A galvanizing device
By designing a gas collection and emission system in the galvanizing unit, the problem of acid gas volatilization was solved, achieving safe production and convenient operation.
Patent Information
- Application Number
- CN202211152784.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2042-09-21
AI Technical Summary
During large-scale galvanizing, acidic gases are released in large quantities, posing a serious health hazard to operators and being difficult to control effectively.
A galvanizing device was designed, including a galvanizing tank, a gas collection hood, a lifting assembly, and an exhaust pipe. By rotating the lifting frame and cooperating with the shield, acidic gases are collected and discharged. Combined with sealing film and blower, gas leakage is further reduced.
It effectively reduces the amount of acidic gas entering the air, improves operational safety, and simplifies the process of transporting workpieces and collecting residues.
Smart Images

Figure CN115505999B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electroplating, in particular to a galvanizing device. BACKGROUND
[0002] At present, the most widely used steel material in the industry is corroded to varying degrees when used in the atmosphere, seawater, soil and building materials. In order to ensure the normal use of steel products and prolong their service life, the corrosion protection technology of steel has always been widely concerned by people. Hot-dip galvanizing is one of the most effective means to delay the environmental corrosion of steel materials. It is to immerse the steel product with cleaned and activated surface into molten zinc liquid, and through the reaction and diffusion between iron and zinc, a well-adhered zinc alloy coating is formed on the surface of the steel product. At present, hot-dip galvanizing products mainly include steel plates, steel strips, steel wires and steel pipes, among which hot-dip galvanized steel plates account for the largest proportion. For a long time, hot-dip galvanizing process has been favored by people because of its low plating cost, excellent protection characteristics and beautiful appearance.
[0003] When the amount of products to be galvanized is large, the products to be galvanized are usually placed in a lifting tool, and then the lifting tool is immersed into a galvanizing tank, so that the galvanizing of a large amount of products is completed. However, when using the solvent method for hot-dip galvanizing, a large amount of smoke will be generated, and the main component of the smoke is acidic gas volatilized by heating. Once the amount of these gases exceeds the limit and disperses into the air, the operators of the electroplating will be poisoned. SUMMARY
[0004] In order to reduce the amount of acidic gas volatilized into the air, the application provides a galvanizing device.
[0005] The above object of the application is achieved by the following technical scheme:
[0006] A galvanizing device, comprising a galvanizing tank horizontally placed on the ground, a gas collection cover buckled on the top of the galvanizing tank, and a lifting tool assembly arranged at the outer side end of the galvanizing tank, the galvanizing tank is filled with electroplating solution, the top of the gas collection cover is communicated with an exhaust pipe, the lifting tool assembly comprises a lifting tool frame rotatably connected to the top of the side wall of the galvanizing tank and a lifting tool basket rotatably connected to the end of the lifting tool frame away from the galvanizing tank and kept in a vertical state under the action of gravity, a receiving groove for placing products is formed in the middle of the lifting tool basket, the outer side wall and the bottom wall of the lifting tool basket are uniformly provided with communication holes communicated with the receiving groove and allowing the electroplating solution to flow in, the lifting tool frame comprises a first state located outside the galvanizing tank and in a horizontal state and a second state located inside the galvanizing tank and in a horizontal state, the lifting tool basket is immersed in the galvanizing tank in the second state of the lifting tool frame, and the side end of the gas collection cover is provided with a feeding channel for the lifting tool frame and the lifting tool basket to rotate through.
[0007] By adopting the technical scheme, when the galvanizing device is used, the workpiece to be electroplated is placed in the receiving groove of the lifting basket, then the lifting frame is rotated, so that the lifting frame is rotated from the first state located outside the galvanizing tank to the second state located in the galvanizing tank, in the process of rotation, the lifting basket continuously maintains the vertical state under the action of gravity, the lifting frame and the lifting basket pass through the feeding channel, in the second state, the lower end of the lifting basket is immersed in the electroplating solution, when electroplating, the generated acidic gas will be collected by the gas collecting cover and discharged along the exhaust pipe. The scheme makes most of the acidic gas enter the exhaust pipe along the gas collecting cover, effectively reducing the amount of acidic gas discharged into the air.
