An integrated front engine bay assembly and vehicle
By integrating the design of the forward nacelle assembly, using bolted connections and cast aluminum for structures such as longitudinal beams and torsion boxes, the complexity and high cost of traditional nacelle modules are solved, achieving lightweighting and versatility, and reducing manufacturing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-24
- Publication Date
- 2026-03-17
AI Technical Summary
Traditional automotive engine compartment modules have complex structures, numerous parts, and complicated assembly operations. Their low degree of standardization leads to high manufacturing and R&D costs.
Design an integrated front nacelle assembly, including longitudinal beams, torsion box, lower crossbeam of front bulkhead, rear suspension mounting crossbeam, upper crossbeam of EDU and lower crossbeam of EDU. Single-sided operation is achieved through screw connection and hot-melt self-tapping screw connection processes, reducing the number of parts, and using cast aluminum parts and aluminum profiles to reduce weight and increase the degree of versatility.
The weight and number of parts in the cabin module have been reduced, simplifying the installation process, lowering manufacturing costs, increasing versatility, adapting to more vehicle models, and reducing R&D costs.
Smart Images

Figure CN115571229B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automobile design and manufacturing, and in particular to an integrated front engine compartment assembly and automobile. Background Technology
[0002] With the advancement of technology, electric vehicles have become an important means of transportation in people's daily lives. In traditional technology, the engine compartment module of a car is usually assembled from welded steel sheet metal parts, resulting in a relatively heavy overall weight of the vehicle. Traditional engine compartments often contain dozens of sheet metal parts, with numerous types and weld points, requiring more fixtures for auxiliary operation and subsequent processing. Furthermore, the structure of traditional engine compartments occupies a significant amount of space in the upper body, necessitating substantial modifications to the body when improvements to the upper body are needed. This results in low standardization, hindering model iteration and significantly increasing manufacturing and R&D costs.
[0003] In view of the above problems, this invention is proposed. Summary of the Invention
[0004] This invention provides an integrated front cabin assembly, which aims to solve the problems of high manufacturing and R&D costs caused by the complex structure, large number of parts, complicated assembly operations, and low degree of standardization of existing cabin modules.
[0005] This invention first provides an integrated front nacelle assembly, comprising:
[0006] The longitudinal beams include the left longitudinal beam and the right longitudinal beam, which are arranged symmetrically.
[0007] The torque box, including a left torque box and a right torque box, is screwed to the left and right longitudinal beams respectively; wherein...
[0008] The longitudinal beams and torsion box have threaded holes at the bottom. The left and right longitudinal beams are connected by an upper EDU crossbeam and a lower EDU crossbeam. The left and right torsion boxes are connected by an FDS lower crossbeam to the front bulkhead. The rear suspension mounting crossbeam is also connected at the bottom of the connection between the longitudinal beams and the torsion box. The front engine compartment assembly is connected by a single-sided operation.
[0009] In this design, the front nacelle assembly consists of longitudinal beams, a torsion box, a lower crossbeam of the front bulkhead, a rear suspension mounting crossbeam, an upper crossbeam of the EDU, and a lower crossbeam of the EDU. The longitudinal beams include a left longitudinal beam and a right longitudinal beam, which are screwed to the left and right torsion boxes in the torsion box, respectively. The longitudinal beams provide threaded holes for the connection of the torsion boxes. The longitudinal beams and torsion boxes are arranged symmetrically. The upper and lower crossbeams of the EDU are screwed between the left and right longitudinal beams. The longitudinal beams provide threaded holes for the connection of the upper and lower crossbeams of the EDU. The lower crossbeam of the front bulkhead is screwed between the left and right torsion boxes using a hot-melt self-tapping screw (FDS) connection. The bottom of the connection between the longitudinal beam and the torsion box is also screwed to the rear suspension mounting crossbeam. The longitudinal beam and the torsion box provide threaded holes for the connection of the rear suspension mounting crossbeam. All the above structural connections are completed through unilateral operation. By optimizing the structure of the front engine compartment assembly, assembly can be completed using electric wrenches and FDS benchtop equipment, greatly reducing the number of parts. This reduces the need for bulky installation equipment and shortens the production line, saving more production time. Furthermore, the integrated design of the front engine compartment assembly reduces the overall vehicle weight while increasing the versatility of the front engine compartment module, allowing it to adapt to more vehicle models and lowering R&D costs.
