A cup tea packaging machine
By designing a fully automated cup and tea packaging machine, the automated assembly line production of empty cup loading, tea filling, diaphragm packaging and finished product cutting is realized, solving the problems of high cost, low efficiency and hygiene in the existing technology, and improving production efficiency and automation.
Patent Information
- Application Number
- CN202211302384.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-24
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2042-10-24
AI Technical Summary
The existing cup tea packaging technology mainly relies on manual or semi-automation, resulting in high cost, low efficiency and inadequate hygiene.
A fully automated cup and tea packaging machine is designed, including a conveying mechanism, cup lowering mechanism, blanking mechanism, membrane uppering mechanism, membrane sealing mechanism and cup discharge mechanism to realize the fully automated assembly line production of empty cup loading, tea filling, diaphragm packaging and finished product cutting.
It improves production efficiency, reduces labor costs, achieves efficient and stable automated production, ensures sanitary conditions, and is suitable for promotion and use.
Smart Images

Figure CN115571421B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging equipment, in particular to a cup tea packaging machine. Background Art
[0002] Traditionally, tea is packaged in plastic bags and ceramic pots. These packaging methods separate the tea leaves from the cups they are brewed in. This makes it inconvenient to place tea leaves in each cup when gathering in large groups, such as at meetings. This led to the emergence of cup tea, which is a disposable cup filled with tea leaves, sealed with a mesh, and then poured with boiling water to create a cup of tea. With the fast-paced pace of life, cup tea is becoming increasingly popular. However, existing cup tea packaging methods are limited by packaging costs and automation technology, and are generally divided into manual and semi-automated packaging. These two packaging methods have high labor costs, low production efficiency, and are not clean or hygienic. Summary of the Invention
[0003] In view of the technical problems existing in the background technology, the object of the present invention is to provide a fully automated cup tea packaging machine with high production efficiency.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0005] A cup tea packaging machine, comprising:
[0006] frame;
[0007] a conveying mechanism, disposed above the frame and used for conveying the cups;
[0008] A cup unloading mechanism, used for loading empty cups onto the conveying mechanism;
[0009] The feeding mechanism is used to feed tea leaves into the empty cup;
[0010] The film loading mechanism is used to cut the film and place the cut film on the top of the cup for tea;
[0011] The film sealing mechanism is used to press the film down to the bottom of the cup and seal the edge;
[0012] The cup discharging mechanism is used to discharge the sealed cup tea;
[0013] The cup lowering mechanism, material dropping mechanism, film loading mechanism, film sealing mechanism and cup discharging mechanism are respectively arranged above the frame and arranged in sequence along the conveying direction of the conveying mechanism.
[0014] Furthermore, the transmission mechanism includes a translation clamping assembly and a lifting clamping assembly;
[0015] The cam is fixed on the top of the movable frame and is provided with a first gear connected to the movable frame by a first gear connected to the first gear and a second gear connected to the movable frame by a second gear connected to the first gear and a second gear connected to the movable frame by a second gear connected to the first gear and a second gear connected to the movable frame
[0016] The lifting and clamping assembly includes two positioning horizontal plates arranged at the top of the frame and near the two ends of the first slide rail group, two linear guide rails fixed to the top of the two positioning horizontal plates, two positioning legs slidably mounted at the two ends of one of the linear guide rails, two support frames slidably mounted at the two ends of the other linear guide rail, a screw transmission assembly connected to the two support frames and used to drive the two support frames to move closer or farther from each other, two second clamping plates fixed to the top of the two support frames and with their ends supported on the positioning legs, two guide rod groups connected to the bottom of the two positioning horizontal plates and used to drive them to move up and down, a second drive motor fixed to the frame, a gear shaft connected to the shaft end of the second drive motor, two second drive gears fixed to the gear shaft, and a bearing seat fixed to the frame and used to support the gear shaft for rotation. The guide rod group includes an optical axis guide rod and a toothed guide rod, the second drive gear meshes with the toothed guide rod, and the second clamping plate is located below the clamp mounting horizontal plate and has a cup groove on its inner side.
[0017] Furthermore, the cup lowering mechanism includes several support columns fixed to the top of the frame, a cup lowering base fixed to the top of the support columns and located above the front end of the conveying mechanism, a cup clamping assembly located above the cup lowering base, a cup clamping assembly located above the cup clamping assembly, a support plate group fixed to the top of the cup lowering base, and a feed plate fixed to the upper portion of the support plate group and located above the cup clamping assembly. The feed plate is provided with two cup receiving feed ports, and the top of the feed plate is provided with several receiving rods vertically fixed to the periphery of each cup receiving feed port.