[0008] Preferably, the lifting frame is vertically provided with a first baffle at the rotation axis thereof, and is vertically provided with a second baffle away from the first baffle at the rotation axis thereof, the second baffle blocks the feeding channel when the lifting basket is in the first state, and the first baffle blocks the feeding channel when the lifting basket is in the second state.
[0009] By adopting the technical scheme, the first baffle and the second baffle are arranged at the rotation axis of the lifting frame, both the first baffle and the second baffle are perpendicular to the lifting frame and rotate with the lifting frame, when the lifting frame is in the first state, the second baffle blocks the feeding channel, when the lifting frame is in the second state, the first baffle blocks the feeding channel. The scheme makes the feeding channel be blocked when electroplating and placing the workpiece to be electroplated in the lifting basket, thereby further reducing the probability of mixing the acidic gas generated in the galvanizing tank into the air.
[0010] Preferably, the first baffle is provided with a sealing rubber sheet on the end face close to the lifting frame, and the gas collecting cover is provided with a sealing rubber sheet on the inner side of the feeding channel.
[0011] By adopting the technical scheme, the first baffle is provided with a sealing rubber sheet on the end face close to the lifting frame, and the gas collecting cover is provided with a sealing rubber sheet on the inner side of the feeding channel. When the first baffle and the second baffle abut to the outer and inner side walls of the gas collecting cover, they can be sealed, thereby further reducing the probability of mixing the acidic gas into the air.
[0012] Preferably, the lifting appliance assembly is provided with a discharging assembly on the side away from the galvanizing tank, the discharging assembly comprises a discharging support supported on the ground, a turnover slide rotatably connected to the discharging support on the side close to the galvanizing tank, and a material conveying slide provided on the discharging support and located on the side away from the galvanizing tank of the turnover slide, the discharging support is provided with a blocking plate on the side close to the turnover slide of the galvanizing tank, the blocking plate is parallel to the rotation axis of the turnover slide, the first shutter plate drives the turnover slide to abut against the upper end surface of the blocking plate and connect to the material conveying slide when the lifting appliance frame is switched from the second state to the first state, and the first shutter plate drives the turnover slide to abut against the lower end surface of the blocking plate and disconnect from the material conveying slide when the lifting appliance frame is switched from the first state to the second state.
[0013] By adopting the above technical scheme, when the first shutter plate is switched from the first state to the second state following the lifting appliance frame, the first shutter plate drives the turnover slide to rotate 180 degrees, and at this time the turnover slide abuts against the lower end surface of the blocking plate, when the second shutter plate is switched from the second state to the first state following the lifting appliance frame, the first shutter plate drives the turnover slide to rotate 180 degrees, and at this time the turnover slide abuts against the upper end surface of the blocking plate, and the turnover slide connects to the material conveying slide, and the lifting appliance basket is located on the upper side of the turnover slide, at this time the lifting appliance basket can be rotated on the upper side of the turnover slide, so that the galvanized workpiece directly falls on the turnover slide, and when the first shutter plate rotates again, the turnover slide will be driven, so that the workpiece on the turnover slide directly slides to the material conveying slide along the material conveying slide. This scheme makes the transportation of the galvanized workpiece more convenient.
[0014] Preferably, the upper and lower end surfaces of the blocking plate are provided with magnetic attraction pieces for magnetically attracting the turnover slide.
[0015] By adopting the above technical scheme, the magnetic attraction pieces are arranged on the upper and lower end surfaces of the blocking plate, so that the turnover slide can be magnetically positioned when it rotates to abut against the upper and lower end surfaces of the blocking plate, so that when the first shutter plate drives the turnover slide, the turnover slide can always be positioned at the correct position under the blocking plate, thereby ensuring the continuity of discharging during continuous electroplating, thereby improving the electroplating efficiency.
