A discharge device for roasting steel drums for isostatically pressed graphite
By using an automatic lifting and discharging device during the preparation of isostatic graphite, the synchronization of discharging and scraping is achieved, solving the problems of uneven scraping and time-consuming and labor-intensive scraping, and improving working efficiency and uniformity of discharging.
Patent Information
- Application Number
- CN202211202034.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-29
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2042-09-29
AI Technical Summary
During the preparation of existing isostatic graphite, the scraping is uneven, time-consuming and labor-intensive, and the scraping range cannot be automatically adjusted according to different barrel types, and the application range is small.
The discharge device that automatically lifts along the inner wall of the steel drum is used, combined with the discharge and scraping, and by automatically adjusting the discharge and scraping range, the central axis of the steel drum is ensured to be coaxial with the central axis of the discharge scraping assembly, achieving automatic adaptation of the barrel size.
Improve work efficiency, reduce manual operation, ensure uniformity and safety of material discharge, omit multiple manual scraping steps, and reduce working time.
Smart Images

Figure CN115574609B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of graphite roasting and discharging, in particular to a discharging device for a roasting steel drum for isostatically pressed graphite. Background Art
[0002] Isostatically pressed graphite is commonly used in metallurgy, chemical industry, aerospace, machinery, nuclear energy and other technical fields. In the preparation process of isostatically pressed graphite, graphite particles are usually placed in a roasting barrel in advance, and then the roasting work is carried out. Among them, the uniform placement of graphite particles in the roasting barrel is related to the quality of the roasted graphite. The current green body loading process mainly involves placing the bottom layer of sand - scraping - placing the product - placing the middle layer of material - scraping - placing the upper layer of product - placing the upper layer of sand - scraping. The process involves at least three steps of scraping. Whether the scraping process is done manually or by equipment, it is time-consuming and labor-intensive, and different scraping devices need to be designed according to different barrel types.
[0003] Chinese patent CN 214872927 U discloses an isostatically pressed graphite product production device, which belongs to the technical field of graphite processing equipment. The isostatically pressed graphite product production device includes a base plate, a cold isostatic press body fixedly mounted on the upper surface of the base plate, and a working cylinder body slidably connected to the upper surface of the base plate. A placement plate is fixedly connected to the upper surface of the base plate near the working cylinder body, and at least two support plates are slidably connected to the upper surface of the placement plate. The upper surface of the support plate is fixedly connected to a placement groove, and a material barrel is clamped to the inner side wall of the placement groove.
[0004] However, this technical solution has the following defects:
[0005] 1. This solution uses manual scraping, which results in uneven scraping, poor working environment, and is time-consuming and labor-intensive.
[0006] 2. This solution cannot switch to different scraping ranges according to barrels of different sizes, and its scope of application is small. Summary of the Invention
[0007] The purpose of the present invention is to address the shortcomings of the existing technology and provide a discharging device for roasting steel drums for isostatically pressed graphite. By adopting an automatic lifting method along the inner wall of the steel drum, the discharging and scraping are carried out synchronously, the working efficiency is high, and the steps of multiple manual discharging and scraping are eliminated. Each time the steel drum is switched, the steel drum can be automatically positioned to ensure that the central axis of the steel drum and the central axis of the discharging and scraping assembly are on the same vertical line, so that the discharging assembly and the scraping assembly can simultaneously reach the inner wall of the steel drum when extending in the steel drum, thereby achieving the range of automatically adjusting the discharging and scraping according to the size of the drum.
[0008] To achieve the above object, the present invention provides the following technical solutions:
[0009] A discharge device for a roasted steel drum for isostatically pressed graphite, comprising:
[0010] Transmission unit;
[0011] A discharge unit, used for discharging the steel drum on the conveying unit and scraping the material synchronously, the discharge unit is arranged above the conveying unit; and
[0012] A lifting unit is provided above the discharging unit, which is used to drive the discharging unit to move up and down along the inner wall of the steel drum;
[0013] The discharging unit comprises:
[0014] A discharge component that automatically adjusts the discharge range according to the inner diameter of the steel drum, and a scraping component provided on the side of the discharge component that automatically adjusts the scraping range according to the inner diameter of the steel drum;
[0015] The transmission unit includes:
[0016] A positioning component used to coaxially position the steel drum and the discharge unit along the vertical direction.
[0017] As an improvement, the transmission unit further includes: a transmission component, the transmission component including:
[0018] A push shaft connected to the positioning assembly via a chain is provided on the side of the positioning assembly;
[0019] A push plate is used to push the steel drum to move and is distributed on the conveyor belt outside the pushing shaft at a fixed length.
[0020] As an improvement, the positioning component includes:
[0021] base plate;
[0022] A first driving mechanism, configured to drive the first driving shaft to rotate, the first driving mechanism being connected to the upper end of the base plate;
[0023] A first push rod and a second push rod are rotatably connected to the outside of the first driving shaft and are located on both sides of the conveyor belt;
[0024] A first clamping plate is slidably connected to the interior of the first push rod;
[0025] A first fastener for fastening the first clamping plate is provided on the upper portion of the first push rod.
