A hanging basket type high pressure grouting machine

Abstract

The present invention discloses a hanging basket type high-pressure grouting machine, comprising: a frame body and a rotary blank removal working mechanism. The present invention improves the automation level of the entire production line, achieves the effect of automatic high-pressure grouting, realizes automatic mold transfer and reduces manual labor intensity, adds a rotary blank removal workbench, reduces the impact of machine operation time on production, and integrates the drying chamber with the entire machine, thereby improving work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of high-pressure grouting machines, in particular to a hanging basket type high-pressure grouting machine. Background Art

[0002] At present, high-pressure grouting is entirely manual work. The molds need to be stacked up one by one manually before high-pressure grouting is carried out. After grouting, they need to be taken down one by one manually to take out the blanks. After grouting to a certain extent, the molds absorb water and become wet, and they need to be manually transported to the drying room for drying. Grouting can only be carried out again after the molds are dry. The production efficiency is low, a lot of manpower is consumed, and it is time-consuming and labor-intensive. For this reason, we provide a hanging basket high-pressure grouting machine. Summary of the Invention

[0003] The purpose of the present invention is to provide a hanging basket type high pressure grouting machine to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: a hanging basket type high pressure grouting machine, comprising:

[0005] Frame body;

[0006] A rotary blank-taking working mechanism is provided on the right side of the frame body, and the rotary blank-taking working mechanism includes a main frame, which is provided on the right side of the frame body, and reduction motors are installed on the left and right sides of the main frame, and two limit rods are installed on the surface of the output shaft of the reduction motor. A flip motor is installed on the top of the left side of the main frame, and a flip frame is installed on the right end of the output shaft of the flip motor, and a tray is movably connected to the flip frame through a bearing;

[0007] The mold clamping mechanism is arranged on the top of the frame body, and the mold clamping mechanism includes a connecting frame, a clamping claw module, a clamping claw fixing seat, a guide rod, a lift connecting shaft, a lift motor, a gear, a rack, a linear rail, two sliders, a slide, a forward and backward moving motor, a gear transmission shaft and a rack connecting plate. The number of the connecting frames is two and they are respectively mounted on the top of the frame body, the number of the linear rails is two and they are respectively mounted on the top of the two connecting frames, the slide is arranged on the top of the two linear rails, the clamping claw module clamps the gypsum mold in the tray on the frame body and moves it to the tray on the rotary blank taking working mechanism, and then the clamping claw module moves up, and the flip frame is rotated 180° to swap the position of the tray, and the clamping claw module moves down to clamp the mold in the swapped tray into the tray of the frame body;

[0008] The grouting mechanism is arranged inside the frame body.

[0009] Preferably, a combustion chamber is provided on the left side of the frame body, and a main drying chamber is provided inside the frame body.

[0010] Preferably, the slider is installed at the bottom of the slide seat and corresponds to the position of the linear rail, and the side of the slider close to the linear rail is in sliding contact with the linear rail.

[0011] Preferably, the forward and backward moving motor is installed at the midpoint of the top of the slide, the number of the gear transmission shafts is two and they are respectively installed on the output shafts on the left and right sides of the forward and backward moving motor, the number of the gears is two and they are respectively installed on the two gear transmission shafts, the number of the racks is two and they are respectively set on the top of the two connecting frames, and the racks are fixedly connected to the connecting frame through the rack connecting plate.

[0012] Preferably, the lifting motor is installed on the right side of the top of the connecting frame, the elevator connecting shaft is installed on the left end of the lifting motor output shaft, and two elevators are connected to the elevator connecting shaft and located at the top of the slide, and the bottom end of the elevator is fixedly connected to the top of the clamp fixing seat.

[0013] Preferably, the clamping jaw module is arranged at the bottom of the clamping jaw fixing seat.

[0014] Preferably, the grouting mechanism includes a first cylinder fixing plate and a second cylinder fixing plate, the first cylinder fixing plate is installed on the inner wall of the frame body, the second cylinder fixing plate is installed on the inner wall of the frame body and is located on the upper part of the first cylinder fixing plate, two upper cylinders are installed on the left and right sides of the bottom of the first cylinder fixing plate, and downward pressure cylinders are installed on the left and right sides of the top of the second cylinder fixing plate.

[0015] Preferably, the top end of the upper cylinder passes through the first cylinder fixing plate and extends to the outside thereof, the top ends of the two upper cylinders on the same side are fixedly connected by a lower pressure mold grouting plate, the bottom end of the lower pressure cylinder passes through the second cylinder fixing plate and extends to the outside thereof, and the bottom end of the lower pressure cylinder is installed with an upper pressure mold plate.