[0016] Preferably, the height of the rotation axis of the turnover slide is lower than the height of the rotation axis of the lifting appliance basket, and the bottom of the lifting appliance basket is provided with a push plate for abutting against the turnover slide and driving the lifting appliance basket to turn over to a horizontal state.
[0017] By adopting the technical scheme, the rotation axis of the turnover slide is lower than the rotation axis of the lifting basket, when the first shutter is pushed by the lifting frame from the second state to the first state, the turnover slide is rotated, in the process of rotation, the turnover slide abuts against the push plate on one side of the bottom of the lifting basket, so that the lifting basket is gradually rotated to be horizontal and abut against the upper end of the turnover slide with the continuous rotation of the lifting frame, the scheme makes the lifting basket be turned over in the process of rotation of the lifting frame, so that the discharging is more convenient.
[0018] Preferably, a zinc plating cavity is arranged in the zinc plating pool, a waste material receiving plate is rotatably arranged on the bottom wall of the zinc plating cavity, the rotation axis of the waste material receiving plate is located away from the lifting basket, a compression spring is arranged between the waste material receiving plate and the bottom wall of the zinc plating pool, and the second shutter pushes the waste material receiving plate to be horizontal.
[0019] By adopting the technical scheme, when the second shutter is rotated from the first state to the second state, the second shutter abuts against the waste material receiving plate, so that the waste material receiving plate is rotated, at this time, electroplating can be carried out, the waste residue generated in the electroplating process will directly fall on the upper end surface of the waste material receiving plate, when the second shutter is rotated from the second state to the first state, the second shutter is separated from the waste material receiving plate, the waste material receiving plate is rotated and lifted to be inclined under the action of the compression spring, at this time, the waste residue will slide along the upper end surface of the waste material receiving plate to the side of the waste material receiving plate close to the rotation axis of the waste material receiving plate, so that the zinc plating pool can collect the waste residue in the process of feeding and discharging, and the waste residue can be conveniently taken out from the zinc plating pool.
[0020] Preferably, the gas collecting cover is vertically slidably arranged on the upper side of the zinc plating pool, a waste material collecting bin is arranged on the upper end of the waste material receiving plate and abuts against the inner side wall of the zinc plating pool, and a waste material collecting opening is arranged on the side end of the waste material collecting bin close to the lifting basket.
[0021] By adopting the technical scheme, the waste material collecting bin is arranged on the side of the upper end surface of the waste material receiving plate close to the rotation axis of the waste material receiving plate, so that when the waste material receiving plate is inclined, the waste residue will roll along the waste material receiving plate and enter the waste material collecting bin through the waste material collecting opening, at this time, the gas collecting cover can be vertically moved to be separated from the zinc plating pool, at this time, the waste material collecting bin can be taken out from the zinc plating pool, so that the waste residue is more conveniently taken out.
[0022] Preferably, the galvanizing tank is provided with support frames on both sides, the top of the support frame is vertically provided with a lifting cylinder, the piston rod of the lifting cylinder is fixed to the both sides of the gas collecting cover, the side end of the gas collecting cover is provided with a first shaped groove, the top of the side wall of the galvanizing tank is vertically provided with a shaped plate inserted into the first shaped groove, the shaped plate is provided with a second shaped groove, and the first shaped groove and the second shaped groove form the feeding channel.
[0023] By adopting the above technical scheme, the whole gas collecting cover is vertically moved by the lifting cylinder, so that the waste material collecting bin is conveniently taken out, and the shaped plate is vertically arranged on the side wall of the galvanizing tank, so that the feeding channel is formed by the shaped plate and the side wall of the gas collecting cover, thereby facilitating the production of the whole galvanizing device.
[0024] Preferably, the side end of the gas collecting cover is provided with a blowing exhaust on one side of the feeding channel, the blowing port of the blowing exhaust horizontally faces the feeding channel, the side end of the gas collecting cover is provided with a residual gas collecting cover on the side away from the blowing exhaust, the gas inlet of the residual gas collecting cover horizontally faces the gas outlet of the blowing exhaust, and the gas outlet end of the residual gas collecting cover is communicated with the exhaust pipe.
