A curtain edge fixing and sewing integrated machine

Abstract

The application discloses a curtain edge fixing and sewing integrated machine, which comprises a front end frame, a conveying plate connected with the front end frame, and a rear end frame located behind the conveying plate, wherein the front end frame is provided with a first sewing section and a second sewing section, the conveying plate is provided with a turnover ironing section, and the rear end frame is provided with a tail sewing section. The curtain edge fixing and sewing integrated machine can greatly increase the work efficiency between different processes. Meanwhile, the machine is used to replace manual work, so that the labor cost is reduced, the training cost is avoided, and the income of curtain production is effectively increased.

Description

Technical Field

[0001] This invention relates to the field of sewing equipment technology, and in particular to an integrated sewing machine for securing the edges of curtains. Background Technology

[0002] Curtains are made of materials such as cloth, linen, gauze, aluminum sheets, wood sheets, and metal, and serve the functions of shading, heat insulation, and regulating indoor light. Fabric curtains are categorized by material, including cotton gauze, polyester fabric, cotton-polyester blends, cotton-linen blends, and non-woven fabrics. Different materials, textures, colors, and patterns combine to create curtains of various styles, complementing different interior design styles.

[0003] High-quality curtains are typically edge-sealed during use to ensure their quality. Edge-sealing involves multiple sewing processes, which, due to their complexity, impacts production efficiency. Furthermore, the sewing process is challenging, requiring a high level of skill from workers, potentially leading to inconsistent quality in the finished products. The edge-sealing process itself is labor-intensive, and the training of workers further increases production costs. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated machine for convenient edge sewing of curtains.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: A curtain edge-sealing integrated machine includes a front frame, a conveyor plate connected to the front frame, and a rear frame located behind the conveyor plate. The front frame is provided with a first sewing section and a second sewing section. The conveyor plate is provided with a flipping ironing section, and the rear frame is provided with a finishing sewing section. The first sewing section includes a first sewing machine, with a first mold at the front end of the first sewing machine. The front end of the first mold is provided with an edge-sealing fabric conveying wheel and a decorative tassel conveying wheel. The second sewing section includes a second sewing machine, with a second mold at the front end of the second sewing machine. The front end of the second mold is provided with an edge-sealing bottom fabric conveying wheel. The flipping ironing section includes an iron, with a third mold at the front end of the iron and an active winding wheel at the rear end of the iron. The finishing sewing section includes a third sewing machine, with a fourth mold at the front end of the third sewing machine and a fabric strip conveying wheel at the front end of the fourth mold.

[0006] Further configuration: The first mold includes a base plate, a limit plate is provided on one side of the base plate, a lifting plate is provided on the other side of the base plate, an extension plate is provided on the lifting plate, a folding mold is provided on the free end of the extension plate facing the limit plate, and a serpentine hanger is provided on the front back of the folding mold.

[0007] The second mold is further configured as follows: the second mold includes a base plate, on which a bottom partition plate and a surface partition plate located above the bottom partition plate are provided.

[0008] Further configured as follows: the third mold includes a flattening part and a turning part. The flattening part includes a support, on which a shuttle-shaped ring is provided, and on one side of the shuttle-shaped ring is a folded edge. The turning part includes an outer open inner shrinking cylinder, on one side of the inner shrinking cylinder is an inner protrusion strip, and at the tail of the inner shrinking cylinder is a strip-shaped outlet. A turning assembly is provided on the conveyor plate, and the turning assembly includes a clamping frame, a vertical frame and a horizontal frame arranged in sequence.

[0009] Further configuration: The fourth mold includes a double-layer folding cylinder with a U-shaped expansion cross section mounted on the rear frame. The front end of the inner layer of the double-layer folding cylinder has an outwardly protruding arc-shaped part. The back of the arc-shaped part is provided with a lateral extension cylinder with an expansion structure facing one side. A shaping cylinder is fixedly mounted on one side inside the lateral extension cylinder. A strip-shaped outlet is provided at the rear end of the double-layer folding cylinder.

