Battery holder production line
Through the rotary structure and CCD camera detection battery holder production line, the battery holder production equipment has large space occupied and low detection efficiency has been solved, efficient automatic assembly and inspection has been achieved, and production costs and error rates have been reduced.
Patent Information
- Application Number
- CN202211365116.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-03
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2042-11-03
AI Technical Summary
The existing battery holder production equipment takes up a large space, is low assembling efficiency, and is low in detection efficiency, making it impossible to fully automate, resulting in high production costs and high error rates.
The battery holder automatic assembly machine and CCD camera detection adopt a rotary-type structure. The battery holder automatic assembly machine sequentially surrounds the battery holder body assembly assembly, positive electrode insertion assembly, negative electrode insertion assembly and rubber cover assembly assembly around the turntable, and conducts different viewing angles detection in combination with the first CCD camera and the second CCD camera.
Effectively save space, improve assembly efficiency, reduce production costs, and reduce error rates through multi-angle detection to achieve fully automated production of the battery holder.
Smart Images

Figure CN115582691B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery holder production, and particularly to a battery holder production line. Background Art
[0002] Button batteries, also known as coin batteries, refer to batteries with an outer shape like a small button. Button batteries are installed inside a battery holder for matching use. When manufacturing a battery holder, a positive contact spring and a negative contact spring need to be installed inside the battery holder body, and then a rubber cover is put on to complete the assembly of the entire battery holder.
[0003] The current assembly method uses a linear assembly device. This linear assembly device is relatively long and occupies a large space. It requires many processes to assemble the above-mentioned parts one by one according to the processes, resulting in troublesome production and high production costs, which greatly affects the production and assembly efficiency of the battery holder. In addition, when packaging the assembled battery holder, manual inspection, placing it in a carrier tape, film sealing and other processes are required. In the traditional technology, the assembly quality of each product is detected by the naked eye and then placed in a carrier tape, and then automatically packaged. However, when packaging a large number of products, visual inspection is prone to errors and the efficiency is low. It cannot achieve full automation and can no longer meet the needs of industrial production of battery holders. Summary of the Invention
[0004] Based on this, the present invention provides a battery holder production line with a simple structure and reasonable design. The battery holder automatic assembly machine can greatly save the occupied space through a rotary table structure, effectively improve the assembly efficiency of the battery holder, reduce the production cost, and then detect through the first CCD camera and the second CCD camera of the battery holder inspection and packaging machine, effectively improving the detection efficiency and reducing the error rate, which can meet the needs of industrial production of battery holders.
[0005] In order to achieve the purpose of the present invention, the following technical solutions are adopted:
[0006] A battery holder production line includes: a battery holder automatic assembly machine and a battery holder inspection and packaging machine connected to one side of the battery holder automatic assembly machine;
[0007] The battery holder automatic assembly machine includes:
[0008] A bearing assembly, including a workbench, a cam divider installed in the middle of the top surface of the workbench, a turntable connected to the cam divider, and a plurality of fixtures evenly spaced on the periphery of the turntable; and
[0009] A battery holder body assembly component, a positive contact insertion component, a negative contact insertion component, a rubber cover assembly component and a finished product output component sequentially and spaced around the turntable;
[0010] The battery holder inspection and packaging machine includes:
[0011] The main machine platform of the inspection and packaging machine for connecting the finished product output component;
[0012] The transfer and picking component installed on the main machine platform of the inspection and packaging machine; the transfer and picking component includes a bracket installed on the main machine platform of the inspection and packaging machine, a transverse translation linear module installed on the top of the bracket, a transverse translation plate connected to the transverse translation linear module, and a plurality of transfer and picking hands evenly spaced and installed on the transverse translation plate; one end of the transverse translation plate faces the finished product output component; and
[0013] The detection component installed on one side of the transfer and picking component; the detection component includes a detection table installed on one side of the transverse translation plate, detection carriers installed at opposite ends of the detection table, first CCD cameras installed on opposite sides of one end of the detection table, and a second CCD camera installed at the bottom of the other end of the detection table; the detection carriers are used to place the finished product battery holders; the detection directions of the first CCD cameras are perpendicular to each other with the detection directions of the second CCD cameras.