[0025] By adopting the above technical scheme, when the lifting frame is rotated from the first state to the second state and from the second state to the first state, the acidic gas will still overflow at the feeding channel, and in this scheme, the blowing exhaust is arranged on one side of the feeding channel and the residual gas collecting cover is arranged on the other side, so that the blowing exhaust blows toward the residual gas collecting cover, so as to blow the overflowed acidic gas into the residual gas collecting cover and then into the exhaust pipe. This scheme further reduces the probability of acidic gas overflowing and mixing into the air.
[0026] In summary, the beneficial technical effects of the present application are:
[0027] 1. When the galvanizing device is used, the workpiece to be electroplated is placed in the storage groove of the lifting basket, and then the lifting frame is rotated, so that the lifting frame is rotated from the first state located outside the galvanizing tank to the second state located in the galvanizing tank. During the rotation, the lifting basket continuously maintains a vertical state under the action of gravity, the lifting frame and the lifting basket pass through the feeding channel, and in the second state, the lower end of the lifting basket is immersed in the electroplating solution. When electroplating, the acidic gas generated will be collected by the gas collecting cover and discharged along the exhaust pipe, so that most of the acidic gas enters the exhaust pipe along the gas collecting cover, effectively reducing the amount of acidic gas discharged into the air.
[0028] 2. A first shield and a second shield are provided at the rotation axis of the spreader frame. Both the first shield and the second shield are perpendicular to the spreader frame and rotate with the spreader frame. When the spreader frame is in the first position, the second shield blocks the feed channel. When the Danfeng spreader frame is in the second position, the first shield blocks the feed channel. This allows the feed channel to be blocked during electroplating and when placing workpieces to be electroplated into the spreader basket, thereby further reducing the chance of acidic gases generated in the galvanizing bath mixing into the air.
[0029] 3. When the first baffle follows the spreader frame to rotate from the first state to the second state, the first baffle drives the flip slide to rotate 180 degrees, and the flip slide abuts the lower end surface of the blocking plate. When the second baffle rotates from the second state to the first state with the spreader frame, the first baffle drives the flip slide to rotate 180 degrees, and the flip slide abuts the upper end surface of the blocking plate, and the rotation axis of the flip slide is lower than the rotation axis of the spreader basket. When the first baffle follows the spreader frame to rotate from the second state to the first state, the first baffle drives the flip slide to rotate. During the rotation, the flip slide abuts the switch plate on one side of the bottom of the spreader basket, so that as the spreader frame continues to rotate, the spreader basket will gradually rotate to a horizontal state and abut the upper end of the flip slide, so that the spreader basket will be flipped during the rotation of the spreader frame, thereby making unloading more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the galvanizing device;
[0031] Figure 2 is a structural diagram of a spreader assembly;
[0032] Figure 3 It is a cross-sectional view of a galvanizing device;
[0033] Figure 4 for Figure 3 A magnified view of point A;
[0034] Figure 5 for Figure 3 Enlarged view of point B.
[0035] In the figure: 1. Galvanizing pool; 2. Gas collection hood; 3. Spreader assembly; 4. Unloading assembly; 5. Support frame; 6. Lifting cylinder; 7. Exhaust pipe; 8. Forming plate; 9. Feed channel; 10. Blowing row; 11. Residual gas collection hood; 12. Spreader frame; 13. Spreader basket; 14. First baffle; 15. Second baffle; 16. Sealing film; 17. Storage groove; 18. Connecting hole; 19. Waste receiving plate; 20. Compression spring; 21. Waste collection bin; 22. Waste collection port; 23. Unloading bracket; 24. Turning slide; 25. Material transport slide; 26. Blocking plate; 27. Magnetic sheet; 28. Diverter plate. DETAILED DESCRIPTION
[0036] The accompanying drawings are incorporated in and constitute a part of this specification. Figures 1-5 The application is further described in detail.
