High-efficiency wiring device for cable

By designing a high-efficiency cable splicing device that includes a fixed bracket, a wire stripping assembly, and a crimping tube supply assembly, the problem of inconvenient splicing of thick cables is solved, automated splicing is achieved, and efficiency and quality are improved.

CN115579708BActive Publication Date: 2025-11-07HUANENG XINJIANG QINGHE WIND POWER GENERATION CO LTD
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Patent Information

Application Number
CN202211034886.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-26
Publication Date
2025-11-07
Estimated Expiration
2042-08-26

AI Technical Summary

Technical Problem

Existing cable connection devices are inconvenient to operate when handling thick cables, making it difficult to guarantee connection efficiency and quality.

Method used

A high-efficiency cable splicing device was designed, comprising a fixed bracket, a wire stripping assembly, a crimping tube supply assembly, a crimping tube transport mechanism, and a crimping forming mechanism. Through the coordinated work of components such as a guide rail slider mechanism, a drive mechanism, cable claws, and a vacuum suction cup, automated cable splicing operations are achieved.

Benefits of technology

It simplifies the cable wiring process, improves wiring efficiency, reduces the labor intensity of workers, ensures wiring quality, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of cable wiring devices, and discloses a high-efficiency wiring device for cables, which comprises a fixing support provided with a U-shaped mounting seat; wire stripping assemblies arranged in two groups and symmetrically arranged at the two ends of the inside of the U-shaped mounting seat and capable of stripping the insulating sheaths of butt-joint ends of cables; a crimping tube supply assembly arranged at one side of the middle part of the U-shaped mounting seat, with an input end extending to the outside, capable of conveying crimping tubes to the inside; a crimping tube conveying mechanism fixed on the opposite inner walls of the U-shaped mounting seat and located between the two groups of wire stripping assemblies, with a grabbing part corresponding to a crimping tube placement area of the crimping tube supply assembly, capable of conveying the crimping tube to a preset position; and a crimping forming mechanism corresponding to the grabbing part of the crimping tube conveying mechanism, capable of crimping and forming the crimping tube and the cable after the butt-joint end of the cable is inserted into the crimping tube, so that the degree of automation is higher, and the wiring efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of cable wiring devices, and particularly relates to a high-efficiency wiring device for cables. BACKGROUND

[0002] In today's society, power safety is very important to ensure the safe and stable operation of the power grid. If the wire connection is not handled properly, it will bring a lot of trouble to people and even exist safety hazards.

[0003] In the existing cable wiring operation, the cable is often thick, and the worker is more difficult to perform the wiring operation, which is very inconvenient, and it is difficult to ensure the efficiency and quality of the wiring.

[0004] Therefore, how to provide a high-efficiency wiring device suitable for thick cables is a problem to be solved by those skilled in the art. SUMMARY

[0005] The application aims to provide a high-efficiency wiring device for cables to solve the technical problem of inconvenient thick cable wiring operation.

[0006] To solve the above technical problems, the specific technical solutions of the application are as follows:

[0007] In some embodiments of the application, a high-efficiency wiring device for cables is provided, comprising:

[0008] The fixed support is provided with a U-shaped mounting seat;

[0009] The wire stripping assembly is provided with two groups and is symmetrically arranged at the two ends of the inside of the U-shaped mounting seat, and can strip the insulating sheath of the butt joint end of the cable;

[0010] The crimp tube supply assembly is arranged at one side of the middle part of the U-shaped mounting seat, and the input end extends outward, and can transport the crimp tube to the inside;

[0011] The crimp tube transportation mechanism is fixed on the opposite inner wall of the U-shaped mounting seat and is between the two groups of wire stripping assemblies, the grabbing part corresponds to the crimp tube placement area of the crimp tube supply assembly, and the crimp tube can be transported to the preset position;

[0012] The crimp forming mechanism corresponds to the grabbing part of the crimp tube transportation mechanism, and after the butt joint end of the cable is inserted into the crimp tube, the crimp forming mechanism forms the crimp tube and the cable.