[0010] Optionally, a first fixing member is provided at the bottom of one inner end of the longitudinal beam. The first fixing member extends to the bottom of the longitudinal beam and has a threaded hole arranged on the side opposite to the torque box, which is used to suspend and install the crossbeam after the torque box is screwed in.
[0011] In this design, a first fixing member is provided at the bottom of one inner end of the left and right longitudinal beams. The first fixing member extends to the bottom of the longitudinal beam, so that the height of the rear suspension mounting crossbeam is lower than the height of the longitudinal beam, in order to adapt to the installation of the vehicle suspension structure. The first fixing member has a threaded hole on the side relative to the torque box. The rear suspension mounting crossbeam can be fixed on one side from the bottom of the front engine compartment assembly by bolts using the threaded hole of the first fixing member and the threaded hole at the bottom of the torque box.
[0012] Optionally, a second fastener is provided at the bottom of the other end of the inner side of the longitudinal beam. The second fastener has a threaded hole for screwing the lower crossbeam of the EDU. The second fastener is an arc-shaped part extending into the inner side of the longitudinal beam to adapt to the length of the lower crossbeam of the EDU.
[0013] In this design, a second fastener is provided at the bottom of the other end of the inner side of the longitudinal beam. The second fastener extends into the inner side of the longitudinal beam and is an arc-shaped component. By extending the second fastener to the bottom, it can be adapted to the length of the lower crossbeam of the EDU, while providing installation space for the automotive power module. The second fastener is provided with threaded holes, and the lower crossbeam of the EDU can be screwed between the left and right longitudinal beams on one side by bolts, which facilitates the installation of the lower crossbeam of the EDU.
[0014] Optionally, a third fastener is provided on the inner side of the longitudinal beam relative to the top of the second fastener. The third fastener has threaded holes for screwing the upper crossbeam of the EDU. The third fastener is a plate extending into the inner side of the longitudinal beam to adapt to the length of the upper crossbeam of the EDU.
[0015] In this design, the third fastener is arranged in the top space of the second fastener. The third fastener is a plate extending inward toward the longitudinal beam. The extension of the third fastener is less than that of the second fastener to accommodate the length of the upper beam of the EDU. The top of the third fastener has a threaded hole, through which the upper beam of the EDU can be fixed on one side from the top of the front cabin with bolts.
[0016] Optionally, the longitudinal beams may be fitted with cross-shaped internal reinforcement bars to increase their strength.
[0017] In this design, by designing intersecting internal reinforcement bars inside the longitudinal beams, the strength of the longitudinal beams can be increased while saving materials and reducing the weight of the forward engine compartment assembly, enabling the longitudinal beams to withstand greater loads.
[0018] Optionally, the torsion box is provided with multiple horizontal ribs and multiple vertical ribs, with the horizontal and vertical ribs distributed in a cross pattern to enhance the load-bearing capacity of the torsion box.
[0019] In this design, the torsion box is equipped with multiple horizontal and vertical ribs, which are distributed perpendicularly to each other. This improves the load-bearing capacity of the torsion box and reduces its deformation after a collision, thus protecting the car's floor structure.
[0020] Optionally, the lower crossbeam of the front bulkhead is equipped with internal reinforcing ribs to enhance its strength. One end of the lower crossbeam is also equipped with a floor connector for connecting to the vehicle floor.
[0021] In this design, the lower crossbeam of the front bulkhead is equipped with reinforcing ribs, which can reduce weight while increasing the strength of the lower crossbeam. One end of the lower crossbeam of the front bulkhead is equipped with a floor connection part to connect to the floor structure of the car.