[0014] The above battery holder production line has a simple structure and reasonable design. The battery holder automatic assembly machine adopts a turntable structure, and arranges the battery holder main body assembly component, the positive electrode insert component, the negative electrode insert component and the rubber cover assembly component around the turntable in sequence, which can greatly save the occupied space, reduce the transfer distance between workstations, effectively improve the assembly efficiency of the battery holder, reduce the production cost, and then detect from different perspectives through the first CCD camera and the second CCD camera of the battery holder inspection and packaging machine, effectively improve the detection efficiency, reduce the error rate, and can meet the requirements of industrial production of battery holders.
[0015] In one embodiment, the battery holder main body assembly component includes a battery holder main body feeding circular vibrator, a battery holder main body linear vibrator feeder connected to the battery holder main body feeding circular vibrator, a quantitative feeder installed at the end of the battery holder main body linear vibrator feeder, and a battery holder main body assembly manipulator installed at one end of the quantitative feeder;
[0016] The positive electrode insert component includes a positive electrode tape feeding wheel, a positive electrode intermittent feeder installed on one side of the positive electrode tape feeding wheel, a positive electrode cutting end device installed at the end of the positive electrode intermittent feeder away from the positive electrode tape feeding wheel, and a positive electrode insert manipulator installed on one side of the positive electrode cutting end device;
[0017] The negative electrode insert component includes a negative electrode tape feeding wheel, a negative electrode intermittent feeder installed on one side of the negative electrode tape feeding wheel, a negative electrode cutting end device installed at the end of the negative electrode intermittent feeder away from the negative electrode tape feeding wheel, and a negative electrode insert manipulator installed on one side of the negative electrode cutting end device;
[0018] The rubber cover assembly component includes a rubber cover loading circular vibrator, a rubber cover linear vibrator feeder connected to the rubber cover loading circular vibrator, and a rubber cover assembly manipulator installed at the end of the rubber cover linear vibrator feeder.
[0019] In one embodiment, the quantitative feeder includes a positioning seat, a pusher block slidably connected inside the positioning seat, and a material taking cylinder installed on the bottom surface of the positioning seat; the piston rod of the material taking cylinder is used to connect the pusher block to drive the pusher block to slide inside the positioning seat.
[0020] In one embodiment, a chute is provided in the middle of the positioning seat, and the chute is used to match and accommodate the pusher block; a feeding port is provided on one side of the positioning seat corresponding to the chute, one end of the feeding port communicates with the battery seat body linear vibrator feeder, and the other end of the feeding port communicates with the chute.
[0021] In one embodiment, the finished product output component includes an output manipulator, a finished product output linear vibrator feeder installed on one side of the output manipulator, and a quantitative stopper installed at the end of the finished product output linear vibrator feeder; the inspection and packaging machine main platform is connected to the end of the finished product output linear vibrator feeder.
[0022] In one embodiment, the quantitative stopper includes a stopper block installed vertically below the end of the finished product output linear vibrator feeder and a lifting cylinder connected to the stopper block; the piston rod of the lifting cylinder is used to connect the stopper block to drive the stopper block to pass through the end of the finished product output linear vibrator feeder.
[0023] In one embodiment, the detection table is arranged adjacent to the finished product output linear vibrator feeder; the distance between the two detection carriers is equal to the distance between two adjacent transfer material taking hands.
[0024] In one embodiment, the detection component further includes a support table arranged at one end of the detection table at intervals, a temporary storage plate slidably installed at one end of the top of the support table, a pushing cylinder fixedly installed at the other end of the top of the support table, and a discharge ramp installed on one side of the support table; the pushing cylinder is used to push the temporary storage plate to move below the transfer material taking hand; one end of the discharge ramp is located below the transverse moving plate, and the other end of the discharge ramp extends to the outside of the main platform.
[0025] In one embodiment, the battery holder inspection and packaging machine further includes a packaging assembly installed at one end of the transfer and picking component; the packaging assembly includes a packaging conveyor module located at one end of the transverse transfer plate away from the finished product output component, a carrier tape feeding wheel installed at one end of the packaging conveyor module, a film sealing feeding wheel installed at the other end of the packaging conveyor module, a shipping collection wheel located on one side of the film sealing feeding wheel, and a first fiber optic sensor and a second fiber optic sensor installed in the middle of the packaging conveyor module.
