Pipe Bending Machine for Stainless Steel Pipe Fittings Processing

By preheating and clamping in the bending mechanism of the pipe bending machine for stainless steel pipe fittings, the problem of steel pipe fittings prone to cracking and rebounding under the temperature reduction environment is solved, and efficient and stable pipe bending processing is achieved.

CN115634981BActive Publication Date: 2025-06-27JIANGSU YINYANG STAINLESS STEEL PIPE CO LTD
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Patent Information

Application Number
CN202211481274.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-24
Publication Date
2025-06-27
Estimated Expiration
2042-11-24

AI Technical Summary

Technical Problem

In the environment of lowering temperature, the brittleness of the steel pipe fittings becomes stronger, and the pipe bending machine directly bends the steel pipe fittings, which is very easy to crack. The bent steel pipe is prone to bending and rebounding, affecting the bending effect of the steel pipe.

Method used

A pipe bending machine for processing stainless steel pipe fittings is designed. The steel pipe fittings are preheated before bending with a top bending mechanism, heat is emitted through the heating block and absorbed through the thermally conductive top plate. The preheated top block holds the steel pipe fittings to be bent to avoid cracking, and the steel pipe fittings are fixed through the transverse clamping components and the longitudinal clamping components to avoid rebound. Cooling nozzles are used to quickly cool steel pipe fittings to reduce rebound potential energy.

Benefits of technology

It effectively avoids cracking of steel pipe fittings during bending, improves bending efficiency, ensures the quality of steel pipe fittings, and reduces rebound potential energy through rapid cooling, and improves working efficiency.

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Abstract

The pipe bender for processing stainless steel pipe fittings belongs to the technical field of pipe benders. To solve the problem that in an environment where the temperature drops, the brittleness of steel pipe fittings becomes stronger, and it is extremely easy to crack when the pipe bender directly bends the steel pipe fittings. In the present invention, one end of the movable top block is fixedly connected to the preheating top block, one end of the movable top block is provided with a fixed disk, one end of the fixed disk is provided with a heating main body, the end of the heating main body far from the fixed disk is fixedly connected to a heating block, one end of the heating block far from the heating main body is provided with a heat discharge channel, one end of the heat discharge channel communicates with an installation groove, the bottom plate of the installation groove is fixedly connected to a connecting column, one end of the connecting column is fixedly connected to a heat conducting top plate. Starting the heating main body makes the heating block emit heat, and the emitted heat will enter the installation groove through the heat discharge channel. When the preheating top block presses against the steel pipe fitting to be bent, the part of the steel pipe fitting to be bent will be preheated through the heat conducting top plate, avoiding the cracking phenomenon.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipe bending machines, and particularly to a pipe bending machine for processing stainless steel pipe fittings. Background Technique

[0002] Stainless steel pipe fittings are divided into round, square, rectangular and special-shaped steel pipes according to the cross-sectional shape; they are divided into carbon structural steel pipes, low-alloy structural steel pipes, alloy steel pipes and composite steel pipes according to the material; they are divided into steel pipes for conveying pipelines, engineering structures, thermal equipment, petrochemical industry, mechanical manufacturing, geological drilling, high-pressure equipment, etc. When processing steel pipe fittings, it is necessary to bend the steel pipes, so a pipe bending machine for steel pipe processing is needed to make them into bent steel pipe fittings.

[0003] However, in an environment where the temperature decreases, the brittleness of the steel pipe fittings becomes stronger. If the pipe bending machine directly bends the steel pipe fittings, it is very easy to crack, and the bent steel pipe is prone to bending springback, that is, the bent steel pipe elastically returns in the direction opposite to the deformation direction, so that the deformation amount after the round pipe is bent does not meet the bending requirements, affecting the bending processing effect of the steel pipe.

[0004] To solve the above problems, a pipe bending machine for processing stainless steel pipe fittings is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a pipe bending machine for processing stainless steel pipe fittings, which solves the problems in the background technique.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A pipe bending machine for processing stainless steel pipe fittings, including an installation table, and a sliding table arranged at the upper end of the installation table. A positioning component is arranged at the upper end of the sliding table, and a pipe bending component is arranged on one side of the positioning component. The pipe bending component includes a turntable main body installed at the upper end of the installation table. An oval-shaped mounting seat is arranged at the upper end of the turntable main body. An arc-shaped bending plate is axially connected to the inner wall of the oval-shaped mounting seat. A receiving arc-shaped block is slidably connected to the outer wall of the arc-shaped bending plate. The receiving arc-shaped block is fixedly connected to the outer wall of the oval-shaped mounting seat. A connecting frame is slidably connected to the inner wall of the receiving arc-shaped block. A power main body is installed inside the connecting frame. An output end of the power main body is provided with a connecting block, and a top bending mechanism is slidably arranged inside the inner wall of the connecting block;

