A rapid deployment and rapid installation system unit combination for a photovoltaic power generation system
By rapidly installing system unit combinations, the problems of wasted rooftop resources and complex construction of photovoltaic rooftop power generation systems are solved, achieving efficient deployment and installation of photovoltaic systems and simplifying the construction process and inventory management.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 傅俊
- Filing Date
- 2022-09-07
- Publication Date
- 2026-07-28
AI Technical Summary
Existing photovoltaic rooftop power generation systems suffer from problems such as wasted rooftop resources, complex construction, slow construction progress, and difficulty in inventory management during installation, especially under complex roof structures where efficient deployment and installation are difficult to achieve.
The system employs a rapid installation unit combination, including photovoltaic modules, fasteners, short and long guide rails, and guide rail connectors. The system algorithm matches the quantity of each unit combination to achieve rapid deployment and installation.
It enables rapid deployment and installation of photovoltaic systems, reduces material waste, improves construction efficiency, simplifies inventory management, and reduces labor costs.
Smart Images

Figure CN115566991B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic power generation system technology, and in particular to a combination of rapid deployment and rapid installation system units for a photovoltaic power generation system. Background Technology
[0002] With the rapid development of rooftop photovoltaic (PV) power generation technology, the integrated installation of PV modules and building roofs has been greatly improved. However, current technologies cannot meet the requirements of modularization in rooftop deployment, increasing design complexity and leading to resource waste. Consequently, rooftop PV power generation efficiency is low and cannot meet daily electricity demands. The complex roof structure makes calculating the required quantities of PV modules, rails, and system accessories difficult, and the wide variety of accessories makes inventory management for end customers and precise management of bulk orders for rooftop systems challenging. Furthermore, the complex planar layout of rooftop PV systems, coupled with the standardized length of conventional rails, leads to cutting and matching during installation, resulting in material waste and increased labor costs. The complex rail layout during installation further complicates construction and slows down the process. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a combination of rapid deployment and rapid installation system units for photovoltaic power generation systems to solve the above problems.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a rapid deployment method for a photovoltaic power generation system, the specific steps of which are as follows:
[0005] Step 1: Measure the various parts of the mounting surface suitable for installing the photovoltaic system;
[0006] Step 2: Based on the measured data and installation method, the system algorithm or software matches the combinations of each quick-installation system unit to quickly determine the required number of each quick-installation system unit combination;
[0007] Step 3: Based on the required quantity of each quick-installation system unit combination, procure photovoltaic modules and system accessories, and install each quick-installation system unit combination.
[0008] A rapid installation system unit assembly for a photovoltaic power generation system includes photovoltaic modules, which are connected to guide rails via fasteners, and adjacent guide rails are connected via guide rail connectors.
[0009] As a further embodiment of the present invention, the fastener is a quick-release block or a clip.
[0010] As a further embodiment of the present invention, the guide rail includes a short guide rail and a long guide rail.
[0011] As a further embodiment of the present invention, the guide rail connector includes a vertical wall, one end of which is connected to a limiting part, and the other end of which is connected to a limiting wall. A connecting tongue is fixedly connected to the upper side of the limiting wall, and the limiting wall is connected to bolts through a plurality of screw holes. The guide rail connector has a cavity inside.
[0012] As a further embodiment of the present invention, the guide rail connector is an integrally formed structure and is made of steel or aluminum.
[0013] As a further embodiment of the present invention, the limiting part is a flat wall, and the middle part of the flat wall on both sides constitutes a mounting part, in which fasteners can be installed.
[0014] As a further embodiment of the present invention, the limiting part is a latch, and the middle part of the latches on both sides constitutes a mounting part, in which fasteners can be installed.
[0015] As a further embodiment of the present invention, the inner side of the guide rail connector is provided with a serrated structure. Because the present invention adopts the above technical solution, its advantages and positive effects are:
[0016] After measuring the roof dimensions, the rapid deployment structure of this invention can quickly match the combination of each unit according to the roof dimensions, and quickly obtain the scheme for deploying the combination of each unit of the roof photovoltaic system, making the design of roof deployment simpler and more efficient.
[0017] Various sizes of unit combinations can be matched according to the size of the roof installation area. Based on the quantity of each unit combination, the required quantity of photovoltaic modules and system accessories can be quickly determined, enabling end customers to manage their inventory of various components and manage the bulk order delivery of roof systems efficiently and accurately.
[0018] Compared to traditional solutions that only use long guide rails, this solution eliminates the hassle of on-site cutting, preventing material waste and increased labor costs. The roof is assembled from various units, resulting in a simpler structure and easier, faster construction.
