Automatic feed and heat rolling device and method
By integrating automatic feeding, heating, feeding, and rolling into an automatic feeding and heating rolling device, the problems of inconsistent billet temperature and positional deviation have been solved, achieving efficient and automated billet processing and improving the quality and efficiency of finished products.
Patent Information
- Application Number
- CN202211299145.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2042-10-21
AI Technical Summary
In the existing technology, during the feeding, heating, and rolling process of rotary tiller blanks, inconsistent blank temperatures and deviations in the manual clamping position lead to inconsistent workpiece geometry after rolling, affecting the quality and efficiency of the finished product.
Design an automatic feeding and heating rolling mill device that integrates feeding, heating, feeding and rolling functions. The feeding mechanism is controlled by a controller to feed the billet into the induction heater. After heating, the billet is pushed into the feeding mechanism by a pusher mechanism and finally fed into the rolling mill. Temperature sensors and Hall sensors are used to ensure temperature consistency and rolling mill preparation. A correction mechanism is used to ensure accurate billet positioning.
It achieves automated feeding with small temperature differences and accurate positioning of billets, improving finished product quality and work efficiency, and avoiding billet accumulation and incomplete rolling.
Smart Images

Figure CN115555413B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rolling device, in particular to an automatic feeding and heating rolling device and method. BACKGROUND
[0002] In the process of feeding and heating rolling of rotary blade blank, the existing technology often uses a cylinder to push the rectangular (or one end large and one end small) blank into the medium-frequency induction furnace for heating, and then the heated blank is introduced into a storage platform, and then an operator clamps it into a rolling mill to form a blade edge. In this process, the number of blanks discharged from the medium-frequency heating furnace at a time is several and indefinite due to the temperature decay, and the temperature of the blanks clamped into the rolling mill at different times is inconsistent, which can easily lead to inconsistent geometric shapes, and the deviation of the placement position of the manually clamped blank can lead to the deviation of the geometric shape of the rolled workpiece.
[0003] Therefore, in order to better realize the automatic feeding and heating rolling operation, an automatic feeding and heating rolling device and method are needed. SUMMARY
[0004] The present application solves the technical problems of the prior art and provides an automatic feeding and heating rolling device and method.
[0005] The technical solution adopted by the present application is as follows: a processing table is provided, a controller is fixedly arranged on the top of the processing table, a blanking mechanism is further arranged on the top of the processing table, an induction heater is arranged at the discharge end of the blanking mechanism, a pushing mechanism is arranged at the discharge end of the induction heater, a feeding mechanism is arranged on one side of the pushing mechanism, and a rolling mill is arranged at the discharge end of the feeding mechanism. The controller controls the blanking mechanism to send the blank into the induction heater for heating, the heated blank is pushed into the feeding mechanism by the pushing mechanism, and the feeding mechanism sends the heated blank into the rolling mill for processing.
[0006] In a preferred embodiment, the blank is placed in the blanking mechanism, the blanking mechanism pushes the blank into the induction heater, the induction heater starts to heat the blank after sensing the blank, the heated blank is pushed to the feeding mechanism by the pushing mechanism, and finally the feeding mechanism sends the blank into the internal rolling mill for rolling processing. The device integrates the functions of blanking, heating, feeding and rolling, has high automation performance, has small temperature difference of the blank when entering the rolling mill, effectively improves the quality of the finished product, and has high work efficiency.
[0007] In a preferred embodiment, a storage box is fixedly arranged on the inner side of the bottom of the processing table, the storage box is used to store blanks or tools, guide wheels are arranged on the four bottom feet of the processing table, guide rails are arranged at the bottom of the guide wheels, and the processing table moves on the guide rails through the guide wheels, so that the processing table can be moved close to or away from the rolling mill.
[0008] In a preferred embodiment, the discharge end of the feeding mechanism is further provided with a temperature sensor, the temperature sensor is fixedly connected with the processing table through an L-shaped frame, and the output end of the temperature sensor is electrically connected with the input end of the controller. The temperature sensor is arranged to detect the temperature of the blank before entering the rolling machine. When the temperature of the blank is lower than 250 degrees Celsius or when the rolling machine rotates to the feeding position and the temperature sensor has not detected the temperature of the blank, an electrical signal is sent to the controller, and the controller controls the device to stop running. After manual adjustment, the device can be started again through the controller. In this way, the quality of the finished product can be effectively controlled, and the rolling machine can be prevented from running empty.