[0007] The top bending mechanism is connected to the output end of the power main body. One end of the connecting block is provided with a mounting disc. A processing frame is fixedly connected to the end of the mounting disc away from the connecting block. A pressing bending wheel is rotatably connected to the inner wall of the processing frame;

[0008] The top bending mechanism includes a movable top block slidably connected to the connecting block. One end of the movable top block is fixedly connected to a preheating top block. One end of the movable top block is provided with a fixed disc. A heating main body is installed at one end of the fixed disc. The heating main body is installed inside the inner wall of the movable top block;

[0009] A heating block is fixedly connected to one end of the heating body away from the fixed disk, a heat exhaust channel is provided at one end of the heating block away from the heating body, one end of the heat exhaust channel is connected to a mounting groove, the mounting groove is arranged on the inner wall of the preheating top block, a connecting column is fixedly connected to the bottom plate of the mounting groove, and one end of the connecting column is fixedly connected to the heat-conducting top plate.

[0010] Furthermore, an electric motor is provided at one end of the connecting block away from the top bending mechanism, a rotating rod is installed at the output end of the motor, a first position control gear is fixedly installed at one end of the rotating rod away from the motor, an arc-shaped rack is meshed and connected to one side of the first position control gear, the arc-shaped rack matches the shape of the receiving arc block and is fixedly connected to it.

[0011] Furthermore, the positioning assembly includes a roller slidably connected to the slide, a horizontal adjustment table assembly is installed on the upper end of the roller, a horizontal clamping assembly is installed on the upper end of the adjustment table assembly, and a longitudinal clamping assembly is installed on the connecting plate on one side of the adjustment table assembly.

[0012] Furthermore, the adjustment platform assembly includes a movable plate arranged at the upper end of the roller, a slider plate is installed on the inner cavity bottom plate of the movable plate, a sliding block is installed on the upper end of the slider plate, and a shift rack is installed on the inner wall of the movable plate.

[0013] Furthermore, a sliding slot plate is provided at the upper end of the slider plate, a slot at the lower end of the sliding slot plate is slidably connected to the sliding block, a receiving chassis for installing a transverse clamping assembly is fixedly connected to the upper end of the sliding slot plate, a control motor is installed at the upper end of the receiving chassis, a second position control gear is installed at the output end of the control motor, and the second position control gear is meshingly connected to the shift rack.

[0014] Furthermore, the longitudinal clamping assembly includes a power jacking body, a jacking plate is arranged at the upper end of the jacking body, a water pump is installed at the upper end of the jacking plate, and a clamping mechanism is arranged at the upper end of the water pump.

[0015] Furthermore, the clamping mechanism includes an external block installed at the upper end of the water pump, a drainage channel is opened at the center position of the external block, the drainage channel is connected to the output port of the water pump, and a middle connecting block is provided on the outer wall of the drainage channel, and the first spring and the second spring are fixedly connected to the two sides of the middle connecting block.

[0016] Furthermore, the first spring and the second spring are symmetrically distributed about the center of the middle connecting block, the first spring is fixedly connected to the first clamping rod at one end away from the middle connecting block, and the second spring is fixedly connected to the second clamping rod at one end away from the middle connecting block, and a cooling nozzle is arranged at the upper end of the drainage channel.

[0017] Furthermore, a first pulley is installed at the upper opening of the first clamping rod, and a second pulley is installed at the upper opening of the second clamping rod.

[0018] Another technical solution proposed by the present invention: providing an implementation method for a pipe bender for processing stainless steel pipe fittings, including the following steps:

[0019] S1: When bending a steel pipe fitting, place the part of the steel pipe fitting to be bent into the processing frame and fit it against the pressing and bending wheel. Use the positioning component to fix the other parts to ensure stability during the bending operation. Adjust the bending angle through the cooperation of the turntable main body and the concave mounting seat. By starting the power main body, drive the top bending mechanism to gradually approach the processing frame. Before the top bending mechanism bends the steel pipe fitting, start the heating main body so that the heating block emits heat. The emitted heat will enter the installation groove through the heat discharge channel, and most of the heat will be absorbed by the heat conduction top plate. When the preheating top block presses against the steel pipe fitting to be bent, the part of the steel pipe fitting to be bent will be preheated through the heat conduction top plate, which not only can prevent the steel pipe fitting from cracking under pressure but also makes the bending efficiency higher;

[0020] S2: The roller can drive the adjustment table assembly to move longitudinally on the sliding table to achieve the purpose of longitudinally adjusting the horizontal clamping assembly and the longitudinal clamping assembly. The adjustment table assembly can drive the horizontal clamping assembly to perform horizontal movement adjustment. When performing the bending operation, fix the non-bent part of the steel pipe fitting through the horizontal clamping assembly. Through the movement adjustment of the adjustment table assembly and in cooperation with the pipe bending assembly for bending. After the bending is completed, take out the steel pipe fitting from the processing frame. Pull the steel pipe fitting outward to one side through the horizontal clamping assembly, and fix one end of the bent steel pipe fitting through the longitudinal clamping assembly, so as to avoid the springback of the steel pipe after bending and ensure the quality of the bent steel pipe fitting;

