Three-dimensional fabric belt and belt weaving machine

By designing a three-dimensional structure webbing and an adjustable take-up device on the webbing machine, the problems of yarn swaying and uneven take-up during the weaving process are solved, achieving stable weaving and precise length control of the three-dimensional webbing.

CN115506079BActive Publication Date: 2025-12-30SHANGHAI XIANGHAI WEAVING MASCH MFG CO LTD +1
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Patent Information

Application Number
CN202211083199.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-06
Publication Date
2025-12-30
Estimated Expiration
2042-09-06

AI Technical Summary

Technical Problem

Existing technologies are insufficient for efficiently weaving three-dimensional structures of specific shapes, and problems such as yarn swaying and uneven yarn take-up are prone to occur during the weaving process.

Method used

Employing a three-dimensional structure webbing design, the spinning wheel moves independently on the weaving track of the branch bundle section, and the length is measured by a counting sensor. Combined with an adjustable take-up device, including a take-up reel, crossbeam and positioning wheel, it ensures yarn stability and neat take-up.

Benefits of technology

Stable weaving of three-dimensional structured webbing was achieved, reducing yarn sway, improving the neatness and stability of the weaving, and ensuring precise control of the weaving length.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a three-dimensional structure woven belt and a woven belt weaving machine. The three-dimensional structure woven belt comprises sequentially spaced bundle segment parts and bud parts. The bud part comprises a plurality of branched bundle segment parts. The bundle segment part is a single branched bundle segment part formed by converging weaving of the branched bundle segment parts of the bud part. The three-dimensional structure woven belt is formed by sequentially separating and converging weaving of the branched bundle segment parts. The woven belt weaving machine of the three-dimensional structure woven belt comprises a machine table, a walking horse table and a walking horse spindle for forming weaving walking positions, and a take-up device located above the walking horse table. The walking horse table is installed on the machine table, and the walking horse spindle is installed on the walking horse table and used for installing a yarn shaft. The walking horse table comprises a plurality of branched bundle segment weaving tracks. Each branched bundle segment weaving track is arranged in a closed loop and is in communication with adjacent branched bundle segment weaving tracks. The application provides a three-dimensional structure woven belt with a specific shape and a woven belt weaving machine for weaving the woven belt.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of specific shape ribbon weaving, in particular to a three-dimensional structure ribbon and a ribbon weaving machine. BACKGROUND

[0002] Ribbon is a kind of fabric made of various yarns in the form of a narrow fabric or a tubular fabric. There are many varieties of ribbons, which are widely used in clothing, shoe materials, luggage, industry, agriculture, military supplies, transportation and other industrial sectors. Based on different use requirements, the shape of the ribbon is different, and a specific weaving machine needs to be used for weaving. SUMMARY

[0003] The present application provides a three-dimensional structure ribbon of a specific shape and a ribbon weaving machine for weaving the ribbon.

[0004] The three-dimensional structure ribbon provided by the present application adopts the following technical solution:

[0005] The three-dimensional structure ribbon comprises sequentially spaced bundle segment portions and bud portions, the bud portion comprises a plurality of branched bundle segments, the bundle segment portion is a single branched bundle segment formed by converging weaving of the branched bundle segments of the bud portion, and the three-dimensional structure ribbon is formed by sequentially separating and converging weaving of the branched bundle segments.

[0006] In some embodiments, each branched bundle segment is formed by weaving at least two yarns.

[0007] In some embodiments, the length of each bundle segment portion is consistent.

[0008] The ribbon weaving machine provided by the present application adopts the following technical solution:

[0009] The ribbon weaving machine for weaving the above-mentioned three-dimensional structure ribbon comprises a machine table, a horse table and a horse spindle forming a weaving path, and a take-up device located above the horse table. The horse table is installed on the machine table, the horse spindle is installed on the horse table, the horse spindle is used to install a yarn shaft, and the horse table comprises a plurality of branched bundle segment weaving tracks, each branched bundle segment weaving track is arranged in a closed loop, and adjacent branched bundle segment weaving tracks are connected to each other.

[0010] By adopting the above technical solution, the horse spindle can weave the branched bundle segments of the bud portion when it moves on each branched bundle segment weaving track, and the branched bundle segments converge to form the bundle segment portion when the horse spindle moves between each branched bundle segment weaving track.

