A pouring mold for floor support plate production

By designing a casting mold that includes components such as support legs, top beams, and motors, the problem of discontinuous concrete injection in the production of floor decking was solved, achieving continuity in the casting process and improving the stability of the floor decking.

CN115627939BActive Publication Date: 2026-02-27BORUNDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202211366248.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-03
Publication Date
2026-02-27
Estimated Expiration
2042-11-03

AI Technical Summary

Technical Problem

In the production of floor decking, the traditional method of injecting concrete into molds is not continuous, resulting in insufficient load-bearing capacity of the finished floor decking.

Method used

A casting mold comprising components such as support legs, top beam, motor, gears, toothed plates, slide rails, and tracks was designed. The movement and height adjustment of the mold are achieved by the cooperation of the motor-driven gears and toothed plates. Combined with the use of cylinders and push columns, the stable delivery of materials and the continuity of the casting process are ensured.

Benefits of technology

This achieves continuity and stability in the floor decking production process, and improves the efficiency of mold use and the load-bearing capacity of the formed floor decking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a pouring mold for floor support plate production and a using method thereof, and the pouring mold for floor support plate production and the using method thereof comprise supporting legs, the top ends of the supporting legs are fixedly connected with top beams, the bottom ends of the supporting legs are fixedly connected with movable plates, and the upper surfaces of the movable plates are provided with motors at outer portions. The pouring mold for floor support plate production and the using method thereof are characterized in that the feeding mechanism at the front end of the top beam is controlled to displace leftward and rightward, the motor is controlled to operate, the gear connected to the bottom end of the motor will displace at one side of the toothed plate, and the movable plate connected to the motor portion will also slide at the slide rail portion on the inner side of the frame, so that the supporting legs and the connected top beams are displaced forward and backward.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of floor support plate, in particular to a pouring mold for floor support plate production. BACKGROUND

[0002] The pressed steel plate supporting the floor concrete is called the profiled steel sheet, also known as the floor support plate, which can provide a firm working platform in a short time and can use multiple floor laying profiled steel sheets for layered pouring of the concrete plate.

[0003] At present, when manufacturing the floor plate, the concrete needs to be continuously poured into the mold box for manufacturing the floor support plate, but the continuity needs to be ensured in the operation of the various mechanical adaptation, and the process of pouring the concrete into the traditional mold box is not continuous, which causes the floor support plate formed by the mold box to have insufficient bearing capacity. SUMMARY

[0004] The purpose of the present application is to provide a pouring mold for floor support plate production to solve the problems in the background art.

[0005] To achieve the above purpose, the present application provides the following technical scheme:

[0006] A pouring mold for floor support plate production, comprising a support leg, the top end of the support leg is fixedly connected with a top beam, the bottom end of the support leg is fixedly connected with a movable plate, the upper surface of the movable plate is mounted with a motor at the outer part, the driving end of the motor penetrates the upper surface of the movable plate and is mounted with a gear, the outer wall of the gear is engaged with a toothed plate, one side of the toothed plate is fixedly connected with an edge guard plate, one side of the edge guard plate is fixedly connected with a frame, the inner side of the frame is fixedly connected with a sliding rail, the sliding rail is slidingly connected with one side of the movable plate, the outer wall of the movable plate is fixedly connected with a track, the front vertical surface of the top beam is slidingly connected with a feeding mechanism, the lower part of the top beam is provided with a mounting rail, the outer wall of the mounting rail is welded with an edge guard, the upper surface of the mounting rail is mounted with a movable seat at the left side, the outer wall of the movable seat is fixedly connected with a motor body at the lower part, the driving end of the motor body is mounted with a gear, the outer wall of the gear is engaged with a toothed rod, the upper surface of the mounting rail is mounted with a fixed seat one at the right side, the other side of the fixed seat one is provided with a fixed seat two, the front vertical surface of the fixed seat one is rotatably connected with a turntable, the front vertical surface of the turntable is fixedly connected with a vertical plate, the screw sleeve part of the vertical plate is mounted with a movable block, the front vertical surface screw sleeve part of the movable block is mounted with a horizontal screw rod mechanism, the front vertical surface of the horizontal screw rod mechanism is welded with a mounting plate, two groups of the mounting plates are fixedly connected with a butt joint seat between them, and the upper surface of the butt joint seat is mounted with a mold.