[0021] S3: After the longitudinal clamping assembly fixes one end of the bent steel pipe fitting after the bending is completed, connect an external water source at this time, start the water pump, and spray the water through the cooling nozzle through the drainage channel, which can quickly cool the preheated and bent steel pipe fitting. It can not only improve the work efficiency but also reduce the springback potential energy of the steel pipe fitting by reducing the temperature.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. For the pipe bender for processing stainless steel pipe fittings, before the top bending mechanism bends the steel pipe fitting, start the heating main body so that the heating block emits heat. The emitted heat will enter the installation groove through the heat discharge channel, and most of the heat will be absorbed by the heat conduction top plate. When the preheating top block presses against the steel pipe fitting to be bent, the part of the steel pipe fitting to be bent will be preheated through the heat conduction top plate, which not only can prevent the steel pipe fitting from cracking under pressure but also makes the bending efficiency higher.

[0024] 2. For the pipe bender used in the processing of stainless steel pipe fittings, when bending work is carried out, the non-bending part of the steel pipe fitting is fixed by the horizontal clamping assembly. Through the movement adjustment of the adjustment table assembly and in cooperation with the pipe bending assembly for bending. After the bending is completed, the steel pipe fitting is taken out from the processing rack. The steel pipe fitting is pulled outward to one side by the horizontal clamping assembly, and one end of the bent steel pipe fitting is fixed by the vertical clamping assembly, so as to avoid the springback of the steel pipe after bending and ensure the quality of the bent steel pipe fittings.

[0025] 3. For the pipe bender used in the processing of stainless steel pipe fittings, after one end of the bent steel pipe fitting is fixed by the vertical clamping assembly at the end of bending, at this time, an external water source is connected, the water pump is started, and the water is sprayed out from the cooling nozzle through the drainage channel, which can quickly cool the preheated and bent steel pipe fitting. It can not only improve the working efficiency, but also reduce the springback potential energy of the steel pipe fitting by reducing the temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic perspective view of the overall structure of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0027] Figure 2 It is a schematic perspective view of the pipe bending assembly of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0028] Figure 3 It is a schematic perspective view of the top bending mechanism of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0029] Figure 4 It is a schematic plan view of the top bending mechanism of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0030] Figure 5 It is a schematic view of the structure of the first position control gear and the arc rack of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0031] Figure 6 It is a schematic view of the structure of the positioning assembly of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0032] Figure 7 It is a schematic view of the lower part of the adjustment table assembly of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0033] Figure 8 It is a schematic view of the upper part of the adjustment table assembly of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0034] Figure 9 It is a schematic view of the vertical clamping assembly of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0035] Figure 10 It is a schematic plan view of the clamping mechanism of the pipe bender for processing stainless steel pipe fittings of the present invention;

[0036] Figure 11 For the pipe bender used in the processing of the stainless steel pipe fittings of the present invention Figure 9 The enlarged structural schematic diagram of part A.

[0037] In the figure: 1, mounting table; 2, sliding table; 3, positioning assembly; 31, roller; 32, adjusting table assembly; 321, movable plate; 322, slider plate; 323, sliding block; 324, shifting rack; 325, sliding groove plate; 326, bearing chassis; 327, control motor; 328, second position control gear; 33, horizontal clamping assembly; 34, vertical clamping assembly; 331, jacking main body; 332, jacking disc; 333, water pump; 334, clamping mechanism; 3341, outer mounting block; 3342, drainage channel; 3343, middle connecting block; 3344, first spring; 3345, second spring; 3346, first clamping rod; 3347, second clamping rod; 3348, cooling spray head; 3349, first pulley; 33410, second pulley; 4, pipe bending assembly; 41, turntable main body; 42, concave mounting seat; 43, arc-shaped bending plate; 44, bearing arc-shaped block; 45, connecting frame; 46, power main body; 47, connecting block; 48, top bending mechanism; 481, movable top block; 482, preheating top block; 483, fixed disc; 484, heating main body; 485, heating block; 496, heat discharge channel; 487, mounting groove; 488, connecting column; 489, heat conducting top plate; 49, mounting disc; 410, processing frame; 411, pressing and bending wheel; 412, motor; 413, rotating rod; 414, first position control gear; 415, arc-shaped rack. Specific embodiments

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0039] In order to solve the problem that in an environment where the temperature drops, the brittleness of steel pipe fittings becomes stronger, and when the pipe bender directly bends the steel pipe fittings, cracking is extremely likely to occur, as Figures 1 - 4 shown, the following preferred technical solutions are provided:

