Automatic feeding machine and feeding method thereof
By designing an automatic feeder, using a powerless transmission track and inclined runner structure, combined with a push-top cylinder and a tightening mechanism, the problems of cumbersome and inaccurate manual feeding operation are solved, automatic feeding and error prevention detection are achieved, and assembly accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202211178966.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2042-09-27
AI Technical Summary
In the existing mechanical processing technology, manual operation depends on mutual cooperation with the fixture, resulting in cumbersome and inaccurate loading operations, which can easily cause component damage and assembly errors.
An automatic feeder is designed, including a base frame, feed module, feed platform and feed runner, adopting a powerless transmission track and inclined runner structure, combining the push-top cylinder and the pinch tightening mechanism to realize the automatic feeding and error-proof detection of the workpiece.
It realizes convenient, stable and orderly automatic feeding, reduces component damage, and improves assembly accuracy and efficiency.
Smart Images

Figure CN115593890B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing, in particular to the technical field of mechanical feeding in mechanical processing, and in particular to an automatic feeder. Background Art
[0002] Ordinary fuel vehicles consume a lot of oil and emit a lot of exhaust gas. The advantages of new energy vehicles are that they do not consume oil, have no exhaust gas emissions, and are clean and environmentally friendly. In recent years, the market share of new energy vehicles has steadily increased. The three major components of new energy vehicles are batteries, inverters, and motors, and TO220 IC devices are key components in inverters. The production demand for new energy vehicle inverters is increasing rapidly, so some traditional manual and semi-automatic assembly processes must be converted into fully automatic assembly processes. In the existing technology, materials are carefully placed in a jig in order manually, and then the jig is placed on the equipment for equipment production.
[0003] The existing technology has several main disadvantages:
[0004] The operation of the existing technology relies on the cooperation between manual labor and jigs to load materials, which is cumbersome and inaccurate. It is necessary to manually place the materials one by one in advance into the jig, which is a labor-intensive process. During the manual placement process, it is easy to deform the bent pins, making it impossible to assemble the IC later. There are many types of products, and manual placement is easy to put them in the wrong position. Summary of the invention
[0005] The present invention overcomes the shortcomings of the prior art and provides an automatic feeder with convenient, stable and orderly feeding. It can perform feeding error prevention detection on workpieces and has excellent smoothness of material taking operation, thereby ensuring automatic and efficient feeding and reducing damage to components during the feeding process.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an automatic feeder, including a base frame, a feeding module is arranged on the upper part of the base frame, a feeding platform is arranged on the lower part of the base frame, and a feeding channel connecting the feeding module and the feeding platform, the feeding module includes a feeding pipe guide block arranged at one end of the feeding channel, and the feeding pipe guide block is provided with an anti-mistake groove that can dock with one end of the feeding channel; the feeding platform is also provided with a push rod that can move back and forth relative to the feeding channel.
[0007] In a preferred embodiment of the present invention, the feed flow channel is further provided with a tightening mechanism capable of reciprocating relative to the workpiece conveyed on the feed flow channel.
[0008] In a preferred embodiment of the present invention, the feeding module includes a magnetic mounting plate arranged on the feeding channel, on which is pivotally connected a feeding flip block capable of swinging relative to a feeding port of the feeding channel, a feeding pipe guide block is arranged on the feeding flip block, and a discharge cylinder is also driven on the feeding pipe guide block, and the discharge cylinder is driven and connected to a cylinder stopper capable of moving back and forth relative to the feeding channel.
[0009] In a preferred embodiment of the present invention, the material supply channel includes a channel profile obliquely arranged on a base frame, a material channel is arranged on the channel profile, a channel cover is arranged on one side of the material channel, and a material cavity for accommodating the workpiece body and an air avoidance groove for guiding the workpiece pins are reserved between the material channel and the channel cover.
[0010] In a preferred embodiment of the present invention, the feeding platform includes a feeding table arranged at the discharge port of the feeding channel, a material trough is arranged on the feeding table, and a material pressure cover is also arranged above the material trough; the upper end of the material trough is connected to the material channel, and the other end of the material trough is provided with a pushing cylinder, and the pushing cylinder is driven and connected to a push rod that can move back and forth relative to the material trough.