[0026] As an improvement, the discharge assembly includes:
[0027] Rotating rack;
[0028] The side of the rotating frame is connected to a feeding pipe;
[0029] The rotating frame is internally connected to a driving wheel for rotation;
[0030] A material discharge extension assembly is provided at the lower portion of the driving wheel;
[0031] The upper end of the rotating frame is connected to a second driving shaft;
[0032] The outer side of the second driving shaft is connected to a protrusion for driving the lifting unit to perform a reciprocating motion.
[0033] As an improvement, the material discharging extension assembly includes:
[0034] A sleeve frame connected to the lower end of the rotating frame;
[0035] A rack is slidably inserted into the sleeve frame and meshes with the driving wheel;
[0036] The side of the rack frame in contact with the steel drum is rotatably connected to a first ball;
[0037] A fixing plate is connected to the lower end of the rack frame on one side close to the inner wall of the steel drum;
[0038] A discharge plate is connected to the side of the fixed plate and located directly below the rack frame;
[0039] The side of the discharge plate is connected to a first driving rack for driving the scraper assembly;
[0040] A third guide plate is provided on the sliding sleeve outside the discharge plate and on a side opposite to the fixed plate.
[0041] As an improvement, the scraper assembly includes:
[0042] a fourth guide plate connected to the lower portion of the discharge assembly;
[0043] A scraper extension mechanism is slidably inserted into the fourth guide plate;
[0044] One side of the fourth guide plate is connected to a sleeve plate;
[0045] A driven wheel meshing with the first driving rack is rotatably connected inside the sleeve plate.
[0046] As an improvement, the scraper extension mechanism is connected to a side portion thereof with a second driving rack meshing with the driven wheel;
[0047] The lower end of the scraper extension mechanism is connected to a movable scraper plate arranged in an inclined manner;
[0048] A fixed scraper plate is connected to the side of the lower end of the fourth guide plate close to the discharge assembly;
[0049] The inclination angle of the fixed scraper plate matches that of the movable scraper plate;
[0050] As an improvement, the lifting unit includes:
[0051] A frame, wherein a lifting slot is provided inside the frame;
[0052] A lifting frame is slidably inserted into the lifting slot;
[0053] A cantilever beam is connected to the inner side of the lifting frame;
[0054] The lower part of the lifting frame is provided with a first lifting component and a second lifting component in sequence for adjusting the height of the discharge unit.
[0055] As an improvement, the first lifting assembly includes:
[0056] fine-tuning mechanism;
[0057] a first cavity connected to one side of the fine-tuning mechanism;
[0058] A first top column is slidably inserted into the first cavity;
[0059] The fine-tuning mechanism comprises:
[0060] sleeve;
[0061] A push block is slidably inserted into the sleeve;
[0062] An air intake pipe is provided inside the sleeve and located on the upper part of the push block;
[0063] A first return spring is slidably connected to the side of the push block and located inside the sleeve;
[0064] The side of the sleeve and the interior of the first lifting assembly are connected with an air control valve for collecting the gas pushed by the push block into the first cavity through the first conduit.
[0065] As an improvement, a second conduit connected to the second lifting assembly is connected to the side of the first conduit;
[0066] An exhaust mechanism for exhausting air is provided on the side of the second lifting assembly.
[0067] The beneficial effects of the present invention are:
[0068] (1) When the first push rod is driven to the end point of the reciprocating screw by the first reciprocating screw, the first driving shaft stops rotating. At this time, the first clamping plate is pushed along the first push rod to contact the outer side of the steel barrel, and then the first fastener is rotated to fix the first clamping plate, thereby achieving the effect of positioning different barrel sizes.
[0069] (2) The present invention drives the steel barrel to be fed in a rhythmic manner through the first driving mechanism. When the steel barrel is clamped by the first clamping plate, the first push rod is also located at the end point of the first reciprocating screw. After the steel barrel is filled, the first driving mechanism drives the first reciprocating screw to rotate further through the first driving shaft. The first push rod drives the first clamping plate to separate from the outside of the steel barrel and the conveyor belt sends the filled steel barrel to the next station through the push plate. Thus, each time the steel barrel is switched, the steel barrel can be automatically positioned to ensure that the central axis of the steel barrel and the central axis of the discharge and scraping assembly are on the same vertical line, so that the discharge assembly and the scraping assembly can simultaneously reach the inner wall of the steel barrel when extending in the steel barrel.
[0070] (3) The present invention drives the rack rack to move along the sleeve frame through the driving wheel, so that the first ball hits the inner wall of the steel barrel, the driving wheel stops rotating, and the rack rack drives the discharge plate to move outward along the third guide plate through the fixed plate. During this process, the third driving mechanism on one side of the discharge plate moves along the third guide groove through the slider, so that the range of the discharge port at the bottom of the discharge plate is equal to the radius inside the steel barrel, thereby achieving the ability to automatically adjust the discharge range according to the size of the barrel.