[0013] Preferably, in one embodiment of the above-mentioned high-efficiency wiring device for cables, the wire stripping assembly comprises:

[0014] The guide rail sliding block mechanism is fixed on the bottom of the U-shaped mounting seat and extends from one end to the other end;

[0015] a first driving mechanism fixed on the U-shaped mounting base and the slider of the guide rail slider mechanism, and a moving part of the first driving mechanism drives the slider to reciprocate along the guide rail;

[0016] a cable fixing base fixed on the top of the slider, and a strip-shaped wire slot is formed on the top of the cable fixing base and is consistent with the length direction of the guide rail, one end of the strip-shaped wire slot close to the opening end of the U-shaped mounting base is a wire inlet end, and the other end is a wire outlet end;

[0017] a cable clamp fixed on the slider and corresponding to the wire outlet end of the strip-shaped wire slot, and the cable clamp can clamp and fix the cable extending out of the wire outlet end of the strip-shaped wire slot;

[0018] a stripping mechanism corresponding to the cable clamp, and the stripping mechanism can cut the insulating sheath of the cable, and the stripping mechanism can strip the insulating sheath of the cable when the slider drives the cable fixing base to move backward.

[0019] Preferably, in one embodiment of the high-efficiency wiring device for cables, the first driving mechanism comprises:

[0020] a driving gear set comprising a driving gear and two driven gears, the driving gear is rotatably connected to the bottom of the U-shaped mounting base through a rotating shaft and corresponds to the guide rail, the two driven gears are rotatably connected to the two sides of the driving gear through rotating shafts, and the rotating shafts connecting the two driven gears penetrate into the inside of the U-shaped mounting base;

[0021] a transmission gear set comprising two special-shaped gears and two racks, the two special-shaped gears are both sector gears and are arranged in the same direction, and are respectively fixed to the rotating shafts of the two driven gears, the two racks are respectively fixed to the two side walls of the slider, and when the special-shaped gears rotate to the corresponding positions, the special-shaped gears can engage with the racks on the corresponding sides to drive the slider to reciprocate;

[0022] a first driving motor fixed below the U-shaped mounting base, and an output shaft of the first driving motor is fixed to the rotating shaft of the driving gear.

[0023] Preferably, in one embodiment of the high-efficiency wiring device for cables, the cable clamp comprises:

[0024] a first clamp mounting plate fixed to the end of the slider and corresponding to the strip-shaped wire slot;

[0025] Transmission connecting rod mechanism, symmetrically arranged on both sides of the claw mounting plate one, each including transmission connecting rod one, transmission connecting rod two, transmission plate one, transmission plate two and cable clamp plate; The transmission connecting rod one is vertically fixed on the claw mounting plate one, the transmission plate one is provided with two, one end of the two transmission plate one is rotatably connected to the two ends of the transmission connecting rod one, the other end of the two transmission plate one is provided with transmission connecting rod three, the transmission connecting rod two is vertically and rotatably arranged on the claw mounting seat one, the transmission plate two is provided with two, one end of the two transmission plate two is fixedly connected to the two ends of the transmission connecting rod two, the other end of the two transmission plate two is provided with transmission connecting rod four, the two ends of the cable clamp plate are rotatably connected to the transmission connecting rod three and the transmission connecting rod four respectively, forming a parallel four-bar linkage mechanism;

[0026] Claw mounting plate two, arranged opposite to the claw mounting plate one, the transmission connecting rod one is fixed with the claw mounting plate two, the transmission connecting rod two penetrates the claw mounting plate two and is rotatably connected thereto

[0027] Claw gear, fixed on the penetrating end of the transmission connecting rod two, and the above-mentioned claw gears of the two groups of cable clamps are engaged;

[0028] Motor mounting plate, fixed on the outside of the claw gear;

[0029] Claw motor, fixed on the motor mounting plate, the output shaft of which is fixedly connected with one of the claw gears.

[0030] Preferably, in one embodiment of the above-mentioned high-efficiency wiring device for cable, the stripping mechanism comprises:

[0031] Extension component one, fixed on the inner wall of the U-shaped mounting seat;

[0032] Extension component two, fixed on the inner wall of the U-shaped mounting seat, opposite to the extension component one;

[0033] Arc-shaped knife seat, provided with two, fixed on the moving components of the extension component one and the extension component two;

[0034] Arc-shaped knife blade, provided with two, fixed on the concave side of the arc-shaped knife seat respectively, facing the direction of the cable.

[0035] Preferably, in one embodiment of the above-mentioned high-efficiency wiring device for cable, the crimping tube supply assembly comprises:

[0036] Crimping tube storage table, provided with a semicylindrical crimping tube storage groove on the top;

[0037] A conveying plate is connected to the crimping tube storage table at one end and extends out of the U-shaped mounting base at the other end and is connected to a conveying device. An input port is formed in the corresponding position of the U-shaped mounting base.

