A copper rod processing water washing device

Abstract

This invention discloses a copper rod processing washing device, including a cooling tank with multiple first water pipes connected to it, a conveyor belt near the washing tank, a mounting bracket between the conveyor belt and the washing tank, multiple robotic arms evenly mounted on the mounting bracket, and multiple copper rods evenly placed on the conveyor belt. The cooling tank contains a protective net assembly for easy retrieval of the copper rods to be cooled, and the washing tank contains a cleaning assembly for spraying and cleaning the copper rods. This invention solves the problem of low cleaning efficiency in general copper tube processing plants when handling large quantities of copper tubes, which cannot meet production needs.

Description

Technical Field

[0001] This invention relates to a processing water washing apparatus. Background Technology

[0002] Copper pipe, also known as red copper pipe, is a type of non-ferrous metal pipe, consisting of seamless pressed and drawn tubes. Copper pipe possesses excellent electrical and thermal conductivity, making it a primary material for conductive and heat dissipation components in electronic products. It has become the preferred choice for modern contractors installing water supply, heating, and cooling pipes in all residential and commercial buildings. Copper pipe has strong corrosion resistance, is not easily oxidized, and does not readily react chemically with some liquids, making it easy to bend and shape. After forming, copper pipe undergoes a series of steps. Once completed, it needs to be thoroughly cleaned with water to achieve a smooth finish. However, the cleaning efficiency of large-scale copper pipe processing plants is often too low to meet production demands. Summary of the Invention

[0003] The purpose of this invention is to provide a copper rod processing water washing device that can more efficiently clean a large number of copper tubes.

[0004] The technical solution to achieve the above objective is: a copper rod processing water washing device, including a cooling pool, multiple first water pipes on the cooling pool, the multiple first water pipes connecting to the water washing pool, a conveyor belt near the water washing pool, an installation bracket between the conveyor belt and the water washing pool, multiple robotic arms evenly arranged on the installation bracket, multiple copper rods evenly placed on the conveyor belt, a protective net assembly for facilitating the retrieval of the copper rods to be cooled in the cooling pool, and a cleaning assembly for spraying and cleaning the copper rods in the water washing pool.

[0005] Preferably, the protective net assembly includes a retrieval net, four rope buckles, a hollow support frame, four first connecting rods, two first support plates, two single-rod hydraulic cylinders, two first fixed supports, four first sliders, four first guide rails, and four fixed rods. A first fixed support is provided on each opposite surface of the outer wall of the cooling pool. Each first fixed support is connected to the fixed end of a single-rod hydraulic cylinder. The piston rod of each single-rod hydraulic cylinder is connected to the corresponding first support plate. Each end of the first support plate is connected to a first connecting rod. The other end of each first connecting rod is connected to the hollow support frame. Each first connecting rod is provided with a first slider, and each first slider is slidably connected to a corresponding first guide rail. Each first guide rail is located on the inner wall of the cooling pool. A fixed rod is provided at each of the four opposite corners of the upper surface of the hollow support frame. Each fixed rod is fitted with a corresponding rope buckle, and the four rope buckles are located at the four opposite corners of the retrieval net.

[0006] Preferably, the cleaning assembly includes a second support plate, a water pump bracket, a first water pump, multiple second fixed brackets, multiple nozzles, a second water pipe, multiple second sliders, multiple second guide rails, a third support plate, a lead screw, a connecting block, a fourth support plate, a double-rod hydraulic cylinder, two fifth support plates, multiple second connecting rods, and multiple brush components. The inner wall of the washing tank is provided with a second support plate, on which a water pump bracket and multiple second fixed brackets are mounted. The water pump bracket is connected to the fixed end of the first water pump. Second water pipes are mounted on the multiple second fixed brackets, and each second fixed bracket is also connected to a nozzle. The first water pump... The input end is connected to the washing pool, and the output end is connected to the second water pipe. Multiple nozzles are connected to the second water pipe. The outer wall of the washing pool near the cooling pool is equipped with multiple second guide rails and a third support plate. Each second guide rail has a corresponding second slider that is slidably connected to it. Multiple second sliders are connected to a fourth support plate. The third support plate is equipped with a lead screw. The nut end of the lead screw is connected to a connecting block. The other end of the connecting block is connected to the fourth support plate. The middle part of the fourth support plate is equipped with a double-rod hydraulic cylinder. Each of the two piston rods of the double-rod hydraulic cylinder is connected to a fifth support plate. Each fifth support plate is connected to multiple corresponding brush parts through multiple second connecting rods.

[0007] Preferably, both the cooling pool and the washing pool are equipped with inlet and outlet pipes.

[0008] Preferably, the second support plate has multiple circular through holes evenly distributed.

[0009] Preferably, multiple first water pipes are equipped with filter screens.

[0010] Preferably, a second water pump is installed in a portion of the multiple first water pipes.