[0018] The lower cup clamping assembly includes a first guide rod assembly mounted on the lower cup base plate and movable up and down, and two first clamping assemblies fixed to the tops of the first guide rod assembly and symmetrically arranged. The first clamping assembly includes a movable plate fixed to the top of the first guide rod assembly, a first clamping plate disposed inside the movable plate, a first driving cylinder disposed outside the movable plate and used to drive the first clamping plate to move, a second guide rod assembly mounted on the first clamping plate and movable up and down, two second driving cylinders disposed below the first clamping plate and used to drive the second guide rod assembly to move up and down, and two first clamping plates fixed to the tops of the second guide rod assembly and having first clamping slots formed inside.
[0019] The clamping cup assembly includes a third guide rod assembly horizontally fixed to the support plate assembly and two second clamping assemblies symmetrically arranged at both ends of the third guide rod assembly. The second clamping assembly includes a cylinder mounting plate fixed to the end of the third guide rod assembly, a second clamping plate arranged on the inner side of the cylinder mounting plate, a third driving cylinder fixed on the outer side of the cylinder mounting plate and used to drive the movement of the second clamping plate, a fourth guide rod assembly mounted on the second clamping plate and movable up and down, two fourth driving cylinders arranged above the second clamping plate and used to drive the fourth guide rod assembly up and down, and two second clamping plates fixed to the bottom of the fourth guide rod assembly and having second clamping slots formed on the inner side. The two ends of the second clamping plate are respectively slidably mounted on the third guide rod assembly.
[0020] Furthermore, the blanking mechanism includes a support column group fixed on the frame, a slide base fixed on the top of the support column group, two linear rails fixed parallel to the slide base, two slides slidably mounted on the two linear rails, two telescopic cylinders fixed on one side of the slide base and respectively used to drive the two slides to slide along the two linear rails, two groups of blanking components fixed on the two slides, and a connecting plate group fixed on one side of the slide base and fixedly connected to the upper film mechanism. The blanking component includes a material receiving hopper fixed on the slide base, a material receiving plate fixed at the bottom of the material receiving hopper, a lower hopper fixed on the top of the material receiving hopper, and a support seat fixed on the slide base and used to support the lower hopper.
[0021] Furthermore, the upper film mechanism includes a support base group fixed on the frame, a mold base plate fixed on the top of the support base group and having two blanking holes therethrough, a film cutting mold arranged above the mold base plate, a film bracket fixed inside the frame, a mesh film roll wound on the film bracket and with one end passing between the mold base plate and the film cutting mold, a film pulling assembly arranged on one side of the mold base plate, a film pressing assembly arranged on the side of the film pulling assembly, and an upper film assembly arranged at the bottom of the mold base plate and directly below the film cutting mold.
[0022] Among them, the film-stretching assembly includes a film-stretching base plate fixed at the bottom of the mold base plate, a linear guide rail group fixed at the top of the film-stretching base plate, a first film-stretching plate slidably mounted on the linear guide rail group, a first gear rack transmission assembly fixed at the bottom of the film-stretching base plate and used to drive the first film-stretching plate to slide along the linear guide rail group, a guide rod group vertically mounted on the first film-stretching plate and movable up and down, a second film-stretching plate fixed at the top of the guide rod group, and one or more slides fixed at the bottom of the first film-stretching plate and used to drive the second film-stretching plate to move up and down.
[0023] The upper film assembly includes a guide post fixing block fixed to the bottom of the mold base plate, a plurality of guide posts fixed to the bottom of the guide post fixing block, a linkage block group slidably mounted on the plurality of guide posts, a swing shaft rotatably mounted on the linkage block group, a servo motor assembly mounted on the side of the linkage block group and used to drive the swing shaft, two film suction adapter blocks movably mounted on the bottom of the swing shaft, a motor connecting plate fixed to the side of the guide post fixing block, a support plate fixed to the bottom of the motor connecting plate, a ball screw vertically mounted on the support plate, a linkage intermediate plate connected to the screw nut of the ball screw, and a first stepper motor fixed to one side of the support plate and used to drive the ball screw. The ends of the linkage intermediate plate are respectively fixedly connected to the linkage block group.
[0024] Furthermore, the film sealing mechanism includes a plurality of first pillars fixed to the top of the frame, a support plate fixed to the tops of the first pillars, two hot pressing upper molds located below the support plate, two linear cylinders fixed to the top of the support plate and respectively used to drive the two hot pressing upper molds to move up and down, a plurality of second pillars fixed to the bottom of the support plate, and an anti-upward movement plate fixed to the bottoms of the second pillars. Two through holes for the two hot pressing upper molds to pass through are formed at corresponding positions on the anti-upward movement plate, and limit photoelectric sensors are installed on the sides of the two through holes.
[0025] Among them, the cup discharge mechanism includes a lifting mechanism arranged inside the frame and below the end of the conveying mechanism, two cup lowering channels arranged on both sides of the frame, and a discharge mechanism arranged on the side of the supporting plate and used to send the lifted cups into the cup lowering channels.
