A special-shaped pipe template manufacturing and installation method based on a BIM model

By using BIM models and 3D printing technology, the problems of large positioning errors and material waste in traditional template assembly processes have been solved, enabling efficient manufacturing and precise splicing of irregularly shaped pipes and reducing manufacturing costs.

CN115526988BActive Publication Date: 2026-04-10CHINA NUCLEAR IND 22ND CONSTR
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-28
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional methods for assembling templates with multiple intersecting cylinders in spiral curved surface structures suffer from large positioning errors, resulting in large gaps in the template splicing, poor forming effect, slow construction progress, and a lot of material waste, leading to high manufacturing costs for irregularly shaped pipes.

Method used

A three-dimensional solid model of the irregular pipe was created using BIM modeling. Component templates were formed through virtual cutting, and 1:1 scale template drawings were printed on inkjet cloth using a 3D printer. These templates were then attached to the surface of the branch cylindrical pipes for cutting and assembly, ensuring template accuracy and material utilization.

Benefits of technology

It improved template processing efficiency, reduced material waste, ensured template splicing accuracy and construction progress, and reduced the manufacturing cost of irregular-shaped pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a special-shaped pipeline template manufacturing and installation method based on a BIM model, and comprises the following steps: establishing a three-dimensional entity model of a special-shaped pipeline, and generating a three-dimensional template model of the special-shaped pipeline; virtually cutting the three-dimensional template model to form a plurality of three-dimensional component templates; expanding the plurality of three-dimensional component templates from a three-dimensional state into a two-dimensional state of a template drawing in BIM software; printing the two-dimensional state of the template drawing on a spray drawing cloth to obtain actual component templates of the special-shaped pipeline; attaching the actual component templates to corresponding outer surfaces of branch cylindrical pipelines, and cutting the branch cylindrical pipelines along the actual component templates to form each branch pipeline of the special-shaped pipeline; and splicing and installing to obtain an actual special-shaped pipeline. The method guarantees the accuracy of template splicing to the maximum extent, avoids waste of materials caused by improper operation of construction personnel and cutting errors, and greatly improves the working efficiency of template processing.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of template cutting, and particularly relates to a special-shaped pipeline template manufacturing and installation method based on a BIM model. BACKGROUND

[0002] For the template assembly process of the intersection of multiple cylinders in a spiral curved surface structure, a traditional method measures and positions the intersection line of the intersecting cylinders, finds each special point of the intersection line, and draws the positions of each special point on the finished cylinder by an on-site measurement personnel, connects the arcs, and then a construction personnel manually cuts, which has the problem of too large positioning error of the intersection line of the intersecting cylinders, resulting in large gaps in template splicing and poor forming effect; in addition, the construction progress is slow and the material is wasted, thereby increasing the manufacturing cost of the special-shaped pipeline. SUMMARY

[0003] The present application provides a special-shaped pipeline template manufacturing and installation method based on a BIM model to at least solve the technical problems that the template splicing has large gaps and poor forming effect in the prior art, the construction progress is slow and the material is wasted, and the manufacturing cost of the special-shaped pipeline is high.

[0004] To solve the above problems, the present application provides a special-shaped pipeline template manufacturing and installation method based on a BIM model, comprising:

[0005] S 100 : a three-dimensional entity model of a special-shaped pipeline is established, and a three-dimensional template model of the special-shaped pipeline is generated, wherein the special-shaped pipeline is formed by the intersection and combination of a plurality of branch cylindrical pipelines;

[0006] S 200 : the three-dimensional template model is virtually cut to form a plurality of actual component templates;

[0007] S 300 : the plurality of actual component templates are unfolded from a three-dimensional state to a two-dimensional state template drawing in a BIM software;

[0008] S 400 : the two-dimensional state template drawing is printed on a spray cloth by a 3D printer to obtain an actual three-dimensional template of the special-shaped pipeline;

[0009] S 500 : the actual three-dimensional template formed by the spray cloth is attached to the corresponding outer surface of a plurality of branch cylindrical pipelines, and the branch cylindrical pipelines are cut along the contour line of the actual three-dimensional template to form each branch pipeline of the special-shaped pipeline;

[0010] S 600Splicing and installing each branch pipe to obtain the actual special-shaped pipe.

[0011] Further, in step S 100 The generating the three-dimensional template model of the special-shaped pipe specifically comprises:

[0012] The three-dimensional entity model of the special-shaped pipe is simulated for thickening processing to thicken the three-dimensional template model to a certain thickness h.

[0013] The thickened three-dimensional template model is extracted.

[0014] Further, in step S 200 The three-dimensional template model is virtually cut to form a plurality of actual component templates, and the virtually cutting the three-dimensional template model specifically comprises:

[0015] The three-dimensional template model is selected by using BIM software.

[0016] According to the intersection lines, intersection lines and boundary lines of the three-dimensional template model, the surface of the three-dimensional template model is divided into a grid to form a plurality of template panels.

[0017] The plurality of template panels are reasonably cut in combination with the thickness of the three-dimensional template model.