[0038] Preferably, in one embodiment of the high-efficiency wiring device for cables, the crimping tube conveying mechanism comprises:

[0039] A U-shaped guide rail is fixed to the opposite inner walls of the U-shaped mounting base at both ends.

[0040] A ball screw assembly is arranged in the U-shaped guide rail, with the screw rod rotatingly connected to the side wall of the U-shaped mounting base and the screw nut slidingly connected to the U-shaped guide rail.

[0041] A screw rod motor is fixed to the outside of the U-shaped mounting base, with the output shaft fixed to the screw rod.

[0042] A third telescopic component is fixed to the screw nut.

[0043] A vacuum chuck is fixed to the action part of the third telescopic component and is connected to an external vacuum suction mechanism.

[0044] Preferably, in one embodiment of the high-efficiency wiring device for cables, the crimping forming mechanism comprises:

[0045] A fourth telescopic component is fixed to the base of the U-shaped mounting base.

[0046] A chuck device is provided with a sliding jaw that can slide relative to the chuck device, and a crimping protrusion is arranged on the opposite side of the sliding jaw.

[0047] Preferably, in one embodiment of the high-efficiency wiring device for cables, a control mechanism is further included, which comprises:

[0048] A pressure sensor is arranged in the strip-shaped wire groove to detect the weight of the cable.

[0049] A laser sensor is arranged in the U-shaped mounting base and faces the placement direction of the cable to detect the length of the cable.

[0050] A controller is connected to the pressure sensor, the laser sensor, the first driving motor, the jaw motor, the first telescopic component, the second telescopic component, the screw rod motor, the third telescopic component, the fourth telescopic component, and the chuck device, respectively.

[0051] When the cable is placed in the strip-shaped wire slot and the cable end length reaches the preset length, the pressure sensor and the laser sensor receive signals and transmit the signals to the controller, the controller controls the jaw motor to act, drives the cable clamp plate to clamp the cable, controls the extension component one and the extension component two to act, drives the arc-shaped blade to cut the insulating outer skin of the cable, then drives the cable to move backward through the driving motor one to strip the insulating outer skin, at this time, the lead screw motor acts to drive the vacuum chuck with the crimping tube to move to the preset position, the extension component one, the extension component two and the driving motor one reset, the wiring end of the cable is inserted into the crimping tube, then the extension component four drives the chuck device to rise, so that the crimping tube is in the sliding jaw, the sliding jaw is closed, and the crimping operation is completed.

[0052] Compared with the prior art, the beneficial effects of the present application are as follows:

[0053] During operation, only the cable needs to be placed at a preset position, and after placement is completed, the end part of the cable can be controlled to be stripped of the insulating outer skin and crimped and formed in a series of operations, which is suitable for the case that the cable is thick and the operator is inconvenient to operate, and is beneficial to improving the wiring efficiency of the cable and ensuring the splicing and wiring quality of the cable. BRIEF DESCRIPTION OF DRAWINGS

[0054] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only belong to the embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of the provided drawings.

[0055] Figure 1 The perspective view of the wiring device provided by the embodiment of the present application is shown in the figure.

[0056] Figure 2 The top view of the wiring device provided by the embodiment of the present application is shown in the figure.

[0057] Figure 3 The side view of the wiring device provided by the embodiment of the present application is shown in the figure.

[0058] Figure 4 The partial structure schematic view of the wire stripping assembly provided by the embodiment of the present application is shown in the figure.

[0059] Figure 5 The partial structure schematic view of the wire stripping assembly provided by the embodiment of the present application is shown in the figure. Figure 4 The partial structure schematic view of the wire stripping assembly provided by the embodiment of the present application is shown in the figure.

[0060] The partial structure schematic view of the wire stripping assembly provided by the embodiment of the present application is shown in the figure.

[0061] 1, fixed support; 2, crimping tube supply assembly; 20, crimping tube storage table; 21, conveying plate; 3, crimping tube conveying mechanism; 30, U-shaped guide rail; 31, ball screw assembly; 32, screw motor; 33, telescopic part three; 34, vacuum chuck; 4, crimping forming mechanism; 40, telescopic part four; 41, chuck device 41; 50, guide rail sliding block mechanism; 500, guide rail; 501, sliding block; 51, driving mechanism one; 510, driving gear set; 5100, driving gear; 5101, driven gear; 511, transmission gear set; 5110, special-shaped gear; 5111, rack; 512, driving motor one; 52, cable fixing seat; 53, cable clamping jaw; 530, clamping jaw mounting plate one; 531, transmission connecting rod mechanism; 532, clamping jaw mounting plate two; 533, clamping jaw gear; 54, stripping mechanism; 540, telescopic part one; 541, telescopic part two; 542, arc-shaped cutter seat. DETAILED DESCRIPTION

[0062] The specific embodiments of the present application will be further described in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but not to limit the scope of the present application.

