A method of stringing
By using the heating, twisting, and breaking technology of the wire cutting module, the problem of unraveling strands at the cut point of the suspension wire is solved, achieving efficient and precise wire cutting, which is beneficial for subsequent threading operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2026-03-17
AI Technical Summary
The current wire cutting method in the production of dropper wires is inefficient and inconsistent in precision, resulting in unraveling at the cut point of the dropper wire, which affects subsequent threading operations.
The wire is cut by heating, twisting, and breaking. The wire is fixed, heated, twisted, and broken by the wire cutting clamping part and wire cutting twisting part in the wire cutting module to form a frustum-shaped end.
This solves the problem of unraveling strands at the cut point of the suspension wire, improves the accuracy and efficiency of wire cutting, and facilitates subsequent threading operations.
Smart Images

Figure CN115519052B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of overhead contact line dropper processing, and specifically to a method for cutting dropper wires. Background Technology
[0002] With the rapid development of high-speed rail technology in my country, newer and higher requirements have been placed on railway process quality and standards. In electrified railway lines, the overhead contact system is a crucial component ensuring normal railway operation. The contact system is connected to the electrified railway power supply line, providing power to electric locomotives and their auxiliary equipment. In the contact system, the dropper is a key factor in ensuring good contact between the contact system and the locomotive's pantograph. Every 6-8 meters along the line, an integral dropper is installed to suspend the contact wire from the catenary cable, ensuring the suspension height of the contact wire and maintaining a certain degree of elasticity to guarantee good contact between the contact system and the pantograph. The dropper includes the dropper wire, a heart-shaped ring and clamping tube on one or both sides of the dropper wire, and wire lugs at one or both ends of the dropper wire. The production process of droppers mainly consists of several steps: wire cutting, threading, tensioning, crimping, marking, and bundling. Threading involves passing the dropper wire through the crimping tube, heart-shaped ring, and lug. Tensioning refers to using the dropper wire to tighten the heart-shaped ring and crimping tube. Crimping involves pressing the crimping tube and lug tightly against the dropper wire. Currently, dropper production is primarily manual, typically employing four to five people per shift to perform the aforementioned steps. This production method suffers from high labor costs and low precision in finished droppers, particularly in the wire cutting and crimping stages. Manual production results in inconsistent and uneven lengths, weak crimping, or excessive crimping force leading to cracking of the crimping tube and / or lug. In the wire cutting process, the primary method is shearing, where manual cutting of the dropper wire is done using tools such as pliers. Manual wire cutting is inefficient and cannot meet the needs of automated production. More importantly, it causes the drop wire to unravel at the cut point, making subsequent threading difficult. This is especially true when the drop wire passes through the crimp tube and / or into the wire lug, where the unraveling strands at the end of the drop wire can cause significant interference.
[0003] In view of this, the present invention aims to provide a method for cutting suspension wire, which uses heating, twisting and breaking to achieve automatic cutting of the wire and form a frustoconical end at the cut point, thereby solving the technical problem of unraveling at the cut point of the suspension wire in the prior art and facilitating subsequent threading operations. Summary of the Invention
[0004] The present invention aims to provide a method for cutting the string of a suspension wire to overcome the shortcomings of the prior art. The technical problem to be solved by the present invention is achieved through the following technical solution.
[0005] An improved method for cutting a drop wire is described in that: the drop wire is conveyed to the cutting module by a conveying module and the conveying is stopped after the drop wire reaches the predetermined length; the cutting module then cuts the drop wire.
[0006] Step 1: The wire clamping movable block on the wire clamping part of the wire cutting module clamps the drop wire. Step 2: The wire breaking chuck on the wire breaking part of the wire cutting module is pulled by the wire breaking clamping cylinder to clamp the drop wire passing through the wire breaking chuck. Step 3: The wire power supply part, wire power supply copper plate A, wire clamping part, drop wire located between the wire clamping part and the wire breaking part, wire breaking part, and wire power supply copper plate B in the wire cutting module form a circuit. The wire power supply part supplies power, and the drop wire located between the wire clamping part and the wire breaking part heats up and softens. Step 4: The wire breaking driver of the wire breaking part drives the wire breaking chuck to rotate to twist the drop wire located between the wire clamping part and the wire breaking part. Step 5: The wire breaking pull-off cylinder fixed on the wire cutting mounting base of the wire cutting module pushes the wire breaking part away from the wire clamping part to break the drop wire, thereby completing the cutting operation.
[0007] Preferably, the thread-cutting clamping part includes a thread-cutting clamping mounting base disposed on the thread-cutting mounting base, a thread-cutting clamping fixing block disposed on the thread-cutting clamping mounting base, a thread-cutting clamping movable block slidably disposed on the thread-cutting clamping fixing block, a thread-cutting clamping support column disposed on the thread-cutting clamping mounting base, a thread-cutting clamping connecting rod rotatably connected to the thread-cutting clamping support column, and a thread-cutting clamping cylinder disposed on the thread-cutting mounting base, wherein the telescopic rod of the thread-cutting clamping cylinder extends out and pushes the thread-cutting clamping part. One end of the wire clamping link rotates around the wire clamping support column, and the other end of the wire clamping link presses against the wire clamping movable block to make it slide toward the wire clamping fixed block, thereby clamping the drop wire passing between the wire clamping movable block and the wire clamping fixed block. The telescopic rod of the wire clamping cylinder retracts, and the wire clamping movable block springs back to its original position to release the drop wire passing between the wire clamping movable block and the wire clamping fixed block.