[0026] The lifting mechanism includes a cup discharge mounting mainboard fixed on the frame, a sliding guide rail fixed on the side of the cup discharge mounting mainboard, a sliding plate slidably mounted on the sliding guide rail, a belt assembly connected to the sliding plate and used to drive it to slide along the sliding guide rail, a second stepper motor fixed to the lower part of the cup discharge mounting mainboard and transmission connected to the belt assembly, and two vacuum lifters fixed on the sliding plate.
[0027] The discharge mechanism comprises a guide rail fixed to the bottom of the carrier plate, a mounting base slidably mounted on the guide rail, a second rack and pinion transmission assembly fixed to the top of the carrier plate and used to drive the mounting base to slide along the guide rail, a material storage base fixed to the bottom of the mounting base, and two sets of cup discharge receiving rings located on either side of the material storage base. The inner wall of the cup discharge receiving ring is circumferentially provided with a plurality of cup clamping assemblies, and the top of the cup discharge receiving ring is vertically fixed along the circumference of the material receiving guide rod.
[0028] Furthermore, a touch screen mounting base is fixedly mounted on one side of the frame, a plurality of universal casters are mounted on the bottom, and a touch screen and a plurality of operation buttons are fixedly mounted on the touch screen mounting base.
[0029] The present invention has the following beneficial effects: it provides a cup tea packaging machine, which can realize the fully automated process of empty cup loading, empty cup transmission, tea loading, cup mouth film application, cup bottom film sealing and finished product unloading, has high production efficiency, stable and reliable operation, high degree of automation, effectively reduces labor costs, and is suitable for popularization and use; the transmission mechanism adopts a fork-type structure, and the transmission is accurate, reliable and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0031] Figure 2 It is a schematic diagram of the three-dimensional structure from another angle of the present invention.
[0032] Figure 3 It is a schematic diagram of the three-dimensional structure of the transmission mechanism.
[0033] Figure 4 This is a schematic diagram of the three-dimensional structure of the transmission mechanism from another angle.
[0034] Figure 5 Schematic diagram of the three-dimensional structure of the lower cup mechanism.
[0035] Figure 6 for Figure 5 Schematic diagram of the main view.
[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the blanking mechanism.
[0037] Figure 8 Schematic diagram of the three-dimensional structure of the upper membrane mechanism.
[0038] Figure 9 for Figure 8 A partial enlarged schematic diagram of part A.
[0039] Figure 10 Schematic diagram of the three-dimensional structure of the upper membrane assembly.
[0040] Figure 11 It is a schematic diagram of the three-dimensional structure of the film sealing mechanism.
[0041] Figure 12 It is a schematic diagram of the three-dimensional structure of the lifting mechanism.
[0042] Figure 13 It is a schematic diagram of the three-dimensional structure of the discharging mechanism.
[0043] Main component symbols: 1. Frame; 11. Touch screen mounting base; 111. Touch screen; 112. Operation button; 12. Universal caster; 2. Transmission mechanism; 201. First slide rail assembly; 202. Moving base plate; 203. Belt drive assembly; 204. Second slide rail assembly; 205. Moving bracket; 206. Rack; 207. First drive motor; 208. First drive gear; 209. Clip mounting cross plate; 210. First clamping plate; 211. Membrane positioning plate; 212. Positioning cross plate; 213. Linear guide rail; 214. Positioning support foot; 215. Support frame; 216. Screw drive assembly; 217. Second clamping plate; 218. Guide rod assembly; 2181. Optical axis guide rod; 2182. Toothed guide rod; 219, second drive motor; 220, gear shaft; 221, second drive gear; 222, bearing seat; 3, lower cup mechanism; 301, support column; 302, lower cup bottom plate; 303, support plate group; 304, feed plate; 305, cup feeding port; 306, receiving rod; 31, clamping lower cup assembly; 311, first guide rod group; 312, moving plate; 313, first clamping plate; 314, first driving cylinder; 315, second guide rod group; 316, second driving cylinder; 317, first clamping plate; 32, clamping cup assembly; 321, third guide rod group; 322, cylinder mounting plate; 323, second clamping plate; 324, third driving cylinder; 325, fourth guide rod group; 326, fourth driving cylinder; 327, Second clamping plate; 4. Blanking mechanism; 41. Support column group; 42. Slide plate base; 43. Linear rail; 44. Slide plate; 45. Telescopic cylinder; 46. Connecting plate group; 47. Receiving hopper; 48. Receiving plate; 49. Discharging hopper; 410. Support seat; 5. Film loading mechanism; 51. Support leg group; 52. Mold base plate; 53. Film cutting mold; 54. Membrane bracket; 55. Membrane roll; 56. Film drawing assembly; 561. Film drawing base plate; 562. Linear guide rail group; 563. First film drawing plate; 564. First gear rack transmission assembly; 565. Guide rod group; 566. Second film drawing plate; 567. Slide; 57. Film pressing assembly; 58. Film loading assembly; 581. Guide column fixing block; 582. Guide column; 583. Linkage block group ;584, swing shaft;585, servo motor assembly;586, film