[0063] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0064] The terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "multiple" is two or more.

[0065] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0066] In order to better understand the purpose, structure and function of the present application, the present application is further described in detail below with reference to the drawings.

[0067] Referring to Figure 1 As shown in the drawings, according to some embodiments of the present application, a high-efficiency wiring device for cables comprises:

[0068] The fixed support 1 is provided with a U-shaped mounting seat;

[0069] The stripping assembly is provided with two groups and is symmetrically arranged at the two ends inside the U-shaped mounting seat, and can strip the insulating sheath of the butt joint end of the cable;

[0070] The crimp tube supply assembly 2 is arranged at one side of the middle part of the U-shaped mounting seat, and the input end thereof extends outward, and can transport the crimp tube to the inside;

[0071] The crimp tube conveying mechanism 3 is fixed on the opposite inner wall of the U-shaped mounting seat and is located between the two groups of stripping assemblies, the grabbing part thereof corresponds to the crimp tube placement area of the crimp tube supply assembly 2, and the crimp tube can be transported to the preset position;

[0072] The crimp forming mechanism 4 corresponds to the grabbing part of the crimp tube conveying mechanism, and after the butt joint end of the cable is inserted into the crimp tube, the crimp forming mechanism 4 forms the crimp tube and the cable.

[0073] In the above scheme, the wiring operation of the cable can be realized through the cooperation of each component, the operation is simple and easy to control, the labor intensity of the workers can be reduced, and the labor cost can be reduced.

[0074] In combination with the drawings Figures 2-4 In an embodiment of the present application, the stripping assembly comprises:

[0075] The guide rail sliding block mechanism 50 has a guide rail 500 fixed at the bottom of the U-shaped mounting seat and extending from one end to the other end;

[0076] The driving mechanism one 51 is fixed on the U-shaped mounting seat and the sliding block 501 of the guide rail sliding block mechanism 50, and the moving part thereof drives the sliding block 501 to reciprocate along the guide rail 500;

[0077] The cable fixing seat 52 is fixed at the top of the sliding block 501, and a strip-shaped wire slot consistent with the length direction of the guide rail 500 is formed at the top thereof, one end of the strip-shaped wire slot close to the opening end of the U-shaped mounting seat is the wire inlet end, and the other end is the wire outlet end;

[0078] The cable clamping jaw 53 is fixed on the sliding block 501 and corresponds to the wire outlet end of the strip-shaped wire slot, and can clamp and fix the cable extending out of the wire outlet end of the strip-shaped wire slot;

[0079] The wire stripping mechanism 54 corresponds to the cable clamping jaw 53 and can cut the insulating sheath of the cable. When the slider 501 drives the cable fixing seat 52 to move backward, the insulating sheath of the cable is stripped.

[0080] Specifically, the cable clamping jaw 53 is a semi-cylindrical fixing seat, which is convenient to fit the outer wall of the cable.

[0081] Specifically, the strip-shaped wire groove of the cable fixing seat 52 is a semi-cylindrical groove, which is convenient to fit the outer wall of the cable.

[0082] In combination with the accompanying drawings Figures 2-3 In an embodiment of the present application, the cable clamping jaw 53 can clamp and fix the cable on the cable fixing seat 52. After the wire stripping mechanism 54 cuts the insulating sheath of the cable, the driving mechanism one 51 can drive the guide rail slider mechanism 50 to act, drive the cable to move backward, and thus realize the stripping of the insulating sheath of the cable wiring end, complete the preparation action of the cable wiring, and is convenient to operate and easy to realize, which is beneficial to improve the wire stripping efficiency.

[0083] In combination with the accompanying drawings Figure 4 In an embodiment of the present application, the driving mechanism one 51 comprises:

[0084] The driving gear set 510 comprises a driving gear 5100 and two driven gears 5101. The driving gear 5100 is rotatably connected to the bottom of the U-shaped mounting seat through a rotating shaft and corresponds to the slide rail. The two driven gears 5101 are rotatably connected to the two sides of the driving gear 5100 through rotating shafts. The rotating shafts connecting the two driven gears 5101 penetrate into the inside of the U-shaped mounting seat.