[0008] Preferably, a wire-cutting clamping insulating sheet is provided between the wire-cutting clamping mounting base and the wire-cutting mounting base, and the wire-cutting clamping insulating sheet is used to isolate the current flow to the wire-cutting mounting base.
[0009] Preferably, the thread-cutting clamping fixing block is provided with a thread-cutting clamping guide post, the thread-cutting clamping movable block is slidably sleeved on the thread-cutting clamping guide post, and a thread-cutting clamping spring is sleeved on the thread-cutting clamping guide post, the thread-cutting clamping spring being located between the thread-cutting clamping fixing block and the thread-cutting clamping movable block.
[0010] Preferably, the end of the wire cutting clamping link located above the wire cutting clamping cylinder is provided with a wire cutting clamping insulating block, which is used to isolate the current flow to the wire cutting clamping cylinder.
[0011] Preferably, the end of the wire cutting clamping link located above the wire cutting clamping movable block is provided with a wire cutting clamping block, which is used to press against the wire cutting clamping movable block.
[0012] Preferably, the wire cutting and twisting part includes a wire cutting and twisting mounting base plate slidably disposed on the wire cutting mounting seat, a wire cutting and twisting mounting vertical plate disposed on the wire cutting and twisting mounting base plate, a wire cutting power supply copper plate C disposed on the wire cutting and twisting mounting vertical plate and electrically connected to the wire cutting power supply copper plate B, and a wire cutting and twisting clamping connecting plate rotatably connected to the wire cutting and twisting clamping cylinder, the wire cutting and twisting mounting vertical plate, and the wire cutting and twisting chuck. The wire cutting and twisting driver is disposed on the wire cutting and twisting mounting base plate, the wire cutting and twisting clamping cylinder is disposed on the wire cutting and twisting mounting vertical plate, and the wire cutting and twisting chuck slides. The wire cutting and twisting installation is located in the vertical plate and can rotate relative to the vertical plate, and is electrically connected to the wire cutting power supply copper plate C. The wire cutting and twisting clamping cylinder drives the wire cutting and twisting chuck to slide relative to the vertical plate through the wire cutting and twisting clamping connecting plate to clamp the drop wire passing through the wire cutting and twisting chuck. The wire cutting and twisting driver drives the wire cutting and twisting chuck to rotate relative to the vertical plate to twist the drop wire located between the wire cutting pressing part and the wire cutting and twisting part. The wire cutting and twisting breakage cylinder pushes the wire cutting and twisting installation base plate to slide relative to the wire cutting installation seat.
[0013] Preferably, an insulating sheet for the wire cutting and twisting mounting vertical plate is provided between the wire cutting and twisting mounting base plate and the wire cutting and twisting mounting vertical plate. The insulating sheet for the wire cutting and twisting mounting vertical plate is used to isolate the current flow to the wire cutting and twisting mounting base plate.
[0014] Preferably, the wire cutting and twisting mounting plate is provided with a wire cutting and twisting copper ring mounting seat. The wire cutting and twisting copper ring mounting seat is arranged opposite to the wire cutting power copper plate C so that a wire cutting power copper ring A is engaged between them. The wire cutting power copper ring A is electrically connected to the wire cutting power copper plate C. A wire cutting power copper ring B is rotatably sleeved in the wire cutting power copper ring A. The wire cutting power copper ring B is electrically connected to the wire cutting power copper ring A. The wire cutting and twisting chuck is slidably sleeved in the wire cutting power copper ring B and is engaged with the wire cutting and twisting chuck. The wire power supply copper ring B is electrically connected. When the wire cutting and twisting chuck is driven by the wire cutting and twisting clamping cylinder to clamp the drop wire, the elastic jaws of the wire cutting and twisting chuck are pressed by the wire power supply copper ring B so that the wire cutting and twisting chuck can clamp the drop wire. When the wire cutting and twisting chuck is driven by the wire cutting and twisting driver to twist the drop wire, the wire power supply copper ring B rotates with the wire cutting and twisting chuck and maintains the electrical connection between the wire cutting and twisting chuck and the wire power supply copper ring A.
[0015] Preferably, the wire cutting power supply copper plate C and the wire cutting twisted copper ring mounting base are both provided with a wire cutting twisted copper ring insulating sheet between them and the wire cutting twisted mounting vertical plate.
[0016] Preferably, the wire cutting power supply copper plate C is connected to the wire cutting break copper ring mounting base via a wire cutting power supply tension rod. A tension spring is sleeved on the wire cutting power supply tension rod, and the wire cutting power supply copper ring A is engaged between the wire cutting power supply copper plate C and the wire cutting break copper ring mounting base via the tension spring.
[0017] Preferably, the upper end of the wire cutting and clamping connecting plate is provided with a wire cutting and clamping rotating block and is rotatably connected to the wire cutting and clamping cylinder through the wire cutting and clamping rotating block; the middle part of the wire cutting and clamping connecting plate is rotatably connected to the wire cutting and clamping chuck through the wire cutting and clamping rotating shaft A; and the lower end of the wire cutting and clamping connecting plate is rotatably connected to the wire cutting and clamping mounting vertical plate through the wire cutting and clamping rotating shaft B.