[0071] (4) The present invention drives the rack rack to move along the sleeve frame through the driving wheel, so that the first ball hits the inner wall of the steel barrel, the driving wheel stops rotating, and the rack rack drives the discharge plate to move outward along the third guide plate through the fixed plate. During this process, the third driving mechanism on one side of the discharge plate moves along the third guide groove through the slider, so that the distribution range of the discharge port at the bottom of the discharge plate is equal to the radius inside the steel barrel, thereby achieving the ability to automatically adjust the discharge range according to the size of the barrel.
[0072] (5) The present invention drives the driven wheel to rotate through the first driving rack, and the driven wheel moves along the fourth guide plate through the scraper extension mechanism. The scraper extension mechanism drives the movable scraper plate to move in the opposite direction of the discharge plate until the second ball contacts the inner wall of the steel drum, and the movable scraper plate stops moving. During the movement of the movable scraper plate, the fixed scraper plate remains stationary, so that in the subsequent rotary scraping process, the fixed scraper plate always performs the scraping work, and the movable scraper plate extends according to the size of the steel drum and only the part that does not overlap with the fixed scraper plate performs the scraping work, thereby achieving the effect of being able to automatically adjust the scraping range according to the size of the steel drum.
[0073] (6) The present invention arranges the fixed scraper plate and the movable scraper plate at an angle, so that the graphite material that falls excessively at the center of the steel drum can be diffused toward the edge of the steel drum along the fixed scraper plate and the movable scraper plate arranged in an inclined trajectory, thereby achieving a more uniform discharge effect.
[0074] (7) The present invention generates an upward force on the first jack through the cantilever beam, so that the cantilever beam pushes the lifting frame to move gradually upward along the lifting groove through the first jacking component, so that the discharge unit can automatically lift upward along the inner wall of the steel drum every time it rotates one circle to perform the discharge work, thereby achieving the effect of automatically lifting along the inner wall of the steel drum, coordinating the discharge and scraping simultaneously, high work efficiency, and eliminating the need for multiple manual discharge and scraping.
[0075] In summary, the present invention has the advantages of flexible and controllable material discharge, adjustable material discharge speed and range, reduced manual operation, guaranteed personnel operation safety and working environment, omitted repeated manual scraping steps, reduced operation time, and improved work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0076] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0077] Figure 2 This is a diagram showing the coordination between the conveying unit and the discharge unit of the present invention;
[0078] Figure 3 FIG1 is a diagram showing the matching relationship between the first drive shaft and the first push rod of the present invention;
[0079] Figure 4 This is a diagram showing the coordination between the discharge unit and the steel drum of the present invention;
[0080] Figure 5 This is a diagram of the telescopic state of the material discharge component and the material scraping component of the present invention;
[0081] Figure 6 This is a diagram showing the matching relationship between the second drive shaft and the material holding frame of the present invention;
[0082] Figure 7 This is a diagram showing the coordination between the discharge assembly and the scraper assembly of the present invention;
[0083] Figure 8 This is a diagram showing the coordination between the spiral feeding mechanism and the discharge plate of the present invention;
[0084] Figure 9 For the present invention Figure 8 Enlarged view of point A in the middle;
[0085] Figure 10 This is a diagram showing the coordination between the scraper extension mechanism and the discharge plate of the present invention;
[0086] Figure 11 This is a diagram showing the coordination between the frame and the lifting frame of the present invention;
[0087] Figure 12 1. It is a diagram showing the internal structure of the first jacking assembly and the second jacking assembly of the present invention;
[0088] Figure 13 For the present invention Figure 11 Enlarged view of point B in the middle;
[0089] Figure 14 For the present invention Figure 11 Enlarged view of point C in the middle.
[0090] In the figure, 1, conveying unit; 2, unloading unit; 3, lifting unit; 11, conveying assembly; 12, positioning assembly; 110, pushing shaft; 111, chain; 112, conveyor belt; 1121, push plate; 121, bottom plate; 1211, first guide groove; 1212, second guide groove; 1213, fixed seat; 122, first driving mechanism; 123, first driving shaft; 1231, first reciprocating screw rod; 1232, second reciprocating screw rod; 124, first push rod; 1241, first clamping plate; 1242, first fastener; 125, first guide plate; 126, second push rod; 1261, second clamping plate; 126 2. Second fastener; 127. Second guide plate; 21. Discharging assembly; 22. Scraper assembly; 210. Second drive shaft; 2101. Second drive mechanism; 2102. Raised portion; 2103. Transfer bucket; 211. Rotating frame; 212. Discharging pipe; 213. Driving wheel; 214. Discharging extension mechanism; 2141. Sleeve frame; 2142. Rack rack; 21421. First ball bearing; 21422. Receiving hopper; 2143. Fixed plate; 2144. Discharging plate; 21441. Slider; 21442. Pre-blocking plate; 