[0009] In a preferred embodiment, the rolling machine is further provided with a Hall sensor on the roller shaft, and the output end of the Hall sensor is electrically connected with the input end of the controller. Before the processing table is operated, the rolling machine needs to be operated first to avoid the situation that the heated blank has to wait for the rolling machine to start (which will cause the temperature of the blank to drop and may not meet the rolling temperature requirement). Therefore, before the device is operated, if the Hall sensor does not detect the rotation of the roller shaft of the rolling machine, the Hall sensor sends an electrical signal to the controller, the controller controls the device to stop running, and an alarm is given to prompt that the rolling machine has not started.
[0010] In a preferred embodiment, the blanking mechanism comprises a guide frame, a box and a first cylinder. The guide frame is fixed on the top of the processing table. The box is detachably arranged on the top of the guide frame by bolts. The extension shaft end of the first cylinder is fixedly provided with a push frame, and the push frame corresponds to the position of the blank at the bottom end of the box. The bottom end of the box corresponds to the position of the feeding end of the induction heater. A plurality of blanks are manually stacked in the box. When blanking, the first cylinder drives the push frame to push the blank at the bottom end of the box into the induction heater. Then the first cylinder drives the push frame to reset. At this time, the stacked blanks in the box fall under the action of gravity. The first cylinder drives the push frame to push the blank out of the guide frame again. When continuously operating, the first cylinder continuously pushes the blank out of the guide frame. The next blank pushes the previous blank to move into the induction heater for heating. Through the continuous and uninterrupted blanking mode, the blanks are pushed and blanked. This not only avoids the accumulation of blanks during blanking, but also improves the blanking efficiency.
[0011] In a preferred embodiment, the push mechanism comprises a second cylinder and a push plate. Since it is necessary to reduce the overall length of the processing table, the feeding mechanism and the induction heater are arranged side by side. When the blank comes out of the discharge end of the induction heater, the second cylinder can drive the push plate to push the blank to move to the feeding mechanism. The push mechanism plays a role in transferring the blank.
[0012] In a preferred implementation form, the feeding mechanism comprises a support, a servo motor, a positioning frame and a feeding frame, the support is internally provided with a chain and two chain wheels, the two chain wheels are rotatably arranged in the support through wheel shafts respectively, the two chain wheels are connected through the chain, the servo motor is fixed at one end of the support, one of the chain wheels is connected with the servo motor through an output shaft, the feeding frame is slidably connected with the processing table, one end of the feeding frame is connected with the chain, the positioning frame is fixed at the top of the processing table and located at the front side of the support, when the pushing mechanism pushes the blank to the feeding mechanism, the positioning frame positions the blank, then the servo motor operates to drive the feeding frame to move the blank to the rolling mill for processing through the transmission of the chain wheel and the chain, thereby completing the feeding of the blank.
[0013] In a preferred implementation form, in order to avoid the deviation of the blank during the processing, which causes part of the blank not to be processed or the blank to directly drop out of the rolling mill, a correction mechanism is further arranged at the feeding port of the rolling mill, and the correction mechanism is used for correcting the position of the blank so that the blank is located at the middle part of the rolling mill.
[0014] In a preferred implementation form, the correction mechanism comprises a support plate, a limiting groove, a correction strip and a tension spring, the support plate is fixed at the feeding port of the rolling mill, the limiting groove is fixed at the top of the support plate through bolts, the correction strip is arranged at one side of the limiting groove, one end of the correction strip is rotatably connected with the support plate through a connecting frame, the tension spring is arranged at the top of the center of the limiting groove and the correction strip, and the middle part of the limiting groove and the correction strip is connected through the tension spring, in a natural state, there is a gap between the correction strip and the limiting groove, in order to facilitate the blank to enter the gap, the correction strip in the embodiment is arranged in an arc shape.