[0037] Referring to Figure 1 A galvanizing device comprises a galvanizing tank 1 horizontally placed on the ground, a gas collection cover 2 buckled on the top of the galvanizing tank 1, a lifting device assembly 3 arranged at the outer side end of the galvanizing tank 1, and a discharging assembly 4 arranged at the side of the lifting device assembly 3 away from the galvanizing tank 1.
[0038] Support frames 5 are arranged at both sides of the galvanizing tank 1, the support frames 5 are fixed on the ground by bolts, lifting cylinders 6 are fixed on the top of the support frames 5 by bolts, the piston rods of the lifting cylinders 6 are vertically upward, and the piston rods of the two lifting cylinders 6 are fixed on both side ends of the gas collection cover 2 by bolts, so that the gas collection cover 2 can be vertically lifted by the lifting cylinders 6.
[0039] An exhaust pipe 7 is welded on the top of the gas collection cover 2, the exhaust pipe 7 is communicated with the inside of the gas collection cover 2, so that the acid gas generated in the galvanizing tank 1 can be collected by the gas collection cover 2 and then discharged along the exhaust pipe 7.
[0040] A galvanizing cavity is arranged in the galvanizing tank 1, and an electroplating solution is filled in the galvanizing cavity, a forming plate 8 is vertically welded on the top of one side wall of the galvanizing tank 1, a first forming groove is arranged on the side end of the gas collection cover 2 for embedding the forming plate 8, a second forming groove is arranged in the middle of the forming plate 8 and communicated with the first forming groove, and the first forming groove and the second forming groove jointly form a feeding channel 9 communicated with the inside and outside of the galvanizing tank 1.
[0041] A blowing row 10 is vertically fixed on the side end of the gas collection cover 2 on one side of the feeding channel 9 by bolts, the blowing port of the blowing row 10 horizontally faces the feeding channel 9, a residual gas collection cover 11 is vertically fixed on the side end of the gas collection cover 2 on the side of the feeding channel 9 away from the blowing row 10 by bolts, the air inlet of the residual gas collection cover 11 horizontally faces the air outlet of the blowing row 10, and the air outlet end of the residual gas collection cover 11 is communicated with the exhaust pipe 7 by a pipeline. The acid gas overflowing along the feeding channel 9 enters the residual gas collection cover 11 under the blowing of the blowing row 10, and then enters the exhaust pipe 7 through the pipeline.
[0042] Referring to Figure 1 and Figure 2 The lifting device assembly 3 comprises a lifting device frame 12 rotatably connected on the top of the galvanizing tank 1 and located on both sides of the forming plate 8 by a rotating shaft, a lifting device basket 13 rotatably connected on the middle of the lifting device frame 12 away from the galvanizing tank 1 by a rotating shaft, a first shielding plate 14 welded on one side of the rotating shaft of the lifting device frame 12, and a second shielding plate 15 welded on the other side of the rotating shaft of the lifting device frame 12.
[0043] The first baffle 14 and the second baffle 15 are both perpendicular to the hanger frame 12, the first baffle 14 is located at the outer side of the galvanizing tank 1, and the second baffle 15 is located at the inner side of the galvanizing tank 1. The hanger frame 12 includes two states in the process of rotation, i.e. a first state of being horizontally located at the outer side of the galvanizing tank 1 and a second state of being horizontally located at the inner side of the galvanizing tank 1. In the second state, the hanger basket 13 is immersed in the galvanizing tank 1. In the first state, the first baffle 14 abuts against the outer side wall of the galvanizing tank 1, and the second baffle 15 is located close to the feeding channel 9. The inner side wall of the gas collecting cover 2 is bonded with a sealing rubber sheet 16 with a certain thickness on the outer circumferential side of the feeding channel 9, so that the second baffle 15 can be attached to the sealing rubber sheet 16, thereby sealing the feeding channel 9. In the second state, the second baffle 15 abuts against the inner side wall of the galvanizing tank 1, and the first baffle 14 is located close to the outer side of the feeding channel 9. The end face of the first baffle 14 close to the feeding channel 9 is also bonded with a sealing rubber sheet 16, so that the sealing rubber sheet 16 is attached to the outer side wall of the gas collecting cover 2, thereby sealing the feeding channel 9. The first baffle 14 and the second baffle 15 are both metal plates and can be deformed under a certain pressure.