[0016] Preferably, four linear bearings are installed at the bottom of the first cylinder fixing plate, and a positioning rod is slidably connected to the inner wall of the linear bearing. The top end of the positioning rod passes through the linear bearing and extends to the outside thereof, and the top end of the positioning rod is fixedly connected to the bottom of the lower die grouting plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention improves the automation level of the entire production line, achieves the effect of automatic high-pressure grouting, realizes automatic transfer of molds and reduces manual labor intensity through the mutual cooperation of the main frame, reduction motor, limit rod, flip motor, flip frame, tray, connecting frame, clamping claw module, clamping claw fixing seat, guide rod, elevator, elevator connecting shaft, lifting motor, gear, rack, linear rail, slider, slide seat, front and rear moving motor, gear transmission shaft, rack connecting plate, first cylinder fixing plate, second cylinder fixing plate, upper push cylinder, lower pressure cylinder, lower pressure mold grouting plate, upper pressure mold plate, linear bearing, positioning rod, combustion chamber and main drying room, thereby improving the automation level of the entire production line, achieving the effect of automatic high-pressure grouting, realizing automatic transfer of molds and reducing manual labor intensity, and adding a rotary blank retrieval workbench to reduce the influence of machine operation time on output, and combining the drying room with the whole machine to achieve uninterrupted continuous operation, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the front view of the present invention;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the front view of the transmission chain, rotary blank-taking working mechanism, mold clamping mechanism and grouting mechanism of the present invention;

[0022] Figure 4 Schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention;

[0023] Figure 5 It is a structural schematic diagram of the left view of the present invention;

[0024] Figure 6 It is a structural schematic diagram of the front view of the present invention;

[0025] Figure 7 It is a schematic structural diagram of a top view of the present invention;

[0026] Figure 8 Schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention;

[0027] Figure 9 It is a structural schematic diagram of the front view of the present invention;

[0028] Figure 10 It is a structural schematic diagram of the left view of the present invention;

[0029] Figure 11 It is a schematic structural diagram of a top view of the present invention;

[0030] Figure 12 Schematic diagram of the three-dimensional structure of the grouting mechanism of the present invention;

[0031] Figure 13 It is a structural schematic diagram of the front view of the present invention;

[0032] Figure 14 It is a structural schematic diagram of the left view of the present invention;

[0033] Figure 15 This is a simplified diagram of the working structure of the present invention.

[0034] In the figure: 100 frame body, 1 rotary blank taking working mechanism, 11 main frame, 12 reduction motor, 14 limit rod, 15 flip motor, 16 flip frame, 17 tray, 2 clamping mechanism, 200 connecting frame, 21 clamping claw module, 22 clamping claw fixed seat, 23 guide rod, 24 elevator, 25 elevator connecting shaft, 26 lifting motor, 27 gear, 28 rack, 29 linear rail, 210 slider, 211 slide, 212 forward and backward moving motor, 213 gear transmission shaft, 214 rack connecting plate, 3 grouting mechanism, 31 first cylinder fixing plate, 32 second cylinder fixing plate, 33 upper cylinder, 34 lower pressure cylinder, 35 lower pressure mold grouting plate, 36 upper pressure plate, 37 linear bearing, 38 positioning rod, 4 combustion chamber, 5 main drying room. DETAILED DESCRIPTION

[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] See also Figure 1-14 The present invention provides a technical solution: a hanging basket type high-pressure grouting machine, comprising: a frame body 100, and a transmission chain is arranged inside the frame body 100.

[0037] The rotary blank-taking working mechanism 1 is arranged on the right side of the frame body 100. The rotary blank-taking working mechanism 1 includes a main frame 11. The main frame 11 is arranged on the right side of the frame body 100. The left and right sides of the main frame 11 are fixedly connected with a reduction motor 12. The surface of the output shaft of the reduction motor 12 is fixedly connected with two limit rods 14. The surface of the main frame 11 and the corresponding output shaft of the reduction motor 12 are fixedly connected with a seat bearing movably connected to the reduction motor 12. The top of the left side of the main frame 11 is fixedly connected with a flip motor 15. The right end of the output shaft of the flip motor 15 is fixedly connected with a flip frame 16. The flip frame 16 is movably connected with a tray 17 through a bearing.