[0085] The transmission gear set 511 comprises two special-shaped gears 5110 and two racks 5111. The two special-shaped gears 5110 are both sector gears and are arranged in the same direction and fixed to the rotating shafts of the two driven gears 5101. The two racks 5111 are fixed to the two side walls of the slider 501. When the special-shaped gear 5110 rotates to the corresponding position, it can engage with the rack 5111 on the corresponding side to drive the slider 501 to reciprocate.

[0086] The driving motor one 512 is fixed below the U-shaped mounting seat, and its output shaft is fixed to the rotating shaft of the driving gear 5100.

[0087] Specifically, the special-shaped gear 5110 is a 120° sector gear.

[0088] In the above scheme, since the two sector gears are arranged in the same direction, the two sector gears cannot engage with the rack 5111 at the same time. After one sector gear drives the rack 5111 to act, the other sector gear can drive the rack 5111 to reset, which is simple and convenient, the structure is simple and reasonable, and it is convenient to maintain.

[0089] The accompanying drawings are incorporated in and constitute a part of this specification and will be understood by those skilled in the art to be for illustration purposes only. Figure 5 In one embodiment of the present application, the cable clamping jaw 53 comprises:

[0090] A clamping jaw mounting plate one 530 is fixed at the end of the sliding block 501 and corresponds to the strip-shaped wire slot;

[0091] A transmission linkage mechanism 531 is symmetrically arranged on both sides of the clamping jaw mounting plate one 530 and comprises a transmission linkage one, a transmission linkage two, a transmission plate one, a transmission plate two and a cable clamping plate. The transmission linkage one is vertically fixed on the clamping jaw mounting seat one. The transmission plate one is provided with two blocks, one end of the two blocks of the transmission plate one is rotatably connected to the two ends of the transmission linkage one, and the other end of the two blocks of the transmission plate one is provided with a transmission linkage three. The transmission linkage two is vertically and rotatably arranged on the clamping jaw mounting plate one 530. The transmission plate two is provided with two blocks, one end of the two blocks of the transmission plate two is fixedly connected to the two ends of the transmission linkage two, and the other end of the two blocks of the transmission plate two is provided with a transmission linkage four. The two ends of the cable clamping plate are rotatably connected to the transmission linkage three and the transmission linkage four, respectively, to form a parallel four-bar linkage mechanism.

[0092] A clamping jaw mounting plate two 532 is arranged opposite to the clamping jaw mounting plate one 530. The transmission linkage one is fixed with the clamping jaw mounting plate two 532. The transmission linkage two penetrates through the clamping jaw mounting plate two 532 and is rotatably connected thereto.

[0093] A clamping jaw gear 533 is fixed at the penetrating end of the transmission linkage two. The above-mentioned clamping jaw gears 533 of the two groups of cable clamping jaws 53 are engaged.

[0094] A motor mounting plate is fixed outside the clamping jaw gear 533.

[0095] A clamping jaw motor is fixed on the motor mounting plate. The output shaft of the clamping jaw motor is fixedly connected with one of the clamping jaw gears 533.

[0096] In the above-mentioned scheme, when the clamping jaw motor rotates, the clamping jaw gear 533 is engaged and relatively rotates, drives the transmission linkage two to rotate, and drives the transmission plate two to synchronously rotate. At this time, the two cable clamping plates are brought together to the middle part under the driving of the parallel four-bar linkage mechanism, and the cable is clamped and fixed. The structure is simple and easy to realize.

[0097] Preferably, in one embodiment of the above-mentioned high-efficiency wiring device for cable, the wire stripping mechanism 54 comprises:

[0098] A telescopic component one 540 is fixed on the inner wall of the U-shaped mounting seat.

[0099] A telescopic component two 541 is fixed on the inner wall of the U-shaped mounting seat and is opposite to the telescopic component one 540.

[0100] Arc-shaped cutter seats 542 are oppositely fixed on the moving parts of the first telescopic part 540 and the second telescopic part 541.

[0101] Arc-shaped cutter blades are fixed on the concave sides of the arc-shaped cutter seats 542 and face the cable.

[0102] Preferably, in the embodiment of the high-efficiency cable wiring device, the crimping tube supply assembly 2 comprises:

[0103] The crimping tube storage platform 20 is provided with a semi-cylindrical crimping tube storage groove on the top.

