A casting sand mold dusting device
By installing a movable dust collection device inside the casting sand mold spraying chamber, and using a cleaning roller and drive device to control the position of the dust collector, the problem that traditional dust collection devices cannot closely adhere to the sprayed parts is solved, achieving efficient dust removal and safe production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2026-03-24
AI Technical Summary
In the casting process, traditional dust collection devices cannot get close to the parts being painted when spraying large side frames and bolster casting sand molds, resulting in poor dust removal effect. Furthermore, the dust drifting during the spraying process poses a health hazard to the workers.
A dust removal device for casting sand mold spraying was designed, including a conveying component and a dust collection device inside the spraying chamber. The dust collection device moves directionally through the conveying component. The dust collector is equipped with a cleaning roller and an adjustment mounting bracket. The position and posture of the dust collector are controlled by a drive device to ensure that the dust collector is in close contact with the surface of the sprayed part, and efficient dust collection is achieved through a negative pressure device.
It achieves efficient dust removal on large sand mold surfaces, prevents dust from drifting, protects the health of workers, and improves dust removal efficiency and safety.
Smart Images

Figure CN115518800B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of dust removal production, and in particular to a casting sand mold spraying dust removal device. BACKGROUND
[0002] In the process of casting, the surface of the sand mold directly contacts with the metal liquid, and paint is usually sprayed on the surface of the sand mold to reduce the roughness of the surface, so as to reduce the production cost and improve the surface quality of the casting and reduce the inclusion of sand. There are many studies on the spraying of sand molds in China, such as patent document: a multi-head glue spraying device for sand mold casting (CN111283149A), which can realize uniform glue spraying on the surface of the sand mold through the multi-head glue spraying mechanism.
[0003] However, in the casting of train parts, the surface of the side frame and the casting sand mold is sprayed with a kind of aggregate, which causes great wear of the spray gun and the hose. The pressure and flow rate of the fluid vary during the spraying process, and it is not easy to achieve robot spraying. Moreover, the size of this type of sand mold is large, making it difficult to perform automatic spraying operations, and the operator needs to enter the spraying room to perform the spraying operation. In the field, the sand mold paint is sprayed on the surface of the sand mold by manual spraying with a spray gun. During the spraying operation, the paint atomizes and drifts, causing environmental pollution and harming the health of the workers.
[0004] Traditional dust removal technology is to set a fixed dust collection device at a predetermined position on one side or the top of the sprayed sand mold to adsorb dust. However, due to the large size of the side frame and the casting sand mold, in order to ensure that the operator can complete the spraying operation, the dust collection device cannot be set closely on both sides, and it is usually set at the top of the sand mold. However, the dust collection effect of the dust collection device set at the top is poor. Moreover, since the dust collection device is set at the top, the dust particles in the spraying process move upward from the head of the human body, and the operator needs to wear appropriate work clothes, but it still causes harm to the operator's body. SUMMARY
[0005] To solve the above problems, the present application provides a casting sand mold spraying dust removal device, which solves the problem of how to efficiently remove dust from a large-sized sand mold.
[0006] To solve the above problems, the technical solution adopted by the present application is:
[0007] The utility model provides a kind of casting sand mould spray dust removal device, including spray chamber, the spray chamber both sides are opened with feeding opening, and the feeding passage is formed between two the feeding openings, conveying assembly is provided in the spray chamber, wherein the conveying assembly is transported spray piece directional movement, suction device is provided in the spray chamber, the suction device includes dust collector, dust suction passage is opened inside the dust collector, at least one dust suction port is opened in the sidewall of the dust collector and is communicated with dust suction passage, the dust collector is circumscribed negative pressure equipment, two cleaning rollers are rotatably connected to the inner wall of the dust suction port, the predetermined gap is between the two cleaning rollers, adjusting mount is installed on the outside of the dust collector, the adjusting mount is rotatably connected with the outer wall of the dust collector, the first driving device is fixedly connected to the sidewall of the adjusting mount to drive the dust collector to rotate, the second driving device is installed on the inner wall of the spray chamber to drive the adjusting mount to linearly move.
