Lightning tower mold

By using iron plate molds and bolt connections, combined with vibration table compaction and water curing, the problems of low efficiency and high cost of traditional wooden molds are solved, and high-quality, low-cost lightning rod production is achieved.

CN115519647BActive Publication Date: 2025-11-21CHINA AEROSPACE CONSTR ENG GRP CO LTD
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Patent Information

Application Number
CN202211074302.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-03
Publication Date
2025-11-21
Estimated Expiration
2042-09-03

AI Technical Summary

Technical Problem

Traditional wooden molds are inefficient, costly, difficult to guarantee in size, and not environmentally friendly. They also cannot be reused multiple times.

Method used

Using iron plates as mold material, the main body and bottom surface are bolted together, and cover plates and buckles are designed to fix the lightning protection clips. Combined with vibration table vibration and water curing, a durable and reusable mold is formed.

Benefits of technology

It improves the finished quality of lightning protection piers, reduces costs, is easy to operate, has stable dimensions, saves materials, and can effectively utilize leftover concrete, reducing costs by 50%.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115519647B_ABST
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Abstract

The application discloses a lightning-pole mold, which comprises an iron plate bottom support, an iron plate mold outer wall, an angle steel handle, a fastening screw, an iron plate mold cover plate, a support fixing clamping position, a support fixing blocking piece and a cover plate handle. Compared with a traditional wood mold, the lightning-pole mold has the advantages of not being easy to deform, easy to guarantee the size, being reusable, easy to operate and being capable of being vibrated on a vibrating table.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building construction. BACKGROUND

[0002] The traditional mold for making lightning rod is a wooden mold.

[0003] Wooden mold: wooden mold is generally used for small-scale production of lightning rod, due to the limitation of wooden mold material itself, and cannot be used repeatedly, and adopts the method of knocking and vibrating with heavy objects, which is not easy to compact. The wooden mold is disposable, and the lightning rod needs to be set up and disassembled once, and the mold needs to be made again, which is low in efficiency. The wooden mold is easily deformed when encountering water, and it is difficult to guarantee the size and flatness of the finished lightning rod. SUMMARY

[0004] 1. Technical problems to be solved:

[0005] (1) Ensure that the quality of lightning rod meets the design requirements of the specification.

[0006] (2) Save cost and protect the environment.

[0007] (3) Easy to operate and easy to construct.

[0008] 2. Key points of technical solutions to solve the problem:

[0009] (1) The iron plate is selected as the mold manufacturing material and welded into a whole, and the main body and the bottom surface are connected by bolts, which is not only firm and durable, but also convenient to disassemble after the lightning rod is maintained, which plays the advantages of steel materials, can guarantee the size and can be vibrated on the vibration table, and improves the quality of lightning rod products.

[0010] (2) The design of the cover plate makes the concrete not easy to pour, and the buckle on the cover plate can firmly fix the lightning rod, so that the position and height of the lightning rod made can meet the specification requirements.

[0011] 3. Beneficial effects: can be vibrated on the vibration table, can be reused, has good durability, is green and environmentally friendly, can fully utilize the remaining amount of cement after each cementing to save cost, has small operation difficulty and saves time, the size is easy to guarantee, the lightning rod is not easy to deform, the buckle is firmly fixed, and the lightning rod is not easy to fall. Moreover, the price of a finished lightning rod on the market is between 7-8 yuan, and the lightning rod made by using the mold can fully utilize the remaining amount of concrete of the pump truck after each concrete pouring, and can make 100 lightning rods, and the cost can be controlled at about 350 yuan, which saves 50% of the cost compared with directly purchasing finished lightning rod. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 The figure is a schematic diagram of the present application.

[0013] Figure 2 Coating release agent or waste oil for lightning tower mold;

[0014] Figure 3 Pouring concrete for lightning tower mold;

[0015] Figure 4 Putting lightning tower mold on the vibrating table for vibrating;

[0016] Figure 5 Installing lightning rod for lightning tower;

[0017] Figure 6 Watering for lightning tower;

[0018] Figure 7 Getting finished lightning tower after demolding;

[0019] Figure 8 、 Figure 9 、 Figure 10 Splitting and assembling lightning tower mold.

[0020] In the figure, 1, iron plate bottom support; 2, iron plate mold outer wall; 3, angle steel handle; 4, fastening screw; 5, iron plate mold cover plate; 6, bracket fixing clamping position; 7, bracket fixing baffle; 8, cover plate handle; DETAILED DESCRIPTION

[0021] 1. Construction technology

[0022] 1) Process flow:

[0023] Coating release agent inside lightning tower mold → pouring concrete → vibrating on the vibrating table → installing lightning rod, fixed with buckle → watering and curing → removing lightning tower mold after curing

[0024] 2) Operation steps

[0025] ① Coating release agent inside lightning tower mold

[0026] First, clean the mold, otherwise it will affect the overall visual quality of the concrete. Then evenly brush the inner surface with release agent or waste oil.

[0027] ② Pouring concrete

[0028] After coating the release agent, use the remaining concrete after tamping to shovel the concrete from the hopper of the concrete truck into the mold that has been coated with release agent until the mold is full of concrete.

[0029] ③ Vibrating on the vibrating table

[0030] Put the mold on the vibrating table for vibrating until no obvious bubbles appear on the surface of the concrete.

[0031] 4. Install the lightning protection card, and fix it with the buckle

[0032] After the vibration is completed, insert the lightning protection card into the concrete from the small hole reserved in the middle of the mold, and fix it by turning over the buckle. The concrete mold cover can ensure the center position and height of the lightning protection card.

[0033] 5. Water curing

[0034] After 12 hours of pouring the lightning protection tower, remove the cover at the top of the lightning protection tower and spray water for maintenance.

[0035] 6. After three days of maintenance, remove the lightning protection tower mold.

[0036] 7. Clean the concrete on the mold and brush it with oil for future use.

Claims

1. A lightning tower mold characterized by: The utility model relates to a lightning rod mold, including iron plate bottom support (1), iron plate mold outer wall (2), angle steel handle (3), fastening screw (4), iron plate mold cover plate (5), support fixed clamping (6), support fixed baffle (7), cover plate handle (8), iron plate bottom support (1) is connected with fastening screw (4), angle steel handle (3) is arranged symmetrically at both sides of iron plate mold outer wall (2), support fixed clamping (6), support fixed baffle (7) and cover plate handle (8) are connected with iron plate mold cover plate (5), one side surface iron sheet of iron plate mold cover plate (5) can be turned over up and down with upper edge as the shaft, only need to turn over the iron sheet upward when dismantling, can slide back iron plate mold cover plate (5) and take down, this design effectively avoids the lightning rod clamp and prevents the iron plate mold cover plate (5) from being taken down, support fixed clamping (6) and support fixed baffle (7) are welded on iron plate mold cover plate (5), only need to insert the lightning rod clamp from up to down into support fixed clamping (6) when using, turn over support fixed baffle (7) can firmly fixed lightning rod clamp, can satisfy the specification requirement of the height and position of lightning rod clamp simultaneously.

2. The lightning tower mold of claim 1, wherein: Iron plate bottom support (1), iron plate mold outer wall (2), iron plate mold cover plate (5) three parts are independent, can be dismantled at will, when being connected, can ensure that the connection is stable and reliable.

3. The lightning tower mold of claim 1, wherein: Iron plate bottom support (1) is hinged with fastening screw (4), is convenient for dismantling, can guarantee the stability of lightning rod mold simultaneously, can effectively prevent the problem of fastening screw loss simultaneously.

Citation Information

Patent Citations

  • Building concrete pouring mold convenient to disassemble

    CN212554331U