[0007] As a further further scheme of the present application: the feeding mechanism comprises a hopper, a guide pipe one is arranged at the discharging end of the hopper, one end of the guide pipe one is fixedly connected with a joint, the bottom end of the joint is fixedly connected with an adapter pipe, the outer wall of the adapter pipe is communicated with a guide pipe two, the back surface of the adapter pipe is fixedly connected with a fixing rod, one side of the fixing rod is fixedly connected with an aluminum frame, the bottom end of the adapter pipe is fixedly connected with a push column, the outer wall of the push column is provided with a hoop, the power input end of the hoop is provided with a cylinder, and the bottom end of the cylinder is fixedly connected with a bottom frame.

[0008] As a further further scheme of the present application: the front facade of the bottom frame is fixedly connected with a front frame, the right wall of the front frame is fixedly connected with a support frame, the upper and lower parts of the support frame are fixedly connected with bottom plates, the bottom end of the guide pipe two is fixedly connected with a guide pipe three, and the lower surface of the bottom frame is fixedly connected with a column.

[0009] As a further further scheme of the present application: the use steps of the device are as follows:

[0010] S1: when in use, the feeding mechanism at the front end of the top beam is controlled to displace left and right, the motor is controlled to operate, the gear connected to the bottom end of the motor will displace on one side of the toothed plate, and the movable plate connected to the motor part will also slide on the slide rail part inside the frame, so that the support leg and the connected top beam displace forward and backward;

[0011] S2: the guide pipe two is placed on the butt joint seat, and the guide pipe two can be poured through the operation of the feeding mechanism;

[0012] S3: the fixed seat one is controlled to operate to drive the rotating disc to rotate, the rotating of the rotating disc drives the vertical plate to rotate, the movable block arranged on the vertical plate can displace up and down, so that the height adjustment of pouring is realized, the movable block front facade is controlled to displace left and right through the horizontal screw mechanism, so that the mounting plate connected to the front end of the horizontal screw mechanism displaces left and right, and the fine adjustment in the pouring receiving is realized through the series cooperation of the fixed seat one;

[0013] S4: the motor body is controlled to operate to drive the movable seat to slide forward and backward, which is used for the quick release of the butt joint seat after pouring and taking down the injection mold, the material is poured into the hopper part, and the material is introduced into the guide pipe one part through the hopper;

[0014] S5: the material enters the injection mold for pouring through the guide pipe three part guided by the adapter pipe after entering the joint and the adapter pipe from the guide pipe one;

[0015] S6: the cylinder arranged on the upper surface of the bottom frame can push the connected push column, so that the height adjustment of the guide pipe three is realized, and in addition, the installation of the bottom plate and the support frame can ensure the stability of the guide pipe three in the discharging process.

[0016] Compared with the prior art, the present application has the beneficial effects that:

[0017] The present application controls the operation of the motor body to drive the movable seat to slide in the position, is used for the quick disassembly of the butt joint seat after pouring, and the injection mold is taken down, and in the pouring process: the material is poured through the hopper part, the material is introduced into the guide pipe one part through the hopper, and then enters the joint and the adapter pipe through the guide pipe one, and is guided into the guide pipe two part through the adapter pipe, so that the material enters the injection mold for pouring, the cylinder installed on the upper surface of the bottom frame can push the connecting push column, so as to adjust the height of the guide pipe three upward, and in addition, the installation of the bottom plate and the supporting frame can ensure the stability of the guide pipe three in the discharging process, and the structure is more optimized and the design is more reasonable.