[0008] Preferably, the dust suction port is provided in two groups, and the two groups of dust suction ports are arranged side by side and extend towards the length direction. An inclined receiving transition surface is provided on the inner wall of the dust suction passage. The receiving transition surface is symmetrically arranged in two groups. A negative pressure port is formed between the two groups of receiving transition surfaces and is communicated with the negative pressure equipment.
[0009] Preferably, the dust collector is divided into a first end and a second end according to the position of the dust suction port. The dust suction port is located at the first end of the dust collector. A control protrusion is fixedly connected to the outer wall of the second end of the dust collector. The control protrusion is rotatably connected with the inner wall of the adjusting mount.
[0010] Preferably, a driving cavity is formed in the dust collector. The driving cavity is located opposite to the position of the cleaning roller. A driving assembly is provided in the driving cavity to drive the cleaning roller to rotate. A scraper is fixedly connected to the inner wall of the dust suction passage. The end of the scraper is located opposite to the outer wall of the cleaning roller.
[0011] Preferably, the driving assembly includes a power rotary drum. The power rotary drum is rotatably connected with the inner wall of the driving cavity through a positioning mounting base. A driving opening is formed in the sidewall of the power rotary drum. A driving rod is provided in the driving opening. A driving block is fixedly connected to the surface of the driving rod. An arc-shaped driving control groove is formed in the inner wall of the driving opening. The driving block is located in the driving control groove. The end of the driving rod penetrates through the driving cavity and partially extends out. The driving rod is slidably connected with the outer wall of the dust collector. A driving transition surface adapted to the driving rod is formed in the inner wall of the adjusting mount. A torsion elastic component is connected between the power rotary drum and the positioning mounting base. The power rotary drum is connected with the driving cleaning roller through a power transmission assembly.
[0012] Preferably, the driving rod comprises a first driving rod body and a second driving rod body, the second driving rod body is located in the driving opening, a first containing opening is formed in the sidewall of the second driving rod body for containing the first driving rod body, the first driving rod body is located in and in sealing sliding connection with the first containing opening, a second containing opening is formed in the inside of the first driving rod body, a control piston is in sliding connection with the inner wall of the second containing opening, the control piston and the inner wall of the second containing opening are in elastic connection through an elastic element, the first containing opening is provided with an electrorheological fluid, and a conductive protrusion is fixedly connected to the inner wall of the first containing opening and is in external connection with a power supply control assembly.
[0013] Preferably, the power transmission assembly comprises a first transmission shaft and a second transmission shaft, the first transmission shaft is fixedly connected with the driving cleaning roller, and the second transmission shaft is connected with the power rotating drum through a one-way bearing; a first gear is fixedly connected to the first transmission shaft, and a second gear meshing with the first gear is fixedly connected to the second transmission shaft.
[0014] Preferably, the second driving device comprises an electric sliding rail, an electric sliding block is in sliding connection with the sidewall of the electric sliding rail, an installation rod is fixedly connected to the sidewall of the electric sliding block, and the installation rod is fixedly connected with the adjusting mounting frame.
[0015] Preferably, two groups of dust collection devices are arranged in the spraying chamber, the two groups of dust collection devices have a predetermined spacing, and a bending part is arranged in the middle part of the installation rod.
[0016] The present application has the following advantages:
[0017] 1. In the process of spraying, the dust collection device is located on one side above the sprayed part, and is closely arranged above the sprayed part, so as to efficiently absorb the dust and other particulate matters generated during spraying; and the dust collection device can be moved inwards and outwards through the first driving device and the second driving device, so as to adjust the position according to the spraying requirements, and to control the dust collection device to be in an inclined position above the sprayed part to complete the efficient dust collection, compared with the traditional fixed dust collection device, on one hand, the dust collection device can complete the dust removal in a close position above the sprayed part, to ensure the dust removal effect, and on the other hand, the dust collection device can be moved to the other side of the sprayed part, without blocking the workers from spraying the sprayed part, to ensure the efficient production of the sprayed part; and the dust collection device is located on one side of the sprayed part, so as to adsorb the dust from the middle position, and the dust cannot move upwards and pass through the head of the worker, to ensure the health of the worker.