[0038] Specifically, the reduction motor 12 drives the limit rod 14 to rotate, and the limit rod 14 rotates to support the trays 17 on both sides to prevent the trays 17 from swinging when manually taking out the blanks or placing the mold, thereby achieving a limiting effect. The clamping mechanism 2 clamps the mold with the blank to the tray 17 on one side of the rotary blank-taking working mechanism 1. After the manual blank-taking is completed, the limit rod 14 rotates and releases, and the flip frame 16 rotates 180° driven by the flip motor 15, and the position of the mold containing the blank is swapped with the position of the mold after manual blank-taking. The limit rod 14 rotates again to support the trays 17 on both sides. While the blanks are taken manually, the clamping mechanism 2 on the other side clamps the gypsum mold without the blank into the main drying room 5, and at the same time clamps the gypsum mold containing the blank on another workstation on the main drying room 5 to the rotary blank-taking working mechanism 1, realizing uninterrupted manual operation.

[0039] The clamping mechanism 2 is arranged at the top of the frame body 100. The clamping mechanism 2 includes a connecting frame 200, a clamping claw module 21, a clamping claw fixing seat 22, a guide rod 23, an elevator connecting shaft 25, a lifting motor 26, a gear 27, a rack 28, a linear rail 29, two sliders 210, a slide 211, a forward and backward moving motor 212, a gear transmission shaft 213 and a rack connecting plate 214. There are two connecting frames 200 and they are respectively installed on the top of the frame body 100. There are two linear rails 29 and they are respectively installed on the top of the two connecting frames 200. The slide 211 is arranged on the top of the two linear rails 29. The slider 210 is installed at the bottom of the slide 211 and corresponds to the position of the linear rail 29. The side of the slider 210 close to the linear rail 29 is in sliding contact with the linear rail 29.

[0040] There are four guide rods 23 and they are respectively installed on the top of the clamp fixing seat 22. The top end of the guide rod 23 passes through the slide 211 and extends to the outside thereof. By providing the guide rod 23, the stability of the clamp fixing seat 22 when it moves up and down is improved.

[0041] The forward and backward moving motor 212 is installed at the midpoint of the top of the slide 211. There are two gear transmission shafts 213, which are respectively installed on the output shafts on the left and right sides of the forward and backward moving motor 212. There are two gears 27, which are respectively installed on the two gear transmission shafts 213. There are two racks 28, which are respectively set on the top of the two connecting frames 200. The end of the gear 27 close to the rack 28 is engaged with the rack 28. The rack 28 is fixedly connected to the connecting frame 200 through the rack connecting plate 214. The lifting motor 26 is installed on the right side of the top of the connecting frame 200. The elevator connecting shaft 25 is installed on the left end of the output shaft of the lifting motor 26. There are two elevators 24 on the elevator connecting shaft 25 and located at the top of the slide 211. The bottom end of the elevator 24 is fixedly connected to the top of the clamp fixing seat 22, and the clamp module 21 is set at the bottom of the clamp fixing seat 22.

[0042] Specifically, the clamping jaw module 21 drives the clamping jaw to clamp or release the mold, and the lifting motor 26 drives the elevator 24 through the elevator connecting shaft 25 to realize the overall lifting of the clamping jaw, and the elevator 24 drives the clamping jaw fixing seat 22 to move downward, so that the clamping jaw module 21 can move up and down, and the forward and backward moving motor 212 drives the gear 27 to rotate through the gear transmission shaft 213, and the gear 27 rotates on the rack 28. At the same time, the cooperation between the gear 27 and the rack 28 makes the gear 27 move left and right on the rack 28, so that the structure on the slide 211 and the clamping jaw fixing seat 22 can achieve the effect of overall left and right movement.

[0043] The grouting mechanism 3 is arranged inside the frame body 100. The grouting mechanism 3 includes a first cylinder fixing plate 31 and a second cylinder fixing plate 32. The first cylinder fixing plate 31 is installed on the inner wall of the frame body 100, and the second cylinder fixing plate 32 is installed on the inner wall of the frame body 100 and is located on the upper part of the first cylinder fixing plate 31. Two upper cylinders 33 are fixedly connected to the left and right sides of the bottom of the first cylinder fixing plate 31, and the left and right sides of the top of the second cylinder fixing plate 32 are fixedly connected to the lower pressure cylinder 34. The top of the upper cylinder 33 passes through the first cylinder fixing plate 31 and extends to the outside thereof. The tops of the two upper cylinders 33 on the same side are fixedly connected by a lower pressure mold grouting plate 35. The bottom end of the lower pressure cylinder 34 passes through the second cylinder fixing plate 32 and extends to the outside thereof. The bottom end of the lower pressure cylinder 34 is fixedly connected to the upper pressure mold plate 36.