21443. Screw feed mechanism; 21444. Third drive mechanism; 2145 , baffle plate; 2146, first drive rack; 2147, third guide plate; 21471, third guide groove; 221, fourth guide plate; 2211, fourth guide groove; 2212, sleeve plate; 2213, driven wheel; 222, scraper extension mechanism; 2221, movable scraper plate; 2222, second drive rack; 223, second ball bearing; 224, fixed scraper plate; 301, frame; 3011, lifting trough; 302, material holding frame; 303, cantilever beam; 304, lifting frame; 305, first jacking assembly; 306, second jacking assembly; 3051, fine-tuning mechanism; 30511, sleeve; 30512 , air intake pipe; 30513, push block; 30514, first return spring; 30515, limit block; 30516, air control valve; 30517, first baffle; 30518, first elastic block; 30519, first conduit; 30521, first cavity; 30522, first top column; 30523, second return spring; 30524, second conduit; 3061, second cavity; 3062, second top column; 3063, third return spring; 3064, third conduit; 3065, air outlet mechanism; 30651, second elastic block; 30652, second baffle; 30653, cylinder. DETAILED DESCRIPTION
[0091] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0092] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0093] Example 1
[0094] like Figure 1-4 As shown, a discharging device for a roasted steel drum for isostatically pressed graphite is characterized by comprising:
[0095] Transmission unit 1;
[0096] A discharge unit 2 for discharging the steel drum on the conveying unit 1 and scraping the material synchronously. The discharge unit 2 is arranged above the conveying unit 1; and
[0097] The lifting unit 3 is used to drive the discharge unit 2 to move up and down along the inner wall of the steel drum. The lifting unit 3 is arranged above the discharge unit 2;
[0098] The discharging unit 2 includes:
[0099] A discharge assembly 21 that automatically adjusts the discharge range according to the inner diameter of the steel drum, and a scraping assembly 22 provided on the side of the discharge assembly 21 that automatically adjusts the scraping range according to the inner diameter of the steel drum;
[0100] The transmission unit 1 includes:
[0101] A positioning assembly 12 is used to coaxially position the steel drum and the discharge unit 2 along the vertical direction.
[0102] As an improvement, Figure 2 As shown, the transmission unit 1 further includes: a transmission component 11, and the transmission component 11 includes:
[0103] A push shaft 110 is connected to the positioning assembly 12 via a chain 111. The push shaft 110 is provided on the side of the positioning assembly 12.
[0104] The push plate 1121 is used to push the steel drum to move and is distributed at a fixed length on the conveyor belt 112 outside the pushing shaft 110.
[0105] Further, such as Figure 3 As shown, the positioning component 12 includes:
[0106] bottom plate 121;
[0107] A first driving mechanism 122 for driving the first driving shaft 123 to rotate. The first driving mechanism 122 is connected to the upper end of the base plate 121;
[0108] The first driving shaft 123 is externally connected to the first push rod 124 and the second push rod 126 on both sides of the conveyor belt 112.
[0109] A first clamping plate 1241 is slidably connected to the upper portion of the first push rod 124;
[0110] A first fastener 1242 is provided on the upper portion of the first push rod 124 for fastening the first clamping plate 1241;
[0111] A first guide groove 1211 and a second guide groove 1212 are respectively provided inside the bottom plate 121 and outside the first push rod 124 and the second push rod 126 ;
[0112] A first reciprocating screw 1231 and a second reciprocating screw 1232 with opposite spiral directions are respectively provided on the outside of the first driving shaft 123 and at the connection between the first push rod 124 and the second push rod 126;
[0113] The first driving shaft 123 is provided with a first driving mechanism 122 connected to the upper end of the bottom plate 121 at one end of the first push rod 124;
[0114] A fixing seat 1213 is sleeved on one end of the first driving shaft 123 opposite to the first driving mechanism 122;
[0115] The second push rod 126 is internally slidably connected to a second clamping plate 1261 that matches the first clamping plate 1241;
[0116] The second clamping plate 1261 is mounted inside the second push rod 126 via a second fastener 1262;
[0117] The first guide plate 125 and the second guide plate 127 connected to the inner side of the frame 301 are respectively sleeved on the outer sides of the first clamping plate 1241 and the second clamping plate 1261 .
[0118] As an improvement, Figure 5 As shown, the discharge assembly 21 includes:
[0119] Rotating frame 211;
[0120] The side of the rotating frame 211 is connected to a feeding pipe 212;
[0121] The rotating frame 211 is internally connected to a driving wheel 213 for rotation;
[0122] A motor is provided on one side of the driving wheel 213 and inside the rotating frame 211;
[0123] The lower part of the driving wheel 213 is provided with a material discharging extension component 214;
[0124] The upper end of the rotating frame 211 is connected to the second driving shaft 210;
[0125] The outer side of the second driving shaft 210 is connected to a protrusion 2102 for driving the lifting unit 3 to perform a reciprocating motion;
[0126] The upper portion of the second driving shaft 210 is provided with a second driving mechanism 2101 connected to the lower portion of the lifting frame 304;
[0127] The outer side of the second driving shaft 210 is provided with a transfer bucket 2103 for receiving the graphite material in the material holding frame 302 and introducing it into the receiving hopper 21422 through the discharge pipe 212;
[0128] The receiving hopper 21422 is connected to the upper part of the discharge plate 2144.