[0010] Further configured as follows: the front frame includes at least two support frames, and each support frame is provided with a guide mechanism in front of the first sewing machine and the second sewing machine. The guide mechanism includes a guide rod, and at least two sliding rings are provided on the guide rod. A connecting rod is provided between the outer walls of the sliding rings, and at least two sliding rings are provided on the connecting rod. Each sliding ring is provided with a fixing screw.

[0011] Further configuration: a mop roller is provided behind the first sewing machine, the second sewing machine, and the third sewing machine, and between the iron and the drive winding wheel. An adjustment panel is provided on the mop roller located between the iron and the drive winding wheel.

[0012] Further configuration: a mounting frame is provided on the conveyor plate, a cylinder is provided on the mounting frame, the iron is located at the lower end of the telescopic rod of the cylinder, and several adjusting devices connected to the cylinder are provided on the conveyor plate.

[0013] Further configuration: A limiting plate is provided between the decorative bud line conveying wheel and the first mold, and the limiting plate is provided with several vertical grooves.

[0014] Further configuration: An L-shaped fixing frame is provided between the fabric conveyor wheel and the fourth mold, and the fixing frame is equipped with several positioning rods.

[0015] In summary, this invention has the following beneficial effects: The integrated curtain edge-sealing machine significantly increases work efficiency between different processes. Simultaneously, replacing manual labor with machines reduces labor costs and avoids training costs, effectively increasing the profitability of curtain production. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of a curtain edge-sealing and sewing machine;

[0017] Figure 2 A schematic diagram of the sewing process for an integrated curtain edge-sealing sewing machine.

[0018] Figure 3 This is a schematic diagram of the structure of the first mold;

[0019] Figure 4 This is a schematic diagram of the second mold.

[0020] Figure 5 This is a schematic diagram of the third mold.

[0021] Figure 6 This is a schematic diagram of the fourth mold.

[0022] Figure 7 This is a schematic diagram of the guiding mechanism.

[0023] In the diagram: 1. Front frame; 2. Conveyor plate; 3. Rear frame; 100. First sewing machine; 101. First mold; 1011. Base plate; 1012. Limiting plate; 1013. Lifting plate; 1014. Extension plate; 1015. Folding mold; 1016. Serpentine hanger; 102. Edge-fixed outer fabric conveyor wheel; 103. Decorative tassel conveyor wheel; 200. Second sewing machine; 201. Second mold; 2011. Base plate; 2012. Bottom layer divider plate; 2013. Top layer divider plate; 202. Edge-fixed bottom fabric conveyor wheel; 300. Iron; 302. Third mold; 3021. Flattening section; 30211. Support; 30212. Shuttle ring; 30213. Folding section; 3022. Turning section; 30221. Inner shrinking cylinder; 30222. 30223, Inner protruding strip; 303, Strip-shaped outlet; 304, Active winding wheel; 3041, Tilting assembly; 3042, Clamping frame; 3043, Vertical frame; 3044, Horizontal frame; 400, Third sewing machine; 401, Fourth mold; 4011, Double-layer folding tube; 4012, Arc-shaped part; 4013, Lateral extension tube; 4014, Shaping tube; 4015, Strip-shaped outlet; 402, Fabric conveying wheel; 403, Fixing frame; 404, Positioning rod; 500, Support frame; 600, Guide mechanism; 601, Guide rod; 602, Sliding ring; 603, Connecting rod; 604, Fixing screw; 700, Drawer wheel; 701, Adjustment panel; 800, Mounting frame; 801, Cylinder; 802, Adjustment device; 900, Limiting plate; 901, Vertical groove. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] A curtain edge-sealing sewing machine includes a front frame 1, a conveyor plate 2 connected to the rear of the front frame 1, and a rear frame 3 located behind the conveyor plate 2. The front frame 1 has a first sewing section and a second sewing section, the conveyor plate 2 has a turning and ironing section, and the rear frame 3 has a finishing sewing section.