[0011] In a preferred embodiment of the present invention, the feeding platform includes a transverse feeding platform corresponding to the ejection cylinder and a braking guide platform connected to the feeding channel, a first connection angle is formed between the feeding platform and the braking guide platform, and a second connection angle is formed between the braking guide platform and the transverse feeding platform.
[0012] In a preferred embodiment of the present invention, the first connection angle is 160°~175°; the second connection angle is 160°~175°; and the transmission angle formed between the feed flow channel and the horizontal material taking platform is 145°~170°.
[0013] In a preferred embodiment of the present invention, the clamping mechanism includes a clamping mounting block arranged on the lower side of the feed channel, the clamping mounting block is driven to be provided with a feed channel brake tongue which can swing relative to the material trough, the channel profile is provided with a feed channel corresponding to the clamping mechanism, and the feed channel brake tongue can be extended and retracted relative to the feed channel.
[0014] In a preferred embodiment of the present invention, an automatic feeder, one end of the feed channel brake tongue is pivotally connected to the tightening mounting block by a rotating shaft bolt, the other end of the feed channel brake tongue is driven and set on the tightening mounting block by an electromagnetic pin, and the lower part of the tightening mounting block is also provided with an anti-drop plunger corresponding to the electromagnetic pin; or / and, the feed channel is also provided with one or more of a plurality of feeding control modules, alarm modules, optical fiber sensors, and proximity sensors; or / and, the feed module is provided with a feed pipe assembly that can be inserted into the anti-error groove, the feed pipe assembly is provided with a pipe for accommodating workpieces, and the pipe is also provided with a plurality of material troughs; or / and, the feed pipe assembly adopts a material pipe structure, and an identification code is provided on the material pipe.
[0015] A feeding method for an automatic feeder, the feeding method comprising the following steps:
[0016] Step one: insert one end of the feed pipe assembly loaded with a plurality of workpieces into the anti-error groove on the feed pipe guide block of the feed module, so that the pipeline in the feed pipe assembly is connected with the feed flow channel of the feed flow channel, and the feed flow channel, the pipeline and the anti-error groove are in the same straight line.
[0017] Step 2: drive the discharge cylinder on the feed module, the discharge cylinder drives the cylinder block to retract, and the workpiece in the feed pipe assembly is driven by gravity along the pipeline in the feed pipe assembly into the anti-error groove in the feed pipe guide block and then enters the material channel of the feed flow channel.
[0018] Step 3: The workpiece enters the material taking port of the material feeding table on the material feeding platform connected with the material feeding channel.
[0019] Step 4. Before picking up the material, the line pushes the feeding channel brake tongue through the tightening mechanism, so that the feeding channel brake tongue swings upward to press the workpiece in the feeding channel, blocking the subsequent workpiece and preventing the workpiece from falling. Then, at the moment before picking up the material, the push cylinder arranged on the feeding table drives the push rod to retract a picking gap. After the workpieces are relatively loose, the workpiece to be transferred on the feeding table is sucked by the external picking mechanism.
[0020] Step five, take materials in a reciprocating cycle in sequence until the feed tube assembly has finished discharging the workpiece, drive the electromagnet on the feed module, the electromagnet loses power, the feed tube guide block swings and releases relative to the feed channel through the feed flip block and the rotating shaft, the feed tube guide block and the feed tube assembly inserted in the anti-error groove of the feed tube guide block, pull out the feed tube assembly and replace it with the feed tube assembly loaded with the workpiece.
[0021] The present invention solves the defects existing in the technical background, and the beneficial technical effects of the present invention are:
[0022] The present invention provides an automatic feeder with convenient, stable and orderly feeding, which can perform feeding error prevention detection on workpieces and has excellent smoothness of material taking operation, thereby ensuring automatic and efficient feeding and reducing damage to components during the feeding process.
[0023] 1. The non-powered transmission track is adopted, which has a simpler, more reliable and energy-saving structure. When the feed channel is set at an angle, the workpiece can slide down automatically due to gravity. The feeding platform is mainly to allow the workpiece to slide smoothly from the ramp of the feed channel to the platform, converting the flow channel into two corners, so that the workpiece can slide down more smoothly and avoid jamming.