[0011] Preferably, the four rope buckles, the hollow bracket, the four first sliders, the four first guide rails, and the second support plate are all made of stainless steel.

[0012] Preferably, the dredging net is made of fiberglass material.

[0013] The beneficial effects of this invention are as follows: a conveyor belt is provided near the washing pool, and an installation bracket is provided between the conveyor belt and the washing pool. Multiple robotic arms are evenly provided on the installation bracket. The cleaning component is located in the washing pool. Multiple nozzles are connected to the second water pipe. Each fifth support plate is connected to multiple corresponding brush pieces through multiple second connecting rods. The robotic arms can clamp multiple copper rods on the conveyor belt and drive the multiple copper rods to move in various directions. Under the combined action of multiple nozzles and multiple brush pieces, a large number of copper pipes can be cleaned more efficiently, which can meet production needs and enhance the cleaning effect.

[0014] The nut end of the lead screw is connected to the connecting block, and the other end of the connecting block is connected to the fourth support plate. The lead screw can drive the fourth support plate and the double-rod hydraulic cylinder to move linearly along the second guide rail. It can adjust the distance between the brush and the copper rod for different copper rods, and can also remove the brush from the washing pool to facilitate water replacement and maintenance of the washing pool.

[0015] The cooling pool is equipped with multiple primary water pipes that connect to the washing pool. These pipes transfer the water temperature from the cooling pool to the washing pool through heat transfer, achieving a cooling effect. This saves water, reduces the frequency of water changes in the cooling pool, and improves production efficiency. Some of the primary water pipes are equipped with secondary water pumps, which accelerate the flow of clean water between the cooling pool and the washing pool, further cooling the cooling pool. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 This is a perspective view of the protective netting component of the present invention;

[0018] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;

[0019] Figure 4 This is a perspective view of the cleaning component of the present invention;

[0020] Figure 5 This is a front view of the cleaning assembly of the present invention;

[0021] Figure 6 This is a rear view of the cleaning assembly of the present invention;

[0022] Figure 7 yes Figure 6 A magnified view of a section at point B.

[0023] In the diagram: 1. Cooling pool; 2. First water pipe; 3. Washing pool; 4. Protective net assembly; 5. Cleaning assembly; 6. Conveyor belt; 7. Mounting bracket; 8. Robotic arm; 9. Copper rod; 41. Salvage net; 42. Rope buckle; 43. Hollow bracket; 44. First connecting rod; 45. First support plate; 46. Single-rod hydraulic cylinder; 47. First fixed bracket; 48. First slider; 49. First guide rail; 410. Fixed rod; 51. Second support plate; 52. Water pump bracket; 53. First water pump; 54. Second fixed bracket; 55. Nozzle; 56. Second water pipe; 57. Second slider; 58. Second guide rail; 59. Third support plate; 510. Lead screw; 511. Connecting block; 512. Fourth support plate; 513. Double-rod hydraulic cylinder; 514. Fifth support plate; 515. Second connecting rod; 516. Brush component. Detailed Implementation

[0024] The technical solution of the present invention will now be clearly and completely described in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] The invention will now be further described with reference to the accompanying drawings.

[0026] like Figure 1-7 As shown, a copper rod processing water washing device includes a cooling pool 1, multiple first water pipes 2, a water washing pool 3, a mounting bracket 7, multiple robotic arms 8, a protective net assembly 4, and a cleaning assembly 5.

[0027] The cooling pool 1 is equipped with multiple first water pipes 2, which connect to the washing pool 3. The multiple first water pipes 2 can transfer the water temperature in the cooling pool 1 to the washing pool 3 through heat transfer, achieving a cooling effect and saving water. A conveyor belt 6 is located near the washing pool 3, and a mounting bracket 7 is provided between the conveyor belt 6 and the washing pool 3. Multiple robotic arms 8 are evenly arranged on the mounting bracket 7. The robotic arms 8 can grip multiple copper rods 9 on the conveyor belt 6 and drive the copper rods 9 to move in various directions, making the cleaning effect better. Multiple copper rods 9 are evenly placed on the conveyor belt 6. The protective net assembly 4 is located in the cooling pool 1 to facilitate the retrieval of the copper rods 9 to be cooled. The cleaning assembly 5 is located in the washing pool 3 and is used to spray and clean the copper rods 9.