[0019] This invention features rapid deployment, rapid installation, convenient and efficient use and construction, and good practicality. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of Example 1.
[0021] Figure 2 This is a schematic diagram of the structure of Example 2.
[0022] Figure 3 This is a schematic diagram of the structure of Example 3.
[0023] Figure 4 This is a structural schematic diagram of Example 4.
[0024] Figure 5 A top view of the roof deployment.
[0025] Figure 6 This is the front view of the first type of guide rail connector.
[0026] Figure 7 This is a bottom view of the first type of guide rail connector.
[0027] Figure 8 This is a cross-sectional view of the first type of guide rail connector after it is connected to the guide rail.
[0028] Figure 9 This is a front view of another option for the first type of guide rail connector.
[0029] Figure 10 This is a cross-sectional view of the first type of guide rail connector after it has been connected to the guide rail using another alternative design.
[0030] Figure 11 This is a schematic diagram of the screw hole structure of another scheme for the first type of guide rail connector.
[0031] Figure 12 This is the left view of the second type of guide rail connector.
[0032] Figure 13 This is a bottom view of the second type of guide rail connector.
[0033] Figure 14 This is a cross-sectional view of the second type of guide rail connector after it is connected to the guide rail.
[0034] Figure 15 This is the front view of another option for the second type of guide rail connector.
[0035] Figure 16 This is a cross-sectional view of the second type of guide rail connector after it is connected to the guide rail.
[0036] Figure 17 This is a schematic diagram of the screw hole structure of another scheme for the second type of guide rail connector.
[0037] In the diagram: 1 is a photovoltaic module, 2 is a fastener, 3 is a guide rail connector, 4 is a short guide rail, 5 is a long guide rail, 6 is a vertical wall, 7 is a connecting tongue, 8 is a screw hole, 9 is a bolt, 10 is a flat wall, and 10b is a latch. Detailed Implementation
[0038] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0039] The present invention discloses a rapid deployment method for a photovoltaic power generation system, the specific steps of which are as follows:
[0040] Step 1: Measure the various parts of the mounting surface suitable for installing the photovoltaic system;
[0041] Step 2: Based on the measured data and installation method, the system algorithm or software matches the combinations of each quick-installation system unit to quickly determine the required number of each quick-installation system unit combination;
[0042] Step 3: Based on the required quantity of each quick-installation system unit combination, procure the photovoltaic modules and system accessories, and then install each quick-installation system unit combination. The unit combinations can be divided into Unit 1, Unit 2, Unit 3, and Unit 4. Units 1, 2, 3, and 4 can be freely combined according to the size of the roof. After measuring the roof, the measured dimensions can be quickly matched with each unit combination before installation. Example
[0043] like Figure 1 As shown, a photovoltaic module 1 is connected to a short guide rail 4 via a fastener 2, and adjacent short guide rails 4 are connected via a guide rail connector 3. This is the first unit. Example
[0044] like Figure 2 As shown, two photovoltaic modules 1 are connected to four short guide rails 4 respectively by fasteners 2. The two short guide rails 4 on the left are connected to the two short guide rails 4 on the right by guide rail connectors 3. This is the second unit. Example
[0045] like Figure 3 As shown, three photovoltaic modules 1 are connected to four long guide rails 5 respectively by fasteners 2. The two long guide rails 5 on the left are connected to the two long guide rails 5 on the right by guide rail connectors 3. This is the third unit. Example
[0046] like Figure 4 As shown, four photovoltaic modules 1 are connected to four long guide rails 5 and two short guide rails 4 respectively by fasteners 2. Adjacent guide rails are connected by guide rail connectors 3. This is the fourth unit.
[0047] like Figure 5 As shown in the diagram, A represents the first unit, B the second unit, C the third unit, D the fourth unit, E the chimney, F the window, and G the wall. Since each unit is a standardized size, even with complex roof plans, the units can be quickly matched to different roof dimensions for rapid deployment. The photovoltaic modules 1, rails, and system accessories in the unit combinations described in Examples 1 to 4 are in fixed quantities, allowing users to quickly determine the required quantities of each system accessory based on the desired number of unit combinations.
[0048] On the other hand, such as Figures 6-8 As shown, the guide rail connector 3 includes a vertical wall 6, the upper end of which is connected to a flat wall 10a, and the lower end of which is connected to a limiting wall. A connecting tongue 7 is fixedly connected to the upper side of the limiting wall. The limiting wall is connected to bolts 9 through several screw holes 8. The cavity inside the guide rail connector 3 is used to insert the guide rail. Fasteners 2 can be installed between the flat walls 10a on both sides to fix the photovoltaic module 1 to the guide rail. As will be readily apparent to those skilled in the art, such as... Figures 9-11 As shown, a connecting tongue 7 is provided on the right side, and several screw holes 8 and bolts 9 are used to abut against the guide rail, so that the photovoltaic module 1 is fixed to the guide rail.