[0024] 2. The function of the push-up cylinder is to prevent the first workpiece from being pressed by the workpieces accumulated on the feed channel, resulting in failure to absorb. The push-up cylinder retracts before each absorption, so that the workpiece has a little gap to flow, and the absorption effect is better.
[0025] 3. There is no damage to the material during the entire feeding process and no deformation of the pins.
[0026] 4. The feed channel adopts a combination structure of channel profiles and channel cover plates, which is convenient for adjusting the structure of the channel according to actual conditions. At the same time, this type of combined structure has great adaptability to workpieces, making the feed channel compatible and can be used for products with similar sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0028] Figure 1 The structure of the whole machine of the embodiment of the present invention is shown in FIG. Figure 1 ;
[0029] Figure 2 The structure of the whole machine of the embodiment of the present invention is shown in FIG. Figure 2 ;
[0030] Figure 3 The structure of the whole machine of the embodiment of the present invention is shown in FIG. Figure 3 ;
[0031] Figure 4 The structure of the whole machine of the embodiment of the present invention is shown in FIG. Figure 4 ;
[0032] Figure 5 It is a schematic structural diagram of the feeding module in the whole machine structure of an embodiment of the present invention when it is flipped open;
[0033] Figure 6 In the embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure of part A;
[0034] Figure 7 It is a schematic diagram of the structure when the feed module and the feed flow channel are connected in an embodiment of the present invention;
[0035] Figure 8 In the embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure of part B in FIG.
[0036] Fig. 9 is an enlarged structural schematic diagram of a feeding platform in an embodiment of the present invention;
[0037] Fig.10 is a schematic structural diagram of a feeding module in an embodiment of the present invention;
[0038] Fig.11is a structural schematic diagram of a tightening mechanism in an embodiment of the present invention;
[0039] Fig.12 Schematic diagram of the axial structure of the feeding platform in the embodiment of the present invention;
[0040] Fig.13 1 is a schematic diagram of the side structure of the feeding platform in an embodiment of the present invention;
[0041] Fig.14 The side view of the structure of the feeding platform after the ejection cylinder is removed in the embodiment of the present invention Figure 1 ;
[0042] Fig.15 The side view of the structure of the feeding platform after the ejection cylinder is removed in the embodiment of the present invention Figure 2 ;
[0043] Among them, 1-feeding module, 11-feeding pipe guide block, 111-anti-error slot, 12-discharging cylinder, 13-electromagnet, 14-magnetic mounting plate, 15-proximity sensor 1, 16-rotating shaft, 17-feeding turning block;
[0044] 2-feeding channel, 21-channel cover plate, 22-material channel, 24-sensor, 25-sensor fixing block, 26-channel mounting plate, 27-channel profile, 28-alarm module, 29-optical fiber sensor;
[0045] 3-feeding platform, 31-feeding table, 32-cylinder fixing block, 321-feeding port, 33-push cylinder, 34-proximity sensor 2, 35-material pressure cover, 36-pushing rod;
[0046] 4-tightening mechanism, 41-tightening mounting block, 42-rotating shaft bolt, 43-feeding channel brake tongue, 44-electromagnetic latch, 45-anti-drop plunger;
[0047] 5-base frame, 6-feeding control module, 7-feeding pipe assembly, 71-pipeline, 72-material trough, 8-workpiece. DETAILED DESCRIPTION
[0048] The present invention will now be further described in detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0049] It should be noted that if there are directional indications (such as up, down, bottom, top, etc.) involved in the embodiments of the present invention, the directional indication is only used to explain the relative position relationship, movement, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. Unless otherwise clearly specified and defined, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] Embodiment 1
[0051] like Figure 1 to Figure 15 As shown, an automatic feeder includes a base frame 5, a feeding module 1 is arranged on the upper part of the base frame 5, a feeding platform 3 is arranged on the lower part of the base frame 5, and a feeding channel 2 connecting the feeding module 1 and the feeding platform 3, the feeding module 1 includes a feeding pipe guide block 11 arranged at one end of the feeding channel 2, and the feeding pipe guide block 11 is provided with an anti-mistake groove 111 that can dock with one end of the feeding channel 2; the feeding platform 3 is also provided with a tightening mechanism 4 that can move back and forth relative to the feeding channel 2.