[0044] Four linear bearings 37 are fixedly connected to the bottom of the first cylinder fixing plate 31, and a positioning rod 38 is slidably connected to the inner wall of the linear bearing 37. The top end of the positioning rod 38 passes through the linear bearing 37 and extends to the outside thereof. The top end of the positioning rod 38 is fixedly connected to the bottom of the lower die grouting plate 35.

[0045] Specifically, when the tray 17 moves to the grouting mechanism 3, the upper cylinder 33 lifts the mold to make the mold leave the surface of the tray 17, and the lower pressure cylinder 34 drives the upper pressure plate 36 to press the mold, and the pressure grouting slurry valve is opened to inject the slurry into the gypsum mold and maintain it for a preset time. After the preset time is up, the grouting valve is closed and the lower pressure cylinder 34 is lifted, and the upper cylinder 33 descends to place the gypsum mold on the tray 17. The transmission chain operates to move the next workstation forward and continue to repeat the above actions.

[0046] A combustion chamber 4 is provided on the left side of the frame body 100, and a main drying chamber 5 is provided inside the frame body 100, thereby reducing manpower, reducing work intensity, achieving uninterrupted operation and increasing output.

[0047] Through the main frame 11, the reduction motor 12, the limiting rod 14, the flip motor 15, the flip frame 16, the tray 17, the connecting frame 200, the clamping claw module 21, the clamping claw fixing seat 22, the guide rod 23, the elevator 24, the elevator connecting shaft 25, the lifting motor 26, the gear 27, the rack 28, the linear rail 29, the slider 210, the slide seat 211, the forward and backward moving motor 212, the gear transmission shaft 213, the rack connecting plate 214, the first cylinder fixing plate 31, and the second cylinder fixing plate 32 , the upper cylinder 33, the lower pressure cylinder 34, the lower pressure mold grouting plate 35, the upper pressure mold plate 36, the linear bearing 37, the positioning rod 38, the combustion chamber 4 and the main drying room 5 cooperate with each other, thereby improving the degree of automation of the entire production line, achieving the effect of automatic high-pressure grouting, and realizing automatic transfer of molds to reduce manual labor intensity. In addition, a rotary blank-taking workbench is added to reduce the impact of the machine operation time on the output, and the drying room is combined with the whole machine to achieve uninterrupted continuous operation, thereby improving work efficiency.

[0048] When using, please refer to Figure 1-15 , the high-pressure grouting mold is placed in q trays 17 respectively, and the chain drives the q trays 17 to circulate. When the mold circulates to positions a and b, the upper cylinder 33 lifts the gypsum mold in the tray 17, and then the lower pressure cylinder 34 presses the gypsum mold and performs high-pressure grouting. When the grouting pressure holding time reaches the preset time, the lower pressure cylinder 34 first moves upward to leave the gypsum mold, and then the upper cylinder 33 contracts to put the gypsum mold into the tray 17 again. When the gypsum mold with slurry moves to positions g and h, the clamping claw module 21 clamps the gypsum mold in the tray 17 on the frame body 100 and moves it to the tray 17 on the rotary blank-taking working mechanism 1, and then the clamping claw module 21 moves up and rotates and flips. The rack 16 flips 180° to swap the position of the tray 17, and the gripper module 21 moves down to clamp the mold in the swapped tray 17 into the tray 17 of the rack body 100. The gripper module 21 rises again and moves to the tray 17 at position h, clamps the gypsum mold in the tray 17 at position h, and places the gypsum mold into the q of the rotary blank-taking working mechanism 1. The gripper module 21 is lifted again, and after the blank in the gypsum mold at position p of the tray is manually taken out, the flip rack 16 rotates again, and the gripper module 21 moves down to clamp the empty gypsum mold in the tray 17 at position p, and moves it into the tray 17 at position h. After the transmission chain goes through 2 stations, the above actions are continued to cycle, and the empty mold enters the main drying room 5 for drying.