[0049] There is another option, such as Figures 12-14 As shown, the guide rail connector 3 includes a vertical wall 6, the upper end of which is connected to a latch 10b, and the lower end of which is connected to a limiting wall. A connecting tongue 7 is fixedly connected to the upper side of the limiting wall. The limiting wall is connected to bolts 9 through several screw holes 8. The cavity inside the guide rail connector 3 is used to insert the guide rail, and fasteners 2 can be installed between the latches 10b on both sides to fix the photovoltaic module 1 to the guide rail; as will be readily apparent to those skilled in the art, such as Figures 15-17 As shown, a connecting tongue 7 is provided on the right side, and several screw holes 8 and bolts 9 are used to abut against the guide rail, so that the photovoltaic module 1 is fixed to the guide rail.
[0050] While specific embodiments of the present invention have been described above, those skilled in the art should understand that these are merely illustrative examples, and various changes or modifications can be made to these embodiments without departing from the principles and essence of the present invention. The scope of protection of the present invention is defined only by the appended claims.
Claims
1. A rapid deployment method for a photovoltaic power generation system, characterized by: Specific steps as follows: Step 1: Measure the various parts of the mounting surface suitable for installing the photovoltaic system; Step 2: Based on the measured data and installation method, the system algorithm or software matches the combinations of each quick-installation system unit to quickly determine the required number of each quick-installation system unit combination; Step 3: Based on the required quantity of each quick-installation system unit combination, procure photovoltaic modules and system accessories, and install each quick-installation system unit combination; The rapid installation system unit assembly includes a photovoltaic module (1), which is connected to a guide rail via fasteners (2). Adjacent guide rails are connected via guide rail connectors (3). The guide rail connector (3) includes a vertical wall (6), one end of which is connected to a limiting part, and the other end of which is connected to a limiting wall. A connecting tongue (7) is fixedly connected to the upper side of the limiting wall. The limiting wall is connected to bolts (9) via several screw holes (8). The guide rail connector (3) has a cavity inside. The limiting part is a flat wall (10a), and the middle part of the flat walls (10a) on both sides forms an installation part. Fasteners (2) can be installed in the installation part. The unit combination can be divided into a first unit, a second unit, a third unit, and a fourth unit. The first unit, the second unit, the third unit, and the fourth unit can be freely combined according to the size of the roof. After measuring the roof, the measured dimensions can be quickly matched with each unit combination and then laid. The first unit includes a photovoltaic module (1), which is connected to a short guide rail (4) by fasteners (2), and adjacent short guide rails (4) are connected by guide rail connectors (3); The second unit includes two photovoltaic modules (1), which are connected to four short guide rails (4) respectively by fasteners (2). The two short guide rails (4) on the left are connected to the two short guide rails (4) on the right by guide rail connectors (3). The third unit includes three photovoltaic modules (1), and the three photovoltaic modules (1) are connected to four long guide rails (5) respectively by fasteners (2). The two long guide rails (5) on the left are connected to the two long guide rails (5) on the right by guide rail connectors (3). The fourth unit includes four photovoltaic modules (1). Two of the photovoltaic modules (1) are connected to two short guide rails (4) respectively by fasteners (2). Two of the photovoltaic modules (1) are connected to four long guide rails (5) respectively by fasteners (2). The short guide rails (4) are connected to the long guide rails (5) by guide rail connectors (3). The two long guide rails (5) on the left are connected to the two long guide rails (5) on the right by guide rail connectors (3).
2. The rapid deployment method for a photovoltaic power generation system according to claim 1, characterized in that: The fastener (2) is a quick-release clamp or clip.
3. The rapid deployment method for a photovoltaic power generation system according to claim 1, characterized in that: The guide rails include a short guide rail (4) and a long guide rail (5).
4. The rapid deployment method for a photovoltaic power generation system according to claim 1, characterized in that: The guide rail connector (3) is an integrally formed structure and is made of steel or aluminum.
5. The rapid deployment method for a photovoltaic power generation system according to claim 1, characterized in that: The limiting part is a latch (10b), and the middle part of the latches (10b) on both sides constitutes a mounting part, in which fasteners (2) can be installed.
6. The rapid deployment method for a photovoltaic power generation system according to claim 1, characterized in that: The inner side of the guide rail connector has a serrated structure.