[0018] 2, By setting multiple groups of flat dust suction port can ensure that the size of the sand mold each position effective adsorption, by setting two cleaning roller, control cleaning roller regularly rotating can be attached to the dust suction port position of the material cleaning, to ensure that the normal operation of the negative pressure port dust suction; and by setting power rotating drum, first drive rod body, second drive rod body and other components can automatically complete the control of the cleaning roller in the process of the vacuum cleaner rotating, to complete the automatic cleaning process, simple and efficient, improve the work efficiency; By setting the second end of the vacuum cleaner and adjusting the mounting bracket rotates, control the negative pressure port at the end of the vacuum cleaner rotates upward to complete the turnover, can let the negative pressure port close to the top of the spray part to complete the dust removal work at the same time can ensure that the dust suction device through the spray part above with a lower posture, easy to control; And the negative pressure port rotates upward at the same time cleaning the roller, cleaning the residue falls in the suction channel to get cleaning to avoid falling on the spray part, avoid production accidents, ensure the quality of the spray part spraying. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the three-dimensional structure schematic diagram of the present application;
[0020] Figure 2 It is the top view structure schematic diagram of the present application;
[0021] Figure 3 It is the A-A line section structure schematic diagram of the present application;
[0022] Figure 4 It is the internal structure schematic diagram of the vacuum cleaner of the present application;
[0023] Figure 5 It is the front view structure schematic diagram of the present application Figure 4 ;
[0024] Figure 6 It is the B place enlarged structure schematic diagram of the present application;
[0025] Figure 7 It is the internal structure schematic diagram of the drive rod of the present application.
[0026] In the figure: 1, spraying chamber; 101, feeding opening; 102, conveying assembly; 2, spraying part; 3, dust suction device; 301, dust collector; 302, dust suction channel; 3021, receiving transition surface; 303, cleaning roller; 3031, predetermined gap; 304, control protrusion; 4, second driving device; 401, electric sliding rail; 402, electric sliding block; 403, mounting rod; 4031, bending part; 5, adjusting mounting frame; 501, driving transition surface; 502, first driving device; 601, first transmission shaft; 602, first gear; 603, second gear; 604, second transmission shaft; 605, one-way bearing; 701, power rotary roller; 7011, mounting seat; 702, first driving rod body; 7021, second containing opening; 7022, elastic element; 7023, control piston; 703, second driving rod body; 7031, driving block; 7032, first containing opening; 8, scraper; 9, pedal. DETAILED DESCRIPTION
[0027] The application will be further described below in conjunction with the drawings and examples.
[0028] Reference Figures 1-7 A casting sand mold spraying dust removal device, comprising a spraying chamber 1, feeding openings 101 are opened on both sides of the spraying chamber 1, a feeding channel is formed between the two feeding openings 101, and a conveying assembly 102 is arranged in the spraying chamber 1, wherein the spraying part 2 is conveyed by the conveying assembly 102 to move directionally, after the spraying part 2 enters the spraying chamber 1, workers perform coating spraying work on the sand mold from both sides, and the spraying part 2 is the sand mold, and the spraying part 2 is used instead of the sand mold in the following description.
[0029] A dust suction device 3 is arranged in the spraying chamber 1, and the dust suction device 3 can absorb particulate matter generated in the coating spraying, so as to avoid that the particulate matter in the dust suction device 3 escapes to cause harm to the workers; wherein the dust suction device 3 comprises a dust collector 301, a dust suction channel 302 is opened in the dust collector 301, at least one dust suction port is opened in the side wall of the dust collector 301 and communicates with the dust suction channel 302, the dust suction port is arranged in a flat port shape, which can absorb the side wall of the spraying part 2 in all directions, wherein the dust collector 301 is connected with a negative pressure device, the negative pressure generated by the negative pressure device realizes the absorption of the particulate matter in the coating; the above-mentioned negative pressure device is connected with an electric pulse bag dust collector for collecting coating dust, the air suction speed is set to 15 m / s, the diameter of the air inlet pipe of the air suction port is 500 mm, 0.25*0.25*3.14*4*15*3600=42390 m3 / h, the air suction amount of the bag dust collector fan is greater than 50000 m3 / h, and the corresponding bag is matched.