[0026] The front frame 1 includes two interconnected support frames 500. A crossbar is located at the frontmost end of the front support frame 500, and a selvage fabric conveying wheel 102 is rotatably mounted on the crossbar. A guide mechanism 600 is provided on this support frame 500. The guide mechanism 600 includes two parallel guide rods 601, each with two sliding rings 602. A fixing screw 604 is mounted on each sliding ring 602, and the fixing screw 604 is screwed inwards to abut against the guide rod 601, thereby fixing the sliding ring 602. A connecting rod 603 is fixedly mounted between the sliding rings 602, and two sliding rings 602 are also slidably mounted on the connecting rod 603. The fixing screw 604 is used to keep the sliding rings 602 fixed. The selvage fabric is pulled out by the selvage fabric conveying wheel 102 and passes through the guide mechanism 600.

[0027] The support frame 500 is provided with a first mold 101 located behind the guide mechanism 600. A decorative bud thread conveying wheel 103 is provided on the side of the support frame 500. A limiting plate 900 is provided between the decorative bud thread conveying wheel 103 and the first mold 101. The limiting plate 900 is provided with several vertical grooves 901. After the decorative bud thread is pulled out from the decorative bud thread conveying wheel 103, it passes through the vertical grooves 901 of the limiting plate 900 and enters the first mold 101.

[0028] The first mold 101 includes a base plate 1011 bolted to a support frame 500 located at the front. A limiting plate 1012 is bolted to one side of the base plate 1011. The outer fabric with the fixed edge travels rearward between the base plate 1011 and the limiting plate 1012 after passing through a guide mechanism 600. A lifting plate 1013 is provided on the other side of the base plate 1011 to raise the height. An extension plate 1014 is provided on the lifting plate 1013. A folding mold 1015 is provided at the free end of the extension plate 1014 facing the limiting plate 1012. The decorative bud line is folded after passing through the folding mold 1015. A serpentine hanger 1016 is provided at the front end and back of the folding mold 1015. The decorative bud line is pulled out from the limiting plate 1012 and passes through the serpentine hanger 1016. The serpentine hanger 1016 can increase the stability of the decorative bud line during its movement. The decorative bud thread, after being folded and sewn, has a 3mm misalignment with the outer edge of the bottom. This 3mm misalignment technique allows sufficient space for subsequent turning and sewing, thereby increasing the aesthetic appeal.

[0029] A first sewing machine 100 is mounted on the support frame 500 behind the first mold 101. The first sewing machine 100 sews the edge-fixed outer fabric and the folded decorative gusset. A guide roller 700 is located at the rear end of the first sewing machine 100. This guide roller 700 is driven by a motor and has an annular groove of a certain width. The depth of the annular groove is equal to the thickness of the sewn fabric strip, which serves to convey, guide, and position the fabric strip, preventing it from deviating from its intended path.

[0030] A roll box is located at the rear of the mop roller 700. The cloth strip enters the roll box from the front, curls inward, and is then sent out from the rear. This can further maintain the stability of the cloth strip in its direction of travel and avoid problems such as deviation.

[0031] A horizontal bar is installed above or below the front side of a support frame 500 located at the rear. A sewing machine with a fixed edge backing fabric is mounted on this horizontal bar. A guide mechanism 600 is also installed on this horizontal bar. Behind the guide mechanism 600 is a second mold 201, behind which is a second sewing machine 200, and behind the second sewing machine 200 is a dragging roller 700. The fixed edge backing fabric is pulled out from the sewing machine with the fixed edge backing fabric and enters the second mold 201 through the guide mechanism 600. After passing through the second mold 201, it continues to move backward via the second sewing machine 200 and the dragging roller 700.

[0032] The second mold 201 includes a base plate 2011, on which a bottom layer partition plate 2012 and a top layer partition plate 2013 are disposed. The fabric with the bottom and decorative gusset sewn together enters the second sewing machine 200 through the space between the bottom layer and the base plate 2011, while the sewn-up backing fabric enters the second sewing machine 200 through the space between the top layer partition plate 2013 and the bottom layer partition plate 2012. After the second sewing machine 200 sews the two together, the fabric continues to be transported to the position of the conveyor plate 2 via the drag roller 700.