[0129] Further, such as Figure 7-8 As shown, the material discharging extension component 214 includes:
[0130] A sleeve frame 2141 connected to the lower end of the rotating frame 211;
[0131] A rack 2142 is slidably inserted into the sleeve frame 2141 and meshes with the driving wheel 213;
[0132] The side of the rack 2142 in contact with the steel drum is rotatably connected to a first ball 21421;
[0133] The lower end of the rack 2142 is connected to a fixing plate 2143 on one side close to the inner wall of the steel drum;
[0134] A discharge plate 2144 is connected to the side of the fixed plate 2143 and located directly below the rack frame 2142;
[0135] The side of the discharge plate 2144 is connected to a first driving rack 2146 for driving the scraper assembly 22;
[0136] Preferably, the lower end of the discharge plate 2144 is connected to a baffle 2145 for separating the discharge port from the driven wheel 2213;
[0137] A third guide plate 2147 is provided on the outside of the discharge plate 2144 and on a side opposite to the fixed plate 2143 .
[0138] It should be added that the third guide plate 2147 is provided with a third guide groove 21471, and a slider 21442 for adjusting the position of the third driving mechanism 21444 is slidably inserted inside the third guide groove 21471. The third driving mechanism 21444 is located inside the third guide plate 2147 for driving the spiral feeding mechanism 21443 to push the graphite material introduced into the discharge plate 2144 by the receiving hopper 21422 and fill it into the steel barrel.
[0139] Preferably, a pre-baffle 21442 is provided between the third driving mechanism 21441 and the spiral feeding mechanism 21443 .
[0140] It should be supplemented that the first driving mechanism 122, the second driving mechanism 2101 and the third driving mechanism 21441 in the present invention can all be replaced by motors.
[0141] As an improvement, Figure 9 As shown, the scraper assembly 22 includes:
[0142] A fourth guide plate 221, the fourth guide plate 221 is connected to the lower part of the discharge assembly 21;
[0143] The scraper extension mechanism 222 is slidably inserted into the fourth guide plate 221;
[0144] One side of the fourth guide plate 221 is connected to a sleeve plate 2212;
[0145] The sleeve plate 2212 is internally rotatably connected to a driven wheel 2213 that meshes with the first driving rack 2146 .
[0146] Furthermore, the scraper extension mechanism 222 is connected to a side portion thereof with a second driving rack 2222 that meshes with the driven wheel 2213;
[0147] The lower end of the scraper extension mechanism 222 is connected to a movable scraper plate 2221 arranged in an inclined manner;
[0148] A fixed scraper plate 224 is connected to the lower end of the fourth guide plate 221, which is close to the discharge assembly 21;
[0149] The inclination angle of the fixed scraper plate 224 matches that of the movable scraper plate 2221 .
[0150] The scraper extension mechanism 222 is provided with fixing parts on both sides thereof, which are slidably connected to the fourth guide grooves 2211 provided on both sides of the fourth guide plate 221;
[0151] The scraper extension mechanism 222 is in rolling connection with a second ball 223 on the side in contact with the inner wall of the steel drum;
[0152] The lower end of the fourth guide plate 221 is open.
[0153] It should be noted that if Figure 1-3 As shown, the steel drum is placed on the upper part of the conveyor belt 112, and the first driving mechanism 122 is started. The first driving mechanism 122 drives the push shaft 110 to rotate through the chain 111, and the push shaft 110 drives the push plate 1121 through the conveyor belt 112 to push the steel drum to move between the first clamping plate 1241 and the second clamping plate 1261. While the first driving mechanism 122 drives the chain 111 to rotate, the first driving mechanism 122 drives the first driving shaft 123 to rotate, and the first driving shaft 123 drives the first push rod 123 through the first reciprocating screw 1231. 4 moves toward the steel drum, and the first push rod 124 presses against the outer side of the steel drum through the first clamping plate 1241. Similarly, the first driving shaft 123 pushes the second clamping plate 1261 to the outer side of the steel drum through the second push rod 126, so that the upper end opening of the steel drum is positioned directly below the discharge unit 2. This facilitates the subsequent insertion of the discharge unit 2 into the steel drum, ensuring that the axis of the second driving shaft 210 and the central axis of the steel drum are on the same vertical line, so that the initial distances between the discharge assembly 21 and the inner wall of the steel drum are equal.
[0154] The present invention is initially adjusted, such as Figure 2-3As shown, first loosen the first fastener 1242 and the second fastener 1262, place the barrel on the upper part of the conveyor belt 112 and between the first clamping plate 1241 and the second clamping plate 1261, rotate the first drive shaft 123, and when the first drive shaft 123 drives the first push rod 124 to the end point of the reciprocating screw 1231 through the first reciprocating screw 1231, stop rotating the first drive shaft 123. At this time, push the first clamping plate 1241 along the first push rod 124 to contact the outside of the steel barrel, and then rotate the first fastener 1242 to fix the first clamping plate 1241. The adjustment principle of the second clamping plate 1261 is the same as that of the first clamping plate 1241, which will not be repeated here, thereby achieving the effect of positioning different barrel sizes.