suction adapter block;587, motor connecting plate;588, support plate;589, ball screw;5810, linkage middle plate;5811, first stepper motor;6, film sealing mechanism;61, first pillar;62, carrying plate;63, hot pressing film;64, linear cylinder;65, second pillar;66, anti-upward movement plate;660, through hole;67, limit photoelectric sensor;7, cup discharge mechanism;71, lifting mechanism;711, cup discharge mounting main board;712, sliding guide rail;713, sliding plate;714, belt assembly;715, second stepper motor;716, vacuum ejector;72, lower cup channel;73, discharge mechanism;731, guide rail;732, mounting base; 733, second gear rack transmission assembly; 734, material storage base plate; 735, cup discharge material receiving ring; 736, cup clamping assembly; 737, material receiving guide rod. DETAILED DESCRIPTION
[0044] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0045] like Figure 1-13 As shown, a cup tea packaging machine includes a frame 1, a conveyor mechanism 2, a cup unloading mechanism 3, a blanking mechanism 4, a film loading mechanism 5, a film sealing mechanism 6, and a cup discharging mechanism 7. The cup unloading mechanism 3, the blanking mechanism 4, the film loading mechanism 5, the film sealing mechanism 6, and the cup discharging mechanism 7 are respectively arranged above the frame 1 and arranged in sequence along the conveying direction of the conveyor mechanism 2. The conveyor mechanism 2 is located above the frame 1 and is used to transport cups. The cup unloading mechanism 3 is used to load empty cups onto the conveyor mechanism 2. The blanking mechanism 4 is used to load tea leaves into empty cups. The film loading mechanism 5 is used to cut the film and place the cut film sheet above the rim of the tea cup. The film sealing mechanism 6 is used to press the film sheet down to the bottom of the cup and seal the edge. The cup discharging mechanism 7 is used to discharge the sealed cup tea. A touch screen mounting base 11 is fixedly mounted on one side of the frame 1, and a plurality of universal casters 12 are mounted on the bottom. A touch screen 111 and a plurality of operating buttons 112 are fixedly mounted on the touch screen mounting base 11.
[0046] The conveying mechanism 2 includes a translation clamping assembly and a lifting clamping assembly.
[0047] The translation clamping assembly includes a first slide rail assembly 201 fixed to the top of the frame 1 and arranged along the length direction of the frame 1, a movable base plate 202 slidably mounted on the first slide rail assembly 201, a belt transmission assembly 203 connected to the movable base plate 202 and used to drive it to move along the first slide rail assembly 201, a second slide rail assembly 204 fixed to the movable base plate 202 and arranged along the width direction of the frame 1, two movable brackets 205 slidably mounted at both ends of the second slide rail assembly 204, and two movable brackets 205 respectively connected to the two movable brackets 205. Two racks 206 fixedly connected, a first drive motor 207 fixed to the top of the movable base plate 202, a first drive gear 208 mounted on the shaft end of the first drive motor 207 and meshing with the two racks 206, two clamp-mounting transverse plates 209 fixed to the tops of the two movable brackets 205, two sets of first clamping plates 210 with cup grooves formed inside fixed to the tops of the two clamp-mounting transverse plates 209, and two membrane positioning plates 211 fixed to the tops of the two sets of first clamping plates 210 and used to position the membrane.
[0048] The lifting and clamping assembly includes two positioning transverse plates 212 provided on the top of the frame 1 and close to the two ends of the first slide rail group 201, two linear guide rails 213 fixed on the top of the two positioning transverse plates 212, two positioning legs 214 slidably mounted at the two ends of one of the linear guide rails 213, two support frames 215 slidably mounted at the two ends of the other linear guide rail 213, a screw transmission assembly 216 respectively connected to the two support frames 215 and used to drive the two support frames 215 to move closer to or away from each other, two second clamping plates 217 respectively fixed on the top of the two support frames 215 and with their ends supported on the positioning legs 214, two guide rod groups 218 respectively connected to the bottom of the two positioning transverse plates 212 and used to drive them to move up and down, a second driving motor 219 fixed on the frame 1, a gear shaft 220 connected to the shaft end of the second driving motor 219, two second driving gears 221 fixed on the gear shaft 220, and a bearing seat 222 fixed on the frame 1 and used to rotatably support the gear shaft 220. The guide rod assembly 218 includes an optical axis guide rod 2181 and a toothed guide rod 2182. The second drive gear 221 is meshed with the toothed guide rod 2182. The second clamping plate 217 is located below the clamp mounting horizontal plate 209 and has a cup groove on its inner side. The screw transmission assembly 216 uses a bidirectional left-right rotating screw.
[0049] When the conveying mechanism 2 is in motion, the lifting clamping assembly takes the cup from the cup lowering mechanism 3, and the translation clamping assembly transfers the taken empty cup between various mechanisms. All mechanisms use double stations and can transfer two cups at a time.