[0011] In some embodiments, the take-up device comprises a take-up assembly and a mounting assembly, and the take-up assembly is adjustably mounted on the machine table through the mounting assembly.

[0012] In some embodiments, the take-up assembly comprises a take-up reel and a first driving member driving the take-up reel to rotate.

[0013] By using the above technical solution, the take-up assembly is adjustably installed on the machine table by the mounting assembly, the position of the take-up assembly can be adjusted according to the working condition, the winding of the winding line in the local part of the take-up reel and the disturbance to the weaving caused by the thicker winding are avoided as much as possible, and the winding is orderly and neat.

[0014] In some embodiments, the mounting assembly comprises a cross beam horizontally slidingly installed on the machine table, a second driving member driving the cross beam to slide along the machine table, and a third driving member driving the take-up assembly to horizontally slide along the cross beam; the sliding direction of the take-up reel on the cross beam is perpendicular to the sliding direction of the cross beam on the machine table.

[0015] By using the above technical solution, the take-up reel is driven to rotate by the first driving member, the winding line is wound, the cross beam is slidingly installed on the machine table, and the cross beam is driven to slide on the machine table by the second driving member, so that the take-up reel can slide along the cross beam under the driving of the third driving member without affecting the rotation of the take-up reel, the sliding direction of the take-up reel on the cross beam is perpendicular to the sliding direction of the cross beam on the machine table, the take-up reel can move in the plane, and the winding line can be orderly and neatly wound on the take-up reel and linearly wound, thereby improving the weaving stability.

[0016] In some embodiments, the cross beam is provided with a positioning wheel, the positioning wheel is driven to extend and retract by a fourth driving member, and the extension and retraction direction of the positioning wheel is consistent with the extension and retraction direction of the second driving member.

[0017] By using the above technical solution, the stability of the yarn when starting weaving can be improved by the positioning wheel, and the shaking of the yarn caused by the winding and the walking position can be reduced.

[0018] In some embodiments, the horse table is provided with a counting sensor, and the counting sensor is arranged on the outer periphery of each branch beam segment weaving track.

[0019] By using the above technical solution, the counting sensor can measure the number of walking position circles of the horse spindle, obtain the weaving length, and after weaving to the set length, the lifting disc is lowered to continue weaving. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The three-dimensional structure of the weaving belt provided in the present application is shown in the structural schematic diagram;

[0021] Figure 2 The overall structure of the weaving belt weaving machine provided in the present application is shown in the structural schematic diagram;

[0022] Figure 3is a schematic diagram of the overall structure of the take-up device according to an embodiment of the present application.

[0023] Reference signs: 10, bundle segment part; 20, bud part; 201, branch bundle segment; 1, machine table; 3, horse table; 301, branch bundle segment weaving track; 4, horse spindle; 5, take-up device; 51, take-up assembly; 511, take-up disc; 512, woven webbing; 513, first driving member; 52, mounting assembly; 521, cross beam; 522, second driving member; 523, third driving member; 5211, support block; 7, positioning wheel; 9, counting sensor; 71, fourth driving member; 12, yarn spindle. DETAILED DESCRIPTION

[0024] The following will be described in detail with reference to the accompanying drawings. Figures 1-3 The present application will be described in further detail.

[0025] First, the present application discloses a three-dimensional structure webbing.

[0026] Reference will be made to the accompanying drawings Figure 1 A three-dimensional structure webbing comprises bundle segment parts 10 and bud parts 20 arranged in sequence, and the bud part 20 comprises a plurality of branch bundle segments 201, and the bundle segment part 10 is a single bundle segment formed by converging weaving of the branch bundle segments 201 of the bud part 20. In this embodiment of the present application, each branch bundle segment 201 is formed by weaving at least two yarns, and in the process of weaving, each branch bundle segment 201 is woven synchronously and separately, and after a certain length, the branch bundle segments 201 are convergently woven to form a single bundle segment part 10, and the three-dimensional structure webbing is formed by sequentially separating and convergently weaving the branch bundle segments 201 to form the bundle segment parts 10 and the bud parts 20 arranged in sequence. The lengths of the branch bundle segments 201 in the same bud part 20 can be equal or different, and the lengths of the bundle segment parts 10 can be consistent or inconsistent.