[0026] In one embodiment, the detection direction of the first fiber optic sensor is perpendicular to the detection direction of the second fiber optic sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A three-dimensional schematic diagram of a battery holder production line according to an embodiment of the present invention;
[0028] Figure 2 is Figure 1 A three-dimensional schematic diagram of another perspective of the battery holder production line shown;
[0029] Figure 3 is Figure 1 A three-dimensional schematic diagram of the battery holder automatic assembly machine in the battery holder production line shown;
[0030] Figure 4 is Figure 1 A three-dimensional schematic diagram of another perspective of the battery holder automatic assembly machine in the battery holder production line shown;
[0031] Figure 5 is Figure 3 A partial three-dimensional schematic diagram of the battery holder automatic assembly machine in the battery holder production line shown, excluding the glue cover assembly component and the finished product output component;
[0032] Figure 6 is Figure 3 A partial three-dimensional schematic diagram of another perspective of the battery holder automatic assembly machine in the battery holder production line shown, excluding the glue cover assembly component and the finished product output component;
[0033] Figure 7 is Figure 3 A three-dimensional schematic diagram of the battery holder main body assembly component in the battery holder production line shown;
[0034] Figure 8 is Figure 7 A partial three-dimensional schematic diagram of another perspective of the battery holder main body assembly component in the battery holder production line shown;
[0035] Figure 9 is Figure 8Partial structural decomposition schematic diagram of the battery holder main body assembly component in the shown battery holder production line;
[0036] Figure 10 For Figure 3 Partial perspective schematic diagram of the automatic battery holder assembly machine in the shown battery holder production line, excluding the battery holder main body assembly component, the positive electrode insert component, and the negative electrode insert component;
[0037] Figure 11 For Figure 10 Enlarged schematic diagram at the position of circle A shown;
[0038] Figure 12 For Figure 10 Partial semi-sectional schematic diagram of the finished product output component in the shown battery holder production line;
[0039] Figure 13 For Figure 12 Enlarged schematic diagram at the position of circle B shown;
[0040] Figure 14 For Figure 1 Perspective schematic diagram of the battery holder inspection and packaging machine in the shown battery holder production line;
[0041] Figure 15 For Figure 14 Perspective schematic diagram of another view of the battery holder inspection and packaging machine in the shown battery holder production line;
[0042] Figure 16 For Figure 14 Enlarged schematic diagram at the position of circle C shown;
[0043] Figure 17 For Figure 14 Enlarged schematic diagram at the position of circle D shown;
[0044] Figure 18 For Figure 15 Enlarged schematic diagram at the position of circle E shown. Detailed implementation manners
[0045] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0046] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time.
[0047] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this invention belongs. The terms used in the description of this invention herein are for the purpose of describing specific embodiments only and are not intended to limit the invention.
[0048] Please refer to Figures 1 to 18 , a battery holder production line according to an embodiment of the present invention, including a battery holder automatic assembly machine and a battery holder inspection and packaging machine connected to one side of the battery holder automatic assembly machine. Among them, the battery holder automatic assembly machine includes a carrying component 10, and a battery holder main body assembly component 20, a positive electrode insert component 30, a negative electrode insert component 40, a rubber cover assembly component 50, and a finished product output component 60 that are sequentially and spaced apart around the carrying component 10. The battery holder inspection and packaging machine includes an inspection and packaging machine main platform, a transfer and material taking component 70 installed on the inspection and packaging machine main platform, a detection component 80 installed at intervals on one side of the transfer and material taking component 70, and a packaging component 90 installed at one end of the transfer and material taking component 70; the inspection and packaging machine main platform is used to connect the finished product output component 60, and one end of the transfer and material taking component 70 away from the packaging component 90 is close to the finished product output component 60.
[0049] The carrying component 10 includes a workbench 11, a cam divider 12 installed in the middle of the top surface of the workbench 11, a turntable 13 connected to the cam divider 12, and a plurality of jigs 14 evenly spaced and installed on the periphery of the turntable 13. As Figure 3 shown, the turntable 13 rotates in the arrow direction; the battery holder main body assembly component 20, the positive electrode insert component 30, the negative electrode insert component 40, the rubber cover assembly component 50, and the finished product output component 60 are sequentially arranged around the turntable 13.