[0052] like Figure 1 to Figure 7 As shown, the feed channel 2 is also provided with a tightening mechanism 4 that can move back and forth relative to the workpiece 8 conveyed on the feed channel 2. The tightening mechanism 4 includes a tightening mounting block 41 disposed on the lower side of the feed channel 2, and a feed channel brake tongue 43 that can swing relative to the material groove 72 is driven on the tightening mounting block 41, and a feed channel trough 72 corresponding to the tightening mechanism 4 is provided on the channel profile 27, and the feed channel brake tongue 43 can be extended and retracted relative to the material groove 72.
[0053] like Figure 1 to Figure 7 , Fig.10As shown, the feeding module 1 includes a magnetic mounting plate 14 arranged on the feeding channel 2, the upper end of the magnetic mounting plate 14 is arranged below the feeding port of the feeding channel 2, and the lower end of the magnetic mounting plate 14 is pivotally connected with a feeding flip block 17 that can swing relative to the feeding port of the feeding channel 2. An electromagnet 13 is arranged in the magnetic mounting plate 14. When the electromagnet 13 is energized, it can adsorb the feeding flip block 17, and when the electromagnet 13 is de-energized, it releases the feeding flip block 17. A feeding tube guide block 11 of a T-shaped structure is arranged on the feeding flip block 17, the long side of the feeding tube guide block 11 can swing relative to the feeding port of the feeding channel 2, and the middle part of the feeding tube guide block 11 is provided with an anti-error groove 111 that penetrates the feeding tube guide block 11. The anti-error groove 111 can correspond to the feeding port of the feeding channel 2. The feed pipe guide block 11 is also driven to be provided with a discharge cylinder 12, which is connected to a cylinder block that can move back and forth relative to the feed flow channel 2. A proximity sensor 15 is also provided on the magnetic mounting plate 14, and the proximity sensor 15 can detect when the feed flip block 17 is adsorbed to the magnetic mounting plate 14. It is used to detect whether the feed flip block 17 is in place.
[0054] like Figure 1 to Figure 9 As shown, the feed channel 2 includes a channel profile 27 obliquely arranged on the base frame 5, and the channel profile 27 is arranged on the base frame 5 through the channel mounting plate 26. A material channel 22 is arranged on the channel profile 27, and a channel cover plate 21 is arranged on one side of the material channel 22. A material cavity for accommodating the main body of the workpiece 8 and an air avoidance groove for guiding the pins of the workpiece 8 are reserved between the material channel 22 and the channel cover plate 21. A plurality of feeding control modules 6, an alarm module 28, and an optical fiber sensor 29 are also arranged on the feed channel 2. An alarm module 28 and an optical fiber sensor 29 in the feeding control module 6 are also arranged below the feed port of the feed channel 2. The optical fiber sensor 29 is used to detect whether there is a workpiece 8 in the material channel 22. When the optical fiber sensor 29 detects that it is energized, the indicator light in the alarm module 28 lights up, indicating an alarm. The sensor 24 is arranged below the discharge port of the feed channel 2 through the sensor fixing block 25 ; the sensor 24 is used to detect whether there is a workpiece 8 in the feed port at the discharge port of the feed channel 2 .
[0055] like Figure 1~Figure 5 ,like Figure 8 , Fig. 9 , Figure 11~Figure 15As shown, the feeding platform 3 includes a feeding platform 31 arranged at the discharge port of the feeding channel 2, a material trough 72 is arranged on the feeding platform 31, and a material pressure cover 35 is also arranged above the material trough 72; the upper end of the material trough 72 is connected to the material channel 22, and the other end of the material trough 72 is provided with a push cylinder 33, and the push cylinder 33 is driven and connected with a push rod 36 that can move back and forth relative to the material trough 72. The feeding platform 31 includes a transverse material taking platform corresponding to the push cylinder 33 and a brake guide platform connected to the feeding channel 2, and a first connection angle is formed between the feeding platform 31 and the brake guide platform, and a second connection angle is formed between the brake guide platform and the transverse material taking platform. The first connection angle is 160°~175°; the second connection angle is 160°~175°; and the transmission angle formed between the feeding channel 2 and the transverse material taking platform is 145°~170°.