[0030] The narrow dust suction port has consistent suction force at each position, and good dust suction effect, but the particulate matter in the aggregate is easily attached to the outside of the dust suction port, and needs to be cleaned regularly by manual. In order to solve the above problems, two cleaning rollers 303 are rotatably connected to the inner wall of the dust suction port, the two cleaning rollers 303 have a predetermined gap 3031 therebetween, the other side of the cleaning roller 303 abuts against the inner wall of the negative pressure port, and the two cleaning rollers 303 partially extend out of the dust suction port. During the dust suction process of the dust collector 301, the particulate matter is attached to the surface of the cleaning roller 303, and the periodic rotation of the cleaning roller 303 can rub against the inner wall of the dust collector 301 to remove the particulate matter attached to the surface of the cleaning roller 303.
[0031] The dust collector 301 is provided with an adjusting mount 5 outside, the adjusting mount 5 is rotatably connected to the outer wall of the dust collector 301, the first driving device 502 is fixedly connected to the side wall of the adjusting mount 5 to drive the rotation of the dust collector 301, and the second driving device 4 is mounted on the inner wall of the spraying chamber 1 to drive the linear movement of the adjusting mount 5. The second driving device 4 can drive the dust suction device 3 to move linearly through the adjusting mount 5, so that the dust suction device 3 moves to different positions to complete the dust removal work on the inner and outer sides of the sprayed part 2. The first driving device 502 can control the rotation of the dust suction device 3, so that the dust suction port at the top of the dust suction device 3 can correspond to the position at the upper end of the sprayed part 2, to realize the dust suction work on both sides of the sprayed part 2. Compared with the conventional fixed dust suction device 3, the dust suction device 3 is arranged to move to different positions, which can be adjusted according to the size of the sprayed part 2, to avoid the problem of poor dust suction effect caused by the conventional single-side dust suction, and to avoid the problem of difficulty in coating caused by double-side dust suction.
[0032] It should be noted that the dust suction device 3 is arranged to be inclined when moving to the inner side and the outer side, and is arranged to be inclined on one side of the sprayed part 2 to adsorb the particulate matter in the coating from the middle position. Unlike the conventional high-position dust suction port, the dust suction port is arranged to be low on one side, which can avoid the excessive upward floating of the particulate matter in the coating, and can protect the health of the workers to the greatest extent.
[0033] Since the dust suction port is flat, the dust suction area at the end of the dust suction port is limited. The dust suction port can be arranged in two groups or multiple groups, and the two groups or multiple groups of dust suction ports are arranged in parallel and extend in the length direction. The length of the dust suction port should correspond to the length of the sprayed part 2, so that the sprayed part 2 can be fully dusted. An inclined transition surface 3021 is arranged on the inner wall of the dust suction channel 302, and the two groups of transition surfaces 3021 are symmetrically arranged. The two groups of transition surfaces 3021 are provided with a negative pressure port in communication with the negative pressure equipment, and the negative pressure port is located in the middle position, so that the suction force of the dust suction port at each position is small, to ensure that the dust particles at each position are effectively adsorbed.
[0034] Different from the general downward rotation, the dust collector 301 is divided into a first end and a second end according to the position of the dust suction port, the dust suction port is located at the first end of the dust collector 301, the second end of the dust collector 301 is fixedly connected with a control protrusion 304, the control protrusion 304 is rotatably connected with the inner wall of the adjusting mounting frame 5, and the first driving device 502 can rotate the control protrusion 304 and the dust collector 301 upward, that is, the dust suction port at the top end of the dust collector 301 can be opened upward in the rotating process. Through such a rotating arrangement, dust particles accumulated at the dust suction port and the cleaning roller 303 can be prevented from falling into the spraying part 2, and production accidents can be avoided. Through such a rotating arrangement, the dust collection device 3 can pass above the spraying part 2 at a lower attitude, and the dust collection device 3 can be closer to the surface of the spraying part 2 in the subsequent dust collection process, ensuring sufficient dust collection effect. Moreover, the lifting device is not needed for control, reducing the operation difficulty. It should be noted that when the dust collection device 3 is rotated to the inside or the outside, the final attitude is inclined arrangement, and the dust collection device 3 is inclined arranged above the spraying part 2 on the inside or the outside, which can be closest to the attitude of the spraying part 2 to adsorb the dust particles, ensuring the dust collection effect.