[0155] During operation, the first driving mechanism 122 drives the steel barrel to feed according to the beat. When the steel barrel is clamped by the first clamping plate 1241, the first push rod 124 is also located at the end point of the first reciprocating screw 1231. After the steel barrel is filled, the first driving mechanism 122 drives the first reciprocating screw 1231 to rotate further through the first driving shaft 123. The first push rod 124 drives the first clamping plate 1241 to separate from the outside of the steel barrel and the conveyor belt 112 sends the filled steel barrel to the next workstation through the push plate 1121, thereby realizing that each time the steel barrel is switched, the steel barrel can be automatically positioned to ensure that the center axis of the steel barrel and the center axis of the discharge and scraper assembly 22 are on the same vertical line, so that the discharge assembly 21 and the scraper assembly 22 can simultaneously reach the inner wall of the steel barrel when extending in the steel barrel.
[0156] After the steel drum is positioned, the lifting unit 3 is controlled, and the lifting unit 3 drives the discharge unit 2 to move downward from the top of the steel drum to the bottom of the steel drum. The working process of the lifting unit 3 will be described in detail later. Then, the motor on the side of the driving wheel 213 is started, as shown in FIG. Figure 7-9 As shown, the motor drives the rack 2142 to move along the sleeve frame 2141 through the driving wheel 213, so that the first rolling ball 21421 hits the inner wall of the steel drum, and the driving wheel 213 stops rotating. The rack 2142 drives the discharge plate 2144 to move outward along the third guide plate 2147 through the fixed plate 2143. During this process, the third driving mechanism 21444 on one side of the discharge plate 2144 moves along the third guide groove 21471 through the slider 21441, so that the range of the discharge port distribution at the bottom of the discharge plate 2144 is equal to the radius inside the steel drum, thereby achieving the goal of automatically adjusting the discharge range according to the size of the drum.
[0157] While the unloading plate 2144 is moving, Figure 5 、 Figure 8 、 Figure 10As shown, the discharge plate 2144 drives the driven wheel 2213 to rotate through the first driving rack 2146, and the driven wheel 2213 moves along the fourth guide plate 221 through the scraper extension mechanism 222, and the scraper extension mechanism 222 drives the movable scraper plate 2221 to move in the opposite direction of the discharge plate 2144 until the second ball 223 contacts the inner wall of the steel drum, and the movable scraper plate 2221 stops moving. During the movement of the movable scraper plate 2221, the fixed scraper plate 224 remains stationary, so that in the subsequent rotating scraping process, the fixed scraper plate 224 always performs the scraping work, and the movable scraper plate 2221 extends according to the size of the steel drum and only the part that does not overlap with the fixed scraper plate 224 performs the scraping work, thereby achieving the effect of automatically adjusting the scraping range according to the size of the steel drum;
[0158] After the discharge unit 2 finishes extending in the steel barrel, the graphite material is placed in the material holding frame 302 , and the graphite material falls into the transfer bucket 2103 along the material holding frame 302 , and then enters the discharge plate 2144 through the discharge pipe 212 and the receiving hopper 21422 in sequence and is located on the side of the pre-baffle 21442 .
[0159] Example 2
[0160] like Figure 10-12 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:
[0161] The lifting unit 3 includes:
[0162] A frame 301, wherein a lifting slot 3011 is provided inside the frame 301;
[0163] The lifting frame 304 is slidably inserted into the lifting slot 3011;
[0164] The inner side of the lifting frame 304 is connected to a cantilever beam 303;
[0165] The lower portion of the lifting frame 304 is provided with a first lifting assembly 305 and a second lifting assembly 306 for adjusting the height of the discharge unit 2 in sequence.
[0166] A material holding frame 302 is connected to the inner side of the frame 301 and below the cantilever beam 303 .
[0167] Furthermore, the first lifting assembly 305 includes:
[0168] Fine adjustment mechanism 3051;
[0169] A first cavity 30521 connected to one side of the fine-tuning mechanism 3051;
[0170] A first top column 30522 is slidably inserted into the first cavity 30521;
[0171] A second return spring 30523 is sleeved outside the first top column 30522 and inside the first cavity 30521;
[0172] The fine-tuning mechanism 3051 includes:
[0173] Sleeve 30511;
[0174] A push block 30513 is slidably inserted into the sleeve 30511;
[0175] The push block 30513 is located inside the sleeve 30511 and is provided with a piston;
[0176] An air inlet pipe 30512 is provided inside the sleeve 30511 and located above the push block 30513;
[0177] A first return spring 30514 is slidably connected to the side of the push block 30513 and located inside the sleeve 30511;
[0178] The first return spring 30514 is connected to the limiting block 30515;
[0179] The side of the sleeve 30511 and located inside the first lifting assembly 305 is connected to a gas control valve 30516 for collecting the gas pushed by the push block 30513 into the first cavity 30521 through the first conduit 30519;
[0180] A first baffle 30517 is inserted into the air control valve 30516;
[0181] A first elastic block 30518 is inserted into one side of the first baffle 30517 .