[0056] like Figure 1~Figure 5 , Figure 8 , Fig. 9 , Fig.11 As shown, one end of the feed channel brake tongue 43 is pivotally connected to the top mounting block 41 through a rotating shaft bolt 42, and the other end of the feed channel brake tongue 43 is driven and set on the top mounting block 41 through an electromagnetic plug 44, and the lower part of the top mounting block 41 is also provided with an anti-drop plunger 45 corresponding to the electromagnetic plug 44. The feed module 1 is provided with a feed pipe assembly 7 that can be inserted into the error-proofing groove 111, and the feed pipe assembly 7 is provided with a pipe 71 for accommodating the workpiece 8, and the pipe 71 is also provided with a plurality of material troughs 72. The feed channel 2 is also provided with one or more of a plurality of feeding control modules 6, an alarm module 28, an optical fiber sensor 29, and a proximity sensor.
[0057] Embodiment 2
[0058] like Figure 1 to Figure 15 As shown, a feeding method of an automatic feeder, the feeding method comprises the following steps:
[0059] Step one, insert one end of the feed pipe assembly 7 loaded with a plurality of workpieces 8 into the anti-error groove 111 on the feed pipe guide block 11 of the feed module 1, so that the pipe 71 in the feed pipe assembly 7 is connected with the feed channel 2 of the feed channel 2, and the feed channel 2, the pipe 71, and the anti-error groove 111 are in the same straight line.
[0060] Step 2, drive the discharge cylinder 12 on the feeding module 1, the discharge cylinder 12 drives the cylinder block to retract, and the workpiece 8 in the feeding pipe assembly 7 is driven by gravity along the pipe 71 in the feeding pipe assembly 7 into the anti-error groove 111 in the feeding pipe guide block 11 and then enters the material channel 22 of the feeding flow channel 2.
[0061] Step three, the workpiece 8 enters the material taking port 321 of the material feeding table 31 on the material feeding platform 3 connected to the material feeding channel 2.
[0062] Step four, before picking up the material, the line pushes the feeding channel brake tongue 43 through the tightening mechanism 4, so that the feeding channel brake tongue 43 swings upward to press the workpiece 8 located in the feeding channel 2, brakes the workpiece 8 and prevents the workpiece 8 from falling. Then, at the moment before picking up the material, the push cylinder 33 arranged on the feeding table 31 drives the push rod 36 to retract a picking gap. After the workpieces 8 are relatively loose, the workpiece 8 to be transferred on the feeding table 31 is sucked by the external picking mechanism.
[0063] Step five, take materials in a reciprocating cycle in sequence until the feed tube assembly 7 has finished discharging the workpiece 8, drive the electromagnet 13 on the feed module 1, the electromagnet 13 loses power, the feed tube guide block 11 is swung and released relative to the feed channel 2 through the feed flip block 17 and the rotating shaft 16, the feed tube guide block 11 and the feed tube assembly 7 inserted in the anti-error groove 111 of the feed tube guide block 11, pull out the feed tube assembly 7 and replace it with the feed tube assembly 7 loaded with the workpiece 8.
[0064] Working principle of the present invention:
[0065] like Figure 1 to Figure 15 As shown, the electromagnet 13 on the driving feed module 1 is energized and de-energized to control the feed tube guide block 11 to swing relative to the feed channel 2 through the feed flip block 17 and the rotating shaft 16. The feed tube assembly 7 inserted in the error-proofing groove 111 of the feed tube guide block 11 is loaded. When replacing the feed tube assembly 7, it is only necessary to drive the electromagnet 13 on the feeding module 1, flip the feed tube guide block 11, and then pull out the feed tube assembly 7 and replace the feed tube assembly 7 loaded with the workpiece 8.