[0050] The cup lowering mechanism 3 comprises a plurality of support columns 301 fixed to the top of the frame 1, a cup lowering base plate 302 fixed to the top of the support columns 301 and located above the front end of the conveyor mechanism 2, a cup clamping assembly 31 located above the cup lowering base plate 302, a cup clamping assembly 32 located above the cup clamping assembly 31, a support plate assembly 303 fixed to the top of the cup lowering base plate 302, and a feed plate 304 fixed to the upper portion of the support plate assembly 303 and located above the cup clamping assembly 32. The feed plate 304 is provided with two cup receiving inlets 305, and a plurality of receiving rods 306 are vertically fixed to the outer periphery of each cup receiving inlet 305 at the top of the feed plate 304.
[0051] The lower cup clamping assembly 31 comprises a first guide rod assembly 311 mounted on the lower cup base plate 302 and movable vertically, and two first clamping assemblies symmetrically fixed to the tops of the first guide rod assembly 311. The first clamping assembly comprises a movable plate 312 fixed to the top of the first guide rod assembly 311, a first clamping plate 313 positioned inside the movable plate 312, a first driving cylinder 314 positioned outside the movable plate 312 and used to drive the first clamping plate 313, a second guide rod assembly 315 mounted on the first clamping plate 313 and movable vertically, two second driving cylinders 316 positioned below the first clamping plate 313 and used to drive the second guide rod assembly 315 vertically, and two first clamping plates 317 fixed to the tops of the second guide rod assembly 315 and having first clamping slots defined therein.
[0052] The clamping cup assembly 32 includes a third guide rod assembly 321 horizontally fixed to the support plate assembly 303 and two second clamping assemblies symmetrically arranged at both ends of the third guide rod assembly 321. The second clamping assembly includes a cylinder mounting plate 322 fixed to the end of the third guide rod assembly 321, a second clamping plate 323 arranged inside the cylinder mounting plate 322, a third driving cylinder 324 fixed outside the cylinder mounting plate 322 and used to drive the second clamping plate 323 to move, a fourth guide rod assembly 325 mounted on the second clamping plate 323 and movable up and down, two fourth driving cylinders 326 arranged above the second clamping plate 323 and used to drive the fourth guide rod assembly 325 to move up and down, and two second clamping plates 327 fixed to the bottom of the fourth guide rod assembly 325 and having second clamping slots formed inside. The two ends of the second clamping plate 323 are respectively slidably mounted on the third guide rod assembly 321.
[0053] When the cup lowering mechanism 3 is in operation, the cup clamping and supporting assembly 32 clamps and supports the second to last empty cup in a stack of empty cups, and the cup lowering assembly 31 clamps the empty cup at the bottom and sends it down to the conveying mechanism 2 .
[0054] The blanking mechanism 4 includes a support column group 41 fixed to the frame 1, a slide base 42 fixed to the top of the support column group 41, two linear rails 43 fixed parallel to the slide base 42, two slides 44 slidably mounted on the two linear rails 43, two telescopic cylinders 45 fixed to one side of the slide base 42 and respectively used to drive the two slides 44 to slide along the two linear rails 43, two sets of blanking components fixed to the two slides 44, and a connecting plate group 46 fixed to one side of the slide base 42 and fixedly connected to the upper film mechanism 5. The blanking assembly includes a receiving hopper 47 fixed to the slide base 42, a receiving plate 48 fixed to the bottom of the receiving hopper 47, a lower hopper 49 fixed to the top of the receiving hopper 47, and a support base 410 fixed to the slide base 42 and used to support the lower hopper 47.
[0055] The upper film mechanism 5 includes a support base group 51 fixed on the frame 1, a mold base plate 52 fixed on the top of the support base group 51 and penetrated by two blanking holes, a film cutting mold 53 arranged above the mold base plate 52, a film bracket 54 fixed inside the frame 1, a mesh film roll 55 wound on the film bracket 54 and one end of which passes through between the mold base plate 52 and the film cutting mold 53, a film pulling assembly 56 arranged on one side of the mold base plate 52, a film pressing assembly 57 arranged on the side of the film pulling assembly 56, and an upper film assembly 58 arranged at the bottom of the mold base plate 52 and directly below the film cutting mold 53.
[0056] The film-stretching assembly 56 includes a film-stretching base plate 561 fixed at the bottom of the mold base plate 52, a linear guide rail group 562 fixed at the top of the film-stretching base plate 561, a first film-stretching plate 563 slidably mounted on the linear guide rail group 562, a first gear rack transmission assembly 564 fixed at the bottom of the film-stretching base plate 561 and used to drive the first film-stretching plate 563 to slide along the linear guide rail group 562, a guide rod group 565 vertically mounted on the first film-stretching plate 563 and movable up and down, a second film-stretching plate 566 fixed at the top of the guide rod group 565, and one or more slides 567 fixed at the bottom of the first film-stretching plate 563 and used to drive the second film-stretching plate 566 to move up and down.