[0015] In a preferred implementation form, when the blank is fed onto the support plate, the correction strip guides the blank into the gap through the arc edge, at this time, the tension spring pulls the correction strip to move towards the limiting groove, the correction strip cooperates with the limiting groove to position the blank at the middle part of the rolling mill, thereby avoiding incomplete rolling or falling during rolling.
[0016] The application further provides a rolling method for a blank based on the automatic feeding and heating rolling device, which comprises the following steps:
[0017] Before the processing table operates, the rolling mill needs to operate first, so as to avoid that the blank after being heated needs to wait for the rolling mill to start (which will cause the temperature of the blank to drop and may not reach the required temperature for rolling), therefore, before the device operates, if the roller shaft of the rolling mill does not rotate, the Hall sensor sends an electric signal to the controller, the controller controls the device to stop operating and performs an alarm to prompt that the rolling mill has not started;
[0018] The blank is manually stacked in the magazine, when blanking, the first cylinder drives the push frame to push the blank at the bottom end of the magazine into the induction heater, then the first cylinder drives the push frame to reset, at this time, the stacked blanks in the magazine fall under the action of gravity, the first cylinder drives the push frame to push the blank out of the guide frame again, when continuously operating, the first cylinder continuously pushes the blank out of the guide frame, the next blank pushes the previous blank to move into the induction heater for heating;
[0019] When the blank comes out of the discharge end of the induction heater, the second cylinder drives the push plate to push the blank to the feeding mechanism;
[0020] The temperature sensor detects the temperature of the blank before entering the rolling mill, when the temperature of the blank is lower than 250 degrees Celsius or when the rolling mill rotates to the feeding position and the temperature sensor has not detected the temperature of the blank, an electric signal is sent to the controller, the controller controls the device to stop running, and after manual adjustment, the controller can be started again;
[0021] The positioning frame positions the blank, then the servo motor operates, the feeding frame drives the blank to move to the support plate at the feeding port of the rolling mill through the transmission of the chain wheel and the chain;
[0022] The correction bar guides the blank into the empty position through the arc edge, the tension spring drives the correction bar to move to the limiting groove, and the correction bar and the limiting groove cooperate to position the blank in the middle of the rolling mill.
[0023] Compared with the prior art, the beneficial effects of the present application are:
[0024] 1、The blank is pushed into the induction heater by the blanking mechanism, after the induction heater senses the blank, the blank is heated, the heated blank is pushed to the feeding mechanism by the push mechanism, and finally the feeding mechanism feeds the blank into the internal roller of the rolling mill, the device integrates the integrated blanking, heating, feeding and rolling of the blank, has high automation performance, the temperature difference of the blank when entering the rolling mill is small, not only effectively improves the product quality, but also has high working efficiency.
[0025] 2、The first cylinder continuously pushes the blank out of the guide frame, the next blank pushes the previous blank to move into the induction heater for heating, through the continuous and uninterrupted blanking mode, the blanks are pushed and blanked, not only avoiding the accumulation of blanks during blanking, but also improving the blanking efficiency.
[0026] 3、The application has high processing efficiency of the blank by continuous blanking-heating-feeding, and detects the rolling machine running state before the device starts, detects the blank transmission state and the temperature of the blank during the operation, so as to improve the processing quality of the blank, finally, the blank is corrected before entering the rolling machine, and the corrected blank is located in the middle of the rolling machine, so as to avoid incomplete rolling or falling during rolling. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is one of the overall structure schematic diagrams of the application.
[0028] Figure 2 It is the second overall structure schematic diagram of the application.
[0029] Figure 3 It is a use scene diagram of the application.
[0030] Figure 4 It is a structure schematic diagram of the correction mechanism of the application.
[0031] ILLUSTRATIVE DESCRIPTION:
[0032] 1, processing table; 11, controller; 2, blanking mechanism; 21, guide frame; 22, magazine; 23, first cylinder; 3, induction heater; 4, push mechanism; 41, second cylinder; 42, push plate; 5, feeding mechanism; 51, support; 52, servo motor; 53, positioning frame; 54, feeding frame; 6, temperature sensor; 7, rolling machine; 8, hall sensor; 9, correction mechanism; 91, support plate; 92, limiting groove; 93, correction strip; 94, tension spring; 95, connecting frame; 10, blank. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the application more clear, the technical scheme in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.