[0050] The battery holder main body assembly component 20 includes a battery holder main body feeding circular vibrator 21, a battery holder main body linear vibrator feeder 22 connected to the battery holder main body feeding circular vibrator 21, a quantitative feeder 23 installed at the end of the battery holder main body linear vibrator feeder 22, and a battery holder main body assembly manipulator 24 installed at one end of the quantitative feeder 23. The battery holder main body feeding circular vibrator 21 is used to load the battery holder main body 25, and the battery holder main body 25 is sent out from the battery holder main body feeding circular vibrator 21 and sent to the quantitative feeder 23 along the battery holder main body linear vibrator feeder 22 for the battery holder main body assembly manipulator 24 to pick up.
[0051] In this embodiment, as Figures 5 to 9 shown, the quantitative feeder 23 includes a positioning seat 26, a pusher block 27 slidably connected to the positioning seat 26, and a pick-up cylinder 28 installed on the bottom surface of the positioning seat 26; the piston rod of the pick-up cylinder 28 is used to connect the pusher block 27 to drive the pusher block 27 to slide inside the positioning seat 26.
[0052] A chute 261 is provided in the middle of the positioning seat 26, and the chute 261 is used to match and accommodate the pushing block 27; the length direction of the chute 261 is perpendicular to the length direction of the battery holder main body linear vibratory feeder 22. On one side of the positioning seat 26 corresponding to the chute 261, a feed inlet 262 is provided. One end of the feed inlet 262 communicates with the battery holder main body linear vibratory feeder 22, and the other end of the feed inlet 262 communicates with the chute 261, so that the battery holder main body 25 can be transferred to the pushing block 27 along the feed inlet 262. Specifically, a recess 270 is provided at the end of the pushing block 27, and the recess 270 is used to accommodate a single battery holder main body 25, so that only one battery holder main body 25 is pushed each time, and thus the battery holder main body assembly manipulator 24 only grabs one battery holder main body 25 each time, realizing quantitative material taking. After the battery holder main body assembly manipulator 24 grabs the battery holder main body 25, it transfers it into the fixture 14. Then, the turntable 13 rotates to drive the fixture 14 loaded with the battery holder main body 25 to move successively below the positive electrode insert component 30 and the negative electrode insert component 40 for inserting the inserts.
[0053] The positive electrode insert component 30 includes a positive electrode tape feeding wheel 31, a positive electrode intermittent feeder 32 installed on one side of the positive electrode tape feeding wheel 31, a positive electrode cutting end device 33 installed at the end of the positive electrode intermittent feeder 32 away from the positive electrode tape feeding wheel 31, and a positive electrode insert manipulator 34 installed on one side of the positive electrode cutting end device 33. The positive electrode tape feeding wheel 31 is used to feed the positive electrode elastic sheet tape, the positive electrode intermittent feeder 32 is used to transport the positive electrode elastic sheet tape, the positive electrode cutting end device 33 is used to cut the positive electrode elastic sheet tape to separate the single positive electrode elastic sheet, and then the positive electrode insert manipulator 34 grabs the positive electrode elastic sheet and inserts it onto the battery holder main body 25 in the fixture 14. Since the positive electrode insert component 30 is a common cutting end and inserting end structure in the art, no excessive detailed description is made.
[0054] The negative electrode insert component 40 includes a negative electrode tape feeding wheel 41, a negative electrode intermittent feeder 42 installed on one side of the negative electrode tape feeding wheel 41, a negative electrode cutting end device 43 installed at the end of the negative electrode intermittent feeder 42 away from the negative electrode tape feeding wheel 41, and a negative electrode insert manipulator 44 installed on one side of the negative electrode cutting end device 43. The negative electrode tape feeding wheel 41 is used to feed the negative electrode elastic sheet tape, the negative electrode intermittent feeder 42 is used to transport the negative electrode elastic sheet tape, the negative electrode cutting end device 43 is used to cut the negative electrode elastic sheet tape to separate the single negative electrode elastic sheet, and then the negative electrode insert manipulator 44 grabs the negative electrode elastic sheet and inserts it onto the battery holder main body 25 in the fixture 14. Since the negative electrode insert component 40 is a common cutting end and inserting end structure in the art, no excessive detailed description is made.