[0057] The upper film assembly 58 comprises a guide post fixing block 581 fixed to the bottom of the mold base plate 52, a plurality of guide posts 582 fixed to the bottom of the guide post fixing block 581, a linkage block assembly 583 slidably mounted on the plurality of guide posts 582, a swing shaft 584 rotatably mounted on the linkage block assembly 583, a servo motor assembly 585 mounted on the side of the linkage block assembly 583 and used to drive the swing shaft 584, two film suction adapter blocks 586 movably mounted on the bottom of the swing shaft 584, a motor connecting plate 587 fixed to the side of the guide post fixing block 581, a support plate 588 fixed to the bottom of the motor connecting plate 587, a ball screw 589 vertically mounted on the support plate 588, a linkage intermediate plate 5810 connected to the screw nut of the ball screw 589, and a first stepper motor 5811 fixed to one side of the support plate 588 and used to drive the ball screw 589. The linkage intermediate plate 5810 is fixedly connected to the linkage block assembly 583 at both ends.
[0058] When the film-applying mechanism 5 is in action, the film-pulling assembly 56 repeats the action and pulls the web a certain distance. The film-cutting mold 53 cuts two circular film sheets from the web. The two film-absorbing adapter blocks 586 of the film-applying assembly 58 rotate 180°, suck the cut film sheets, rotate them 180°, and place them on the top of the cup. The cup covered with the film sheets is then conveyed to the bottom of the film-sealing mechanism 6 by the conveying mechanism 2.
[0059] The film sealing mechanism 6 includes a plurality of first pillars 61 fixed to the top of the frame 1, a support plate 62 fixed to the top of the plurality of first pillars 61, two hot-pressing upper molds 63 located below the support plate 62, two linear cylinders 64 fixed to the top of the support plate 62 and used to drive the two hot-pressing upper molds 63 up and down, a plurality of second pillars 65 fixed to the bottom of the support plate 62, and an anti-upward movement plate 66 fixed to the bottom of the plurality of second pillars 65. Two through holes 660 are formed in the corresponding positions of the anti-upward movement plate 66 for the two hot-pressing upper molds 63 to pass through, and limit photoelectric sensors 67 are installed on the sides of the two through holes 660.
[0060] When the film sealing mechanism 6 is in action, the linear cylinder 64 drives the two hot pressing upper films 63 downward, pressing the two films onto the tea leaves inside the two cups respectively. The hot pressing upper films 63 work to hot press the side edges of the films onto the inner wall of the cup.
[0061] The cup discharging mechanism 7 comprises a lifting mechanism 71 located within the frame 1 and below the end of the conveyor mechanism 2; two cup-loading channels 72 located on either side of the frame 1; and a discharge mechanism 73 located on the side of the carrier plate 62 and used to deliver lifted cups into the cup-loading channels 72. The lifting mechanism 71 comprises a cup-discharging mounting plate 711 fixed to the frame 1; sliding guides 712 fixed to the sides of the cup-discharging mounting plate 711; a sliding plate 713 slidably mounted on the sliding guides 712; a belt assembly 714 connected to the sliding plate 713 and used to drive it to slide along the sliding guides 712; a second stepping motor 715 fixed to the bottom of the cup-discharging mounting plate 711 and drivingly connected to the belt assembly 714; and two vacuum ejectors 716 fixed to the sliding plate 713. The discharge mechanism 73 comprises a guide rail 731 fixed to the bottom of the carrier plate 62, a mounting base 732 slidably mounted on the guide rail 731, a second rack and pinion transmission assembly 733 fixed to the top of the carrier plate 62 and used to drive the mounting base 732 to slide along the guide rail 731, a material storage base 734 fixed to the bottom of the mounting base 732, and two sets of cup discharge receiving rings 735 located on either side of the material storage base 734. The inner wall of the cup discharge receiving ring 735 is circumferentially provided with a plurality of cup clamping assemblies 736, and a plurality of receiving guide rods 737 are fixed vertically along the circumference of the top.
[0062] When the cup discharge mechanism 7 is in operation, the lifting mechanism 71 first lifts the two sealed cups upward and receives them into the discharge mechanism 73. The cup clamping assembly 736 of the discharge mechanism 73 holds the cups in place. After receiving the cups, the discharge mechanism 73 moves horizontally to deliver the cups to the top of the cup discharge channel 72. The cup clamping assembly 736 then returns to its original position and the cups are discharged from the cup discharge channel 72. The purpose of providing two sets of cup discharge channels 72 is to enable the discharge mechanism 73 to discharge the cups alternately from left to right, thereby improving the discharge efficiency.
