Column-beam wall composite wall production system

Abstract

The application discloses a kind of column beam wall composite wall production systems, including column beam wall assembly intelligent workstation, server, assembly robot and composite workstation, the column beam wall assembly intelligent workstation is provided with display module, the display module is connected with server signal;Positioning assembly is provided on the column beam wall assembly intelligent workstation;Identification module is provided on the assembly robot, and the identification module gathers and identifies the information of each component in wall skeleton.The column beam wall assembly intelligent workstation in the application is used as processing platform, and also used as assembly reference and checking platform, the whole assembly process is automatically completed on visual workstation, the deviation of actual component assembly size and design can be judged in time during skeleton prefabrication, so as to control assembly execution mechanism to correct in time, and after skeleton prefabrication is completed, it is not necessary to be transferred to detection point to detect work, which greatly improves work efficiency.

Description

Technical Field

[0001] This invention belongs to the field of prefabricated building technology, specifically relating to a column-beam-wall composite wall production system. Background Technology

[0002] The column-beam-wall composite wall is formed by robotic welding and connecting lightweight wall panels. After the steel frame is prefabricated, the inner cavity of the frame can be filled with materials such as fireproof insulation cotton, rigid polyurethane foam, polystyrene particle foam, and foamed ceramic. The steel frame is composed of steel columns and beams.

[0003] Currently, the prefabrication level of most prefabricated wall systems at home and abroad is still at the component level. There is no production system for modular design and modular production of the entire wall, especially in the prefabricated wall system that integrates insulation and structure, there is still a lot of room for development.

[0004] For example, the prefabrication of the medium-sized steel frame in column-beam-wall composite walls is mostly done manually. This is not only inefficient and labor-intensive, but also results in large assembly errors. The prefabrication process cannot determine deviations between the components or structure and the original design, so timely corrections cannot be made. Furthermore, the inspection of the prefabricated frame requires separate geometric defect detection at a testing station, which is time-consuming and labor-intensive. Because current prefabricated wall systems have a low degree of modular assembly and require a large amount of manual labor for processing and installation, the overall cost of the walls is high, which in turn increases the overall cost of the building. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a column-beam-wall composite wall production system that can greatly improve the production efficiency of column-beam-wall composite walls, realize modular operation, and facilitate automated assembly line operation.

[0006] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0007] The column-beam-wall composite wall production system includes:

[0008] server;

[0009] The column-beam-wall assembly intelligent workbench is equipped with a display module, which is connected to a server signal. The display module displays the actual size drawing based on the wall frame design drawing in proportion. The column-beam-wall assembly intelligent workbench is also equipped with a positioning component, which is used to position the steel components placed on the column-beam-wall assembly intelligent workbench.

[0010] An assembly robot is equipped with an identification module. The identification module collects and identifies information about each component in the wall frame. The assembly robot grabs the identified components and places them on the corresponding positions of the column-beam-wall assembly intelligent workbench, connecting them into a wall frame according to the actual size drawing displayed by the display module.

[0011] As a preferred technical solution, the intelligent workbench for assembling columns, beams and walls is equipped with a visual inspection mechanism, which collects image information of prefabricated products and compares and distinguishes them with the actual size drawings displayed by the display module.

[0012] As a preferred technical solution, the column-beam-wall assembly intelligent workbench includes a bottom load-bearing layer and an upper transparent protective layer, with the display module embedded between the load-bearing layer and the transparent protective layer.

[0013] As a preferred technical solution, a linear coordinate system is provided on the transparent protective layer or display module.

[0014] As a preferred technical solution, the display module is an LED display screen.

[0015] As a preferred technical solution, the positioning component is a magnetic positioning block.

[0016] As a preferred technical solution, the steel structure includes steel columns and beams.

[0017] As a preferred technical solution, the signal output terminal of the visual inspection mechanism is connected to an alarm module.

[0018] By adopting the above technical solution, the present invention has the following beneficial effects:

[0019] (1) The intelligent workbench for column-beam-wall assembly is equipped with a display module, which can display the actual size drawing based on the design drawing. In this way, the intelligent workbench for column-beam-wall assembly serves as both a processing platform and an assembly reference and verification platform. During assembly, the robot can identify the shape and size of the components in the actual size drawing displayed on the display module, grab the corresponding components, and place them on the intelligent workbench for column-beam-wall assembly according to the design position of the corresponding components in the drawing. Then, the positioning components on the intelligent workbench for column-beam-wall assembly are positioned and then connected with self-tapping screws. The entire assembly process is automatically completed on the visualized intelligent workbench for column-beam-wall assembly. During the prefabrication of the wall frame, the deviation between the actual components and the design can be judged in time and corrected in time. Moreover, after the frame is prefabricated, there is no need to transfer it to the inspection point for inspection. It can be directly inspected by the visual inspection mechanism of the intelligent workbench for column-beam-wall assembly. By comparing the image information of the prefabricated product collected by the visual inspection mechanism with the actual size drawing displayed on the display module, the actions and corrections of the robot execution mechanism on site can be controlled. This not only results in high work efficiency but also small assembly errors.