[0055] The rubber cover assembly component 50 includes a rubber cover loading circular vibrator 51, a rubber cover linear vibrator feeder 52 connected to the rubber cover loading circular vibrator 51, and a rubber cover assembly manipulator 53 installed at the end of the rubber cover linear vibrator feeder 52. The rubber cover loading circular vibrator 51 is used to load rubber covers 54. The rubber covers 54 are sent out from the rubber cover loading circular vibrator 51 and sent along the rubber cover linear vibrator feeder 52 to the end of the rubber cover linear vibrator feeder 52. The rubber cover assembly manipulator 53 clamps the rubber cover 54 and then covers it on the battery seat body 25 in the fixture 14 to complete the assembly work to form a finished battery seat 55. At this time, the positive elastic piece and the negative elastic piece are clamped between the battery seat body 25 and the rubber cover 54. Compared with the traditional linear assembly equipment, the automatic battery seat assembly machine of the present invention adopts a turntable structure, and arranges the battery seat body assembly component 20, the positive insert component 30, the negative insert component 40 and the rubber cover assembly component 50 around the turntable 13 in sequence, which can greatly save the occupied space, reduce the transfer distance between workstations, effectively improve the assembly efficiency of the battery seat, and reduce the production cost.
[0056] The finished product output component 60 includes an output manipulator 61, a finished product output linear vibrator feeder 62 installed on one side of the output manipulator 61, and a quantitative stopper 63 installed at the end of the finished product output linear vibrator feeder 62; the output manipulator 61 is used to clamp the finished battery seat 55 on the fixture 14, and then transfer and place the finished battery seat 55 on the finished product output linear vibrator feeder 62, and send it to the next process by the finished product output linear vibrator feeder 62. Here, the quantitative stopper 63 is used to separate individual finished battery seats 55 for the next process to pick up.
[0057] In this embodiment, as Figure 13 shown, the quantitative stopper 63 includes a stopper block 631 installed vertically below the end of the finished product output linear vibrator feeder 62 and a lifting cylinder 632 connected to the stopper block 631; the piston rod of the lifting cylinder 632 is used to connect the stopper block 631 to drive the stopper block 631 to pass through the end of the finished product output linear vibrator feeder 62 and then between two finished battery seats 55 to separate individual finished battery seats 55. Further, as Figure 13 shown, the top of the stopper block 631 is wedge-shaped to facilitate the stopper block 631 to pass between two adjacent finished battery seats 55.
[0058] Compared with the traditional battery seat production equipment, the automatic battery seat assembly machine of the present invention has a simple structure and reasonable design. Adopting a turntable structure, it arranges the battery seat body assembly component 20, the positive insert component 30, the negative insert component 40 and the rubber cover assembly component 50 around the turntable 13 in sequence, which can greatly save the occupied space, reduce the transfer distance between workstations, effectively improve the assembly efficiency of the battery seat, and reduce the production cost.
[0059] The main machine table of the inspection and packaging machine is connected to the end of the finished product output linear vibratory feeder 62 to feed the finished product battery holder 55 into the transfer and picking component 70. The transfer and picking component 70 includes a bracket 71 installed on the main machine table of the inspection and packaging machine, a transverse linear module 72 installed on the top of the bracket 71, a transverse plate 73 connected to the transverse linear module 72, and a plurality of transfer and picking hands 74 evenly spaced and installed on the transverse plate 73. Among them, one end of the transverse plate 73 faces the finished product output linear vibratory feeder 62, and the other end of the transverse plate 73 faces the packaging component 90.
[0060] In this embodiment, the transverse linear module 72 is a linear module such as an electric slide table, which is a common linear motion module in the mechanical field and will not be elaborated. The transverse linear module 72 can drive the transverse plate 73 to move back and forth along its length direction to transfer the finished product battery holder 55 to different workstations.
[0061] In this embodiment, as Figure 16 shown, the transfer and picking hand 74 includes a picking driving cylinder 741 installed on the top of the transverse plate 73 and a suction nozzle 742 connected to the piston rod of the picking driving cylinder 741; the suction nozzle 742 is used to suck the finished product battery holder 55.