[0063] The working principle of the present invention is as follows: the stacked cups fall into the lower cup mechanism 3 from above, and the lower cup mechanism 3 sends the cups into the fork-type conveyor mechanism 2 by clamping the cup support assembly 32 and clamping the lower cup assembly 31 (i.e., separating the stacked cups one by one). The conveyor mechanism 2 sends the cups to the bottom of the blanking mechanism 4, and the weighed tea leaves fall into the cups from the blanking mechanism 4, and then the cups filled with tea leaves are conveyed to the bottom of the film-loading mechanism 5; at the same time, the film cutting mold 53 cuts the sealing film, and the film-loading mechanism 58 sucks the cut sealing film and turns it 180° and places it above the cup mouth below, and continues to be conveyed by the fork-type conveyor mechanism 2 to the bottom of the film-sealing mechanism 6, and the film-sealing mechanism 6 presses the sealing film on the cup mouth downward so that the sealing film is located at the bottom of the cup, and continues to be conveyed by the fork-type conveyor mechanism 2 to the outlet end, and after the product is lifted upward by the lifting mechanism 71, the product is dropped into the lower cup channel 72 by the discharging mechanism 73, completing the packaging of the cup tea.
[0064] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art in the field of the invention. The terms used herein are for the purpose of describing specific implementations only and are not intended to limit the invention. Terms such as "component" and the like appearing herein may refer to either a single part or a combination of multiple parts. Terms such as "installation" and "setting" appearing herein may refer to either a component being directly attached to another component or a component being attached to another component through an intermediate. Features described herein in one embodiment may be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or otherwise stated.
[0065] The foregoing description shows and describes preferred embodiments of the present invention. As before, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed to exclude other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the inventive concept herein by the teachings above or by techniques or knowledge in the relevant art. Modifications and variations made by those skilled in the art without departing from the spirit and scope of the present invention are intended to be within the scope of the appended claims.
Claims
1. A cup tea packaging machine, characterized in that: include: frame; a conveying mechanism, disposed above the frame and used for conveying the cups; A cup unloading mechanism, used for loading empty cups onto the conveying mechanism; The feeding mechanism is used to feed tea leaves into the empty cup; The film loading mechanism is used to cut the film and place the cut film on the top of the cup for tea; The film sealing mechanism is used to press the film down to the bottom of the cup and seal the edge; The cup discharging mechanism is used to discharge the sealed cup tea; The cup lowering mechanism, material dropping mechanism, film loading mechanism, film sealing mechanism and cup discharging mechanism are respectively arranged above the frame and arranged in sequence along the conveying direction of the conveying mechanism; The transmission mechanism includes a translation clamping assembly and a lifting clamping assembly; Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The two guide wheels are fixed on the two ends of the guide wheel assembly and the two guide wheels are connected with each other to form a circle around the guide wheels, and the two guide wheels are connected with each other to form a circle around the guide wheels.
2. The cup tea packaging machine according to claim 1, characterized in that: The lower cup mechanism includes a plurality of support columns fixed to the top of the frame, a lower cup bottom plate fixed to the top of the plurality of support columns and located above the front end of the conveying mechanism, a clamping lower cup assembly provided above the lower cup bottom plate, a clamping cup assembly provided above the clamping lower cup assembly, a support plate group fixed to the top of the lower cup bottom plate, and a feed plate fixed to the upper part of the support plate group and located above the clamping cup assembly, two cup feeding ports are provided on the feed plate, and a plurality of receiving rods are vertically fixed to the outer periphery of each cup feeding port on the top of the feed plate; The clamping lower cup assembly includes a first guide rod group mounted on the bottom plate of the lower cup and movable up and down, and two groups of first clamping assemblies fixed on the tops of the first guide rod groups and symmetrically arranged with each other, the first clamping assembly includes a movable plate fixed on the top of the first guide rod group, a first clamping plate provided on the inner side of the movable plate, a first driving cylinder provided on the outer side of the movable plate and used to drive the first clamping plate to move, a second guide rod group mounted on the first clamping plate and movable up and down, two second driving cylinders provided below the first clamping plate and used to drive the second guide rod group to move up and down, and two first clamping plates fixed on the tops of the second guide rod groups and having first clamping grooves formed on the inner sides thereof; The clamping cup assembly includes a third guide rod group horizontally fixed on the support plate group and two groups of second clamping assemblies symmetrically arranged at both ends of the third guide rod group. The second clamping assembly includes a cylinder mounting plate fixed at the end of the third guide rod group, a second clamping plate arranged on the inner side of the cylinder mounting plate, a third driving cylinder fixed on the outer side of the cylinder mounting plate and used to drive the second clamping plate to move, a fourth guide rod group installed on the second clamping plate and movable up and down, two fourth driving cylinders arranged above the second clamping plate and used to drive the fourth guide rod group to move up and down, and two second clamping plates fixed at the bottom of the fourth guide rod group and having second clamping grooves on the inner sides. The two ends of the second clamping plate are respectively slidably mounted on the third guide rod group.