[0027] The present application further discloses a webbing weaving machine for weaving the three-dimensional structure webbing. Figure 2 As shown in Figure 3 The machine table 1 is provided with a horse table 3 forming a weaving walking position, and the horse table 3 is provided with a horse spindle 4, and the end of the horse spindle 4 is fixed with a yarn spindle 12, and the horse table 3 comprises a plurality of branch bundle segment weaving tracks 301 (as shown in Figure 2 Figure 3 ​The 4 groups of branch beam segment braiding tracks 301 are arranged in a closed loop, and the adjacent branch beam segment braiding tracks 301 are communicated with each other. A plurality of bobbins 4 are installed on each branch beam segment braiding track 301. When the bobbins 4 move on the branch beam segment braiding tracks 301, the branch beam segments 201 of the flower bud parts 20 are braided. When the bobbins 4 move between the branch beam segment braiding tracks 301, the branch beam segments 201 are gathered and braided to form the beam segment part 10. A counting sensor 9 is arranged on the bobbin platform 3. The counting sensor 9 can count the number of times the bobbins 4 pass through by infrared induction, measure the number of turns of the bobbins 4, and thus obtain the braiding length.

[0028] As shown in Figure 2 and Figure 3 , the machine table 1 is provided with a take-up device 5 above the bobbin platform 3. The take-up device 5 includes a take-up assembly 51 and a mounting assembly 52. The take-up assembly 51 is slidably and adjustably mounted on the machine table 1 through the mounting assembly 52. The take-up assembly 51 includes a take-up reel 511 and a first driving member 513. The first driving member 513 is a motor, and the output shaft of the first driving member 513 is fixedly connected with the take-up reel 511 to drive the take-up reel 511 to rotate. In operation, one end of the braided webbing 512 is fixedly wound on the take-up reel 511, and the take-up reel 511 can drive the braided webbing to ascend and be wound.

[0029] The mounting assembly 52 includes a cross beam 521, a second driving member 522, and a third driving member 523. The cross beam 521 is slidably mounted on one side wall of the top of the machine table 1. The second driving member 522 is a pneumatic cylinder that drives the cross beam 521 to slide along the machine table 1. A supporting block 5211 is slidably mounted on the cross beam 521. One side of the supporting block 5211 is integrally formed with a clamping strip that slidably engages with a sliding groove on the cross beam 521. The take-up reel 511 is located on the other side of the supporting block 5211. The output shaft of the first driving member 513 passes through the supporting block 5211 and is rotatably connected with the supporting block 5211 through a shaft sleeve. The take-up reel 511 is rotatably connected with the supporting block 5211, so that the take-up reel 511 can slide with the supporting block 5211 without affecting the rotation of the take-up reel 511. The third driving member 523 is a pneumatic cylinder, and the telescopic end of the third driving member 523 is provided with a drag plate. The first driving member 513 is mounted on the drag plate by bolts. The third driving member 523 drives the first driving member 513, the take-up reel 511, and the supporting block 5211 to slide along the cross beam 521. The sliding direction of the take-up reel 511 on the cross beam 521 is perpendicular to the sliding direction of the cross beam 521 on the machine table 1, so that the take-up reel 511 can move in this plane, and the take-up reel 511 can be wound in an orderly and vertical manner, improving the braiding stability. The number of turns of the take-up reel 511 can determine the braiding length.

[0030] In addition, as shown in Figure 2 Figure 3 Figure 2As shown, the fourth driving member 71 is fixed at the middle position of the bottom of the cross beam 521, and can be fixed by welding, bonding, bolt connection or the like. The fourth driving member 71 is a cylinder, and a positioning wheel 7 is threadedly connected to the telescopic end of the fourth driving member 71. The fourth driving member 71 drives the positioning wheel 7 to telescope, and the telescopic direction is consistent with the telescopic direction of the second driving member 522. When the positioning wheel 7 is extended, the positioning wheel 7 abuts against the woven braid 512, which can increase the stability of the yarn when starting to weave and reduce the shaking of the yarn caused by take-up and walking.