[0104] The conveying plate 21 is connected to the crimping tube storage platform 20 at one end and extends out of a U-shaped mounting seat at the other end, and is connected to the conveying device. The U-shaped mounting seat is provided with an input port at the corresponding position.

[0105] In the above scheme, the crimping tube can be input by the conveying device and stored in the crimping tube storage groove, which is convenient for wiring operation and use.

[0106] The accompanying drawings are combined with the above Figure 3 In an embodiment of the present application, the crimping tube conveying mechanism 3 comprises:

[0107] The U-shaped guide rail 30 is fixed at the opposite inner walls of the U-shaped mounting seat.

[0108] The ball screw assembly 31 is arranged in the U-shaped guide rail 30, and the screw rod is rotatably connected to the side wall of the U-shaped mounting seat, and the screw nut is slidably connected to the U-shaped guide rail 30.

[0109] The screw motor 32 is fixed on the outside of the U-shaped mounting seat, and the output shaft is fixed to the screw rod.

[0110] The third telescopic part 33 is fixed on the screw nut,

[0111] The vacuum chuck 34 is fixed on the moving part of the third telescopic part 33 and is connected to the external vacuum suction mechanism.

[0112] In order to further optimize the above technical scheme, one end of the crimping tube conveying mechanism 3 is rotatably connected to the side wall of the U-shaped mounting seat, and the other end is detachably connected to the side wall of the U-shaped mounting seat. After the wiring of the cable is completed, the one end of the crimping tube conveying mechanism 3 can be lifted to rotate along the other side wall of the U-shaped mounting seat, so that the cable can be easily taken out of the U-shaped mounting seat. If the position of the crimping tube conveying mechanism 3 is not convenient, the cable can also be pulled out along the middle part of the U-shaped mounting seat.

[0113] In the above scheme, the ball screw assembly can realize stepless adjustment, the placement accuracy of the crimping pipe is higher, and the wiring efficiency is improved. The position of the crimping pipe can be further adjusted by the telescopic component and the suction cup, the cable is inserted into the point wire core, and the insertion accuracy is ensured.

[0114] Preferably, in one embodiment of the above high-efficiency wiring device for cables, the compression molding mechanism 4 comprises:

[0115] The telescopic component four 40 is fixed on the base of the U-shaped mounting seat.

[0116] The chuck device 41 is provided with a sliding chuck jaw capable of relative sliding, and a crimping protrusion is arranged on the opposite side of the sliding chuck jaw.

[0117] Specifically, the chuck device 41 adopts a hydraulic two-jaw chuck connected with an external hydraulic device for use.

[0118] This scheme can be applied to cables of different diameters, has stronger adaptability, is simple to operate, is easy to control, and is helpful to improve the wiring efficiency.

[0119] Preferably, in one embodiment of the above high-efficiency wiring device for cables, the control mechanism comprises:

[0120] The pressure sensor is arranged in the strip-shaped wire groove and is used for detecting the weight of the cable. When the cable presses the pressure sensor, a signal is generated.

[0121] The laser sensor is arranged in the U-shaped mounting seat and faces the placement direction of the cable, and is used for detecting the length of the cable. When the laser sensor works, the laser rays of the laser sensor are shot in the direction of the cable at a preset position. When the cable reaches the position, the cable will block the laser rays, and a signal is generated.

[0122] The controller is respectively connected with the pressure sensor, the laser sensor, the driving motor 1 512, the chuck motor, the telescopic component 1 540, the telescopic component 2 541, the lead screw motor 32, the telescopic component 3 33, the telescopic component 4, and the chuck device.

[0123] When the cable is placed in the strip-shaped wire slot and the cable end length reaches the preset length, the pressure sensor and the laser sensor receive signals and transmit the signals to the controller, the controller controls the jaw motor to act, drives the cable clamp plate to clamp the cable, controls the extension component one 540 and the extension component two 541 to act, drives the arc-shaped blade to cut the insulating outer skin of the cable, then drives the cable to move backward through the driving motor one 512 to strip the insulating outer skin, at this time, the lead screw motor 32 acts to drive the vacuum chuck 34 with the crimping tube to move to the preset position, the extension component one 540, the extension component two 541 and the driving motor one 512 reset, the wiring end of the cable is inserted into the crimping tube, then the extension component four drives the chuck device to rise, so that the crimping tube is in the sliding jaw, the sliding jaw is closed, and the crimping operation is completed.