[0035] A driving cavity is opened in the dust collector 301, the driving cavity is located opposite to the position of the cleaning roller 303, a driving assembly is arranged in the driving cavity to drive the cleaning roller 303 to rotate, and a scraper 8 is fixedly connected to the inner wall of the dust suction channel 302. The end position of the scraper 8 abuts against the outer wall of the cleaning roller 303. The driving assembly is used to control the rotation of the cleaning roller 303, which can replace manual operation, improve the automation efficiency, and improve the work efficiency. Moreover, the scraper 8 is arranged in the dust collector 301, and the particles accumulated on the surface of the cleaning roller 303 can be removed by the scraper 8, so that efficient cleaning is achieved.
[0036] As an optional driving mode, the driving assembly comprises a power rotating roller 701, the power rotating roller 701 is rotationally connected with the inner wall of the driving chamber through the positioning mounting seat 7011, the side wall of the power rotating roller 701 is provided with a driving opening, a driving rod is arranged in the driving opening, the surface of the driving rod is fixedly connected with a driving block 7031, the inner wall of the driving opening is provided with an arc-shaped continuous driving control groove, and the driving block 7031 is located in the driving control groove. Since the driving block 7031 is located in the driving control groove and cooperates with the driving control groove, the power rotating roller 701 can be driven to rotate forward and reverse during the linear movement of the driving rod into the driving opening, so as to complete the driving process. The driving rod penetrates through the driving chamber and partially extends out, the driving rod is slidably connected with the outer wall of the dust collector 301, the inner wall of the adjusting mounting frame 5 is provided with a driving transition surface 501 matched with the driving rod, and the arc-shaped driving transition surface 501 can exert pressure on the driving rod during the movement of the driving rod through one side of the driving transition surface 501. The driving transition surface 501 can extrude the driving rod to shrink into the dust collector 301, so as to drive the power rotating roller 701 to rotate. A torsional elastic component is connected between the power rotating roller 701 and the positioning mounting seat 7011, the torsional elastic component is selected to be a torsional spring, the torsional spring can drive the power rotating roller 701 to reset, and the control rod can extend and reset under the cooperation of the driving block 7031 and the driving control groove during the resetting process of the power rotating roller 701. The power rotating roller 701 is connected with the driving cleaning roller 303 through a power transmission assembly, and the rotating torque of the power rotating roller 701 is transmitted to the cleaning roller 303 through the power transmission assembly to drive the cleaning roller 303 to rotate.
[0037] In the actual production process, the surface of the cleaning roller 303 needs to be sprayed for a period of time to produce relatively thick dust accumulation, and frequent cleaning process can accelerate the aging of related components and shorten the service life. In order to avoid frequent replacement, the driving rod comprises a first driving rod body 702 and a second driving rod body 703, the second driving rod body 703 is located in the driving opening, the driving block 7031 is fixed to the outer wall of the second driving rod body 703, the side wall of the second driving rod body 703 is provided with a first containing opening 7032 for containing the first driving rod body 702, and the first driving rod body 702 is located in the first containing opening 7032 and is sealingly and slidably connected with the first containing opening 7032. Under normal circumstances, the dust cleaning device 3 can extrude the first driving rod body 702 to shrink into the first containing opening 7032 during the rotating process, and the position of the end of the driving rod does not move, so that the power rotating roller 701 is not rotated.