[0044] The middle part of the hanger basket 13 is provided with a receiving groove 17 for placing products. The outer side wall and the bottom wall of the hanger basket 13 are uniformly provided with communication holes 18 which are communicated with the receiving groove 17 and are used for flowing the electroplating solution.
[0045] Referring to Figure 3 and Figure 4 , the galvanizing tank 1 is rotationally connected with a waste receiving plate 19 at the bottom wall of the galvanizing cavity through a rotating shaft. The rotating shaft of the waste receiving plate 19 is located away from the hanger basket 13. The waste receiving plate 19 and the bottom wall of the galvanizing tank 1 are welded with a compression spring 20. The waste receiving plate 19 is actuated to be horizontal in the process of being driven by the hanger basket 13 from the first state to the second state. When the second baffle 15 is driven by the hanger basket 13 from the second state to the first state, the compression spring 20 drives the waste receiving plate 19 to be inclined. The galvanizing tank 1 is provided with a waste collecting bin 21 on the upper end of the waste receiving plate 19. The waste collecting bin 21 is located on the side of the rotating shaft of the waste receiving plate 19 and abuts against the inner side wall of the galvanizing tank 1. The waste collecting bin 21 is provided with a waste collecting opening 22 on the side end close to the hanger basket 13. The galvanizing residues slide along the inclined waste receiving plate 19 and fall into the waste collecting bin 21.
[0046] Figure 3 and Figure 5The unloading assembly 4 comprises an unloading support 23 supported on the ground, a turnover slide 24 rotatably connected to the unloading support 23 near the galvanizing tank 1, and a material conveying slide 25 fixed on the unloading support 23 and located away from the turnover slide 24 and the galvanizing tank 1, the material conveying slide 25 being a horizontal conveying belt, the height of the material conveying slide 25 being lower than the height of the rotation axis of the turnover slide 24, and the material conveying slide 25 and the turnover slide 24 being connected when the turnover slide 24 is in an inclined state.
[0047] The unloading support 23 is welded with a blocking plate 26 near the galvanizing tank 1, the blocking plate 26 being horizontal, the upper and lower ends of the blocking plate 26 being welded with magnetic pieces 27, the blocking plate 26 being parallel to the rotation axis of the turnover slide 24, the first shielding plate 14 being magnetically attracted to the upper end of the blocking plate 26 when the lifting tool holder 12 is turned from the second state to the first state, and the first shielding plate 14 being magnetically attracted to the lower end of the blocking plate 26 when the lifting tool holder 12 is turned from the first state to the second state.
[0048] Referring to Figure 2 and Figure 5 The height of the rotation axis of the turnover slide 24 is lower than the height of the rotation axis of the lifting tool basket 13, and the bottom of the lifting tool basket 13 is welded with a pushing plate 28 for abutting the turnover slide 24 and pushing the lifting tool basket 13 to be horizontal.