[0034] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present.
[0035] Embodiment 1
[0036] Please refer to Figure 1As shown, the automatic feeding and heating rolling device comprises a processing table 1, a controller 11 is fixedly arranged on the top of the processing table 1, and different from the prior art, a blanking mechanism 2 is further arranged on the top of the processing table 1, an induction heater 3 is arranged at the discharging end of the blanking mechanism 2, a pushing mechanism 4 is arranged at the discharging end of the induction heater 3, a feeding mechanism 5 is arranged on one side of the pushing mechanism 4, and a rolling machine 7 is arranged at the discharging end of the feeding mechanism 5, and the controller 11 controls the blanking mechanism 2 to send a blank 10 into the induction heater 3 for heating, the heated blank 10 is pushed into the feeding mechanism 5 by the pushing mechanism 4, and the feeding mechanism 5 sends the heated blank 10 into the rolling machine 7 for processing.
[0037] As shown in the drawings, Figure 3 As shown, the blank 10 is arranged in the blanking mechanism 2, the blanking mechanism 2 pushes the blank 10 into the induction heater 3, the induction heater 3 starts to heat the blank 10 after sensing the blank 10, the heated blank 10 is pushed to the feeding mechanism 5 by the pushing mechanism 4, and finally the feeding mechanism 5 sends the blank 10 into the rolling machine 7 for internal rolling processing, the device integrates the functions of blanking, heating, feeding and rolling of the blank 10, has high automation performance, the temperature difference of the blank 10 when entering the rolling machine 7 is small, the product quality is effectively improved, and the working efficiency is high.
[0038] A storage box is fixedly arranged on the inner side of the bottom of the processing table 1, the storage box is used for storing the blank 10 or tools, guide wheels are arranged on the four bottom feet of the processing table 1, guide rails are arranged on the bottom of the guide wheels, and the processing table 1 moves on the guide rails through the guide wheels, so that the processing table 1 can be moved close to or away from the rolling machine 7.
[0039] A temperature sensor 6 is further arranged at the discharging end of the feeding mechanism 5, the temperature sensor 6 is fixedly connected to the processing table 1 through an L-shaped frame, the output end of the temperature sensor 6 is electrically connected to the input end of the controller 11, the temperature sensor 6 is used for detecting the temperature of the blank 10 before entering the rolling machine 7, when the temperature of the blank 10 is lower than 250 degrees Celsius or when the rolling machine 7 rotates to the feeding position and the temperature sensor 6 does not detect the temperature of the blank 10, an electric signal is sent to the controller 11, the controller 11 controls the device to stop running, and the device can be started again through the controller 11 after manual adjustment, so that the product quality can be effectively controlled, and the rolling machine 7 can be prevented from running empty.
[0040] The roller shaft of the roller 7 is also provided with a Hall sensor 8, and the output end of the Hall sensor 8 is electrically connected with the input end of the controller 11. Before the machining table 1 is operated, the roller 7 needs to be operated first, so as to avoid that the blank 10 after being heated needs to wait for the roller 7 to start (so as to cause the temperature of the blank 10 to drop, and the required temperature for rolling may not be reached). Therefore, before the device is operated, if the Hall sensor 8 does not detect the rotation of the roller shaft of the roller 7, the Hall sensor 8 sends an electric signal to the controller 11, the controller 11 controls the device to stop operating, and an alarm is given to prompt that the roller 7 is not started.