[0066] During normal feeding, the workpiece 8 slides down along the feeding channel 2, and the workpiece 8 is transferred by the feeding channel 2 tilting downward and using the gravity of the workpiece 8 to form an automatic drop. When the peripheral manipulator comes to suck the workpiece, it drives the clamping mechanism 4 to push up and block the pressure exerted by the subsequent workpiece 8 sliding down. That is, before picking up the material, the clamping mechanism 4 pushes up the feeding channel brake tongue 43, so that the feeding channel brake tongue 43 swings upward to press the workpiece 8 located in the feeding channel 2, blocking the subsequent workpiece 8 and preventing the subsequent workpiece 8 from falling. Then, at the moment before picking up the material, the push-up cylinder 33 set on the feeding table 31 drives the push rod 36 to retract a picking gap. After the workpieces 8 are relatively loose, the external picking mechanism, i.e., the peripheral manipulator, picks up the workpiece 8 to be transferred on the feeding table 31.
[0067] At the same time, the feeding platform 3 includes a feeding table 31 arranged at the outlet of the feeding channel 2, and a material trough 72 is arranged on the feeding table 31, and a channel cover plate 21 is also arranged above the material trough 72. The longitudinal guidance of the main body of the workpiece 8 can be limited by the channel cover plate 21, that is, a material chute is formed between the channel cover plate 21 and the material trough 72, and a groove for the pins of the workpiece 8 to pass through is reserved on one side of the material trough 72 and the channel cover plate 21, which is convenient for the transmission of the workpiece 8. In addition, a first connection angle is formed between the feeding table 31 of the feeding platform 3 and the brake guide platform, and a second connection angle is formed between the brake guide platform and the horizontal material collection platform. The first connection angle is 160°~175°; the second connection angle is 160°~175°; and the transmission angle formed between the feeding channel 2 and the horizontal material collection platform is 145°~170°. Further, in the best embodiment, when the upward angle of the feeding channel 2 is 30 degrees, it is the best state for the material to slide down. The feeding platform 3 is mainly used to allow the workpiece 8 to slide smoothly from the ramp of the feeding channel 2 to the platform. After repeated tests, it was found that by converting the 30° channel into two bends, the workpiece 8 can slide down more smoothly and avoid material jamming. The material cover 35 leaves an opening of one and a half, which is convenient for the suction of the first workpiece 8 and the quick placement of the second workpiece 8 for suction. The function of the push-up cylinder 33 is to prevent the first workpiece 8 from being pressed by the workpieces 8 accumulated on the feeding channel 2, making it impossible to suck. The push-up cylinder 33 retracts before each suction, and the workpiece 8 has a little gap to flow, which makes the suction effect better.
[0068] The above specific implementation methods are specific support for the scheme ideas proposed in the present invention, and cannot be used to limit the protection scope of the present invention. Any equivalent changes or equivalent modifications made on the basis of this technical scheme in accordance with the technical ideas proposed in the present invention still fall within the scope of protection of the technical scheme of the present invention.
Claims
1. An automatic feeder, comprising a base frame, a feeding module is arranged on the upper part of the base frame, a feeding platform is arranged on the lower part of the base frame, and a feeding channel connecting the feeding module and the feeding platform, characterized in that: The feeding module comprises a feeding pipe guide block arranged at one end of the feeding channel, and the feeding pipe guide block is provided with an anti-error groove capable of docking with one end of the feeding channel; the feeding module is provided with a feeding pipe assembly capable of being inserted into the anti-error groove, and the feeding pipe assembly is provided with a pipe for accommodating workpieces, and a plurality of material grooves are also provided on the pipe; the feeding platform is also provided with a push rod capable of reciprocating relative to the feeding channel; The material supply channel is also provided with a tightening mechanism capable of reciprocating relative to the workpiece conveyed on the material supply channel; The feeding module comprises a magnetic mounting plate arranged on the feeding channel, a feeding flip block which can swing relative to the feeding port of the feeding channel is pivotally connected to the magnetic mounting plate, a feeding pipe guide block is arranged on the feeding flip block, a discharge cylinder is also driven to be arranged on the feeding pipe guide block, and the discharge cylinder is driven to be connected to a cylinder stopper which can move back and forth relative to the feeding channel; The material supply channel comprises a channel profile obliquely arranged on the base frame, a material channel is arranged on the channel profile, a channel cover is arranged on one side of the material channel, a material cavity for accommodating the workpiece body and an avoidance groove for guiding out the workpiece pin are reserved between the material channel and the channel cover; The feeding platform comprises a feeding table arranged at the outlet of the feeding channel, a material trough is arranged on the feeding table, and a material pressure cover is arranged above the material trough; the upper end of the material trough is connected to the material channel, and the other end of the material trough is provided with a push cylinder, and the push cylinder is driven and connected with a push rod that can move back and forth relative to the material trough; The feeding platform includes a transverse material taking platform corresponding to the push cylinder and a brake guide platform connected to the feeding channel, a first connection angle is formed between the feeding channel and the brake guide platform, and a second connection angle is formed between the brake guide platform and the transverse material taking platform.