[0124] According to the above technical solutions of the present application, the cable only needs to be placed in the cable fixing seat, fixed by the cable clamp, and then the sensor determines the correct placement position, then the driving mechanism one drives the guide rail block mechanism and the glass fiber mechanism to realize the stripping of the insulating outer skin of the cable, the structure is simple and easy to realize, the lead crimping tube is transported to the specified position by the crimping tube transportation mechanism, the perforation is realized by the action of the driving mechanism one, and the crimping is completed by the crimping forming mechanism, most of the processes of wiring operation can be realized, only the insulating outer skin needs to be wound by the staff, automatic operation is realized, work efficiency is greatly improved, labor intensity of the staff is effectively reduced, labor cost is saved, and the quality of wiring is guaranteed, and the occurrence of safety hazards is reduced.

[0125] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts of each embodiment can be referred to each other. For the device disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple, and the related parts can be referred to the method part.

[0126] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-efficiency wiring device for electrical cables, characterized by, The utility model relates to a cable stripping and crimping device, which comprises the following parts: A fixed support is provided with a U-shaped mounting seat; Two stripping assemblies are symmetrically arranged at the two ends of the inside of the U-shaped mounting seat and can strip the insulating sheath of the butt joint end of the cable; A crimp tube supply assembly is arranged on one side of the middle part of the U-shaped mounting seat, the input end of which extends to the outside, and the crimp tube supply assembly can supply crimp tubes to the inside; A crimp tube conveying mechanism is fixed on the opposite inner wall of the U-shaped mounting seat and is located between the two stripping assemblies, the gripping part of the crimp tube conveying mechanism corresponds to the crimp tube placement area of the crimp tube supply assembly, and the crimp tube conveying mechanism can convey the crimp tube to a preset position; A crimping forming mechanism corresponds to the gripping part of the crimp tube conveying mechanism, and after the butt joint end of the cable is inserted into the crimp tube, the crimping forming mechanism crimps and forms the crimp tube and the cable; The stripping assembly comprises: A guide rail sliding block mechanism, the guide rail of which is fixed on the bottom of the U-shaped mounting seat and extends from one end to the other end; A driving mechanism one is fixed on the U-shaped mounting seat and the sliding block of the guide rail sliding block mechanism, and the moving part of the driving mechanism one drives the sliding block to reciprocate along the guide rail; A cable fixing seat is fixed on the top of the sliding block, and a strip-shaped wire slot is formed in the top of the cable fixing seat and is consistent with the length direction of the guide rail, one end of the strip-shaped wire slot near the opening end of the U-shaped mounting seat is a wire inlet end, and the other end is a wire outlet end; A cable clamp is fixed on the sliding block and corresponds to the wire outlet end of the strip-shaped wire slot, and the cable clamp can clamp and fix the cable that extends out of the wire outlet end of the strip-shaped wire slot; A stripping mechanism corresponds to the cable clamp and can cut the insulating sheath of the cable, and when the sliding block drives the cable fixing seat to move backward, the insulating sheath of the cable is stripped off; The driving mechanism one comprises: A driving gear set, which comprises a driving gear and two driven gears, the driving gear is rotatably connected to the bottom of the U-shaped mounting seat through a rotating shaft and corresponds to the guide rail, the two driven gears are rotatably connected to the two sides of the driving gear through rotating shafts, and the rotating shafts connecting the two driven gears penetrate into the inside of the U-shaped mounting seat; A transmission gear set, which comprises two special gears and two racks, the two special gears are both sector gears and are symmetrically arranged and respectively fixed to the rotating shafts of the two driven gears, the two racks are respectively fixed to the two side walls of the sliding block, and when the special gears rotate to the corresponding positions, the special gears can engage with the corresponding racks and drive the sliding block to reciprocate; A driving motor one is fixed below the U-shaped mounting seat, and the output shaft of the driving motor one is fixed to the rotating shaft of the driving gear.