[0018] The three-dimensional template model is integrally blocked and numbered to form a plurality of actual component templates.

[0019] Further, in step S 400 The printing ratio of the template drawing in the two-dimensional state by using the 3d printer on the spray cloth is 1:1.

[0020] Further, in step S 100 The method for establishing the three-dimensional entity model of the special-shaped pipe is to use the Dassault 3DE platform.

[0021] Further, in step S 500 The shape of each branch pipe is a cylindrical structure.

[0022] Compared with the prior art, the present application has the following advantages and beneficial effects:

[0023] The application establishes a three-dimensional entity model of the special-shaped pipeline by adopting a "Dassault 3DE platform", and exports the intersection line drawings of various component templates, then prints the 1:1 drawings by corresponding component template drawings, and pastes the printed 1:1 actual component templates on the branch cylindrical pipeline, so that the construction personnel can directly cut the templates according to the contour lines of the corresponding actual component templates, and the cut product is the finished branch pipeline, which can be directly assembled on the construction site. This method greatly reduces the technical difficulty of processing the intersection templates of the spiral curved surface structure and multiple cylinders, is easy to understand and simple to operate for the construction personnel, and further ensures the accuracy of template splicing, avoids the waste of materials caused by improper operation and cutting errors of the construction personnel, and greatly improves the working efficiency of template processing. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a flowchart of the special-shaped pipeline template manufacturing and installation method based on the BIM model in the embodiment of the application.

[0025] Figure 2 It is a structural diagram of extracting related component templates and then decomposing and developing in the embodiment of the application.

[0026] Figure 3 It is a diagram of exporting corresponding CAD drawings in the special-shaped pipeline template manufacturing and installation method based on the BIM model in the embodiment of the application.

[0027] Figure 4 It is a diagram of the traditional template cutting and assembling structure. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the application more obvious and easy to understand, the specific embodiments of the application will be described in detail below with reference to the drawings.

[0029] Please refer to Figure 4 The intersection line of the intersecting cylinders is located by the measurement positioning technology, and the positions of various special points of the intersection line are found out, the positions of the various special points are drawn on the finished cylinder by the field measurement personnel, and the cutting is manually performed by the construction personnel. This method has the problem of too large positioning error of the intersection line of the intersecting cylinders, which leads to large gap in template splicing and poor forming effect.

[0030] After verification: the traditional template cutting and assembling process cannot guarantee the processing accuracy, and the position of the intersection line of the cylinder interface cannot be completely guaranteed to be accurately positioned.

[0031] To solve the above technical problems, please refer to Figure 1 The embodiment of the application provides a special-shaped pipeline template manufacturing and installation method based on a BIM model, which comprises the following steps:

[0032] S 100 : establishing a three-dimensional entity model of a special-shaped pipeline and generating a three-dimensional template model of the special-shaped pipeline, wherein the special-shaped pipeline is formed by intersection and combination of several branch cylindrical pipelines.

[0033] S 200 : virtually cutting the three-dimensional template model to form several three-dimensional component templates;

[0034] S 300 : expanding the several three-dimensional component templates from a three-dimensional state to a two-dimensional state of template drawings in a BIM software;

[0035] S 400 : printing the two-dimensional state of template drawings on a spray cloth by using a 3D printer to obtain actual component templates of the special-shaped pipeline;

[0036] S 500 : attaching the actual component templates formed by the spray cloth to corresponding outer surfaces of the several branch cylindrical pipelines and cutting the branch cylindrical pipelines along the contour lines of the actual component templates to form each branch pipeline of the special-shaped pipeline;

[0037] S 600 : splicing and installing each branch pipeline to obtain an actual special-shaped pipeline.

[0038] For the template splicing process of the intersection of multiple cylindrical bodies in a spiral curved surface structure, the embodiment of the present application can replace the traditional measurement positioning template processing process, improve the operation efficiency, and avoid the problems of material waste and low splicing precision caused by the traditional template processing.

[0039] It should be noted that BIM (Building Information Modeling), also known as building information model, is a new type of computer application technology in the engineering construction industry. Through the design and use of various relevant information data of building engineering projects as the basis of the model, the information is shared and transmitted in the whole life cycle process of the planning, design, construction and operation management stages of the construction project, so that engineering and technical personnel can correctly understand and efficiently respond to various building information, and provide a basis for collaborative work for design teams, construction units and various construction subjects including building operation units, and play an important role in improving production efficiency, saving cost and shortening construction period. The BIM technology is introduced in the design stage, and a design application is developed for the speciality of the project.

[0040] Please refer to Figure 2 , 3 , and specifically to the embodiment of the present application, in step S100 In this context, generating the three-dimensional template model of the irregularly shaped pipe specifically includes:

[0041] The 3D solid model of the irregular pipe is simulated and thickened to a certain thickness h.

[0042] Extract the thickened 3D template model.

[0043] In this embodiment, a relevant component template model is established within the 3D model of the irregularly shaped pipe. Specifically, the outer surface of the irregularly shaped pipe is extended by 20mm (the actual template thickness), and the component template model is extracted. Thus, to obtain a surface template of the true size of the irregularly shaped pipe, computer-aided software is used to thicken the 3D model, resulting in an accurate 3D template model.