[0018] The present application controls the left and right displacement of the feeding mechanism at the front end of the top beam, controls the operation of the motor, and the gear connected at the bottom end will displace on one side of the tooth plate, and the movable plate connected at the motor part will also slide in the slide rail part inside the side frame, so as to realize the front and back displacement of the supporting leg and the connected top beam. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 It is a structural diagram of a pouring mold for floor support plate production.

[0020] Fig. 2 It is a structure diagram of the installation rail in the pouring mold for floor support plate production.

[0021] Fig. 3 It is a structure diagram of the feeding mechanism in the pouring mold for floor support plate production.

[0022] Fig. 4 It is a side view of the side frame and assembly in the pouring mold for floor support plate production.

[0023] Fig. 5 It is a side view of the side frame in the pouring mold for floor support plate production.

[0024] Fig. 6 It is a rear view of the top beam in the pouring mold for floor support plate production.

[0025] Supporting leg 1, vertical plate 2, motor 3, track 4, frame 5, slide rail 6, top beam 7, mounting plate 8, horizontal screw mechanism 9, fixed seat 10, mounting rail 11, fixed seat 12, feeding mechanism 13, movable block 14, movable seat 15, edge guard 16, bottom plate 17, supporting frame 18, hopper 19, conduit 20, joint 21, fixed rod 22, aluminum bracket 23, adapter pipe 24, hoop 25, push column 26, air cylinder 27, bottom frame 28, front frame 29, column 30, conduit 31, conduit 32, injection mold 33, docking seat 34, turntable 35, toothed rod 36, movable plate 37, toothed plate 38, edge guard 39, motor body 40. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0027] Please refer to Figs. 1-6The embodiment of the application discloses a pouring mold for floor support plate production, which comprises a supporting leg 1, the top end of the supporting leg 1 is fixedly connected with a top beam 7, the bottom end of the supporting leg 1 is fixedly connected with a movable plate 37, the upper surface of the movable plate 37 is provided with a motor 3 at the outer part, the driving end of the motor 3 penetrates through the upper surface of the movable plate 37 and is provided with a gear, the outer wall of the gear is engaged with a toothed plate 38, one side of the toothed plate 38 is fixedly connected with an edge guard plate 39, one side of the edge guard plate 39 is fixedly connected with a frame 5, the inner side of the frame 5 is fixedly connected with a sliding rail 6, the sliding rail 6 is slidably connected with one side of the movable plate 37, the outer wall of the movable plate 37 is fixedly connected with a track 4, the front vertical surface of the top beam 7 is slidably connected with a feeding mechanism 13, the lower part of the top beam 7 is provided with a mounting rail 11, the outer wall of the mounting rail 11 is welded with an edge guard 16, the upper surface of the mounting rail 11 is provided with a movable seat 15 at the left side, the outer wall of the movable seat 15 is fixedly connected with a motor body 40 at the lower part, the driving end of the motor body 40 is provided with a gear, the outer wall of the gear is engaged with a toothed rod 36, the upper surface of the mounting rail 11 is provided with a fixed seat one 10 at the right side, the other side of the fixed seat one 10 is provided with a fixed seat two 12, the front vertical surface of the fixed seat one 10 is rotatably connected with a rotating disc 35, the front vertical surface of the rotating disc 35 is fixedly connected with a vertical plate 2, the screw sleeve part of the vertical plate 2 is provided with a movable block 14, the front vertical surface screw sleeve part of the movable block 14 is provided with a horizontal screw rod mechanism 9, the front vertical surface of the horizontal screw rod mechanism 9 is welded with a mounting plate 8, the two mounting plates 8 are fixedly connected with a butt joint seat 34, the upper surface of the butt joint seat 34 is provided with a injection mold 33, the feeding mechanism 13 comprises a hopper 19, the discharging end of the hopper 19 is provided with a pipe one 20, one end of the pipe one 20 is fixedly connected with a connector 21, the bottom end of the connector 21 is fixedly connected with a adapter pipe 24, the outer wall of the adapter pipe 24 is communicated with a pipe two 32, the back surface of the adapter pipe 24 is fixedly connected with a fixed rod 22, one side of the fixed rod 22 is fixedly connected with an aluminum frame 23, the bottom end of the adapter pipe 24 is fixedly connected with a push column 26, the outer wall of the push column 26 is provided with a hoop 25, the power input end of the hoop 25 is provided with a cylinder 27, the bottom end of the cylinder 27 is fixedly connected with a bottom frame 28, the front vertical surface of the bottom frame 28 is fixedly connected with a front frame 29, the right wall of the front frame 29 is fixedly connected with a supporting frame 18, the upper and lower parts of the supporting frame 18 are fixedly connected with a bottom plate 17, the bottom end of the pipe two 32 is fixedly connected with a pipe three 31, the lower surface of the bottom frame 28 is fixedly connected with a column 30.