[0182] Furthermore, the side of the first conduit 30519 is connected to a second conduit 30524 which is connected to the second lifting assembly 306;
[0183] A second cavity 3061 is provided in the second lifting assembly 306. A second lifting column 3062 is inserted into the second cavity 3061. A third return spring 3063 is sleeved on the outside of the second lifting column 3062 and inside the second cavity 3061.
[0184] A third conduit 3064 is provided on the side of the second cavity 3061;
[0185] The side of the second lifting assembly 306 is provided with an exhaust mechanism 3065 for exhausting gas, and the exhaust mechanism 3065 includes:
[0186] A second elastic stopper 30651, wherein a spring is provided inside the second elastic stopper 30651;
[0187] The second elastic block 30651 is connected to a second baffle 30652 near the opening of the third conduit 3064;
[0188] A cylinder 30653 is provided on the outer side of the opening of the third conduit 3064 .
[0189] It should be noted that, when discharging the material, the second driving mechanism 2101 and the third driving mechanism 21444 are started, and the third driving mechanism 21444 drives the spiral feeding mechanism 21443. Figure 8 As shown, the graphite material originally located on one side of the discharge plate 2144 is fed along the inner wall of the discharge plate 2144 and falls into the bottom of the steel drum along the baffle plate 2145 at the opening of the discharge plate 2144. At the same time, the second driving mechanism 2101 drives the discharge assembly 21 and the scraper assembly 22 to rotate synchronously through the second driving shaft 210. After the graphite material discharged by the discharge assembly 21 rotates one circle, it will be scraped by the fixed scraper plate 224 and the movable scraper plate at the bottom of the scraper assembly 22. 2221 scraping, because the discharge plate 2144 in the present invention has the same dropping rate at the bottom, the thickness of the graphite material accumulation at the center of the bottom of the steel drum after dropping is greater than the thickness at the edge. Therefore, the present invention arranges the fixed scraper plate 224 and the movable scraper plate 2221 at an angle, so that the graphite material that falls excessively at the center of the steel drum can be diffused to the edge of the steel drum along the fixed scraper plate 224 and the movable scraper plate 2221 arranged in an inclined trajectory, thereby achieving a more uniform discharge effect;
[0190] Every time the second drive shaft 210 rotates one circle, the protrusion 2102 drives the push block 30513 to move back and forth along the sleeve 30511 once. Figure 11-14As described above, the push block 30513 passes over the air inlet pipe 30512 and compresses the first return spring 30514, so that the air pressure in the sleeve 30511 enters the air control valve 30516 through the first baffle 30517. When the protrusion 2102 separates from the push block 30513, the first elastic block 30518 blocks the first baffle 30517 to prevent the gas in the air control valve 30516 from flowing back. After entering the air control valve 30516, the gas flows along the first conduit 30519 into the first cavity 30521 and pushes the first top column 30522 downward to compress the second return spring 305 23. The first supporting column 30522 is pressed against the cantilever beam 303. At this time, the cantilever beam 303 exerts an upward force on the first supporting column 30522, so that the cantilever beam 303 pushes the lifting frame 304 to gradually move upward along the lifting groove 3011 through the first lifting assembly 305. As a result, the unloading unit 2 can be automatically lifted upward along the inner wall of the steel drum every time it rotates one circle to unload the material. This achieves the effect of automatically lifting along the inner wall of the steel drum, coordinating the unloading and scraping of the material simultaneously, achieving high work efficiency and eliminating the need for multiple manual unloading and scraping operations.
[0191] In order to prevent the first lifting column 30522 from pushing the cantilever beam 303 upward with excessive force on the left side of the second driving mechanism 2101, thereby preventing the cantilever beam 303 from becoming unbalanced, a second conduit 30524 is connected to the side of the first conduit 30519 and leading to the second lifting assembly 306. While the gas enters the first cavity 30521 along the first conduit 30519, it also enters the second cavity 3061 through the second conduit 30524, pushing the second lifting column 3062 to compress the third return spring 3063, pressing it against the cantilever beam 303.
[0192] When the discharge unit 2 moves upward to the inside of the fully thrust steel barrel, the conveyor belt 112 transfers the steel barrel through the push plate 1121, and transfers the next group of empty steel barrels to start the positioning work. Then, the cylinder 30653 is started, and the cylinder 30653 pushes the second elastic block 30651 to disengage from the second baffle 30652, so that the gas in the first lifting component 305 and the second lifting component 306 is released at the second baffle 30652, and the first lifting column 30522 and the second lifting column 3062 are reset, and the discharge unit 2 sinks to the bottom of the steel barrel again to perform the discharge and scraping work.