[0020] (2) The prefabricated wall frame is placed vertically on the workbench, which facilitates subsequent operations such as filling the inner cavity of the frame with insulation material and sealing the panel. This can greatly improve the production efficiency of column-beam-wall composite walls, truly realize modular operation, and facilitate automated assembly line operation. Attached Figure Description

[0021] The following figures are intended only to illustrate and explain the present invention and do not limit the scope of the invention. Wherein:

[0022] Figure 1 This is a system schematic diagram according to an embodiment of the present invention;

[0023] Figure 2 This is a structural schematic diagram of the intelligent workbench for assembling columns, beams, and walls in an embodiment of the present invention;

[0024] Figure 3 This is a partial structural schematic diagram of the intelligent workbench for assembling columns, beams, and walls in an embodiment of the present invention;

[0025] Figure 4 This is a reference diagram showing the actual size drawing displayed on the intelligent workbench for column, beam, and wall assembly in this embodiment of the invention.

[0026] Figure 5 It is a reference diagram showing the placement and fixing of corresponding components on the intelligent workbench for column, beam and wall assembly, based on the actual size diagram displayed on the intelligent workbench for column, beam and wall assembly.

[0027] Figure 6 This is a state reference diagram when an assembly robot picks up the corresponding components.

[0028] In the diagram: 10-Intelligent workbench for assembling columns, beams, and walls; 11-Display module; 12-Bearing layer; 13-Transparent protective layer; 20-Server; 30-Assembly robot; 40-Composite workbench; 50-Actual size drawing; 60-Positioning component; 70-Steel component; 80-Vision inspection mechanism; 90-Wall frame. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the following detailed description, only certain exemplary embodiments of the invention are described by way of illustration. Undoubtedly, those skilled in the art will recognize that various modifications can be made to the described embodiments without departing from the spirit and scope of the invention. Therefore, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.

[0030] like Figure 1 As shown, the column-beam-wall composite wall production system includes a column-beam-wall assembly intelligent workbench 10, a server 20, an assembly robot 30, and a composite workbench 40; the server 20 can receive, store, and open steel frame design drawings in various formats.

[0031] refer to Figures 2 to 5 The intelligent workbench 10 for assembling columns, beams, and walls is equipped with a display module 11, preferably an LED display screen, which is connected to the server 20 via a signal. After the steel frame design drawings are stored or transmitted to the server 20, the display module 11 can display a proportionally scaled drawing 50 of the actual dimensions based on the design drawings (reference). Figure 4 );

[0032] refer to Figure 4 The column-beam-wall assembly intelligent workbench 10 is provided with a number of positioning components 60. The positioning components 60 are used to position the steel components 70 (such as cold-formed thin-walled steel columns and beams) placed on the column-beam-wall assembly intelligent workbench 10. The positioning components 60 are preferably magnetic positioning blocks.

[0033] The intelligent workbench 10 for assembling columns, beams, and walls is equipped with a visual inspection mechanism 80. This mechanism 80 can acquire image information of the prefabricated product (i.e., the steel frame) and compare it with the actual size drawing displayed on the display module 11, thereby controlling the actions and corrections of the on-site robot actuators. The visual inspection mechanism 80 can be implemented using machine vision inspection equipment commonly known in the art, such as two-dimensional or three-dimensional laser measuring instruments, which will not be elaborated further here. The signal output terminal of the visual inspection mechanism 80 can be connected to an alarm module such as an audible and visual alarm, which can issue an alarm when the assembly error of the prefabricated product exceeds the design dimensional error.

[0034] refer to Figure 2 In this embodiment, the column-beam-wall assembly intelligent workbench 10 includes a bottom supporting layer 12 and an upper transparent protective layer 13, and the display module 11 is embedded between the supporting layer 12 and the transparent protective layer 13; wherein the supporting layer 12 can be made of steel structure, and the transparent protective layer 13 can be made of tempered glass or other transparent hard materials, etc., and both should fall within the protection scope of this invention.