[0041] Embodiment 2
[0042] Please refer to Figure 2 As shown in the figure, the blanking mechanism 2 comprises a guide frame 21, a box 22 and a first cylinder 23, the guide frame 21 is fixed on the top of the machining table 1, the box 22 is detachably arranged on the top of the guide frame 21 through bolts, the telescopic shaft end of the first cylinder 23 is fixedly provided with a push frame, the push frame corresponds to the position of the blank 10 at the bottom end of the box 22, the bottom end of the box 22 corresponds to the position of the feeding end of the induction heater 3, and a plurality of blanks 10 are manually stacked in the box 22. When blanking, the first cylinder 23 drives the push frame to push the blank 10 at the bottom end of the box 22 into the induction heater 3, and then the first cylinder 23 drives the push frame to reset. At this time, the blanks 10 stacked in the box 22 fall under the action of gravity, and the first cylinder 23 drives the push frame to push the blank 10 out of the guide frame 21 again. When continuously operating, the first cylinder 23 continuously pushes the blank 10 out of the guide frame 21, and the next blank 10 pushes the previous blank 10 to move into the induction heater 3 for heating. Through the continuous and uninterrupted blanking mode, the blanks 10 are pushed and blanked, which not only avoids the accumulation of the blanks 10 during blanking, but also improves the blanking efficiency.
[0043] The push mechanism 4 comprises a second cylinder 41 and a push plate 42. Since it is necessary to reduce the overall length of the machining table 1, the feeding mechanism 5 and the induction heater 3 are arranged in parallel. Thus, when the blank 10 comes out of the discharging end of the induction heater 3, the second cylinder 41 drives the push plate 42 to push the blank 10 to move to the feeding mechanism 5, and the push mechanism 4 plays a role of transferring the blank 10.
[0044] The feeding mechanism 5 comprises a support 51, a servo motor 52, a positioning frame 53 and a feeding frame 54, the inside of the support 51 is provided with a chain and two chain wheels, the two chain wheels are rotatably arranged in the inside of the support 51 through wheel shafts respectively, the two chain wheels are connected through the chain transmission, the servo motor 52 is fixed at one end of the support 51, one of the chain wheels is connected with the servo motor 52 through the output shaft transmission, the feeding frame 54 is slidably connected with the machining table 1, one end of the feeding frame 54 is connected with the chain, the positioning frame 53 is fixed on the top of the machining table 1 and located at the front side of the support 51, when the pushing mechanism 4 pushes the blank 10 to the feeding mechanism 5, the positioning frame 53 positions the blank 10, then the servo motor 52 operates to drive the feeding frame 54 to move the blank 10 to the rolling mill 7 for processing, thereby completing the feeding of the blank 10.
[0045] Embodiment 3
[0046] As shown in Figure 1 and Figure 4 shown, in order to avoid the deviation of the blank 10 in the processing process, which causes part of the blank 10 not to be processed or the blank 10 to directly fall out of the rolling mill 7, the correction mechanism 9 is further arranged at the feeding port of the rolling mill 7, and the correction mechanism 9 is used for correcting the position of the blank 10, so that the blank 10 is located at the middle part of the rolling mill 7.
[0047] As shown in Figure 4 shown, the correction mechanism 9 comprises a support plate 91, a limiting groove 92, a correction strip 93 and a tension spring 94, the support plate 91 is fixed at the feeding port of the rolling mill 7, the limiting groove 92 is fixed on the top of the support plate 91 through bolts, the correction strip 93 is arranged at one side of the limiting groove 92, one end of the correction strip 93 is rotatably connected with the support plate 91 through a connecting frame 95, the tension spring 94 is arranged at the top of the center of the limiting groove 92 and the correction strip 93, and the middle part of the limiting groove 92 and the correction strip 93 is connected through the tension spring 94, in the natural state, there is a gap between the correction strip 93 and the limiting groove 92, in order to facilitate the blank 10 to enter the gap, the correction strip 93 in the embodiment is arranged in an arc shape.
[0048] When the blank 10 is sent to the support plate 91, the correction strip 93 guides the blank 10 into the gap through the arc edge, at this time, the tension spring 94 pulls the correction strip 93 to move towards the limiting groove 92, the correction strip 93 cooperates with the limiting groove 92 to position the blank 10 at the middle part of the rolling mill 7, thereby avoiding incomplete rolling or falling off during rolling.