[0062] The detection component 80 includes a detection table 81 installed on one side of the transverse plate 73, detection carriers 82 installed at opposite ends of the detection table 81, first CCD cameras 83 installed on opposite sides at one end of the detection table 81, a second CCD camera 84 installed at the bottom of the other end of the detection table 81, a support table 85 spaced at one end of the detection table 81, a temporary storage plate 86 slidably installed at one end of the top of the support table 85, a pushing cylinder 87 fixedly installed at the other end of the top of the support table 85, and a discharge ramp 88 installed on one side of the support table 85; the pushing cylinder 87 is used to push the temporary storage plate 86 to move below the transfer and picking hand 74; one end of the discharge ramp 88 is located below the transverse plate 73, and the other end of the discharge ramp 88 extends to the outside of the main machine table of the inspection and packaging machine.
[0063] Among them, the detection table 81 is adjacent to the finished product output linear vibratory feeder 62, and the distance between the two detection carriers 82 is equal to the distance between adjacent transfer and picking hands 74. The detection carrier 82 is used to place the finished product battery holder 55; the detection directions of the first CCD camera 83 and the second CCD camera 84 are perpendicular to each other.
[0064] The first CCD camera 83 is used to detect the flatness of the finished battery holder 55 and the assembly accuracy of the rubber cover, and send the detection results back to the control system. Briefly speaking, the first CCD camera 83 is used to detect the distance between the bottom of the positive and negative terminals of the finished battery holder 55 and the top surface of the detection carrier 82. If this distance is within the preset range, it indicates that the flatness of the finished battery holder 55 meets the specifications; on the other hand, the first CCD camera 83 is used to detect the distance between the top end of the rubber cover and the top surface of the detection carrier 82. If this distance is within the preset range, it indicates that the rubber cover is assembled in place.
[0065] The second CCD camera 84 is used to detect from below whether the positive and negative terminals inside the finished battery holder 55 are assembled in place, and send the detection results back to the control system. Specifically, a through hole (not shown in the figure) is provided at one end of the detection table 81 corresponding to the second CCD camera 84. After passing through the through hole, the second CCD camera 84 detects from below whether the length and position of the exposed parts of the positive and negative terminals of the finished battery holder 55 meet the specifications. If they do not meet the specifications, it indicates that the positive and negative terminals of the finished battery holder 55 are not assembled in place.
[0066] Specifically, in this embodiment, a temporary storage carrier 860 is further installed at the end of the temporary storage board 86. The temporary storage carrier 860 is used to carry good products. In actual use, if the product detected by the first CCD camera 83 and the second CCD camera 84 is a good product, the pushing cylinder 87 drives the temporary storage board 86 to move below the transfer and picking hand 74, so that the transfer and picking hand 74 can release the good product and temporarily place it on the temporary storage carrier 860. If the product detected by the first CCD camera 83 and the second CCD camera 84 is a defective product, the pushing cylinder 87 drives the temporary storage board 86 to retract. The temporary storage carrier 860 is not below the transfer and picking hand 74, and the suction nozzle 742 of the transfer and picking hand 74 releases the defective product directly into the discharge ramp 88 to achieve the discharge of defective products. In this embodiment, the distance between the support table 85 and the detection table 81 is equal to the distance between two adjacent transfer and picking hands 74.
[0067] The packaging assembly 90 includes a packaging conveyor module 91 located at one end of the transverse movement board 73 away from the finished product output assembly 60, a carrier tape feeding wheel 92 installed at one end of the packaging conveyor module 91, a film sealing feeding wheel 93 installed at the other end of the packaging conveyor module 91, a shipping collection wheel 94 located on one side of the film sealing feeding wheel 93, and a first fiber optic sensor 95 and a second fiber optic sensor 96 installed in the middle of the packaging conveyor module 91. The packaging conveyor module 91 is used to convey the carrier tape 97. Good products are correspondingly placed on the carrier tape 97, and then a film (not shown in the figure) is covered to form a shipped finished product, and this shipped finished product is wound on the shipping collection wheel 94.
[0068] In this embodiment, the detection directions of the first fiber optic sensor 95 and the second fiber optic sensor 96 are perpendicular to each other. Both the first fiber optic sensor 95 and the second fiber optic sensor 96 are used to detect whether the placement position of the good products on the carrier tape 97 is correct. If the first fiber optic sensor 95 or the second fiber optic sensor 96 detects that the placement position is incorrect, a stop signal is sent to the control system, and the control system controls the entire battery holder inspection and packaging machine to stop working. After the abnormality is processed, it will be restarted.