3. The cup tea packaging machine according to claim 1, characterized in that: The blanking mechanism includes a support column group fixed on the frame, a slide base fixed on the top of the support column group, two linear rails fixed parallel to the slide base, two slides slidably mounted on the two linear rails, two telescopic cylinders fixed on one side of the slide base and respectively used to drive the two slides to slide along the two linear rails, two groups of blanking components fixed on the two slides, and a connecting plate group fixed on one side of the slide base and fixedly connected to the upper film mechanism. The blanking component includes a material receiving hopper fixed on the slide base, a material receiving plate fixed at the bottom of the material receiving hopper, a lower hopper fixed on the top of the material receiving hopper, and a support seat fixed on the slide base and used to support the lower hopper.
4. The cup tea packaging machine according to claim 1, characterized in that: The film upper mechanism includes a support base group fixed on the frame, a mold base plate fixed on the top of the support base group and having two blanking holes therethrough, a film cutting mold arranged above the mold base plate, a film bracket fixed inside the frame, a mesh film roll wound on the film bracket and with one end passing between the mold base plate and the film cutting mold, a film pulling assembly arranged on one side of the mold base plate, a film pressing assembly arranged on the side of the film pulling assembly, and an upper film assembly arranged at the bottom of the mold base plate and directly below the film cutting mold.
5. The cup tea packaging machine according to claim 4, characterized in that: The film-stretching assembly includes a film-stretching base plate fixed to the bottom of the mold base plate, a linear guide rail group fixed to the top of the film-stretching base plate, a first film-stretching plate slidably mounted on the linear guide rail group, a first gear rack transmission assembly fixed to the bottom of the film-stretching base plate and used to drive the first film-stretching plate to slide along the linear guide rail group, a guide rod group vertically mounted on the first film-stretching plate and movable up and down, a second film-stretching plate fixed to the top of the guide rod group, and one or more slides fixed to the bottom of the first film-stretching plate and used to drive the second film-stretching plate to move up and down.
6. The cup tea packaging machine according to claim 4, characterized in that: The upper film assembly includes a guide column fixing block fixed to the bottom of the mold base plate, a plurality of guide columns fixed to the bottom of the guide column fixing block, a linkage block group slidably mounted on the plurality of guide columns, a swing shaft rotatably mounted on the linkage block group, a servo motor assembly mounted on the side of the linkage block group and used to drive the swing shaft to rotate, two film suction adapter blocks movably mounted at the bottom of the swing shaft, a motor connecting plate fixed to the side of the guide column fixing block, a support plate fixed to the bottom of the motor connecting plate, a ball screw vertically rotatably mounted on the support plate, a linkage intermediate plate connected to the screw nut of the ball screw, and a first stepper motor fixed on one side of the support plate and used to drive the ball screw to rotate, and the two ends of the linkage intermediate plate are respectively fixedly connected to the linkage block group.
7. The cup tea packaging machine according to claim 1, characterized in that: The film sealing mechanism includes several first pillars fixed on the top of the frame, a supporting plate fixed on the top of the several first pillars, two hot pressing upper molds arranged below the supporting plate, two linear cylinders fixed on the top of the supporting plate and respectively used to drive the two hot pressing upper molds to move up and down, several second pillars fixed on the bottom of the supporting plate and an anti-upward movement plate fixed on the bottom of the several second pillars, two through holes for the two hot pressing upper molds to pass through are opened at corresponding positions of the anti-upward movement plate, and limit photoelectric sensors are respectively installed on the sides of the two through holes.
8. The cup tea packaging machine according to claim 7, characterized in that: The cup discharging mechanism includes a lifting mechanism provided inside the frame and below the end of the conveying mechanism, two cup lowering channels provided on both sides of the frame, and a discharging mechanism provided on the side of the carrying plate and used to deliver the lifted cups into the cup lowering channels; The lifting mechanism includes a cup-discharging mounting mainboard fixed to the frame, a sliding guide rail fixed to the side of the cup-discharging mounting mainboard, a sliding plate slidably mounted on the sliding guide rail, a belt assembly connected to the sliding plate and used to drive it to slide along the sliding guide rail, a second stepping motor fixed to the lower part of the cup-discharging mounting mainboard and drivingly connected to the belt assembly, and two vacuum ejectors fixed to the sliding plate. The discharging mechanism includes a guide rail fixed to the bottom of the supporting plate, a mounting seat slidably mounted on the guide rail, a second gear rack transmission assembly fixed to the top of the supporting plate and used to drive the mounting seat to slide along the guide rail, a material storage base plate fixed to the bottom of the mounting seat, and two groups of cup discharge material receiving rings arranged on both sides of the material storage base plate. The inner wall surface of the cup discharge material receiving ring is provided with a plurality of cup clamping assemblies along the circumferential direction, and a plurality of material receiving guide rods are fixed vertically along the circumferential direction on the top.
9. The cup tea packaging machine according to claim 1, characterized in that: A touch screen mounting base is fixedly mounted on one side of the frame, and a plurality of universal casters are mounted on the bottom. A touch screen and a plurality of operation buttons are fixedly mounted on the touch screen mounting base.
Citation Information
Patent Citations
Tea packaging device and packaging method thereof
CN111301772A