[0028] The protective net assembly 4 includes a retrieval net 41, four rope buckles 42, a hollow support 43, four first connecting rods 44, two first support plates 45, two single-rod hydraulic cylinders 46, two first fixed supports 47, four first sliders 48, four first guide rails 49, and four fixed rods 410. A first fixed support 47 is provided on each opposite surface of the outer wall of the cooling pool 1. Each first fixed support 47 is connected to the fixed end of a single-rod hydraulic cylinder 46, and the piston rod of each single-rod hydraulic cylinder 46 is connected to the corresponding first support plate 45. A first connecting rod 44 is connected to each end of the first support plate 45, and the other end of each first connecting rod 44 is connected to... A hollow support 43 is connected, and two single-rod hydraulic cylinders 46 can drive the hollow support 43 to move up and down. Each first connecting rod 44 is provided with a first slider 48. Each first slider 48 is slidably connected to a corresponding first guide rail 49. Each first guide rail 49 is located on the inner wall of the cooling pool 1. A fixed rod 410 is provided at each of the four opposite corners of the upper surface of the hollow support 43. Each fixed rod 410 is fitted with a corresponding rope buckle 42. The four rope buckles 42 are located at the four opposite corners of the retrieval net 41, which facilitates the removal of the retrieval net 41 from the hollow support 43. The retrieval net 41 can play a certain buffering and protective role to prevent damage to multiple copper pipes 9.

[0029] The cleaning assembly 5 includes a second support plate 51, a water pump bracket 52, a first water pump 53, multiple second fixed brackets 54, multiple nozzles 55, a second water pipe 56, multiple second sliders 57, multiple second guide rails 58, a third support plate 59, a lead screw 510, a connecting block 511, a fourth support plate 512, a double-rod hydraulic cylinder 513, two fifth support plates 514, multiple second connecting rods 515, and multiple brush pieces 516. The second support plate 51 is provided on the inner wall of the washing pool 3. The system includes a water pump bracket 52 and multiple second fixed brackets 54. The water pump bracket 52 is connected to the fixed end of the first water pump 53. Second water pipes 56 are mounted on the multiple second fixed brackets 54, and each second fixed bracket 54 is also connected to a nozzle 55. The input end of the first water pump 53 is connected to the washing tank 3, and the output end is connected to the second water pipes 56. All nozzles 55 are connected to the second water pipes 56. Multiple second guide rails 58 and third support plates 59 are mounted on the outer wall of the washing tank 3 near the cooling tank 1. Each second guide rail 58... The inner sliding connection has corresponding second sliders 57, and multiple second guide rails 58 support the fourth support plate 512 and the double-rod hydraulic cylinder 513. The multiple second guide rails 58 also limit the movement direction of the fourth support plate 512. Multiple second sliders 57 are connected to the fourth support plate 512. A lead screw 510 is provided on the third support plate 59. The nut end of the lead screw 510 is connected to a connecting block 511, and the other end of the connecting block 511 is connected to the fourth support plate 512. The lead screw 510 can drive the fourth support plate 512 and... The double-rod hydraulic cylinder 513 moves linearly along the second guide rail 58; the middle part of the fourth support plate 512 is equipped with a double-rod hydraulic cylinder 513, and a fifth support plate 514 is connected to each of the two piston rods of the double-rod hydraulic cylinder 513. The double-rod hydraulic cylinder 513 can make the two fifth support plates 514 and multiple brush pieces 516 reciprocate to enhance the cleaning effect; each fifth support plate 514 is connected to multiple corresponding brush pieces 516 through multiple second connecting rods 515, and the brush pieces 516 can brush the copper pipe 9.

[0030] Both cooling pool 1 and washing pool 3 are equipped with inlet and outlet pipes. When the temperature in cooling pool 1 is too high or there are too many impurities in washing pool 3, the water needs to be changed. Multiple circular through holes are evenly opened on the second support plate 51 to prevent water accumulation. Filter screens are installed in multiple first water pipes 2 to prevent impurities from flowing between cooling pool 1 and washing pool 3. Second water pumps are installed in some of the first water pipes 2 to accelerate the flow of clean water between cooling pool 1 and washing pool 3, thus cooling cooling pool 1. The four rope buckles 42, hollow bracket 43, four first sliders 48, four first guide rails 49, and second support plate 51 are all made of stainless steel. Stainless steel has good corrosion resistance and can extend the service life of this device. The retrieval net 41 is made of fiberglass, which has high temperature resistance and a long service life.

[0031] Working principle: Cooling process: Pour multiple hot-rolled copper pipes 9 into the cooling pool 1. After the multiple copper pipes 9 have cooled, open two single-rod hydraulic cylinders 46 at the same time. The two first support plates 45 drive the corresponding first connecting rods 44, hollow brackets 43 and retrieval nets 41 to move upward together until the retrieval nets 4 leave the water surface. Then, the multiple copper pipes 9 are taken out of the retrieval nets 4.

[0032] Cleaning process: Under the action of the first water pump 53, multiple nozzles 55 spray clean water. Multiple robotic arms 8 clamp multiple copper rods 9 on the conveyor belt 6 and move them above the multiple nozzles 55. The lead screw 510 is opened, and the connecting block 511 drives the fourth support plate 512, the double-rod hydraulic cylinder 513 and multiple brushes 516 to approach the copper pipe 9 to be cleaned. Then, the double-rod hydraulic cylinder 513 is opened, and the two fifth support plates 514, multiple second connecting rods 515 and multiple brushes 516 make reciprocating linear motion to brush the copper pipe 9.