[0049] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A hanging basket type high pressure grouting machine, characterized in that: include: Rack body (100); A rotary blank taking working mechanism (1), the rotary blank taking working mechanism (1) is arranged on the right side of the frame body (100), the rotary blank taking working mechanism (1) comprises a main frame (11), the main frame (11) is arranged on the right side of the frame body (100), a reduction motor (12) is installed on both the left and right sides of the main frame (11), two limit rods (14) are installed on the surface of the output shaft of the reduction motor (12), a flip motor (15) is installed on the top of the left side of the main frame (11), a flip frame (16) is installed on the right end of the output shaft of the flip motor (15), and a tray (17) is movably connected to the flip frame (16) through a bearing; A clamping mechanism (2), wherein the clamping mechanism (2) is arranged on the top of the frame body (100), and the clamping mechanism (2) comprises a connecting frame (200), a clamping claw module (21), a clamping claw fixing seat (22), a guide rod (23), a lift connecting shaft (25), a lift motor (26), a gear (27), a rack (28), a linear rail (29), two sliders (210), a slide seat (211), a forward and backward moving motor (212), a gear transmission shaft (213) and a rack connecting plate (214), wherein the number of the connecting frames (200) is two and they are respectively mounted on the top of the frame body (100), and the linear rail (29) is There are two rails (29) and they are respectively installed on the top of the two connecting frames (200). The slide seat (211) is set on the top of the two linear rails (29). The clamping claw module (21) clamps the plaster mold in the tray (17) on the frame body (100) and moves it to the tray (17) on the rotating blank-taking working mechanism (1). Then, the clamping claw module (21) moves up, rotates the flip frame (16) and flips it 180 degrees to swap the position of the tray (17). The clamping claw module (21) moves down to clamp the mold in the swapped tray (17) into the tray (17) of the frame body (100). A grouting mechanism (3) is provided inside the frame body (100).

2. A hanging basket type high pressure grouting machine according to claim 1, characterized in that: A combustion chamber (4) is provided on the left side of the frame body (100), and a main drying chamber (5) is provided inside the frame body (100).

3. The hanging basket type high pressure grouting machine according to claim 1, characterized in that: The slider (210) is installed at the bottom of the slide seat (211) and corresponds to the position of the linear rail (29), and the side of the slider (210) close to the linear rail (29) is in sliding contact with the linear rail (29).

4. The hanging basket type high pressure grouting machine according to claim 1, characterized in that: The forward and backward moving motor (212) is mounted at the midpoint of the top of the slide (211), the number of the gear transmission shafts (213) is two and they are mounted on the output shafts on the left and right sides of the forward and backward moving motor (212), the number of the gears (27) is two and they are mounted on the two gear transmission shafts (213), the number of the racks (28) is two and they are respectively arranged on the tops of the two connecting frames (200), and the racks (28) are fixedly connected to the connecting frame (200) via a rack connecting plate (214).

5. The hanging basket type high pressure grouting machine according to claim 1, characterized in that: The lifting motor (26) is installed on the right side of the top of the connecting frame (200), and the elevator connecting shaft (25) is installed on the left end of the output shaft of the lifting motor (26). The elevator connecting shaft (25) is located on the top of the slide (211) and is connected to two elevators (24) for transmission connection. The bottom end of the elevator (24) is fixedly connected to the top of the clamp fixing seat (22).

6. The hanging basket type high pressure grouting machine according to claim 1, characterized in that: The clamping jaw module (21) is arranged at the bottom of the clamping jaw fixing seat (22).

7. The hanging basket type high pressure grouting machine according to claim 1, characterized in that: The grouting mechanism (3) comprises a first cylinder fixing plate (31) and a second cylinder fixing plate (32), wherein the first cylinder fixing plate (31) is mounted on the inner wall of the frame body (100), and the second cylinder fixing plate (32) is mounted on the inner wall of the frame body (100) and is located above the first cylinder fixing plate (31), two upper cylinders (33) are mounted on the left and right sides of the bottom of the first cylinder fixing plate (31), and downward pressure cylinders (34) are mounted on the left and right sides of the top of the second cylinder fixing plate (32).

8. The hanging basket type high pressure grouting machine according to claim 7, characterized in that: The top end of the upper cylinder (33) passes through the first cylinder fixing plate (31) and extends to the outside thereof, the top ends of the two upper cylinders (33) on the same side are fixedly connected via a lower pressure mold grouting plate (35), the bottom end of the lower pressure cylinder (34) passes through the second cylinder fixing plate (32) and extends to the outside thereof, and the bottom end of the lower pressure cylinder (34) is installed with an upper pressure mold plate (36).

9. The hanging basket type high pressure grouting machine according to claim 8, characterized in that: Four linear bearings (37) are installed at the bottom of the first cylinder fixing plate (31), and a positioning rod (38) is slidably connected to the inner wall of the linear bearing (37). The top end of the positioning rod (38) passes through the linear bearing (37) and extends to the outside thereof. The top end of the positioning rod (38) is fixedly connected to the bottom of the lower die grouting plate (35).

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