopic cylinder 32 is merely sleeved on the rotating lead screw 273. The hole in the second telescopic cylinder 32 through which the rotating lead screw 273 passes is larger than the diameter of the rotating lead screw 273, meaning that when the rotating lead screw 273 rotates, it does not drive the second telescopic cylinder 32 to move.
[0077] The moving seat 271 is provided with a partition plate 276 at the middle of the sliding groove 274. The rotating lead screw 273 rotates and passes through the partition plate 276, and the two guide rods 275 are fixedly passed through the partition plate 276. The first telescopic cylinder 31 and the second telescopic cylinder 32 are respectively located on the two sides of the partition plate 276, such that the partition plate 276 separates the first telescopic cylinder 31 and the second telescopic cylinder 32.
[0078] To make it easier for the curling rod 243 to be inserted into the second clamping rod 242, a compression spring 277 is sleeved on the rotating lead screw 273. One end of the compression spring 277 abuts against the second telescopic cylinder 32, and the other end abuts against the groove wall of the sliding groove 274. Through the action of the compression spring 277, the second telescopic cylinder 32 has a tendency to always move closer to the first telescopic cylinder 31.
[0079] This embodiment also discloses the forming process of the hinge, and the specific steps are as follows:
[0080] Step S1: Install and debug the first forming die 11;
[0081] Step S2: The manipulator places the metal plate above the first forming die 11, and the metal plate abuts against the first forming die 11. When the sensor detects the metal plate, the blanking punch 4 of the stamping machine punches on the metal plate;
[0082] Step S3: The groove block of the first forming die 11 sinks, and the first upper die 13 punches on the workpiece;
[0083] Step S4: The horizontal driving member 152 drives the forming pad 151 to move outward, the front end of the first forming die 11 is lifted, and the bent end of the workpiece is driven to rise;
[0084] Step S5: The pre-bending punch 4 of the stamping machine punches on the workpiece;
[0085] Step S6: The gripping member moves the workpiece from the first forming die 11 to the second forming die 21. The first forming die 11 clamps the workpiece, and the curling punch 4 of the stamping machine punches the workpiece;
[0086] Step S7: The rounding rod 243 is inserted into the shaft hole, and the circular stamping head 4 of the stamping machine stamps the workpiece;
[0087] Step S8: The rounding rod 243 drives the workpiece to move into the first bending groove 224 of the second forming die 21, and the second upper die 23 stamps the workpiece;
[0088] Step S9: The rounding rod 243 drives the workpiece to move out of the first bending groove 224 and drives the workpiece to move into the second bending groove 26;
[0089] Step S10: The second upper die 23 stamps the workpiece in the second bending groove 26, thereby bending the workpiece.
[0090] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A hinge processing equipment, Features: A first punching machine (1) having a first punching head, a second punching machine (2) having a second punching head, a first forming die (11) provided on the first punching machine (1), and a second forming die (21) provided on the second punching machine (2); The first molding die (11) comprises a first lower die (12), a punching assembly (14) provided on the first lower die (12), and a pre-bending assembly (15) provided on the first lower die (12); the first lower die (12) is provided with a molding groove (121); The second molding die (21) comprises a second lower die (22), a curling assembly (24) provided on the second lower die (22), and a bending assembly (25) provided on the second lower die (22); The rolling assembly (24) comprises a first clamping rod (241), a second clamping rod (242) arranged parallel to the first clamping rod (241), and a rolling rod (243) located between the first clamping rod (241) and the second clamping rod (242), wherein two ends of the rolling rod (243) are respectively connected to the first clamping rod (241) and the second clamping rod (242); The second punching machine (2) is provided with a first telescopic cylinder (31) and a second telescopic cylinder (32); the first clamping rod (241) is connected to the piston rod of the first telescopic cylinder (31); the second clamping rod (242) is connected to the piston rod of the second telescopic cylinder (32); the second lower die (22) is provided with a first bending groove (224) for bending a workpiece; the second lower die (22) is provided with a second bending groove (26) for bending the workpiece; the second lower die (22) is provided with a means for bending the workpiece from the first bending groove (224); 4) a moving assembly (27) that moves to the second bending groove (26), the moving assembly (27) comprising a moving seat (271), a rotating motor (272) disposed on the moving seat (271), and a rotating screw rod (273) drivingly connected to the rotating motor (272), the first telescopic cylinder (31) being slidably connected to the moving seat (271), the first telescopic cylinder (31) being sleeved on the rotating screw rod (273), and the first telescopic cylinder (31) and the rotating screw rod (273) being connected via threads.
2. A hinge processing device according to claim 1, Features: The punching assembly (14) comprises a forming boss (141) and a first vertical driving member (142) for driving the forming boss (141) to enter the forming groove (121); the forming boss (141) is in transmission connection with the first vertical driving member (142).
3. A hinge processing device according to claim 2, Features: The punching assembly (14) further comprises a forming convex strip (143) and a second vertical driving member (144) for driving the forming convex strip (143) to enter the forming groove (121); the forming convex strip (143) is in transmission connection with the second vertical driving member (144).
4. A processing device for a hinge according to claim 1, characterized in that: The pre-bending assembly (15) includes a cushion block (151) slidably inserted into the forming groove (121), a horizontal driving member (152) for driving the cushion block (151) to slide on the first lower die (12), and a vertical lifting block (153) for rounding. The vertical lifting block (153) is provided with a fillet for abutting against the workpiece.
5. A processing device for a hinge according to claim 1, characterized in that: The second lower die (22) includes a fixing plate (221), a rotating seat (222) rotatably connected to the punching machine, and a rotating cylinder (223) for driving the rotating seat (222) to rotate. There is a clamping cavity for clamping the workpiece between the fixing plate (221) and the rotating seat (222). One end of the rotating cylinder (223) is rotatably connected to the side surface of the rotating seat (222) away from the fixing plate (221), and the other end is rotatably connected to the punching machine.
6. A processing device for a hinge according to claim 5, characterized in that: The second telescopic cylinder (32) is slidably connected to the moving seat (271), and the second telescopic cylinder (32) is slidably sleeved on the rotating screw rod (273). The rotating screw rod (273) is sleeved with a compression spring (277) for pushing the second telescopic cylinder (32) towards the first telescopic cylinder (31). The end of the second clamping rod (242) is provided with an insertion hole (245) for inserting the curling rod (243).
Citation Information
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