[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A copper rod processing water washing device, comprising a cooling tank (1), characterized in that, The cooling pool (1) is provided with multiple first water pipes (2), which are connected to the washing pool (3). A conveyor belt (6) is provided near the washing pool (3). An installation bracket (7) is provided between the conveyor belt (6) and the washing pool (3). Multiple robotic arms (8) are evenly provided on the installation bracket (7). Multiple copper rods (9) are evenly placed on the conveyor belt (6). A protective net assembly (4) is provided in the cooling pool (1) to facilitate the retrieval of the copper rods (9) to be cooled. A cleaning assembly (5) is provided in the washing pool (3) for spraying and cleaning the copper rods (9). The protective net assembly (4) includes a retrieval net (41), four rope buckles (42), a hollow support (43), four first connecting rods (44), two first support plates (45), two single-rod hydraulic cylinders (46), two first fixed supports (47), four first sliders (48), four first guide rails (49), and four fixed rods (410). A first fixed support (47) is provided on the opposite surface of the outer wall of the cooling pool (1). Each first fixed support (47) is connected to the fixed end of the single-rod hydraulic cylinder (46), and the piston rod of each single-rod hydraulic cylinder (46) is connected to the corresponding first support plate (45). Each end of the first support plate (45) is connected to a first connecting rod (44), and the other end of each first connecting rod (44) is connected to a hollow bracket (43). Each first connecting rod (44) is provided with a first slider (48), and each first slider (48) is slidably connected to a corresponding first guide rail (49). Each first guide rail (49) is located on the inner wall of the cooling pool (1). A fixed rod (410) is provided on each of the four opposite corners of the upper surface of the hollow bracket (43). Each fixed rod (410) is fitted with a corresponding rope buckle (42), and the four rope buckles (42) are located on the four opposite corners of the fishing net (41). The cleaning assembly (5) includes a second support plate (51), a water pump bracket (52), a first water pump (53), multiple second fixed brackets (54), multiple nozzles (55), a second water pipe (56), multiple second sliders (57), multiple second guide rails (58), a third support plate (59), a lead screw (510), a connecting block (511), a fourth support plate (512), a double-rod hydraulic cylinder (513), two fifth support plates (514), multiple second connecting rods (515), and multiple... The brush part (516) is provided with a second support plate (51) on the inner wall of the washing pool (3). The second support plate (51) is provided with a water pump bracket (52) and multiple second fixed brackets (54). The water pump bracket (52) is connected to the fixed end of the first water pump (53). The multiple second fixed brackets (54) are provided with second water pipes (56). Each second fixed bracket (54) is also connected with a nozzle (55). The input end of the first water pump (53) is connected to the washing pool (3), and the output end is connected to the second water pipe (55). Water pipe (56), multiple nozzles (55) are all connected to the second water pipe (56), the washing pool (3) is provided with multiple second guide rails (58) and a third support plate (59) on the outer wall near the cooling pool (1), each second guide rail (58) is slidably connected with a corresponding second slider (57), multiple second sliders (57) are connected to the fourth support plate (512), the third support plate (59) is provided with a lead screw (510), the nut end of the lead screw (510) is connected to a connecting block (511), the connecting block (512) is connected to the connecting block (511) 1) The other end is connected to the fourth support plate (512). The middle part of the fourth support plate (512) is provided with a double-rod hydraulic cylinder (513). The two piston rods of the double-rod hydraulic cylinder (513) are respectively connected to a fifth support plate (514). Each fifth support plate (514) is connected to multiple corresponding brush parts (516) through multiple second connecting rods (515). Multiple robotic arms (8) clamp multiple copper rods (9) on the conveyor belt (6) and move them above multiple nozzles (55).

2. The copper rod processing water washing device according to claim 1, characterized in that, Both the cooling pool (1) and the washing pool (3) are equipped with inlet and outlet pipes.

3. The copper rod processing water washing device according to claim 1, characterized in that, Multiple circular through holes are evenly distributed on the second support plate (51).

4. The copper rod processing water washing device according to claim 1, characterized in that, Multiple first water pipes (2) are equipped with filter screens.

5. A copper rod processing water washing device according to claim 4, characterized in that, A second water pump is installed in part of the multiple first water pipes (2).

6. The copper rod processing water washing device according to claim 1, characterized in that, The four rope buckles (42), the hollow bracket (43), the four first sliders (48), the four first guide rails (49) and the second support plate (51) are all made of stainless steel.

7. A copper rod processing water washing device according to claim 1, characterized in that, The salvage net (41) is made of fiberglass material.

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