[0033] The conveyor plate 2 is equipped with a flipping group 304, which includes a clamping frame 3041. The clamping frame 3041 is equipped with two clamping wheels, one above the other. A vertical frame 3042 is provided behind the clamping frame 3041, and a horizontal frame 3043 is provided behind the vertical frame 3042. The fabric strip is flipped for the first time after passing through the clamping frame 3041, the vertical frame 3042 and the horizontal frame 3043.

[0034] A third mold 302 is located on the conveyor plate 2 behind the tilting frame. Behind the third mold 302 is an iron 300, and behind the iron 300 are a mopping roller 700 and a drive winding roller 303. The mopping roller 700 is equipped with an adjustment panel 701, which connects to all the mopping rollers 700 and is used to adjust their rotation speed. A mounting frame 800 is provided on the conveyor plate 2, and a cylinder 801 is mounted on the mounting frame 800. The iron 300 is located at the lower end of the telescopic rod of the cylinder 801. Several adjusting devices 802 connected to the cylinder 801 are provided on the conveyor plate 2.

[0035] The third mold 302 includes a flattening part 3021 located on the front side and a flipping part 3022 located on the rear side. The flattening section 3021 includes a support 30211, on which a shuttle-shaped ring 30212 is provided. One side of the shuttle-shaped ring 30212 is provided with an outwardly protruding folded edge 30213. When the fabric strip passes through, the overlapping part due to sewing passes through the folded edge 30213, stretching and expanding the fabric strip as a whole, so that it unfolds to a certain extent. The flipping section 3022 includes an outer open inner shrinking tube 30221. The inner shrinking tube 30221 is a two-layer structure. One side of the inner shrinking tube 30221 is provided with an inwardly protruding inner strip 30222. The tail of the inner shrinking tube 30221 is provided with a strip-shaped outlet 30223. When the fabric strip passes through, the overlapping part due to sewing passes through the inner strip 30222. The two sides of the fabric strip are flipped a second time along the two layers of the inner shrinking tube 30221, and finally enter the iron 300 from the strip-shaped outlet 30223 for ironing.

[0036] The strips of cloth that have passed through the iron 300 and mop roller 700 are wound up by the active winding roller 303.

[0037] The rear frame 3 includes a support frame 500. A fourth mold 401 is located at the front end of the support frame 500, and a fabric strip conveyor wheel 402 is located on the side. A third sewing machine 400 is located behind the fourth mold 401, and a fabric dragging wheel 700 is located behind the third sewing machine 400. After the fabric strip is pulled out from the fabric strip conveyor wheel 402, it passes through the fourth mold 401 and enters the third sewing machine 400, where it is sewn to form the finished product.

[0038] An L-shaped fixing frame 403 is provided between the fabric conveying wheel 402 and the fourth mold 401. The fixing frame is provided with several positioning rods 404. Preferably, there are two positioning rods 404. Two sets of upper and lower screws are horizontally inserted between the positioning rods 404. Positioning is achieved by clamping the screws and the two positioning rods 404.

[0039] The fourth mold 401 includes a double-layered folding tube 4011 with a U-shaped expanding cross-section, mounted on the rear frame 3. The inner front end of the double-layered folding tube 4011 has an outwardly protruding arc-shaped portion 4012. A lateral extension tube 4013 with an expanding structure is located on the back of the arc-shaped portion 4012. A shaping tube 4014 is fixedly mounted on one side of the lateral extension tube 4013. A strip-shaped outlet 4015 is located at the rear end of the double-layered folding tube 4011. A strip of fabric enters the double-layered folding tube 4011 between the lateral extension tube 4013 and the shaping tube, and then enters the third sewing machine 400 through the strip-shaped outlet 4015. The curtain body enters the third sewing machine 400 between the inner layers of the double-layered folding tube 4011. Upon entering the third sewing machine 400, the fabric strip covers the curtain body, and the third sewing machine 400 sews the fabric strip and the curtain body together.