2. The high efficiency wiring device for electrical cables of claim 1, wherein, The cable clamp comprises: A clamp mounting plate one is fixed to the end of the sliding block and corresponds to the strip-shaped wire slot. Transmission connecting rod mechanism, symmetrically arranged on both sides of the claw mounting plate one, each including transmission connecting rod one, transmission connecting rod two, transmission plate one, transmission plate two and cable clamp plate; The transmission connecting rod one is vertically fixed on the claw mounting plate one, the transmission plate one is provided with two, one end of the two transmission plate one is rotatably connected to the two ends of the transmission connecting rod one, the other end of the two transmission plate one is provided with transmission connecting rod three, the transmission connecting rod two is vertically and rotatably arranged on the claw mounting plate one, the transmission plate two is provided with two, one end of the two transmission plate two is fixedly connected to the two ends of the transmission connecting rod two, the other end of the two transmission plate two is provided with transmission connecting rod four, the two ends of the cable clamp plate are rotatably connected to the transmission connecting rod three and the transmission connecting rod four respectively, forming a parallel four-bar linkage mechanism; Claw mounting plate two, arranged opposite to the claw mounting plate one, the transmission connecting rod one is fixed with the claw mounting plate two, the transmission connecting rod two penetrates the claw mounting plate two and is rotatably connected thereto Claw gear, fixed on the penetrating end of the transmission connecting rod two, and the above-mentioned claw gear of the two groups of cable clamps is engaged; Motor mounting plate, fixed on the outside of the claw gear; Claw motor, fixed on the motor mounting plate, its output shaft is fixedly connected with one of the claw gears.

3. A high efficiency wiring device for electrical cables as defined in claim 2, wherein, The stripping mechanism comprises: First telescopic component, fixed on the inner wall of the U-shaped mounting seat; Second telescopic component, fixed on the inner wall of the U-shaped mounting seat, opposite to the first telescopic component; Arc-shaped knife seat, provided with two, fixed on the moving components of the first telescopic component and the second telescopic component; Arc-shaped knife blade, provided with two, fixed on the concave side of the arc-shaped knife seat respectively, facing the direction of the cable.

4. The high efficiency wiring device for electrical cables of claim 3, wherein, The crimping tube feeding assembly comprises: Crimping tube storage table, provided with a semicylindrical crimping tube storage groove on the top; Conveying plate, one end connected to the crimping tube storage table, the other end extending out of the U-shaped mounting seat and connected to the conveying device, the U-shaped mounting seat has an input opening at the corresponding position.

5. A high efficiency wiring device for electrical cables as defined in claim 4, wherein, The crimping tube conveying mechanism comprises: U-shaped guide rail, both ends fixed on the opposite inner walls of the U-shaped mounting seat; Ball screw assembly, arranged in the U-shaped guide rail, the screw rod rotatably connected to the side wall of the U-shaped mounting seat, the screw nut slidingly connected to the U-shaped guide rail; Screw rod motor, fixed on the outside of the U-shaped mounting seat, the output shaft fixed with the screw rod; Third telescopic component, fixed on the screw nut, Vacuum chuck, fixed on the moving component of the third telescopic component, connected with the external vacuum suction mechanism.

6. A high efficiency wiring device for electrical cables as defined in claim 5, wherein, The crimping forming mechanism comprises: Fourth telescopic component, fixed on the base of the U-shaped mounting seat; Chuck device, the sliding chuck of the chuck device can slide relatively, and the opposite side of the sliding chuck is provided with a crimping protrusion.

7. A high efficiency wiring device for electrical cables as defined in claim 6, wherein, Further comprising a control mechanism, the control mechanism comprises: Pressure sensor, arranged in the strip-shaped wire groove, used for detecting the weight of the cable; Laser sensor, arranged in the U-shaped mounting seat, facing the placing direction of the cable, used for detecting the length of the cable; A controller is respectively connected with the pressure sensor, the laser sensor, the driving motor one, the jaw motor, the telescopic component one, the telescopic component two, the screw motor, the telescopic component three, the telescopic component four and the chuck device. When the cable is placed in the strip wire slot and the cable end length reaches the preset length, the pressure sensor and the laser sensor receive signals and transmit the signals to the controller. The controller controls the jaw motor to act, drives the cable clamp plate to clamp the cable, controls the telescopic component one and the telescopic component two to act, drives the arc-shaped blade to cut the insulating sheath of the cable, then drives the cable to move backward through the driving motor one to strip the insulating sheath. At this time, the screw motor acts to drive the vacuum chuck with the crimping tube to move to the preset position. The telescopic component one, the telescopic component two and the driving motor one reset. The wiring end of the cable is inserted into the crimping tube. Then the telescopic component four drives the chuck device to rise, so that the crimping tube is in the sliding jaw. The sliding jaw is closed to complete the crimping operation.

Citation Information

Patent Citations

  • High-efficiency cable wiring equipment

    CN216981102U

  • Wire harnesses

    US20030100228A1