[0049] The implementation principle of the embodiment is as follows:
[0050] When the galvanizing device is used, the workpiece to be electroplated is placed in the receiving groove 17 of the hanger basket 13, and then the hanger frame 12 is rotated so that the hanger frame 12 is rotated from the first state located outside the galvanizing tank 1 to the second state located inside the galvanizing tank 1. During the rotation, the hanger basket 13 continuously maintains the vertical state under the action of gravity, and the first shutter 14 rotates the turnover slide 24 so that the turnover slide 24 is rotated to the lower end surface of the magnetic blocking plate 26, and the hanger frame 12 and the hanger basket 13 pass through the feeding passage 9 until the first shutter 14 abuts against the side end of the gas collecting cover 2. In the second state, the first shutter 14 seals and blocks the feeding passage 9 under the action of the sealing rubber sheet 16, and at this time, the second shutter 15 abuts against the waste receiving plate 19 and is rotated to the horizontal state, and the lower end of the hanger basket 13 is immersed in the electroplating solution. When electroplating, the generated acidic gas will be collected by the gas collecting cover 2 and discharged into the exhaust pipe 7 along the gas collecting cover 2 so that most of the acidic gas enters the exhaust pipe 7 along the gas collecting cover 2. When the electroplating is completed, the hanger frame 12 is rotated from the second state to the first state. During the rotation, the second shutter 15 and the waste receiving plate 19 are disengaged, the compression spring 20 drives the waste receiving plate 19 to the inclined state, and the residue will roll along the waste receiving plate 19 and enter the waste collecting bin 21 along the waste collecting opening 22. At this time, part of the acidic gas leaks from the feeding passage 9, and at this time, the air blowing exhaust 10 blows toward the residual gas collecting cover 11 so as to blow the overflowed acidic gas into the residual gas collecting cover 11 and then into the exhaust pipe 7. The first shutter 14 rotates the turnover slide 24 by 180 degrees at the outside of the galvanizing tank 1. During the rotation of the turnover slide 24, the turnover slide 24 abuts against the push plate 28 at one side of the bottom of the hanger basket 13, so that as the hanger frame 12 continues to rotate, the hanger basket 13 will gradually rotate to the horizontal state and abut against the upper end of the turnover slide 24, so that the hanger basket 13 is turned over during the rotation of the hanger frame 12. At this time, the electroplated workpiece can be pulled out of the hanger basket 13. During the process that the hanger frame 12 is rotated from the first state to the second state, the first shutter 14 rotates the turnover slide 24. During the rotation, the turnover slide 24 is in the inclined state and is connected to the conveying slide 25, and the electroplated workpiece can directly roll to the conveying slide 25 and be conveyed under the action of gravity.
[0051] The embodiments of the specific implementation are the preferred embodiments of the present application, and do not limit the protection scope of the present application. Therefore, any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A galvanizing apparatus characterized by comprising: The utility model relates to a zinc plating tank, which comprises a zinc plating tank (1) horizontally placed on the ground, a gas collecting cover (2) capped on the top of the zinc plating tank (1), and a lifting assembly (3) arranged at the outer side end of the zinc plating tank (1), wherein the zinc plating tank (1) is filled with electroplating solution, the top of the gas collecting cover (2) is communicated with an exhaust pipe (7), the lifting assembly (3) comprises a lifting frame (12) rotationally connected to the top of the side wall of the zinc plating tank (1) and a lifting basket (13) rotationally connected to the end of the lifting frame (12) away from the zinc plating tank (1) and kept in a vertical state under the action of gravity, a receiving groove (17) for placing products is formed in the middle of the lifting basket (13), the outer side wall and the bottom wall of the lifting basket (13) are uniformly provided with communication holes (18) communicated with the receiving groove (17) and allowing electroplating solution to flow in, the lifting frame (12) comprises a first state of being located outside the zinc plating tank (1) and being in a horizontal state and a second state of being located inside the zinc plating tank (1) and being in a horizontal state, the lifting basket (13) is immersed in the zinc plating tank (1) in the second state of the lifting frame (12), and the side end of the gas collecting cover (2) is provided with a feeding channel (9) for the rotation of the lifting frame (12) and the lifting basket (13) therethrough. A first baffle (14) is vertically arranged at the rotation axis of the lifting frame (12), a second baffle (15) is vertically arranged at the side of the rotation axis of the lifting frame (12) away from the first baffle (14), the second baffle (15) blocks the feeding channel (9) when the lifting basket (13) is in the first state, and the first baffle (14) blocks the feeding channel (9) when the lifting basket (13) is in the second state. A blow-off row (10) is arranged at the side of the feeding channel (9) of the side end of the gas collecting cover (2), the blow-off port of the blow-off row (10) horizontally faces the feeding channel (9), a residual gas collecting cover (11) is arranged at the side of the feeding channel (9) of the side end of the gas collecting cover (2) away from the blow-off row (10), the air inlet of the residual gas collecting cover (11) horizontally faces the air outlet of the blow-off row (10), and the air outlet end of the residual gas collecting cover (11) is communicated with the exhaust pipe (7).