[0022] Optionally, the top of the front engine compartment assembly is flat to increase the commonality of the front engine compartment assembly, and one end of the longitudinal beam is also provided with a front bumper beam connector for connecting the front bumper beam structure.
[0023] In this design, the top plane of the front engine compartment assembly is relatively flat, and the heights of the longitudinal beams, torsion box, and lower crossbeam of the front bulkhead are consistent. This allows the Z-axis space of the front engine compartment assembly to be used for storage or other functions, reducing the space occupied by the upper body. This adapts to different upper body structures and increases the versatility of the front engine compartment assembly. One end of the longitudinal beam is equipped with a crash beam connector to connect to the front crash beam structure of the car.
[0024] Optionally, the front nacelle assembly also includes bolts and FDS screws. The bolts are used to connect the longitudinal beams, torsion box, upper EDU crossbeam, lower EDU crossbeam, and rear suspension mounting crossbeam by threading the longitudinal beams. The FDS screws are used to connect the torsion box to the lower crossbeam of the front bulkhead.
[0025] In this solution, the front engine compartment assembly has two types of screw components: bolts and FDS screws, to accommodate the screwing requirements of the longitudinal beams, torsion box, lower crossbeam of the front bulkhead, rear suspension mounting crossbeam, upper crossbeam of the EDU, and lower crossbeam of the EDU within the front engine compartment assembly.
[0026] The present invention also provides an automobile including the aforementioned front engine compartment assembly.
[0027] In this design, the front engine compartment assembly is highly integrated. The front anti-collision beam structure of the vehicle is connected to one end of the longitudinal beam of the front engine compartment assembly, the floor structure is connected to one end of the lower crossbeam of the front bulkhead of the front engine compartment assembly, the suspension structure can be installed on the rear suspension mounting crossbeam, and the powertrain, steering structure, suspension structure and transmission structure can be installed on the longitudinal beam.
[0028] The integrated front engine compartment assembly and the beneficial effects of the present invention on the automobile include:
[0029] 1. By integrating the design of the front engine compartment assembly, the number of parts in the automotive front engine compartment module is greatly reduced, the weight of the engine compartment module is reduced, and the weight of the whole vehicle is reduced. The design of the internal structure of the front engine compartment assembly ensures the functionality of the engine compartment module while making installation more convenient, shortening the production line and thus reducing manufacturing costs.
[0030] 2. The front engine compartment assembly provided in this application can improve the universality of the engine compartment module of the car. The front engine compartment assembly does not need to occupy the layout space of the upper body and can be well adapted to different upper body models, reducing the car's R&D cost and facilitating the iteration of the car.
[0031] This application provides an integrated front engine compartment assembly, and other features and advantages of the vehicle are further described in the specific embodiments. Attached image description:
[0032] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0033] Figure 1 This is a schematic diagram of the overall structure of the front engine compartment assembly provided as an example in an embodiment of the present invention;
[0034] Figure 2 This is an exploded structural diagram of the forward engine compartment assembly provided as an example in an embodiment of the present invention;
[0035] Figure 3 This is a schematic diagram of the connection structure between the longitudinal beam and the torsion box provided as an example in an embodiment of the present invention;
[0036] Figure 4 This is a schematic diagram of the connection structure of the rear suspension mounting beam provided as an example in an embodiment of the present invention;
[0037] Figure 5 This is a schematic diagram of the connection structure between the lower crossbeam of the front bulkhead and the torsion box, provided as an example in an embodiment of the present invention.