[0069] As Figure 15 and Figure 18 shown, in this embodiment, the packaging conveyor module 91 includes a packaging conveyor track 911, a packaging conveyor gear 912 installed on the bottom surface of one end of the packaging conveyor track 911, and a conveyor drive motor 913 coaxially connected to the packaging conveyor gear 912. Among them, the packaging conveyor track 911 is used for the carrier tape 97 to pass through. Specifically, a plurality of receiving cavities 971 are evenly spaced in the middle of the carrier tape 97, and the receiving cavities 971 are used to accommodate good products; a plurality of through holes 972 are evenly spaced on the opposite sides of the carrier tape 97. The tooth crests of the packaging conveyor gear 912 penetrate into the inside of the packaging conveyor track 911 and correspondingly engage with the through holes 972, so that when the packaging conveyor gear 912 rotates, it can drive the carrier tape 97 to move along the length direction of the packaging conveyor track 911, realizing the conveyance of the carrier tape 97.
[0070] Compared with traditional battery holder production equipment, the battery holder inspection and packaging machine of the present invention has a simple structure and is easy to use. The detection directions of the first CCD camera 83 and the second CCD camera 84 are perpendicular to each other. By detecting from different perspectives with the first CCD camera 83 and the second CCD camera 84, the detection efficiency is effectively improved, the error rate is reduced, and the requirements of battery holder industrial production can be met.
[0071] In summary, the battery holder production line of the present invention has a simple structure and a reasonable design. The battery holder automatic assembly machine adopts a turntable structure, and the battery holder main body assembly component 20, the positive electrode insert component 30, the negative electrode insert component 40, and the rubber cover assembly component 50 are sequentially arranged around the turntable 13, which can greatly save the occupied space, reduce the transfer distance between workstations, effectively improve the assembly efficiency of the battery holder, reduce the production cost, and then detect from different perspectives through the first CCD camera 83 and the second CCD camera 84 of the battery holder inspection and packaging machine, effectively improving the detection efficiency and reducing the error rate, and meeting the requirements of battery holder industrial production.
[0072] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.
[0073] The above-described embodiments merely represent several implementation manners of the present invention. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several variations and improvements can still be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the appended claims.
Claims
1. A battery holder production line, characterized in that, Including: A battery holder automatic assembly machine and a battery holder inspection and packaging machine connected to one side of the battery holder automatic assembly machine; The battery holder automatic assembly machine includes: A carrying assembly, including a workbench, a cam divider installed in the middle of the top surface of the workbench, a turntable connected to the cam divider, and a plurality of fixtures evenly spaced and installed on the periphery of the turntable; and A battery holder main body assembly component, a positive electrode insert component, a negative electrode insert component, a rubber cover assembly component, and a finished product output component sequentially and spaced around the turntable; The battery holder inspection and packaging machine includes: An inspection and packaging machine main platform for connecting the finished product output component; A transfer and picking component installed on the inspection and packaging machine main platform; the transfer and picking component includes a bracket installed on the inspection and packaging machine main platform, a transverse translation linear module installed on the top of the bracket, a transverse translation plate connected to the transverse translation linear module, and a plurality of transfer and picking hands evenly spaced and installed on the transverse translation plate; one end of the transverse translation plate faces the finished product output component; and A detection component installed on one side of the transfer and picking component; the detection component includes a detection platform installed on one side of the transverse translation plate, detection carriers installed at opposite ends of the detection platform, first CCD cameras installed on opposite sides at one end of the detection platform, and a second CCD camera installed at the bottom of the other end of the detection platform; the detection carriers are used for placing the finished battery holders; the detection directions of the first CCD cameras and the second CCD cameras are perpendicular to each other; the distance between the two detection carriers is equal to the distance between adjacent transfer and picking hands; The first CCD camera is used to detect the distance between the bottom of the positive and negative terminals of the finished battery holder and the top surface of the detection carrier; a through hole is provided at one end of the detection platform corresponding to the second CCD camera, and after passing through the through hole, the second CCD camera detects whether the length and position of the exposed parts of the positive and negative terminals of the finished battery holder meet the specifications from below; The detection component further includes a support platform spaced at one end of the detection platform, a temporary storage plate slidably installed at one end of the top of the support platform, a pushing cylinder fixedly installed at the other end of the top of the support platform, and a discharge ramp installed on one side of the support platform; the pushing cylinder is used to push the temporary storage plate to move below the transfer and picking hand; one end of the discharge ramp is located below the transverse translation plate, and the other end of the discharge ramp extends to the outside of the main platform; the distance between the support platform and the detection platform is equal to the distance between adjacent transfer and picking hands.