[0044] Please see Figure 2 As shown, specifically in the embodiments of the present invention, in step S 200 In this context, the virtual cutting of the three-dimensional template model to form several actual component templates specifically includes:

[0045] The three-dimensional template model is selected using BIM software;

[0046] Based on the intersection lines, cross lines, and boundary lines of the three-dimensional template model, the surface of the three-dimensional template model is divided into a grid to form multiple template panels;

[0047] Based on the thickness of the three-dimensional template model, the multiple template panels are cut appropriately;

[0048] The three-dimensional template model is divided into blocks and numbered to form several actual component templates.

[0049] Therefore, considering the characteristics of irregularly shaped pipes, BIM technology is applied to the formwork manufacturing and installation process of irregularly shaped pipes. By using BIM technology to establish a three-dimensional model of the irregularly shaped pipe formwork, virtual cutting and assembly are further carried out to obtain the physical drawing of the component formwork.

[0050] Specifically, in the embodiments of the present invention, in step S 400 In this process, the two-dimensional template drawing is printed on the inkjet cloth using a 3D printer at a scale of 1:1.

[0051] After the intersecting line drawings of each component are exported by using the Dassault 3DE platform, the 1:1 printing of the drawings is carried out through the corresponding component drawings, the printed 1:1 drawings are attached to the surface of the branch cylindrical pipeline, and the construction personnel can directly cut the branch cylindrical pipeline according to the corresponding component template arc, and the cut branch cylindrical pipeline is the finished product and can be directly assembled on the construction site.

[0052] Specifically, in step S 100 , the method for establishing the three-dimensional entity model of the special-shaped pipeline is to use the Dassault 3DE platform.

[0053] Through the modeling of the digital software 3DE XPERIENCE platform, the model accuracy can be improved to LOD400, and the node model is generated, then the intersecting line drawings are generated by using the model, finally the spray cloth cutting template is used for splicing on the construction site, which reduces the technical difficulty of template processing, is easy to understand for the construction personnel, and is simple to operate.

[0054] Specifically, in step S 500 , the shape of each branch pipeline is a cylindrical structure.

[0055] Since the quality of the concrete pouring molding is good, the concrete at the intersection of each branch pipeline is smooth and smooth without honeycomb and pitted surface phenomenon, therefore, the special-shaped pipeline in the embodiment is poured and molded by concrete, and the pipeline with the cylindrical structure is convenient for construction and can be assembled to form various special-shaped pipelines.

[0056] Although the present application is disclosed as above, the protection scope of the present application is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, and these changes and modifications will fall within the protection scope of the present application.

Claims

1. A method for manufacturing and installing a special-shaped pipe template based on a BIM model, characterized in that, The method comprises the following steps: S 100 : A three-dimensional entity model of a special-shaped pipeline is established, and a three-dimensional template model of the special-shaped pipeline is generated, wherein the special-shaped pipeline is formed by intersection and combination of several branch cylindrical pipelines. S 200 : virtually cutting the three-dimensional template model according to the intersection lines of the branch cylindrical pipes to form a plurality of three-dimensional component templates; The virtual cutting of the three-dimensional template model to form a plurality of actual component templates specifically comprises: Selecting the three-dimensional template model by using BIM software; According to the intersecting lines, intersecting lines and boundary lines of the three-dimensional template model, the surface of the three-dimensional template model is divided into a grid to form a plurality of template panels; The plurality of template panels are reasonably cut in combination with the thickness of the three-dimensional template model; The three-dimensional template model is divided and numbered as a whole to form a plurality of actual component templates; S 300 : developing the several three-dimensional component templates from three-dimensional state to two-dimensional state template drawings in the BIM software; S 400 : printing the template drawing of the two-dimensional state on the spray cloth by using a 3D printer to obtain the actual component template of the special-shaped pipeline; The template drawing in the two-dimensional state is printed on the spray cloth by a 3D printer at a scale of 1:1; S 500 : adhering the actual component template formed by the spray plot cloth to the corresponding outer surfaces of the plurality of branch cylindrical pipes, and cutting the branch cylindrical pipes along the contour line of the actual component template to form each branch pipe of the special-shaped pipe. S 600 : The branch pipes are spliced to obtain the actual special-shaped pipe.

2. The BIM model based irregular pipe template manufacturing and installation method according to claim 1, wherein, In step S 100 The generating the three-dimensional template model of the special-shaped pipe specifically comprises: The three-dimensional entity model of the special-shaped pipeline is simulated to thicken the three-dimensional template model to a certain thickness h; The three-dimensional template model after thickening is extracted.

3. The BIM model based irregular pipe template manufacturing and installation method according to claim 1, wherein, In step S 100 The method for establishing the three-dimensional entity model of the special-shaped pipeline is performed by using the Dassault 3DE platform.

4. The BIM model based irregular pipe template manufacturing and installation method according to claim 1, wherein, In step S 500 Each branch pipe is in the shape of a cylindrical structure.

Citation Information

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