[0018] Preferably, the bottom of the wire cutting and twisting mounting base plate is provided with a wire cutting and twisting slider, the wire cutting and twisting slider is slidably mounted on the wire cutting and twisting slide rail, and the wire cutting and twisting slide rail is mounted on the wire cutting mounting base.
[0019] Preferably, the wire cutting and twisting mounting base plate is provided with a wire cutting and twisting base plate push block, and the telescopic rod of the wire cutting and twisting break cylinder is connected to the wire cutting and twisting base plate push block. The telescopic rod of the wire cutting and twisting break cylinder moves to extend and retract to drive the wire cutting and twisting mounting base plate to slide relative to the wire cutting mounting seat.
[0020] Preferably, the wire cutting and twisting driver is connected to the wire cutting and twisting reducer, and the output end of the wire cutting and twisting reducer is connected to the wire cutting and twisting sprocket sleeved on the wire cutting and twisting chuck via the wire cutting and twisting chain.
[0021] In this invention, the wire clamping part is used to clamp the suspension wire, thereby providing a fixed end for twisting and breaking the suspension wire; the wire breaking part is used to clamp the suspension wire and twist and break it; the wire power supply part is used to provide power for the heating of the suspension wire located between the wire clamping part and the wire breaking part.
[0022] In use, after the suspension wire passes through the wire cutting clamping part and the wire cutting break part, the wire cutting clamping movable block of the wire cutting clamping part presses the suspension wire to clamp and fix one end of it; the wire cutting break chuck of the wire cutting break part clamps the other end of the suspension wire under the action of the wire cutting break clamping cylinder; the wire cutting power supply part, the wire cutting power supply copper plate A, the wire cutting clamping part, the suspension wire located between the wire cutting clamping part and the wire cutting break part, the wire cutting break part, and the wire cutting power supply copper plate B form a circuit, and the wire cutting power supply part starts to supply power; the cross-sectional area of the suspension wire located between the wire cutting clamping part and the wire cutting break part is the smallest in the entire circuit. According to the principle that the smaller the cross-sectional area of the conductor, the greater the resistance, and Joule's law Q=I 2 Rt, the dropper wire located between the wire clamping part and the wire breakage part generates the most heat, causing the dropper wire at this location to soften due to heat; the wire breakage driver of the wire breakage part drives the wire breakage chuck to rotate to twist the dropper wire located between the wire clamping part and the wire breakage part. After twisting is completed, the wire breakage cylinder fixed on the wire mounting base pushes the wire breakage part away from the wire clamping part to break the dropper wire, thereby completing the wire cutting operation.
[0023] Compared with the prior art, the drop wire cut by the present invention forms a frustum-shaped end at the cut point, which will not cause the strands to unravel and is conducive to subsequent threading operations. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the wire trimming module in this invention;
[0025] Figure 2 This is a schematic diagram of the structure of the thread cutting clamping part and the thread cutting mounting base in this invention;
[0026] Figure 3 This is a schematic diagram of the wire cutting clamping part and the wire cutting mounting base from another angle in the present invention;
[0027] Figure 4 This is a schematic diagram of the wire cutting and twisting part and the wire cutting mounting base in this invention;
[0028] Figure 5This is a schematic diagram of the wire cutting and twisting part and the wire cutting mounting base from another angle in the present invention.
[0029] Figure 6 This is a schematic diagram of the wire cutting and twisting part and the wire cutting mounting base from another angle in the present invention;
[0030] Figure 7 This is a schematic diagram of the structure when the present invention is in use;
[0031] The reference numerals in the attached drawings are as follows: 10, feeding module; 20, calibration module; 30, conveying module; 40, wire feeding module; 50, workbench; 60, wire cutting module; 61, wire cutting clamping part; 611, wire cutting clamping mounting base; 6111, wire cutting clamping insulating sheet; 612, wire cutting clamping fixed block; 613, wire cutting clamping movable block; 614, wire cutting clamping pressure block; 615, wire cutting clamping support. 616. Wire cutting clamping linkage, 6161. Wire cutting clamping insulating block, 617. Wire cutting clamping cylinder, 618. Wire cutting clamping guide post, 619. Wire cutting clamping spring, 62. Wire cutting breakage part, 6211. Wire cutting breakage driver, 6212. Wire cutting breakage reducer, 6213. Wire cutting breakage chain, 6214. Wire cutting breakage sprocket, 6221. Wire cutting breakage clamping cylinder, 6222. Wire cutting and twisting clamping rotating block, 6223; Wire cutting and twisting clamping connecting plate, 62231; Wire cutting and twisting clamping rotating shaft A, 62232; Wire cutting and twisting clamping rotating shaft B, 623; Wire cutting and twisting chuck, 624; Wire cutting and twisting copper ring mounting base, 6241; Wire cutting and twisting copper ring insulating sheet, 625; Wire cutting and twisting mounting vertical plate, 6251; Wire cutting and twisting vertical plate insulating sheet, 626; Wire cutting and twisting mounting base plate, 6 261. Wire cutting and breaking base plate push block; 627. Wire cutting and breaking slider; 628. Wire cutting and breaking slide rail; 629. Wire cutting and breaking cylinder; 63. Wire cutting mounting base; 64. Wire cutting power supply unit; 641. Wire cutting power supply copper plate A; 642. Wire cutting power supply copper plate B; 643. Wire cutting power supply copper plate C; 6431. Wire cutting power supply tensioning rod; 644. Wire cutting power supply copper ring A; 645. Wire cutting power supply copper ring B. Detailed Implementation
[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] Example 1:
[0034] Reference Figures 1-7 As shown, an improvement of a method for cutting a drop wire is that the drop wire is conveyed to the cutting module 60 by the conveying module 30 and the conveying is stopped after the drop wire reaches the predetermined length of the wire being fed. The cutting module 60 then cuts the drop wire.