[0038] The second containing opening 7021 is opened in the first driving rod body 702, a control piston 7023 is slidably connected to the inner wall of the second containing opening 7021, the control piston 7023 is elastically connected to the inner wall of the second containing opening 7021 through an elastic element 7022, the first containing opening 7032 is provided with an electrorheological fluid, a conductive protrusion is fixedly connected to the inner wall of the first containing opening 7032, and the conductive protrusion is connected to a power supply control assembly; the electrorheological fluid is a special liquid at present, which can change from a liquid state to a solid state in a conductive state, and exists in a liquid state in a normal state; the power supply control assembly is used for controlling the conduction state of the conductive protrusion, so that the solid-liquid state of the electrorheological fluid in the conductive protrusion can be controlled; when the electrorheological fluid changes from a liquid state to a solid state in a conductive state, the first driving rod body 702 and the second driving rod body 703 cannot be retracted due to the existence of a part of the staggered surfaces between the first driving rod body 702 and the second driving rod body 703; the first driving rod body 702 and the second driving rod body 703 are integrals with fixed lengths; the control rod and the driving transition surface 501 are matched to control the rotation of the power rotary drum 701 in this process; when the electrorheological fluid is in a liquid state, the liquid in the first containing opening 7032 can extrude the control piston 7023 to enter the second containing opening 7021 after the control rod and the driving transition surface 501 are extruded; in this process, the first driving rod body 702 can be normally retracted, so that the movement of the control rod end is avoided, and the power rotary drum 701 is also not driven to rotate; when the above control is needed, the control process can be completed by controlling the conduction state of the conductive protrusion, which is simple and convenient, and compared with the existing mechanical control, the control process is stable, the control effect is good, and the failure rate is extremely low.
[0039] As a preferred power transmission assembly, the power transmission assembly comprises a first transmission shaft 601 and a second transmission shaft 604, the first transmission shaft 601 is fixedly connected with the driving cleaning roller 303, the second transmission shaft 604 is connected with the power rotary drum 701 through a one-way bearing 605, the first transmission shaft 601 is fixedly connected with a first gear 602, the second transmission shaft 604 is fixedly connected with a second gear 603 engaged with the first gear 602, the number of the first transmission shaft 601 and the first gear 602 is the same as that of the cleaning roller 303, and the positions are correspondingly arranged, the two first gears 602 are engaged with each other, and the second gear 603 is engaged with one of the first gears 602, the torque transmitted by the power rotary drum 701 to the second transmission shaft 604 can be transmitted to one end of the cleaning roller 303 through the second gear 603 and the first gear 602, so that the two cleaning rollers 303 can be controlled to rotate in a direction, and the cleaning process is completed in cooperation with the scraper; the one-way bearing 605 is a part at present, which can realize one-way transmission of power, so that the second transmission shaft 604 can rotate in one direction in the process of forward and reverse rotation of the power rotary drum 701, so that the cleaning roller 303 at the end can rotate in one direction, and the power transmission is stably and accurately completed.
[0040] The second driving device 4 comprises an electric sliding rail 401, the electric sliding rail 401 is slidably connected with an electric sliding block 402 in the side wall, the electric sliding block 402 is fixedly connected with a mounting rod 403 in the side wall, the mounting rod 403 is fixedly connected with the adjusting mounting frame 5, the mounting rod 403 drives the adjusting mounting frame 5 to move linearly by controlling the electric sliding rail 401 and the electric sliding block 402 and other components, so that the position control process of the dust collection device 3 is completed; wherein the first driving device 502 can be selected as a common motor and gear structure to control the dust collection device 3 to rotate by a predetermined angle, and the control process is completed.
[0041] Preferably, two groups of dust collection devices 3 are arranged in the spraying chamber 1, the two groups of dust collection devices 3 have a predetermined spacing, and a bending portion 4031 is arranged in the middle portion of the mounting rod 403. By arranging two groups of dust collection devices 3, two groups of spraying pieces 2 can be simultaneously input in the spraying chamber 1, and the worker can realize spraying work on the two groups of spraying pieces 2 on one side, so that the production rhythm of the side frame and the bolster sand mold can be met. The bending portion 4031 in the middle of the mounting rod 403 can be passed by the worker. A pedal 9 is fixedly installed at the bottom of the spraying chamber 1, so that the worker can move from the outside to the inside. The switch for controlling the first driving device 502 and the second driving device 4 can be selected as a foot switch. After the worker finishes spraying on one side, the worker can control the second driving device 4 and the first driving device 502 by stepping on the switch on the foot, which is simple and convenient.