[0035] To facilitate workers in more intuitively, conveniently, and quickly identifying the size specifications of prefabricated products or the actual size drawings displayed by the display module, a linear coordinate system is provided on the transparent protective layer 13 or the display module 11.

[0036] The assembly robot 30 is equipped with an identification module, which collects and identifies information about each component in the wall frame, such as determining whether the component in the actual size drawing displayed by the display module is a cold-formed thin-walled steel column or a beam. The assembly robot grabs the component that matches the identification information from the raw material pile according to the identification information, and places the grabbed component on the corresponding position of the column-beam-wall assembly intelligent workbench 10, and connects it to the prefabricated wall frame 90 according to the actual size drawing displayed by the display module.

[0037] refer to Figure 1 The composite workbench 40 can be a steel platform or a cement platform, etc. It can vertically place the prefabricated wall frame 90, which facilitates subsequent operations such as filling the inner cavity of the frame with insulation material and sealing the panel. This can greatly improve the production efficiency of column-beam-wall composite walls, truly realize modular operation, and facilitate automated assembly line operation.

[0038] refer to Figure 6 During assembly, the assembly robot 30 identifies the shape and size of the components in the actual dimension drawing displayed on the display module 11 of the intelligent column-beam-wall assembly workbench 10. It then picks up the corresponding steel components 70 from the component placement area next to the workbench 10 and places them on the workbench 10 according to the design position of the corresponding components in the drawing. Next, the positioning component 60 positions the steel components placed on the workbench 10 before connecting them with self-tapping screws, prefabricating the wall frame 90. The prefabrication process or completion of the frame can be directly controlled by the vision inspection mechanism 80 of the intelligent column-beam-wall assembly workbench 10. The vision inspection mechanism 80 collects image information of the prefabricated product and compares it with the actual dimension drawing displayed on the display module 11, allowing for control of the assembly robot's actions and corrections on-site.

[0039] In this invention, the intelligent workbench 10 for column, beam and wall assembly serves as both a processing platform and an assembly reference and verification platform. The entire assembly process is completed automatically on the visual workbench. During the prefabrication of the skeleton, deviations between the actual components and the design can be judged in a timely manner and corrected promptly. Moreover, after the skeleton is prefabricated, there is no need to transfer it to a separate inspection point for inspection. The inspection can be carried out directly through the visual inspection mechanism of the intelligent workbench for column, beam and wall assembly, which reduces the workpiece transfer process, greatly improves work efficiency, increases assembly accuracy, and reduces the labor intensity of workers.

[0040] This production system is the first to successfully combine modular design and modular production of column-beam-wall composite walls, which facilitates intelligent, large-scale, and industrialized assembly line operations and reduces the cost of column-beam-wall composite walls.

[0041] The above description is merely an illustrative embodiment of the present invention and is not intended to limit the scope of the invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention should fall within the scope of protection of the present invention.

Claims

1. A column-beam-wall composite wall production system, characterized in that, include: server; A smart workbench for assembling columns, beams, and walls includes a display module connected to a server. The display module shows the actual dimensions of the wall frame design proportionally. A positioning component is also included to position the steel components placed on the workbench. The workbench comprises a bottom load-bearing layer and an upper transparent protective layer, with the display module embedded between them. A visual inspection mechanism is also included to collect image information of the prefabricated products and compare it with the actual dimensions displayed on the module. A linear coordinate system is provided on the transparent protective layer or the display module. The display module is an LED display screen. An assembly robot is equipped with an identification module that collects and identifies information about each component in the wall frame. The assembly robot identifies the shape and size of the components in the actual size drawing displayed on the display module of the column-beam-wall assembly intelligent workbench, picks up the corresponding steel components from the component placement area next to the column-beam-wall assembly intelligent workbench, and places them on the column-beam-wall assembly intelligent workbench according to the design position of the corresponding components in the drawing. Then, the positioning component is used to position the steel components placed on the column-beam-wall assembly intelligent workbench before self-tapping screws are used to connect them, thus prefabricating the wall frame.

2. The column-beam-wall composite wall production system as described in claim 1, characterized in that: The positioning component is a magnetic positioning block.

3. The column-beam-wall composite wall production system as described in claim 1, characterized in that: The steel structural components include steel columns and beams.

4. The column-beam-wall composite wall production system as described in any one of claims 1 to 3, characterized in that: An alarm module is connected to the signal output terminal of the visual inspection mechanism.

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