[0038] The components represented by each number in the above attached diagram are listed below:
[0039] 100. Forward engine compartment assembly; 10. Longitudinal beams;
[0040] 1. Left longitudinal beam; 2. Right longitudinal beam;
[0041] 20. Torque box; 8. Left torque box;
[0042] 7. Right torque box; 11. Threaded hole;
[0043] 5. EDU upper crossbeam; 6. EDU lower crossbeam;
[0044] 3. Lower crossbeam of the front bulkhead; 4. Rear suspension mounting crossbeam;
[0045] 41. First fastener; 61. Second fastener;
[0046] 51. Third fastener; 15. Internal reinforcing bar;
[0047] 12. Transmission through hole; 22. Horizontal rib;
[0048] 21. Longitudinal reinforcement; 31. Sterilizing reinforcement;
[0049] 32. Floor connection; 40. Anti-collision beam connection;
[0050] 13. Bolt; 14. FDS screw. Detailed implementation method:
[0051] To make the above and other features and advantages of the present invention clearer, the invention will be further described below with reference to the accompanying drawings. It should be understood that the specific embodiments given herein are for the purpose of explanation to those skilled in the art and are exemplary only, not restrictive.
[0052] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0054] The overall concept of this embodiment is to provide an integrated front engine compartment assembly 100. By optimizing the structure of the front engine compartment assembly 100, the various connection structures of the traditional engine compartment module are integrated into the front engine compartment assembly 100. The internal connection structure of the front engine compartment assembly 100 is optimized to solve the problems in the prior art, such as the large number of engine compartment module parts, the high weight of the whole vehicle, the large demand for auxiliary tools such as clamps during installation, the low degree of universality, and the high manufacturing cost and R&D cost during iteration.
[0055] Please refer to Figures 1-5 This is an optional solution in an embodiment of the present invention, wherein... Figure 1 The present invention, as illustrated, provides an integrated front nacelle assembly 100 with an overall structure comprising:
[0056] Longitudinal beam 10 includes left longitudinal beam 1 and right longitudinal beam 2, which are arranged symmetrically.
[0057] Torque box 20, including left torque box 8 and right torque box 7, are respectively screwed to left longitudinal beam 1 and right longitudinal beam 2; wherein...
[0058] The bottom of the longitudinal beam 10 and the torsion box 20 is provided with threaded holes 11. The upper crossbeam 5 and the lower crossbeam 6 of the EDU are screwed between the left longitudinal beam 1 and the right longitudinal beam 2. The lower crossbeam 3 of the front bulkhead is screwed between the left torsion box 8 and the right torsion box 7 using FDS. The rear suspension mounting crossbeam 4 is also screwed at the bottom of the connection between the longitudinal beam 10 and the torsion box 20. The screwing of the front engine compartment assembly 100 is completed by unilateral operation.
[0059] It should be noted that EDU stands for Electronic Control Drive Unit. The driving force of a car is controlled by the electronic control drive unit and then transmitted to the drive shaft of the car. The upper crossbeam 5 and the lower crossbeam 6 of the EDU are used to install the car's electronic control drive unit (EDU).
[0060] The following is a detailed explanation of each structure.
[0061] In this optional embodiment, the front nacelle assembly 100 consists of a longitudinal beam 10, a torque box 20, a front bulkhead lower crossbeam 3, a rear suspension mounting crossbeam 4, an EDU upper crossbeam 5, and an EDU lower crossbeam 6. The longitudinal beam 10 includes a left longitudinal beam 1 and a right longitudinal beam 2, which are screwed to the left torque box 8 and right torque box 7 in the torque box 20, respectively. The longitudinal beam 10 provides threaded holes 11 for connecting the torque box 20. The longitudinal beam 10 and the torque box 20 are symmetrically arranged, and an E is screwed between the left longitudinal beam 1 and the right longitudinal beam 2. The upper crossbeam 5 of the DU and the lower crossbeam 6 of the EDU, and the longitudinal beam 10 provide threaded holes 11 for connecting the upper crossbeam 5 and the lower crossbeam 6 of the EDU; the left torque box 8 and the right torque box 7 are connected to the lower crossbeam 3 of the front bulkhead using a hot-melt self-tapping screw (FDS) connection process; the bottom of the connection between the longitudinal beam 10 and the torque box 20 is also screwed to the rear suspension mounting crossbeam 4, and the longitudinal beam 10 and the torque box 20 provide threaded holes 11 for connecting the rear suspension mounting crossbeam 4; the screwing of the above structures is completed by unilateral operation. Through the structural optimization design of the front engine compartment assembly 100, assembly can be completed using an electric wrench and an FDS benchtop device, which greatly reduces the number of parts, reduces the need for excessively large equipment in terms of installation equipment, shortens the length of the production line, and saves more production time. At the same time, through the integrated design of the front engine compartment assembly 100, the weight of the whole vehicle is reduced while the versatility of the front engine compartment module is improved, so as to adapt to more models and reduce the development cost.