[0049] Embodiment 4
[0050] In combination with the above-mentioned embodiment 1, embodiment 2 and embodiment 3, the embodiment proposes a rolling method of the blank 10 based on the automatic feeding and heating rolling device, which comprises the following steps:
[0051] Before the processing table 1 runs, the roller 7 needs to run first to avoid the heated blank 10 waiting for the roller 7 to start (which will cause the temperature of the blank 10 to drop, which may not meet the requirements of the roller), therefore, before the device runs, if the Hall sensor 8 does not detect the rotation of the roller shaft of the roller 7, the Hall sensor 8 sends an electrical signal to the controller 11, the controller 11 controls the device to stop running and gives an alarm to prompt that the roller 7 has not started;
[0052] The blank 10 is manually stacked in the magazine 22, when discharging, the first cylinder 23 drives the push frame to push the blank 10 at the bottom end of the magazine 22 into the induction heater 3, then the first cylinder 23 drives the push frame to reset, at this time, the blank 10 stacked in the magazine 22 falls under the action of gravity, the first cylinder 23 drives the push frame to push the blank 10 out of the guide frame 21, when continuously running, the first cylinder 23 continuously pushes the blank 10 out of the guide frame 21, the next blank 10 pushes the previous blank 10 to move into the induction heater 3 for heating;
[0053] When the blank 10 comes out of the discharge end of the induction heater 3, the second cylinder 41 can drive the push plate 42 to push the blank 10 to move to the feeding mechanism 5;
[0054] The temperature sensor 6 detects the temperature of the blank 10 before it enters the roller 7, when the temperature of the blank 10 is lower than 250 degrees Celsius or when the roller 7 rotates to the feeding position and the temperature sensor 6 has not detected the temperature of the blank 10, an electrical signal is sent to the controller 11, the controller 11 controls the device to stop running, after manual debugging, the device can be started again through the controller 11;
[0055] The positioning frame 53 positions the blank 10, then the servo motor 52 runs to drive the feeding frame 54 to move the blank 10 to the support plate 91 at the feeding port of the roller 7 through the transmission of the chain wheel and chain;
[0056] The correction bar 93 guides the blank 10 into the empty space through the arc edge, the tension spring 94 pulls the correction bar 93 to move to the limiting groove 92, and the correction bar 93 cooperates with the limiting groove 92 to position the blank 10 in the middle of the roller 7.
[0057] The roller method has high processing efficiency for the blank 10 through continuous discharging-heating-feeding, and detects the running state of the roller 7 before the device starts, and detects the transmission state of the blank 10 and the temperature of the blank 10 during the running process to improve the processing quality of the blank 10, finally, the blank 10 is corrected before it enters the roller 7, the corrected blank 10 is located in the middle of the roller 7, thereby avoiding incomplete rolling or falling of the blank 10 during rolling.
[0058] It is to be noted that, in the present text, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0059] The above examples are merely used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalent ones; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An automatic feeding and heating roller device, comprising a processing table (1), a top of the processing table (1) is fixedly provided with a controller (11), characterized in that: The top of the processing table (1) is further provided with a blanking mechanism (2), the discharge end of the blanking mechanism (2) is provided with an induction heater (3), the discharge end of the induction heater (3) is provided with a push mechanism (4), one side of the push mechanism (4) is provided with a feeding mechanism (5), and the discharge end of the feeding mechanism (5) is provided with a rolling mill (7); And the controller (11) controls the blanking mechanism (2) to send the blank (10) into the induction heater (3) for heating, and the heated blank (10) is pushed into the feeding mechanism (5) by the push mechanism (4), and the feeding mechanism (5) sends the heated blank (10) into the rolling mill (7) for processing; The discharge end of the feeding mechanism (5) is further provided with a temperature sensor (6), the temperature sensor (6) is fixedly connected with the processing table (1) through an L-shaped frame, and the output end of the temperature sensor (6) is electrically connected with the input end of the controller (11), the temperature sensor (6) is used for detecting the temperature of the blank (10) before entering the rolling mill (7), when the temperature of the blank (10) is lower than 250 degrees Celsius or the rolling mill (7) rotates to the feeding position, and the temperature sensor (6) has not detected the temperature of the blank (10), an electric signal is sent to the controller (11), and the controller (11) controls the device to stop running; The feeding port of the rolling mill (7) is further provided with a correction mechanism (9), and the correction mechanism (9) is used for correcting the position of the blank (10) so that the blank (10) is located in the middle of the rolling mill (7); The correction mechanism (9) comprises a supporting plate (91), a limiting groove (92), a correction strip (93) and a tension spring (94), the supporting plate (91) is fixed at the feeding port of the rolling mill (7), the limiting groove (92) is fixed at the top of the supporting plate (91) through bolts, the correction strip (93) is arranged on one side of the limiting groove (92), one end of the correction strip (93) is rotatably connected with the supporting plate (91) through a connecting frame (95), the tension spring (94) is arranged at the top of the center of the limiting groove (92) and the correction strip (93), and the middle part of the limiting groove (92) and the correction strip (93) is connected through the tension spring (94), a gap is formed between the correction strip (93) and the limiting groove (92), and the correction strip (93) is arranged in an arc shape; The blank (10) is sent into the supporting plate (91), the correction strip (93) guides the blank (10) into the gap through the arc edge, the tension spring (94) pulls the correction strip (93) to move towards the limiting groove (92), and the correction strip (93) and the limiting groove (92) cooperate to position the blank (10) in the middle of the rolling mill (7).