2. The automatic feeder according to claim 1, characterized in that: The first connection angle is 160°~175°; the second connection angle is 160°~175°; and the transmission angle formed between the feed channel and the horizontal material taking platform is 145°~170°.
3. The automatic feeder according to claim 2, characterized in that: The clamping mechanism includes a clamping mounting block arranged at the lower side of the feed channel, the clamping mounting block is driven to be provided with a feed channel brake tongue which can swing relative to the material trough, the channel profile is provided with a feed trough corresponding to the clamping mechanism, and the feed channel brake tongue can be extended and retracted relative to the feed trough.
4. The automatic feeder according to claim 3, characterized in that: One end of the feed channel brake tongue is pivotally connected to the top-tightening mounting block through a rotating shaft bolt, and the other end of the feed channel brake tongue is driven and arranged on the top-tightening mounting block through an electromagnetic latch, and an anti-dropping plunger corresponding to the electromagnetic latch is also arranged at the lower part of the top-tightening mounting block; Or / and, the feed flow channel is further provided with one or more of a plurality of feed control modules, alarm modules, optical fiber sensors, and proximity sensors; Or / and, the feeding tube assembly adopts a material tube structure, and an identification code is set on the material tube.
5. A feeding method for an automatic feeder, characterized in that: The automatic feeder according to any one of claims 1 to 4 is used, and the feeding method comprises the following steps: Step 1: insert one end of the feed pipe assembly loaded with a plurality of workpieces into the anti-error groove on the feed pipe guide block of the feed module, so that the pipe in the feed pipe assembly is connected with the feed flow channel of the feed flow channel, and the feed flow channel, the pipe and the anti-error groove are in the same straight line; Step 2: drive the discharge cylinder on the feeding module, the discharge cylinder drives the cylinder block to retract, and the workpiece in the feeding pipe assembly is driven by gravity along the pipeline in the feeding pipe assembly into the anti-error groove in the feeding pipe guide block and then enters the material channel of the feeding flow channel; Step 3, the workpiece enters the material taking port of the material feeding table on the material feeding platform connected with the material feeding channel; Step 4: Before taking the material, the feeding channel brake tongue is pushed by the tightening mechanism, so that the feeding channel brake tongue swings upward to press the workpiece in the feeding channel, blocking the subsequent workpieces and preventing the workpieces from falling. Then, at the moment before taking the material, the push cylinder arranged on the feeding table drives the push rod to retract a material taking gap. After the workpieces are relatively loose, the workpiece to be transferred on the feeding table is sucked by the external feeding mechanism. Step five, take materials in a reciprocating cycle in sequence until the feed tube assembly has finished discharging the workpiece, drive the electromagnet on the feed module, the electromagnet loses power, the feed tube guide block swings relative to the feed channel through the feed flip block and the rotating shaft, release the feed tube guide block and the feed tube assembly inserted in the anti-error groove of the feed tube guide block, pull out the feed tube assembly and replace it with the feed tube assembly loaded with the workpiece.
Citation Information
Patent Citations
Double-layer bearing feeding equipment
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