[0062] Furthermore, a first fixing member 41 is provided at the bottom of one inner end of the longitudinal beam 10. The first fixing member 41 extends to the bottom of the longitudinal beam 10 and has a threaded hole 11 arranged on the side opposite to the torque box 20, which is used to suspend and install the crossbeam 4 after the torque box 20 is screwed together.
[0063] In this embodiment, a first fixing member 41 is provided at the bottom of one inner end of the left longitudinal beam 1 and the right longitudinal beam 2. The first fixing member 41 extends to the bottom of the longitudinal beam 10, so that the height of the rear suspension mounting crossbeam 4 is lower than the height of the longitudinal beam 10, so as to adapt to the installation of the vehicle suspension structure. The first fixing member 41 has threads on the side relative to the torque box 20. The rear suspension mounting crossbeam 4 can be fixed on one side from the bottom of the front engine compartment assembly 100 by bolts 13 using the threaded hole 11 of the first fixing member 41 and the threaded hole 11 at the bottom of the torque box 20.
[0064] Furthermore, a second fastener 61 is provided at the bottom of the other end of the inner side of the longitudinal beam 10. The second fastener 61 is provided with a threaded hole 11 for screwing the lower crossbeam 6 of the EDU. The second fastener 61 is an arc-shaped part that extends into the inner side of the longitudinal beam 10 to adapt to the length of the lower crossbeam 6 of the EDU.
[0065] In this embodiment, a second fixing member 61 is provided at the bottom of the other end of the inner side of the longitudinal beam 10. The second fixing member 61 extends into the inner side of the longitudinal beam 10 and is an arc-shaped member. By extending the second fixing member 61 to the bottom, it can be adapted to the length of the EDU lower crossbeam 6 and at the same time provide installation space for the automotive power module. The second fixing member 61 is provided with threaded holes 11. The EDU lower crossbeam 6 can be screwed between the left longitudinal beam 1 and the right longitudinal beam 2 on one side by bolts 13 to facilitate the installation of the EDU lower crossbeam 6.
[0066] Furthermore, a third fastener 51 is provided on the inner side of the longitudinal beam 10 relative to the top of the second fastener 61. The third fastener 51 is provided with threaded holes 11 for screwing the upper crossbeam 5 of the EDU. The third fastener 51 is a plate extending into the inner side of the longitudinal beam 10 to adapt to the length of the upper crossbeam 5 of the EDU.
[0067] In this embodiment, the third fastener 51 is arranged in the top space of the second fastener 61. The third fastener 51 is a plate extending into the longitudinal beam 10. The extension of the third fastener 51 is less than the extension of the second fastener 61 to adapt to the length of the upper crossbeam 5 of the EDU. The top of the third fastener 51 has a threaded hole 11. The upper crossbeam 5 of the EDU can be fixed on one side from the top side of the front cabin with bolts 13 through the threaded hole 11.
[0068] Furthermore, the longitudinal beam 10 is provided with cross-distributed internal reinforcement bars 15 to increase the strength of the longitudinal beam 10.
[0069] In this embodiment, by designing intersecting internal ribs 15 inside the longitudinal beam 10, the strength of the longitudinal beam 10 can be increased while saving materials and reducing the weight of the front engine compartment assembly 100, so that the longitudinal beam 10 can withstand greater loads. The longitudinal beam 10 is also provided with a transmission through hole 12 for the installation of the transmission structure of the automobile, wherein the transmission through hole 12 is a square hole.
[0070] Furthermore, the torsion box 20 is provided with three horizontal ribs 22 and three vertical ribs 21, which are distributed in a cross pattern to enhance the load-bearing capacity of the torsion box 20.