[0035] Step 1: The wire clamping movable block 613 on the wire clamping part 61 in the wire cutting module 60 clamps the suspension wire; Step 2: The wire breaking chuck 623 on the wire breaking part 62 in the wire cutting module 60 is pulled by the wire breaking clamping cylinder 6221 to clamp the suspension wire passing through the wire breaking chuck 623; Step 3: The wire cutting power supply part 64, the wire cutting power supply copper plate A641, the wire clamping part 61, the suspension wire located between the wire clamping part 61 and the wire breaking part 62, the wire breaking part 62 and the wire cutting power supply copper plate A641 in the wire cutting module 60... The circuit is formed by plate B642, and the power supply unit 64 supplies power. The suspension wire located between the wire clamping part 61 and the wire breakage part 62 heats up and softens. In step four, the wire breakage driver 6211 of the wire breakage part 62 drives the wire breakage chuck 623 to rotate to twist the suspension wire located between the wire clamping part 61 and the wire breakage part 62. In step five, the wire breakage cylinder 629 fixed on the wire mounting base 63 of the wire cutting module 60 pushes the wire breakage part 62 away from the wire clamping part 61 to break the suspension wire, thereby completing the cutting operation.
[0036] In this embodiment, the wire clamping part 61 is used to clamp the suspension wire to provide a fixed end for twisting and breaking the suspension wire; the wire breaking part 62 is used to clamp the suspension wire and twist and break it; the wire power supply part 64 is used to provide power for the heating of the suspension wire located between the wire clamping part 61 and the wire breaking part 62.
[0037] In this embodiment, after the suspension wire passes through the wire clamping part 61 and the wire breakage part 62, the wire clamping movable block 613 of the wire clamping part 61 clamps the suspension wire, thereby clamping and fixing one end of it; the wire breakage chuck 623 of the wire breakage part 62 clamps the other end of the suspension wire under the action of the wire breakage clamping cylinder 6221; the wire power supply part 64, the wire power supply copper plate A641, the wire clamping part 61, the suspension wire located between the wire clamping part 61 and the wire breakage part 62, the wire breakage part 62, and the wire power supply copper plate B642 form a circuit, and the wire power supply part 64 starts to supply power; the cross-sectional area of the suspension wire located between the wire clamping part 61 and the wire breakage part 62 is the smallest in the entire circuit. According to the principle that the smaller the cross-sectional area of the conductor, the greater the resistance, and Joule's law Q=I 2 Rt, the dropper wire located between the wire clamping part 61 and the wire breakage part 62 generates the most heat, causing the dropper wire at this location to soften due to heat; the wire breakage driver 6211 of the wire breakage part 62 drives the wire breakage chuck 623 to rotate to twist the dropper wire located between the wire clamping part 61 and the wire breakage part 62. After twisting, the wire breakage cylinder 629 fixed on the wire mounting base 63 pushes the wire breakage part 62 away from the wire clamping part 61 to break the dropper wire, thereby completing the wire cutting operation.
[0038] In this embodiment, the wire cutting module 60 is installed on the workbench 50 and located between the conveying module 30 and the wire feeding module 40. The spool of the dropper wire is fed by the feeding module 10, the correction module 20 corrects the dropper wire, and the conveying module 30 conveys the dropper wire. After the dropper wire conveyed by the conveying module 30 reaches the predetermined length, this embodiment performs the twisting and melting cutting operation. After the cutting operation is completed, the wire feeding module 40 conveys the cut dropper wire to the next station for subsequent operations.
[0039] Using the drop wire cut in this embodiment, a frustum-shaped end is formed at the cut point, which prevents the strands from unraveling and facilitates subsequent threading.
[0040] Example 2:
[0041] Based on Example 1, referring to Figure 2 , 3 As shown, the thread-cutting clamping part 61 includes a thread-cutting clamping mounting base 611 disposed on the thread-cutting mounting base 63, a thread-cutting clamping fixing block 612 disposed on the thread-cutting clamping mounting base 611, a thread-cutting clamping movable block 613 slidably disposed on the thread-cutting clamping fixing block 612, a thread-cutting clamping support column 615 disposed on the thread-cutting clamping mounting base 611, a thread-cutting clamping connecting rod 616 rotatably connected to the thread-cutting clamping support column 615, and a thread-cutting clamping cylinder 617 disposed on the thread-cutting mounting base 63. The telescopic rod of the thread-cutting clamping cylinder 617 extends out and pushes the thread-cutting clamping part 61. One end of the thread clamping link 616 rotates around the thread clamping support column 615. The other end of the thread clamping link 616 presses against the thread clamping movable block 613 so that it slides toward the thread clamping fixed block 612, thereby clamping the drop wire passing between the thread clamping movable block 613 and the thread clamping fixed block 612. The telescopic rod of the thread clamping cylinder 617 retracts, and the thread clamping movable block 613 springs back to its original position to release the drop wire passing between the thread clamping movable block 613 and the thread clamping fixed block 612.