[0042] During the working process, taking large casting sand molds such as side frames and bolsters as examples, during the spraying process of the spraying piece 2, the worker enters from the door on the side. At this time, the two dust collection devices 3 are located at the relative positions on the inside, and the worker can spray the spraying pieces 2 on the left and right sides from the outside by holding the spraying gun. During the spraying process, the two dust collection devices 3 are located on the inside and above the side of the spraying piece 2, can capture the floating paint particles, and perform deep dust removal to ensure the health of the worker.
[0043] When the worker finishes spraying on one side, the worker presses the control switch, controls the two dust collection devices 3 to move from the inside of the spraying chamber 1 to the outside by the second driving device 4, and controls the corresponding dust collector 301 to rotate by the first driving device 502, so as to change the position of the dust collector 301 and face the inside from the outside. At this time, the worker enters the inside of the spraying chamber 1 through the pedal 9. At this time, the dust collection device 3 located on the outside can also capture the floating paint particles. By controlling the dust collection device 3 to be in different positions, the paint particles in the inside can be deeply adsorbed under the premise of ensuring the normal spraying construction of the worker.
[0044] In the process of rotating the dust collector 301, the suction port at the top end of the dust collector 301 is rotated upward, i.e., the end of the dust collector 301 is flipped upward, and in this process, the driving rod of the sidewall of the dust collector 301 can be in contact with the driving transition surface 501 on the inner wall of the adjusting mounting frame 5, and in this process, the driving rod is gradually retracted into the power rotating drum 701 under the action of the extrusion force, and can control the rotation of the power rotating drum 701 under the cooperation of the driving block 7031 and the driving control groove; when the restriction of the adjusting mounting frame 5 on the first driving rod body 702 disappears, the power rotating drum 701 can be reset under the action of the torsion spring, and due to the relative sliding between the first driving rod body 702 and the dust collector 301, the first driving rod body 702 can be extended and reset under the cooperation of the driving block 7031 and the driving control groove.
[0045] In the process of rotating the power rotating drum 701, the torsion can be transmitted to the second transmission shaft 604 through the one-way bearing 605, and the first transmission shaft 601 and the cleaning roller 303 can be driven to rotate through the first gear 602 and the second gear 603, and after the cleaning roller 303 rotates, the particle material adhered to the surface of the cleaning roller 303 can be removed through the scraper 8 in the dust collector 301, and when the cleaning roller 303 rotates, the suction port of the cleaning roller 303 faces upward, at this time, the fallen aggregate particles can slide along the receiving transition surface 3021 to the negative pressure port, and finally discharged from the dust suction channel 302 through the negative pressure equipment, to ensure that the dust suction device 3 can continuously and normally work.
[0046] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A casting sand mold spraying dust removal device, comprising a spraying chamber (1), wherein the spraying chamber (1) has feeding openings (101) on both sides, and a feeding channel is formed between the two feeding openings (101), and a conveying assembly (102) is provided inside the spraying chamber (1), wherein the sprayed parts (2) are conveyed and moved directionally through the conveying assembly (102), characterized in that, The spraying chamber (1) is equipped with a dust collection device (3), which includes a vacuum cleaner (301). The vacuum cleaner (301) has a dust collection channel (302) inside. The side wall of the vacuum cleaner (301) has at least one dust collection port that communicates with the dust collection channel (302). The vacuum cleaner (301) is connected to a negative pressure device. The inner wall of the dust collection port is rotatably connected to two cleaning rollers (303). There is a predetermined gap (3031) between the two cleaning rollers (303). An adjustment mounting bracket (5) is installed on the outside of the vacuum cleaner (301). The adjustment mounting bracket (5) is rotatably connected to the outer wall of the vacuum cleaner (301). The side wall of the adjustment mounting bracket (5) is fixedly connected to a first driving device (502) for driving the vacuum cleaner (301) to rotate. The inner wall of the spraying chamber (1) is equipped with a second driving device (4) for driving the adjustment mounting bracket (5) to move linearly.