[0028] The working principle of the application is that when in use, the feeding mechanism 13 at the front end of the top beam 7 is controlled to displace left and right, the motor 3 is controlled to operate, the gear connected to the bottom end of the motor 3 will displace at one side of the toothed plate 38, the movable plate 37 connected to the part of the motor 3 will also slide at the sliding rail 6 inside the frame 5, so that the supporting leg 1 and the connected top beam 7 can displace forward and backward.

[0029] In use: the second conduit 32 is placed on the docking seat 34, and through the operation of the feeding mechanism 13, the second conduit 32 can be poured;

[0030] In pouring: the fixed seat one 10 is controlled to drive the rotating disc 35 to rotate, and the rotating of the rotating disc 35 will drive the vertical plate 2 to rotate, and the movable block 14 arranged on the vertical plate 2 can be displaced up and down, so as to realize the height adjustment of pouring, and again through the control of the front vertical face of the movable block 14, the horizontal screw mechanism 9 is displaced left and right, so as to realize the left and right displacement of the mounting plate 8 connected to the front end of the horizontal screw mechanism 9, and in pouring, through a series of cooperation of the fixed seat one 10, the fine adjustment in pouring receiving is realized;

[0031] The control of the motor body 40 drives the movable seat 15 to slide forward and backward at the position of the toothed rod 36, which is used for the quick disassembly of the docking seat 34 after pouring, and the injection mold 33 is taken off;

[0032] In pouring: the material is poured through the hopper 19, and the material is introduced into the first conduit 20 through the hopper 19, and then enters the joint 21 and the adapter pipe 24 through the first conduit 20, and then is guided into the third conduit 31 through the adapter pipe 24, so as to realize the pouring of the material into the injection mold 33;

[0033] The cylinder 27 installed on the upper surface of the bottom frame 28 can push the connected push column 26, so as to adjust the height of the third conduit 31 upward, and in addition, the installation of the bottom plate 17 and the supporting frame 18 can ensure the stability of the third conduit 31 in the discharging process.

[0034] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A casting mold for producing floor decking, comprising support legs (1), characterized in that: A top beam (7) is fixedly connected to the top of the support leg (1), and a movable plate (37) is fixedly connected to the bottom of the support leg (1). A motor (3) is installed on the outer side of the upper surface of the movable plate (37). The drive end of the motor (3) passes through the upper surface of the movable plate (37) and is equipped with a gear. The outer wall of the gear meshes with a toothed plate (38). A side guard plate (39) is fixedly connected to one side of the toothed plate (38). A frame (5) is fixedly connected to one side of the side guard plate (39). A slide rail (6) is fixedly connected to the inner side of the frame (5). The slide rail (6) is slidably connected to one side of the movable plate (37). A track (4) is fixedly connected to the outer wall of the movable plate (37). A feeding mechanism (13) is slidably connected to the front facade of the top beam (7). An installation rail (11) is provided below the top beam (7). A guard (16) is welded to the outer wall of the installation rail (11). A movable seat (15) is installed on the left side of the upper surface of the mounting rail (11). A motor body (40) is fixedly connected to the lower part of the outer wall of the movable seat (15). A gear is installed on the drive end of the motor body (40), and a gear rack (36) meshes with the outer wall of the gear. A fixed seat one (10) is installed on the right side of the upper surface of the mounting rail (11). A fixed seat two (12) is provided on the other side of the fixed seat one (10). A turntable (35) is rotatably connected to the front facade of the fixed seat one (10). A vertical plate (2) is fixedly connected to the front facade of the turntable (35). A movable block (14) is installed on the screw sleeve part of the vertical plate (2). A transverse screw mechanism (9) is installed on the screw sleeve part of the front facade of the movable block (14). An installation plate (8) is welded to the front facade of the transverse screw mechanism (9). A docking seat (34) is fixedly connected between the two sets of installation plates (8). An injection mold (33) is installed on the upper surface of the docking seat (34).