[0042] In this embodiment, the telescopic rod of the thread-cutting clamping cylinder 617 extends and pushes one end of the thread-cutting clamping connecting rod 616. The thread-cutting clamping connecting rod 616 rotates around the thread-cutting clamping support column 615. The other end of the thread-cutting clamping connecting rod 616 presses against the thread-cutting clamping movable block 613 so that it slides toward the thread-cutting clamping fixed block 612, thereby clamping the suspension wire passing between the thread-cutting clamping movable block 613 and the thread-cutting clamping fixed block 612. After the thread-cutting operation is completed, the telescopic rod of the thread-cutting clamping cylinder 617 retracts, and the thread-cutting clamping movable block 613 springs back to reset, thereby releasing the suspension wire passing between the thread-cutting clamping movable block 613 and the thread-cutting clamping fixed block 612. The suspension wire continues to be fed, and the cycle repeats to continue the next thread-cutting operation.
[0043] Furthermore, a wire-cutting clamping insulating sheet 6111 is provided between the wire-cutting clamping mounting base 611 and the wire-cutting mounting base 63. The wire-cutting clamping insulating sheet 6111 is used to isolate the current flow to the wire-cutting mounting base 63.
[0044] Furthermore, the thread-cutting clamping fixing block 612 is provided with a thread-cutting clamping guide post 618, the thread-cutting clamping movable block 613 is slidably sleeved on the thread-cutting clamping guide post 618, and a thread-cutting clamping spring 619 is sleeved on the thread-cutting clamping guide post 618, the thread-cutting clamping spring 619 being located between the thread-cutting clamping fixing block 612 and the thread-cutting clamping movable block 613.
[0045] In this embodiment, the wire cutting clamping spring 619 is used to cause the wire cutting clamping movable block 613 to spring back and reset, thereby facilitating the feeding operation before the next wire cutting operation.
[0046] Furthermore, a wire cutting clamping connecting rod 616 is provided with a wire cutting clamping insulating block 6161 at the end above the wire cutting clamping cylinder 617. The wire cutting clamping insulating block 6161 is used to isolate the current flow to the wire cutting clamping cylinder 617.
[0047] Furthermore, the end of the wire cutting clamping link 616 located above the wire cutting clamping movable block 613 is provided with a wire cutting clamping block 614, which is used to press against the wire cutting clamping movable block 613.
[0048] Example 3:
[0049] Based on Example 1 or 2, refer to Figures 4 to 6As shown, the wire cutting and twisting part 62 includes a wire cutting and twisting mounting base plate 626 slidably disposed on the wire cutting mounting seat 63, a wire cutting and twisting mounting vertical plate 625 disposed on the wire cutting and twisting mounting base plate 626, a wire cutting power supply copper plate C643 disposed on the wire cutting and twisting mounting vertical plate 625 and electrically connected to the wire cutting power supply copper plate B642, and a wire cutting and twisting clamping connecting plate 6223 rotatably connected to the wire cutting and twisting clamping cylinder 6221, rotatably connected to the wire cutting and twisting mounting vertical plate 625, and rotatably connected to the wire cutting and twisting chuck 623. The wire cutting and twisting driver 6211 is disposed on the wire cutting and twisting mounting base plate 626, the wire cutting and twisting clamping cylinder 6221 is disposed on the wire cutting and twisting mounting vertical plate 625, and the wire cutting and twisting chuck 623... The wire cutting and twisting mounting vertical plate 625 is slidably disposed in the wire cutting and twisting mounting vertical plate 625 and can rotate relative to the wire cutting and twisting mounting vertical plate 625 and is electrically connected to the wire cutting power copper plate C643. The wire cutting and twisting clamping cylinder 6221 drives the wire cutting and twisting chuck 623 to slide relative to the wire cutting and twisting mounting vertical plate 625 through the wire cutting and twisting clamping connecting plate 6223 to clamp the drop wire passing through the wire cutting and twisting chuck 623. The wire cutting and twisting driver 6211 drives the wire cutting and twisting chuck 623 to rotate relative to the wire cutting and twisting mounting vertical plate 625 to twist the drop wire located between the wire cutting pressing part 61 and the wire cutting and twisting part 62. The wire cutting and twisting break cylinder 629 pushes the wire cutting and twisting mounting base plate 626 to slide relative to the wire cutting mounting seat 63.
[0050] In this embodiment, the wire cutting and clamping cylinder 6221 drives the wire cutting chuck 623 to slide relative to the wire cutting mounting plate 625 via the wire cutting and clamping connecting plate 6223 to clamp the drop wire passing through the wire cutting chuck 623. The wire cutting driver 6211 drives the wire cutting chuck 623 to rotate relative to the wire cutting mounting plate 625 to twist the drop wire located between the wire cutting clamping part 61 and the wire cutting part 62. The wire cutting and breaking cylinder 629 pushes the wire cutting and breaking mounting base plate 626 to slide relative to the wire cutting mounting seat 63 to break the drop wire located between the wire cutting clamping part 61 and the wire cutting part 62. Because the twisting operation is performed before breaking the drop wire, the drop wire forms a frustum-shaped end at the break, thereby avoiding the phenomenon of unraveling and facilitating subsequent threading operations.