2. The casting sand mold spraying dust removal device according to claim 1, characterized in that, The dust suction port is configured in two sets, which are arranged side by side and extend in the length direction. The inner wall of the dust suction channel (302) is provided with an inclined receiving transition surface (3021). The receiving transition surface (3021) is arranged in two sets symmetrically, and a negative pressure port communicating with the negative pressure device is opened between the two sets of receiving transition surfaces (3021).
3. The casting sand mold spraying dust removal device according to claim 1, characterized in that, The vacuum cleaner (301) is divided into a first end and a second end according to the position of the suction port. The suction port is located at the first end of the vacuum cleaner (301). A control protrusion (304) is fixedly connected to the outer wall of the second end of the vacuum cleaner (301). The control protrusion (304) is rotatably connected to the inner wall of the adjustment mounting bracket (5).
4. The casting sand mold spraying dust removal device according to claim 1, characterized in that, The vacuum cleaner (301) has a drive chamber inside, which is located opposite to the cleaning roller (303). A drive assembly is provided in the drive chamber to drive the cleaning roller (303) to rotate. A scraper (8) is fixedly connected to the inner wall of the suction channel (302), and the end of the scraper (8) abuts against the outer wall of the cleaning roller (303).
5. A casting sand mold spraying dust removal device according to claim 1, characterized in that, The drive assembly includes a power rotating roller (701), which is rotatably connected to the inner wall of the drive chamber via a positioning mounting base (7011). The power rotating roller (701) has a drive opening on its side wall, and a drive rod is provided in the drive opening. A drive block (7031) is fixedly connected to the surface of the drive rod. An arc-shaped drive control groove is provided in the inner wall of the drive opening. The drive block (7031) is located in the drive control groove. The end of the drive rod passes through the drive chamber and extends out partially. The drive rod is slidably connected to the outer wall of the vacuum cleaner (301). The inner wall of the adjustment mounting bracket (5) has a drive transition surface (501) adapted to the drive rod. A torsional elastic component is connected between the power rotating roller (701) and the positioning mounting base (7011). The power rotating roller (701) is connected to the drive cleaning roller (303) via a power transmission assembly.
6. A casting sand mold spraying dust removal device according to claim 5, characterized in that, The drive rod includes a first drive rod body (702) and a second drive rod body (703). The second drive rod body (703) is located inside the drive opening. The side wall of the second drive rod body (703) has a first receiving opening (7032) for receiving the first drive rod body (702). The first drive rod body (702) is located inside the first receiving opening (7032) and is slidably connected to it. The inside of the first drive rod body (702) has a second receiving opening (7021). The inner wall of the second receiving opening (7021) is slidably connected to a control piston (7023). The control piston (7023) and the inner wall of the second receiving opening (7021) are elastically connected by an elastic element (7022). The first receiving opening (7032) is provided with an electrorheological fluid. The inner wall of the first receiving opening (7032) is fixedly connected to a conductive protrusion. The conductive protrusion is externally connected to a power control component.
7. A casting sand mold spraying dust removal device according to claim 5, characterized in that, The power transmission assembly includes a first transmission shaft (601) and a second transmission shaft (604). The first transmission shaft (601) is fixedly connected to the drive cleaning roller (303), and the second transmission shaft (604) is connected to the power rotating drum (701) through a one-way bearing (605). A first gear (602) is fixedly connected to the first transmission shaft (601), and a second gear (603) that meshes with the first gear (602) is fixedly connected to the second transmission bearing (604).
8. The casting sand mold spraying dust removal device according to claim 1, characterized in that, The second driving device (4) includes an electric slide rail (401), an electric slider (402) is slidably connected to the side wall of the electric slide rail (401), an installation rod (403) is fixedly connected to the side wall of the electric slider (402), and the installation rod (403) is fixedly connected to the adjustment mounting bracket (5).
9. A casting sand mold spraying dust removal device according to claim 8, characterized in that, The spraying chamber (1) is equipped with two sets of dust collection devices (3), and there is a predetermined distance between the two sets of dust collection devices (3). The middle part of the mounting rod (403) is provided with a bending part (4031).
Citation Information
Patent Citations
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