2. The battery holder production line according to claim 1, wherein The battery holder main body assembly component includes a battery holder main body vibrating bowl feeder, a battery holder main body linear vibrating feeder connected to the battery holder main body vibrating bowl feeder, a quantitative feeder installed at the end of the battery holder main body linear vibrating feeder, and a battery holder main body assembly manipulator installed at one end of the quantitative feeder; The positive electrode insertion piece assembly includes a positive electrode material tape feeding wheel, a positive electrode intermittent feeder installed on one side of the positive electrode material tape feeding wheel, a positive electrode cutting end device installed at one end of the positive electrode intermittent feeder away from the positive electrode material tape feeding wheel, and a positive electrode insertion piece manipulator installed on one side of the positive electrode cutting end device; The negative electrode insertion piece assembly includes a negative electrode material tape feeding wheel, a negative electrode intermittent feeder installed on one side of the negative electrode material tape feeding wheel, a negative electrode cutting end device installed at one end of the negative electrode intermittent feeder away from the negative electrode material tape feeding wheel, and a negative electrode insertion piece manipulator installed on one side of the negative electrode cutting end device; The rubber cover assembly component includes a rubber cover loading circular vibrator, a rubber cover linear vibrator feeder connected to the rubber cover loading circular vibrator, and a rubber cover assembly manipulator installed at the end of the rubber cover linear vibrator feeder.
3. The battery holder production line according to claim 2, characterized in that, The quantitative feeder includes a positioning seat, a pushing block slidably connected inside the positioning seat, and a material taking cylinder installed on the bottom surface of the positioning seat; the piston rod of the material taking cylinder is used to connect the pushing block to drive the pushing block to slide inside the positioning seat.
4. The battery holder production line according to claim 3, characterized in that, A chute is provided in the middle of the positioning seat, and the chute is used to match and accommodate the pushing block; a feeding port is provided on one side of the positioning seat corresponding to the chute, one end of the feeding port communicates with the battery seat body linear vibrator feeder, and the other end of the feeding port communicates with the chute.
5. The battery holder production line according to claim 1, characterized in that, The finished product output assembly includes an output manipulator, a finished product output linear vibrator feeder installed on one side of the output manipulator, and a quantitative stopper installed at the end of the finished product output linear vibrator feeder; the inspection and packaging machine main platform is connected to the end of the finished product output linear vibrator feeder.
6. The battery holder production line according to claim 5, characterized in that, The quantitative stopper includes a blocking block installed under the end of the finished product output linear vibrator feeder in a lifting manner, and a lifting cylinder connected to the blocking block; the piston rod of the lifting cylinder is used to connect the blocking block to drive the blocking block to penetrate through the end of the finished product output linear vibrator feeder.
7. The battery holder production line according to claim 5, characterized in that, The detection table is arranged adjacent to the finished product output linear vibrator feeder.
8. The battery holder production line according to claim 1, wherein, The battery seat inspection and packaging machine further includes a packaging component installed at one end of the transfer and material taking component; the packaging component includes a packaging conveyor module located at one end of the transverse moving plate away from the finished product output component, a carrier tape feeding wheel installed at one end of the packaging conveyor module, a film sealing feeding wheel installed at the other end of the packaging conveyor module, a shipping collection wheel located on one side of the film sealing feeding wheel, and a first optical fiber sensor and a second optical fiber sensor installed in the middle of the packaging conveyor module.
9. The battery holder production line according to claim 8, wherein The detection direction of the first optical fiber sensor is perpendicular to the detection direction of the second optical fiber sensor.
Citation Information
Patent Citations
Battery holder production line
CN218904283U