[0051] Furthermore, a wire cutting and twisting mounting vertical plate 625 and a wire cutting and twisting mounting base plate 626 are provided with a wire cutting and twisting vertical plate insulating sheet 6251, which is used to isolate the current flow to the wire cutting and twisting mounting base plate 626.
[0052] Furthermore, the wire cutting and twisting mounting vertical plate 625 is provided with a wire cutting and twisting copper ring mounting seat 624. The wire cutting and twisting copper ring mounting seat 624 is arranged opposite to the wire cutting power copper plate C643 so that a wire cutting power copper ring A644 is locked between them. The wire cutting power copper ring A644 is electrically connected to the wire cutting power copper plate C643. A wire cutting power copper ring B645 is rotatably sleeved in the wire cutting power copper ring A644. The wire cutting power copper ring B645 is electrically connected to the wire cutting power copper ring A644. The wire cutting and twisting chuck 623 is slidably sleeved in the wire cutting power copper ring B645 and is connected to the wire cutting power copper ring A644. The wire cutting power supply copper ring B645 is electrically connected. When the wire cutting and twisting chuck 623 is driven by the wire cutting and twisting clamping cylinder 6221 to clamp the drop wire, the elastic jaws of the wire cutting and twisting chuck 623 are restricted by the wire cutting power supply copper ring B645 and pressed so that the wire cutting and twisting chuck 623 can clamp the drop wire. When the wire cutting and twisting chuck 623 is driven by the wire cutting and twisting driver 6211 to twist the drop wire, the wire cutting power supply copper ring B645 rotates with the wire cutting and twisting chuck 623 and maintains the electrical connection between the wire cutting and twisting chuck 623 and the wire cutting power supply copper ring A644.
[0053] In this embodiment, the wire cutting power supply copper ring A644 provides rotation space and rotation track for the rotation of the wire cutting power supply copper ring B645 and ensures that the current can flow smoothly to the suspension wire clamped in the wire cutting chuck 623; the wire cutting power supply copper ring B645 provides a sliding track for the sliding of the wire cutting chuck 623, a rotation track for the rotation of the wire cutting chuck 623, a pressure clamping path for the elastic jaws of the wire cutting chuck 623, and ensures that the current can flow smoothly to the suspension wire clamped in the wire cutting chuck 623.
[0054] Furthermore, the wire cutting power supply copper plate C643 and the wire cutting twisted copper ring mounting base 624 are both provided with wire cutting twisted copper ring insulating sheets 6241 between them and the wire cutting twisted mounting vertical plate 625.
[0055] Furthermore, the wire cutting power supply copper plate C643 is connected to the wire cutting break copper ring mounting base 624 via the wire cutting power supply tension rod 6431. A tension spring is sleeved on the wire cutting power supply tension rod 6431, which allows the wire cutting power supply copper ring A644 to be engaged between the wire cutting power supply copper plate C643 and the wire cutting break copper ring mounting base 624.
[0056] Furthermore, the upper end of the wire cutting and clamping connecting plate 6223 is provided with a wire cutting and clamping rotating block 6222, which is rotatably connected to the wire cutting and clamping cylinder 6221. The middle part of the wire cutting and clamping connecting plate 6223 is rotatably connected to the wire cutting chuck 623 via a wire cutting and clamping rotating shaft A62231. The lower end of the wire cutting and clamping connecting plate 6223 is rotatably connected to the wire cutting and clamping mounting vertical plate 625 via a wire cutting and clamping rotating shaft B62232.
[0057] Furthermore, the bottom of the wire cutting and twisting mounting base plate 626 is provided with a wire cutting and twisting slider 627, which is slidably mounted on a wire cutting and twisting slide rail 628, which is mounted on the wire cutting mounting base 63.
[0058] Furthermore, the wire cutting and twisting mounting base plate 626 is provided with a wire cutting and twisting base plate push block 6261, and the telescopic rod of the wire cutting and twisting pull cylinder 629 is connected to the wire cutting and twisting base plate push block 6261. The telescopic rod of the wire cutting and twisting pull cylinder 629 moves to extend and retract to drive the wire cutting and twisting mounting base plate 626 to slide relative to the wire cutting mounting seat 63.
[0059] Furthermore, the wire cutting drive 6211 is connected to the wire cutting reducer 6212, and the output end of the wire cutting reducer 6212 is connected to the wire cutting sprocket 6214 sleeved on the wire cutting chuck 623 via the wire cutting chain 6213.
[0060] It should be noted that the above detailed descriptions are exemplary and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0061] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments described in this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0062] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such terms can be used interchangeably where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.
[0063] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or apparatus.
[0064] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatial relative descriptions used herein will be interpreted accordingly.