2. An automatic feeding and heating roller device according to claim 1, characterized in that: The roller shaft of the rolling mill (7) is further provided with a Hall sensor (8), and the output end of the Hall sensor (8) is electrically connected with the input end of the controller (11), and the Hall sensor (8) is used for detecting the running state of the rolling mill (7).
3. The automatic feeding and heating roller device according to claim 1, characterized in that: The blanking mechanism (2) comprises a guide frame (21), a material box (22) and a first cylinder (23), the guide frame (21) is fixed on the top of the machining table (1), the material box (22) is detachably arranged on the top of the guide frame (21) through bolts, the telescopic shaft end of the first cylinder (23) is fixedly provided with a push frame, the push frame corresponds to the position of the blank (10) at the bottom end of the material box (22), the bottom end of the material box (22) corresponds to the position of the feeding end of the induction heater (3), and the first cylinder (23) drives the push frame to push the blank (10) at the bottom end of the material box (22) into the induction heater (3).
4. The automatic feeding and heating roller device according to claim 1, wherein: The bottom inner side of the machining table (1) is fixedly provided with a storage box, the storage box is used for storing blanks (10) or tools, guide wheels are arranged on the four bottom feet of the machining table (1), the bottom of each guide wheel is provided with a guide rail, and the machining table (1) moves on the guide rail through the guide wheels, so that the machining table (1) can be conveniently moved close to or away from the rolling mill (7).
5. An automatic feeding and heating rolling method, which is implemented by the automatic feeding and heating rolling device according to any one of claims 1-4, characterized in that: The rolling method comprises the following steps: S1: detecting the working state of the rolling mill (7) through the Hall sensor (8), stopping the operation of the device when the rolling mill (7) is not started, and entering step S2 when the rolling mill (7) is started; S2: the first cylinder (23) drives the push frame to push the blank (10) at the bottom end of the material box (22) into the induction heater (3) for heating; S3: the second cylinder (41) drives the push plate (42) to push the heated blank (10) to the feeding mechanism (5); S4: the servo motor (52) operates, and drives the feeding frame (54) to move the blank (10) to the correction mechanism (9) at the feeding port of the rolling mill (7) through the transmission of the chain wheel and the chain; S5: the correction strip (93) guides the blank (10) into the empty position through the arc edge, the tension spring (94) drives the correction strip (93) to move towards the limiting groove (92), and the correction strip (93) is positioned in the middle of the rolling mill (7) in cooperation with the limiting groove (92); S6: the rolling mill (7) rolls the blank (10).
6. The method of claim 5, wherein: In step S1, the Hall sensor (8) does not detect the rotation of the roll shaft of the rolling mill (7), the Hall sensor (8) sends an electric signal to the controller (11), the controller (11) controls the device to stop running, and an alarm is given to prompt that the rolling mill (7) is not started; In step S4, before the feeding mechanism (5) drives the blank (10) to enter the correction mechanism (9), the temperature of the blank (10) is detected through the temperature sensor (6).
Citation Information
Patent Citations
Automatic feeding, heating and rolling device
CN218475787U