[0071] In this embodiment, the torque box 20 is provided with three horizontal ribs 22 and three vertical ribs 21. The horizontal ribs 22 and the vertical ribs 21 are distributed perpendicularly and cross each other to form a honeycomb structure, which can improve the load-bearing capacity of the torque box 20 and reduce the deformation of the torque box 20 after a collision, so as to protect the floor structure of the car.
[0072] Furthermore, the lower crossbeam 3 of the front bulkhead has internal reinforcing ribs 31 to enhance its strength, and one end of the lower crossbeam 3 of the front bulkhead also has a floor connecting part 32 for connecting to the car floor.
[0073] In this embodiment, the lower crossbeam 3 of the front bulkhead is provided with reinforcing ribs 31, which can reduce the weight while increasing the strength of the lower crossbeam 3 of the front bulkhead. One end of the lower crossbeam 3 of the front bulkhead is provided with a floor connecting part 32 to connect to the floor structure of the car.
[0074] Furthermore, the top of the front engine compartment assembly 100 is flat to increase the versatility of the front engine compartment assembly 100, and one end of the longitudinal beam 10 is also provided with a crash beam connector 40 for connecting the front crash beam structure.
[0075] In this embodiment, the top plane of the front engine compartment assembly 100 is relatively flat, and the heights of the longitudinal beam 10, the torsion box 20, and the lower crossbeam 3 of the front bulkhead are consistent. This allows the Z-axis space of the front engine compartment assembly 100 to be used for storage or other functions, reducing the space occupied on the upper body, so as to adapt to different upper body structures and increase the versatility of the front engine compartment assembly 100. One end of the longitudinal beam 10 is provided with a crash beam connector 40 to connect to the front crash beam structure of the car.
[0076] Furthermore, the front nacelle assembly 100 also includes bolts 13 and FDS screws 14. Bolts 13 are used to connect the longitudinal beam 10, torque box 20, EDU upper crossbeam 5, EDU lower crossbeam 6 and rear suspension mounting crossbeam 4 by threading the threaded holes 11 of the longitudinal beam 10. FDS screws 14 are used to connect the torque box 20 and the front bulkhead lower crossbeam 3.
[0077] In this embodiment, the front engine compartment assembly 100 has two types of screws: bolts 13 and FDS screws 14. The bolts 13 have flat ends, while the FDS screws 14 have sharp ends, in order to meet the screwing requirements of the longitudinal beams 10, torque box 20, lower crossbeam 3 of the front bulkhead, rear suspension mounting crossbeam 4, upper crossbeam 5 of the EDU, and lower crossbeam 6 of the EDU inside the front engine compartment assembly 100.
[0078] It should be noted that, in the optional embodiments of the present invention, the front engine compartment assembly 100 is made of cast aluminum parts and aluminum profiles, except for the top part of the lower crossbeam 3 of the front bulkhead which is made of sheet metal. This reduces the weight of the whole vehicle while maintaining the strength and versatility of the front engine compartment assembly 100 to a certain extent.
[0079] The present invention also provides an automobile (not shown) including the front engine compartment assembly 100 as described above.
[0080] In this embodiment, the front engine compartment assembly 100 is highly integrated. The front anti-collision beam structure of the vehicle is connected to one end of the longitudinal beam 10 of the front engine compartment assembly 100. The floor structure of the vehicle is connected to one end of the lower crossbeam 3 of the front bulkhead of the front engine compartment assembly 100. The vehicle's suspension structure can be installed on the rear suspension mounting crossbeam 4. The vehicle's powertrain, steering structure, suspension structure, and transmission structure can be installed on the longitudinal beam 10.
[0081] Those skilled in the art should understand that if the integrated front engine compartment assembly 100 and automobile provided in the embodiments of the present invention are combined or replaced by means of fusion, simple changes, mutual transformation, etc., such as moving the position of each component; or setting the product as a whole; or having a detachable design; and the combined components can form a device / apparatus / system with a specific function, then using such a device / apparatus / system to replace the corresponding components of the present invention also falls within the protection scope of the present invention.