[0031] The implementation principle of the braid weaving machine provided by the embodiment of the application is as follows: the walking beam 4 is used to weave on the weaving walking line of the walking beam platform 3 to perform weaving operation. When the walking beam 4 walks on each branch bundle section weaving track 301, the branch bundle section 201 of the flower bud part 20 can be woven. When the walking beam 4 walks between each branch bundle section weaving track 301, the branch bundle sections 201 are converged to form the bundle section part 10. The counting sensor 9 is used to count the number of times that the walking beam 4 passes, the number of walking laps of the walking beam 4 is measured, and the weaving length is obtained, so that a specific pattern is woven.

[0032] The first driving member 513 is used to drive the take-up disc 511 to rotate, and the woven braid 512 is wound. The cross beam 521 is slidably installed on the machine table 1, the second driving member 522 is used to drive the cross beam 521 to slide on the machine table 1, the supporting block 5211 is slidably installed on the cross beam 521, the take-up disc 511 is rotationally matched with the supporting block 5211, the take-up disc 511 can slide on the cross beam 521 with the supporting block 5211 under the driving of the third driving member 523 without affecting the rotation of the take-up disc 511, the sliding direction of the take-up disc 511 on the cross beam 521 is perpendicular to the sliding direction of the cross beam 521 on the machine table 1, so that the take-up disc 511 can move on the plane to take up the yarn in a straight line, and the weaving length can be determined according to the number of laps of the take-up disc 511.

[0033] The above are the preferred embodiments of the application, and do not limit the protection scope of the application. Any equivalent changes made according to the structure, shape and principle of the application should be covered by the protection scope of the application.

Claims

1. A webbing braider for braiding a three-dimensional structure webbing, characterized by, The three-dimensional structure woven belt comprises sequentially spaced bundle segment parts (10) and bud parts (20), the bud part (20) comprises a plurality of branch bundle segments (201), in the process of weaving, each branch bundle segment (201) is woven to a certain length synchronously and separately, and then the branch bundle segments (201) are gathered and woven to form a single branch bundle segment of the bundle segment part (10), the bundle segment part (10) is a single branch bundle segment formed by gathering and weaving the branch bundle segments (201) of the bud part (20), and the three-dimensional structure woven belt is formed by sequentially weaving and gathering the bundle segment part (10) and the bud part (20) through the branch bundle segments (201). The woven belt weaving machine comprises a machine table (1), a walking horse table (3) and a walking horse spindle (4) forming a weaving walking position, and a take-up device (5) located above the walking horse table (3), the walking horse table (3) is installed on the machine table (1), the walking horse spindle (4) is installed on the walking horse table (3), the walking horse spindle (4) is used for installing a yarn shaft (12), and the walking horse table (3) comprises a plurality of branch bundle segment weaving tracks (301), each branch bundle segment weaving track (301) is arranged in a closed loop, and adjacent branch bundle segment weaving tracks (301) are connected to each other. The take-up device (5) comprises a take-up assembly (51) and a mounting assembly (52), the take-up assembly (51) is adjustably mounted on the machine table (1) through the mounting assembly (52); the take-up assembly (51) comprises a take-up disc (511) and a first driving member (513) for driving the take-up disc (511) to rotate; The mounting assembly (52) comprises a cross beam (521) horizontally slidingly mounted on the machine table (1), a second driving member (522) for driving the cross beam (521) to slide along the machine table (1), and a third driving member (523) for driving the take-up assembly (51) to slide horizontally along the cross beam (521); the sliding direction of the take-up disc (511) on the cross beam (521) is perpendicular to the sliding direction of the cross beam (521) on the machine table (1); The cross beam (521) is provided with a positioning wheel (7), the positioning wheel (7) is driven to stretch and retract through a fourth driving member (71), and the stretching and retracting direction of the positioning wheel (7) is consistent with the stretching and retracting direction of the second driving member (522).

2. The braid loom for braiding a three-dimensional structure webbing according to claim 1, wherein Each branch bundle segment (201) is formed by weaving at least two yarns.

3. The braid loom for braiding a three-dimensional structure braid according to claim 1 or 2, characterized in that, Each bundle segment part (10) has a consistent length.

4. The braid loom for braiding a three-dimensional structure webbing according to claim 1, characterized by: The walking horse table (3) is provided with a counting sensor (9), and the counting sensor (9) is distributed on the outer periphery of each branch bundle segment weaving track (301).

Citation Information

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