[0065] In the detailed description above, reference has been made to the accompanying drawings, which form part of this document. In the drawings, similar symbols typically identify similar parts unless the context otherwise indicates otherwise. The illustrated embodiments described in the detailed specification, drawings, and claims are not intended to be limiting. Other embodiments may be used and other changes may be made without departing from the spirit or scope of the subject matter presented herein.
[0066] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A method of stringing a chad, characterized by: The suspension line is transported to the cutting module (60) by the conveying module (30) and the transportation is stopped when the suspension line reaches the predetermined length, and the cutting module (60) cuts the suspension line; Step one, the cutting string compression movable block (613) on the cutting string compression part (61) in the cutting string module (60) compresses the hanging string; step two, the cutting string twisting chuck (623) on the cutting string twisting part (62) in the cutting string module (60) is pulled by the cutting string twisting clamping cylinder (6221) to clamp the hanging string passing through the cutting string twisting chuck (623); step three, the cutting string power supply part (64), the cutting string power supply copper plate A (641), the cutting string compression part (61), the hanging string between the cutting string compression part (61) and the cutting string twisting part (62), the cutting string twisting part (62) and the cutting string power supply copper plate B (642) in the cutting string module (60) form a loop, the cutting string power supply part (64) supplies power, and the hanging string between the cutting string compression part (61) and the cutting string twisting part (62) is heated and softened; step four, the cutting string twisting driver (6211) of the cutting string twisting part (62) drives the cutting string twisting chuck (623) to rotate to twist the hanging string between the cutting string compression part (61) and the cutting string twisting part (62); step five, the cutting string twisting pull-off cylinder (629) fixed on the cutting string mounting seat (63) of the cutting string module (60) pushes the cutting string twisting part (62) away from the cutting string compression part (61) to pull off the hanging string to complete the cutting operation; the cutting string twisting part (62) comprises a cutting string twisting installation bottom plate (626) slidingly arranged on the cutting string mounting seat (63), a cutting string twisting installation vertical plate (625) arranged on the cutting string twisting installation bottom plate (626), a cutting string power supply copper plate C (643) arranged on the cutting string twisting installation vertical plate (625) and electrically connected with the cutting string power supply copper plate B (642), a cutting string twisting clamping connecting plate (6223) rotationally connected with the cutting string twisting clamping cylinder (6221), rotationally connected with the cutting string twisting installation vertical plate (625) and rotationally connected with the cutting string twisting chuck (623), the cutting string twisting driver (6211) is arranged on the cutting string twisting installation bottom plate (626), the cutting string twisting clamping cylinder (6221) is arranged on the cutting string twisting installation vertical plate (625), the cutting string twisting chuck (623) is slidingly arranged in the cutting string twisting installation vertical plate (625) and can rotate relative to the cutting string twisting installation vertical plate (625) and is electrically connected with the cutting string power supply copper plate C (643), the cutting string twisting clamping cylinder (6221) drives the cutting string twisting chuck (623) to slide relative to the cutting string twisting installation vertical plate (625) through the cutting string twisting clamping connecting plate (6223) to clamp the hanging string passing through the cutting string twisting chuck (623), the cutting string twisting driver (6211) drives the cutting string twisting chuck (623) to rotate relative to the cutting string twisting installation vertical plate (625) to twist the hanging string between the cutting string compression part (61) and the cutting string twisting part (62), and the cutting string twisting pull-off cylinder (629) pushes the cutting string twisting installation bottom plate (626) to slide relative to the cutting string mounting seat (63).
2. A method of stringing a sling according to claim 1, wherein: The line cutting and pressing part (61) comprises a line cutting and pressing mounting base (611) arranged on the line cutting mounting base (63), a line cutting and pressing fixed block (612) arranged on the line cutting and pressing mounting base (611), a line cutting and pressing movable block (613) slidingly arranged on the line cutting and pressing fixed block (612), a line cutting and pressing support column (615) arranged on the line cutting and pressing mounting base (611), a line cutting and pressing connecting rod (616) rotationally connected with the line cutting and pressing support column (615), and a line cutting and pressing cylinder (617) arranged on the line cutting mounting base (63). The telescopic rod of the line cutting and pressing cylinder (617) extends and pushes one end of the line cutting and pressing connecting rod (616), the line cutting and pressing connecting rod (616) rotates around the line cutting and pressing support column (615), the other end of the line cutting and pressing connecting rod (616) abuts against the line cutting and pressing movable block (613) to make it slide towards the line cutting and pressing fixed block (612) so as to press the hanging string line passing through the line cutting and pressing movable block (613) and the line cutting and pressing fixed block (612), and the telescopic rod of the line cutting and pressing cylinder (617) is retracted, and the line cutting and pressing movable block (613) is reset to release the hanging string line passing through the line cutting and pressing movable block (613) and the line cutting and pressing fixed block (612).
3. A method of stringing a sling according to claim 2, wherein: The line cutting and pressing mounting base (611) and the line cutting mounting base (63) are provided with a line cutting and pressing insulation sheet (6111) for isolating the current from flowing to the line cutting mounting base (63).
4. A method of stringing a sling according to claim 2, wherein: The line cutting and pressing fixed block (612) is provided with a line cutting and pressing guide column (618), the line cutting and pressing movable block (613) is slidingly sleeved on the line cutting and pressing guide column (618), and the line cutting and pressing guide column (618) is sleeved with a line cutting and pressing spring (619) located between the line cutting and pressing fixed block (612) and the line cutting and pressing movable block (613).