[0193] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A discharge device for a roasted steel drum for isostatically pressed graphite, characterized in that: include: Transmission unit (1); A discharge unit (2) for discharging the steel drum on the conveying unit (1) and performing simultaneous scraping operations, wherein the discharge unit (2) is arranged above the conveying unit (1); as well as A lifting unit (3) is used to drive the discharge unit (2) to move up and down along the inner wall of the steel drum, and the lifting unit (3) is arranged above the discharge unit (2); The discharge unit (2) comprises: A discharge assembly (21) automatically adjusts the discharge range according to the inner diameter of the steel drum, and a scraping assembly (22) provided on the side of the discharge assembly (21) automatically adjusts the scraping range according to the inner diameter of the steel drum; The transmission unit (1) comprises: A positioning assembly (12) for coaxially positioning the steel drum and the discharge unit (2) in a vertical direction; The transmission unit (1) further comprises: a transmission component (11), wherein the transmission component (11) comprises: A push shaft (110) connected to the positioning assembly (12) via a chain (111) and disposed on a side of the positioning assembly (12); A push plate (1121) for pushing the steel drum to move and distributed at a fixed length on the conveyor belt (112) outside the pushing shaft (110); The positioning component (12) comprises: bottom plate (121); A first driving mechanism (122), for driving the first driving shaft (123) to rotate, the first driving mechanism (122) being connected to the upper end of the bottom plate (121); A first push rod (124) and a second push rod (126) are rotatably connected to the outside of the first driving shaft (123) and located on both sides of the conveyor belt (112); A first clamping plate (1241) is slidably connected upwardly inside the first push rod (124); A first fastener (1242) for fastening the first clamping plate (1241) is provided on the upper portion of the first push rod (124); The discharge assembly (21) comprises: Rotating rack (211); A feeding pipe (212) is connected to the side of the rotating frame (211); The rotating frame (211) is internally rotatably connected to a driving wheel (213); A material discharge extension assembly (214) is provided at the lower portion of the driving wheel (213); The upper end of the rotating frame (211) is connected to a second driving shaft (210); The outer side of the second drive shaft (210) is connected to a raised portion (2102) for driving the lifting unit (3) to perform a reciprocating motion; The scraper assembly (22) comprises: a fourth guide plate (221), the fourth guide plate (221) being connected to the lower portion of the discharge assembly (21); A scraper extension mechanism (222) is slidably inserted into the fourth guide plate (221); One side of the fourth guide plate (221) is connected to a sleeve plate (2212); The sleeve plate (2212) is internally rotatably connected to a driven wheel (2213) that meshes with the first drive rack (2146); The scraper extension mechanism (222) is connected to a side portion thereof with a second driving rack (2222) meshing with the driven wheel (2213); The lower end of the scraper extension mechanism (222) is connected to a movable scraper plate (2221) arranged in an inclined manner; A fixed scraper plate (224) is connected to a side of the lower end of the fourth guide plate (221) close to the discharge assembly (21); The inclination angle of the fixed scraper plate (224) matches that of the movable scraper plate (2221); The lifting unit (3) comprises: A frame (301), wherein a lifting slot (3011) is provided inside the frame (301); A lifting frame (304) is slidably inserted into the lifting groove (3011); A cantilever beam (303) is connected to the inner side of the lifting frame (304); A first lifting component (305) and a second lifting component (306) for adjusting the height of the discharge unit (2) are sequentially provided at the lower portion of the lifting frame (304).
2. The discharge device for a roasted steel drum for isostatically pressed graphite according to claim 1, characterized in that: The material discharge extension component (214) includes: a sleeve frame (2141), the sleeve frame (2141) being connected to the lower end of the rotating frame (211); A rack rack (2142) is slidably inserted into the sleeve frame (2141) and meshes with the driving wheel (213); The side of the rack (2142) in contact with the steel drum is rotatably connected to a first ball (21421); A fixing plate (2143) is connected to the lower end of the rack frame (2142) on one side close to the inner wall of the steel barrel; A material discharge plate (2144) is connected to the side of the fixed plate (2143) and is located directly below the rack frame (2142); The side of the discharge plate (2144) is connected to a first driving rack (2146) for driving the scraper assembly (22); A third guide plate (2147) is provided on the sliding sleeve outside the discharge plate (2144) and on a side opposite to the fixed plate (2143).
3. The discharge device for a roasted steel drum for isostatically pressed graphite according to claim 2, characterized in that: The first lifting assembly (305) comprises: Fine-tuning mechanism (3051); a first cavity (30521), the first cavity (30521) being connected to one side of the fine-tuning mechanism (3051); A first top column (3052) is slidably inserted into the first cavity (30521); The fine-tuning mechanism (3051) comprises: Sleeve (30511); A push block (30513) is slidably inserted into the sleeve (30511); An air intake pipe (30512) is provided inside the sleeve (30511) and located on the upper part of the push block (30513); A first return spring (30514) is slidably connected to the side of the push block (30513) and located inside the sleeve (30511); The side of the sleeve (30511) and located inside the first lifting assembly (305) is connected to an air control valve (30516) for collecting the gas pushed by the push block (30513) into the first cavity (30521) through the first conduit (30519).
4. The discharge device for a roasted steel drum for isostatically pressed graphite according to claim 3, characterized in that: The side of the first conduit (30519) is connected to a second conduit (30524) that is in communication with the second lifting assembly (306); An exhaust mechanism (3065) for exhausting air is provided on the side of the second lifting assembly (306).
Citation Information
Patent Citations
Multi-stage twin structure silicon nitride high-temperature ceramic material graphite barrel preparing machine
CN110640879A
Isostatic pressing graphite product production device
CN214872927U