[0082] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0083] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0084] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0085] In summary, the integrated front engine compartment assembly 100 and the automobile provided by this embodiment of the invention offer the following advantages: The integrated design of the front engine compartment assembly 100 significantly reduces the number of parts in the front engine compartment module, lowering its weight and consequently reducing the overall vehicle weight. The design of the internal structures of the front engine compartment assembly 100 ensures the functionality of the engine compartment module while facilitating installation, shortening the production line, and thus reducing manufacturing costs. Furthermore, the front engine compartment assembly 100 provided by this application improves the versatility of the automobile's engine compartment module. It does not require additional space on the upper body of the vehicle and can be well adapted to different upper body models, reducing automotive R&D costs and facilitating vehicle iteration.
[0086] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An integrated front nacelle assembly, characterized by, The front engine compartment assembly comprises: longitudinal beams comprising left and right longitudinal beams arranged symmetrically; torsion boxes comprising left and right torsion boxes respectively screwed with the left and right longitudinal beams; wherein the longitudinal beams and the torsion boxes are provided with threaded holes at the bottom, the left and right longitudinal beams are screwed with an EDU upper cross beam and an EDU lower cross beam, the left and right torsion boxes are screwed with a front apron lower cross beam by FDS, and a rear suspension mounting cross beam is screwed at the bottom of the connection between the longitudinal beams and the torsion boxes, and the screwing of the front engine compartment assembly is completed by unilateral operation; the longitudinal beams are provided with threaded holes for connecting the torsion boxes, and are provided with threaded holes for connecting the EDU upper cross beam and the EDU lower cross beam; the front engine compartment assembly further comprises bolts and FDS screws, the bolts are used to screw the longitudinal beams, torsion boxes, EDU upper cross beams, EDU lower cross beams and rear suspension mounting cross beams in cooperation with the threaded holes of the longitudinal beams, and the FDS screws are used to screw the torsion boxes and the front apron lower cross beam; the inner side of one end of the longitudinal beam is provided with a first fixing part extending to the bottom of the longitudinal beam, and the side of the torsion box is provided with the threaded hole for screwing the rear suspension mounting cross beam in cooperation with the torsion box.
2. The fore-empennage assembly of claim 1, wherein, the inner side of the other end of the longitudinal beam is provided with a second fixing part provided with the threaded hole for screwing the EDU lower cross beam; wherein the second fixing part is an arc-shaped part extending to the inner side of the longitudinal beam to adapt to the length of the EDU lower cross beam.
3. The fore-empirical assembly of claim 2, wherein, the inner side of the longitudinal beam is further provided with a third fixing part provided with the threaded hole for screwing the EDU upper cross beam at the top of the second fixing part, and the third fixing part is a plate part extending to the inner side of the longitudinal beam to adapt to the length of the EDU upper cross beam.
4. The fore- compartment assembly of claim 1, wherein, The longitudinal beam is provided with cross-distributed internal ribs to increase the strength of the longitudinal beam.
5. The fore- compartment assembly of claim 1, wherein, The torsion box is provided with a plurality of cross ribs and a plurality of longitudinal ribs, and the cross ribs and the longitudinal ribs are cross-distributed to enhance the load capacity of the torsion box.
6. The fore- compartment assembly of claim 1, wherein, The front apron lower cross beam is arranged with a reinforcing rib inside to enhance the strength of the front apron lower cross beam, and one end of the front apron lower cross beam is further arranged with a floor connecting part for connecting the floor of the automobile.
7. The fore- compartment assembly of claim 1, wherein, The top of the front engine compartment assembly is flat to increase the generalization degree of the front engine compartment assembly, and one end of the longitudinal beam is further arranged with a front bumper beam connecting part for connecting the front bumper beam structure of the automobile.
8. An automobile characterized by comprising: The front engine compartment assembly comprises the front engine compartment assembly according to any one of claims 1-7.
Citation Information
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