2. The galvanizing apparatus according to claim 1, characterized by: A sealing rubber sheet (16) is arranged at the end face of the lifting frame (12) close to the gas collecting cover (2) and in the feeding channel (9).
3. The galvanizing apparatus according to claim 1, characterized by: The unloading assembly (4) is arranged on the side of the galvanizing tank (1) away from the lifting assembly (3), and comprises a unloading support (23) supported on the ground, a turnover slide (24) rotatably connected to the unloading support (23) on the side close to the galvanizing tank (1), and a material conveying slide (25) arranged on the unloading support (23) and located on the side of the turnover slide (24) away from the galvanizing tank (1). The unloading support (23) is provided with a blocking plate (26) on the side of the turnover slide (24) close to the galvanizing tank (1), and the blocking plate (26) is parallel to the rotation axis of the turnover slide (24). When the first shutter (14) drives the turnover slide (24) to rotate and abut against the upper end surface of the blocking plate (26) and connect with the material conveying slide (25) when the lifting assembly frame (12) is switched from the second state to the first state, and when the first shutter (14) drives the turnover slide (24) to rotate and abut against the lower end surface of the blocking plate (26) and disconnects with the material conveying slide (25) when the lifting assembly frame (12) is switched from the first state to the second state.
4. The galvanizing apparatus according to claim 3, characterized by: The upper and lower end surfaces of the blocking plate (26) are provided with magnetic attraction pieces (27) for attracting the turnover slide (24).
5. The galvanizing apparatus according to claim 4, characterized by: The height of the rotation axis of the turnover slide (24) is lower than the height of the rotation axis of the lifting basket (13), and the bottom of the lifting basket (13) is provided with a push plate (28) on the side close to the material conveying slide (25) for abutting and driving the turnover slide (24) to turn the lifting basket (13) to a horizontal state.
6. The galvanizing apparatus according to claim 1, characterized by: The galvanizing tank (1) is internally provided with a galvanizing cavity, and the galvanizing tank (1) is rotatably provided with a waste receiving plate (19) on the bottom wall of the galvanizing cavity. The rotation axis of the waste receiving plate (19) is located on the side away from the lifting basket (13), and a compression spring (20) is arranged between the waste receiving plate (19) and the bottom wall of the galvanizing tank (1). The second shutter (15) drives the waste receiving plate (19) to a horizontal state.
7. The galvanizing apparatus according to claim 6, characterized by: The gas collecting cover (2) is vertically arranged on the upper side of the galvanizing tank (1), and the galvanizing tank (1) is provided with a waste collecting bin (21) on the upper end of the waste receiving plate (19). The waste collecting bin (21) is located on the side of the rotation axis of the waste receiving plate (19) and abuts against the inner side wall of the galvanizing tank (1). The waste collecting bin (21) is provided with a waste collecting opening (22) on the side close to the lifting basket (13).
8. The galvanizing apparatus according to claim 7, characterized by: The galvanizing tank (1) is provided with a support frame (5) on both sides, and the top of the support frame (5) is vertically provided with a lifting cylinder (6). The piston rod of the lifting cylinder (6) is fixed to the both side ends of the gas collecting cover (2). The gas collecting cover (2) is provided with a first shaped groove on the side end, and the galvanizing tank (1) is provided with a shaped plate (8) inserted into the first shaped groove on the top of the side wall. The shaped plate (8) is provided with a second shaped groove, and the first shaped groove and the second shaped groove constitute the feeding channel (9).
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