5. A method of stringing a sling according to claim 2, wherein: The end portion of the line cutting and pressing connecting rod (616) above the line cutting and pressing cylinder (617) is provided with a line cutting and pressing insulation block (6161) for isolating the current from flowing to the line cutting and pressing cylinder (617).
6. A method of stringing a sling according to claim 2, wherein: The end portion of the line cutting and pressing connecting rod (616) above the line cutting and pressing movable block (613) is provided with a line cutting and pressing pressing block (614) for abutting against the line cutting and pressing movable block (613).
7. The method of stringing a sling of claim 1, wherein: The line cutting and twisting mounting vertical plate (625) and the line cutting and twisting mounting bottom plate (626) are provided with a line cutting and twisting vertical plate insulation sheet (6251) for isolating the current from flowing to the line cutting and twisting mounting bottom plate (626).
8. The method of stringing a sling of claim 1, wherein: The cutting line twisting-off mounting vertical plate (625) is provided with a cutting line twisting-off copper ring mounting seat (624), the cutting line twisting-off copper ring mounting seat (624) is arranged opposite to the cutting line power supply copper plate C (643) to make the cutting line power supply copper ring A (644) clamped therebetween, the cutting line power supply copper ring A (644) is electrically connected with the cutting line power supply copper plate C (643), the cutting line power supply copper ring B (645) is rotatably arranged in the cutting line power supply copper ring A (644), the cutting line power supply copper ring B (645) is electrically connected with the cutting line power supply copper ring A (644), the cutting line twisting-off chuck (623) is slidably arranged in the cutting line power supply copper ring B (645) and is electrically connected with the cutting line power supply copper ring B (645), when the cutting line twisting-off chuck (623) is driven by the cutting line twisting-off clamping cylinder (6221) to clamp the hanging string, the elastic clamping jaw of the cutting line twisting-off chuck (623) is compressed by the cutting line power supply copper ring B (645) to enable the cutting line twisting-off chuck (623) to clamp the hanging string, when the cutting line twisting-off chuck (623) is driven by the cutting line twisting-off driver (6211) to twist the hanging string, the cutting line power supply copper ring B (645) rotates with the cutting line twisting-off chuck (623) and keeps the electrical connection between the cutting line twisting-off chuck (623) and the cutting line power supply copper ring A (644).
9. A method of stringing a sling according to claim 8, wherein: The cutting line power supply copper plate C (643) and the cutting line twisting-off copper ring mounting seat (624) are both provided with a cutting line twisting-off copper ring insulating sheet (6241) between the cutting line twisting-off mounting vertical plate (625).
10. A method of stringing a sling according to claim 8, wherein: The cutting line power supply copper plate C (643) is connected with the cutting line twisting-off copper ring mounting seat (624) through a cutting line power supply tensioning rod (6431), a tension spring is arranged on the cutting line power supply tensioning rod (6431), and the cutting line power supply copper ring A (644) is clamped between the cutting line power supply copper plate C (643) and the cutting line twisting-off copper ring mounting seat (624) through the tension spring.
11. The method of stringing a sling of claim 1, wherein: The upper end of the cutting line twisting-off clamping connecting plate (6223) is provided with a cutting line twisting-off clamping rotating block (6222) and is rotationally connected with the cutting line twisting-off clamping cylinder (6221) through the cutting line twisting-off clamping rotating block (6222), the middle part of the cutting line twisting-off clamping connecting plate (6223) is rotationally connected with the cutting line twisting-off chuck (623) through a cutting line twisting-off clamping rotating shaft A (62231), and the lower end of the cutting line twisting-off clamping connecting plate (6223) is rotationally connected with the cutting line twisting-off mounting vertical plate (625) through a cutting line twisting-off clamping rotating shaft B (62232).
12. The method of stringing a sling of claim 1, wherein: The bottom of the cutting line twisting-off mounting bottom plate (626) is provided with a cutting line twisting-off sliding block (627), the cutting line twisting-off sliding block (627) is slidably arranged on a cutting line twisting-off sliding rail (628), and the cutting line twisting-off sliding rail (628) is arranged on the cutting line mounting seat (63).
13. The method of stringing a sling of claim 1, wherein: The cutting line twisting and breaking mounting base (626) is provided with a cutting line twisting and breaking base push block (6261), the telescopic rod of the cutting line twisting and breaking pull-off cylinder (629) is connected with the cutting line twisting and breaking base push block (6261), and the telescopic rod of the cutting line twisting and breaking pull-off cylinder (629) is driven to slide the cutting line twisting and breaking mounting base (626) relative to the cutting line mounting seat (63) through telescopic movement.
14. The method of stringing a sling of claim 1, wherein: The cutting line twisting and breaking driver (6211) is connected with a cutting line twisting and breaking speed reducer (6212), and the output end of the cutting line twisting and breaking speed reducer (6212) is connected with a cutting line twisting and breaking sprocket (6214) sleeved on the cutting line twisting and breaking chuck (623) through a cutting line twisting and breaking chain (6213).
Citation Information
Patent Citations
Hanger pre-assembling system and pre-assembling method thereof
CN113013702A
Hanger wire pre-assembling production system
CN114951803A