2. The casting mold for floor decking production according to claim 1, characterized in that: The feeding mechanism (13) includes a hopper (19), a first guide tube (20) is installed at the discharge end of the hopper (19), a connector (21) is fixedly connected to one end of the first guide tube (20), a transfer tube (24) is fixedly connected to the bottom end of the connector (21), a second guide tube (32) is connected to the outer wall of the transfer tube (24), a fixed rod (22) is fixedly connected to the back of the transfer tube (24), an aluminum frame (23) is fixedly connected to one side of the fixed rod (22), a push column (26) is fixedly connected to the bottom end of the transfer tube (24), a clamp (25) is installed on the outer wall of the push column (26), a cylinder (27) is installed at the power input end of the clamp (25), and a bottom frame (28) is fixedly connected to the bottom end of the cylinder (27).

3. A casting mold for producing floor decking according to claim 2, characterized in that: The front facade of the bottom frame (28) is fixedly connected to a front frame (29), a support frame (18) is fixedly connected to the right wall of the front frame (29), a base plate (17) is fixedly connected to the upper and lower parts of the support frame (18), a conduit three (31) is fixedly connected to the bottom end of the second conduit (32), and a column (30) is fixedly connected to the lower surface of the bottom frame (28).

4. The method of using a casting mold for floor decking production according to claim 3, characterized in that, The usage method is as follows: S1: When in use, control the feeding mechanism (13) at the front end of the top beam (7) to move left and right, control the motor (3) to operate, and the gear connected to its bottom end will move on one side of the tooth plate (38). The movable plate (37) connected to the motor (3) will also slide on the slide rail (6) inside the frame (5), thereby realizing the forward and backward movement of the support leg (1) and the connected top beam (7). S2: Place the second conduit (32) onto the docking seat (34), and pour the second conduit (32) by operating the feeding mechanism (13); S3: Control the operation of the fixed seat (10) to drive the turntable (35) to rotate, and the rotation of the turntable (35) will drive the vertical plate (2) to rotate. The movable block (14) set on the vertical plate (2) can move up and down, thereby realizing the height adjustment of the pouring. Again, by controlling the horizontal screw mechanism (9) on the front side of the movable block (14) to move left and right, the mounting plate (8) connected to the front end of the horizontal screw mechanism (9) can move left and right. In the pouring, the fine adjustment in the pouring receiving is realized through a series of coordination of the fixed seat (10). S4: Control the motor body (40) to drive the movable seat (15) to slide back and forth at the (41) position, which is used for quick disassembly of the docking seat (34) after pouring, and to remove the injection mold (33), and put the material into the hopper (19) position. The material is introduced into the conduit one (20) position through the hopper (19). S5: After passing through conduit one (20) into joint (21) and transfer pipe (24), the material is guided into conduit three (31) through transfer pipe (24) to achieve the material entering the injection mold (33) for casting; S6: The cylinder (27) installed on the upper surface of the bottom frame (28) can push the connected push column (26) to adjust the height of the guide tube (31) upward. In addition, the installation of the bottom plate (17) and the support frame (18) can ensure the stability of the guide tube (31) during the discharge process.

Citation Information

Patent Citations

  • Concrete forming device based on road and bridge engineering

    CN114182641A

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    CN210947766U

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    CN215107407U