[0040] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A curtain edge-sealing sewing machine, characterized in that: The system includes a front frame, a conveyor plate connected to the front frame, and a rear frame located behind the conveyor plate. The front frame has a first sewing section and a second sewing section. The conveyor plate has a turning and ironing section, and the rear frame has a finishing sewing section. The first sewing section includes a first sewing machine, with a drag roller behind it. A first mold is located at the front of the first sewing machine, and a selvage fabric conveyor roller and a decorative tassel conveyor roller are located at the front of the first mold. The folding mold of the first mold folds the decorative tassel, and the first sewing machine feeds the selvage fabric and the folded decorative tassel into the sewing machine. The sewing process includes: a second sewing end and a second sewing machine. A conveyor roller is located behind the second sewing machine. After sewing the fabric with the fixed edge of the second mold and the sewn decorative thread, the second sewing machine continues to transport the fabric to the conveyor plate via the conveyor roller. A second mold is located at the front of the second sewing machine, and a fixed edge fabric conveyor roller is located at the front of the second mold. The ironing end includes an iron, and a third mold is located at the front of the iron. The third mold includes a flattening section at the front and a turning section at the rear. The flattening section includes a support frame with a shuttle-shaped ring on one side. It features an outwardly protruding folded edge. When the fabric strip passes through, the overlapping portion due to sewing passes through the folded edge, stretching and expanding the fabric strip to a certain extent. The turning section includes an outer open inner tube, which has a two-layer structure. One side of the inner tube has an inwardly protruding strip, and the tail of the inner tube has a strip-shaped outlet. When the fabric strip passes through, the overlapping portion due to sewing passes through the protruding strip. The fabric strip undergoes a second turning along the two layers of the inner tube and finally enters the iron from the strip-shaped outlet for ironing. The rear of the iron is equipped with an active winding wheel, and the third mold is located in front of... The machine is equipped with a flipping group, which flips the fabric for the first time; the finishing sewing section includes a third sewing machine, a cloth-dragging wheel is set behind the third sewing machine, a fourth mold is set at the front of the third sewing machine, and a cloth strip conveying wheel is set at the front of the fourth mold; the fourth mold includes a double-layer folding tube with a U-shaped expanding cross section set on the rear frame, the front end of the inner layer of the double-layer folding tube has an outwardly protruding arc-shaped part, the back of the arc-shaped part is provided with a lateral extension tube with an expanding structure facing one side, a shaping tube is fixedly set on one side inside the lateral extension tube, and a strip-shaped outlet is set at the rear end of the double-layer folding tube.

2. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: The first mold includes a base plate, a limit plate on one side of the base plate, a lifting plate on the other side of the base plate, an extension plate on the lifting plate, a folding mold on the free end of the extension plate facing the limit plate, and a serpentine hanger on the front back of the folding mold.

3. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: The second mold includes a base plate, on which a bottom partition plate and a surface partition plate located above the bottom partition plate are provided.

4. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: The flipping assembly includes a clamping frame, a vertical frame, and a horizontal frame arranged in sequence.

5. A curtain edge-sealing integrated machine according to claim 1, characterized in that: The front frame includes at least two support frames. The first sewing machine is mounted on one of the support frames, and the other sewing machine is mounted on the other support frame. A guide mechanism is provided in front of both the first and second sewing machines. The guide mechanism includes a guide rod, on which at least two sliding rings are provided. A connecting rod is provided between the outer walls of the sliding rings, and on which at least two sliding rings are provided. Each sliding ring is provided with a fixing screw.

6. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: A mop roller is installed between the iron and the drive winding wheel, and an adjustment panel is installed on the mop roller located between the iron and the drive winding wheel.

7. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: The conveyor plate is equipped with a mounting frame, and the mounting frame is equipped with a cylinder. The iron is located at the lower end of the extension rod of the cylinder. The conveyor plate is equipped with several adjustment devices connected to the cylinder.

8. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: A limiting plate is provided between the decorative bud thread conveyor wheel and the first mold, and the limiting plate is provided with several vertical grooves.

9. The curtain hemming and sewing integrated machine according to claim 1, characterized in that: An L-shaped fixing frame is installed between the fabric conveyor wheel and the fourth mold, and the fixing frame is equipped with several positioning rods.

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