[0040] Pipe bender for processing stainless steel pipe fittings, including an installation table 1, and a sliding table 2 arranged at the upper end of the installation table 1. A positioning assembly 3 is arranged at the upper end of the sliding table 2. A pipe bending assembly 4 is arranged on one side of the positioning assembly 3. The pipe bending assembly 4 includes a turntable main body 41 installed at the upper end of the installation table 1. A concave mounting seat 42 is arranged at the upper end of the turntable main body 41. An arc-shaped bending plate 43 is axially connected to the inner wall of the concave mounting seat 42. A receiving arc-shaped block 44 is slidably connected to the outer wall of the arc-shaped bending plate 43. The receiving arc-shaped block 44 is fixedly connected to the outer wall of the concave mounting seat 42. A connecting frame 45 is slidably connected to the inner wall of the receiving arc-shaped block 44. A power main body 46 is installed inside the connecting frame 45. An output end of the power main body 46 is provided with a connecting block 47. A top bending mechanism 48 is slidably arranged inside the inner wall of the connecting block 47.

[0041] The top bending mechanism 48 is connected to the output end of the power main body 46. One end of the connecting block 47 is provided with a mounting disc 49. A processing frame 410 is fixedly connected to the end of the mounting disc 49 away from the connecting block 47. A bending wheel 411 is rotatably connected to the inner wall of the processing frame 410. The top bending mechanism 48 includes a movable top block 481 slidably connected to the connecting block 47. One end of the movable top block 481 is fixedly connected to a preheating top block 482. A fixing disc 483 is installed at one end of the movable top block 481. A heating main body 484 is installed at one end of the fixing disc 483. The heating main body 484 is installed inside the inner wall of the movable top block 481.

[0042] One end of the heating main body 484 away from the fixing disc 483 is fixedly connected to a heating block 485. One end of the heating block 485 away from the heating main body 484 is provided with a heat discharge channel 486. One end of the heat discharge channel 486 communicates with an installation groove 487. The installation groove 487 is opened on the inner wall of the preheating top block 482. A connecting column 488 is fixedly connected to the bottom plate of the installation groove 487. One end of the connecting column 488 is fixedly connected to a heat conducting top plate 489.

[0043] Specifically, when bending a steel pipe fitting, the part of the steel pipe fitting to be bent is placed into the processing frame 410 and abuts against the bending wheel 411. The positioning assembly 3 is used to fix other parts to ensure stability during the bending operation. The bending angle is adjusted through the cooperation of the turntable main body 41 and the concave mounting seat 42. By starting the power main body 46, the top bending mechanism 48 is driven to gradually approach the processing frame 410, thereby bending the steel pipe fitting.

[0044] Before the top bending mechanism 48 bends the steel pipe fitting, the heating main body 484 is started so that the heating block 485 emits heat. The emitted heat will enter the installation groove 487 from the heat discharge channel 486. Most of the heat is absorbed by the heat conducting top plate 489. When the preheating top block 482 abuts against the steel pipe fitting to be bent, the part of the steel pipe fitting to be bent is preheated through the heat conducting top plate 489. This not only avoids cracking of the steel pipe fitting under pressure but also makes the bending efficiency higher.

[0045] In order to facilitate the adjustment of the bending position, Figure 5 As shown, the following preferred technical solutions are provided:

[0046] An electric motor 412 is provided at one end of the connecting block 47 away from the top bending mechanism 48, and a rotating rod 413 is installed at the output end of the motor 412. A first position control gear 414 is fixedly installed at one end of the rotating rod 413 away from the motor 412, and an arc-shaped rack 415 is meshedly connected to one side of the first position control gear 414. The arc-shaped rack 415 matches the shape of the receiving arc block 44 and is fixedly connected thereto.

[0047] Specifically, by starting the motor 412, the output end of the motor 412 drives the rotating rod 413 to rotate, and the rotating rod 413 drives the control gear 414 to rotate. When the first control gear 414 rotates, through cooperation with the arc rack 415, the first control gear 414 drives the connecting frame 45, the power body 46, the connecting block 47, the top bending mechanism 48, the mounting plate 49, the processing frame 410 and the bending wheel 411. At the same time, the arc bending plate 43 is used to perform an angle flip on the inner wall of the arc block 44, thereby facilitating the adjustment of the bending position.

[0048] In order to solve the problem of bending springback of steel pipe after bending, Figure 6 As shown, the following preferred technical solutions are provided:

[0049] The positioning assembly 3 includes a roller 31 slidably connected to the slide 2, a transverse adjustment platform assembly 32 is installed on the upper end of the roller 31, a transverse clamping assembly 33 is installed on the upper end of the adjustment platform assembly 32, and a longitudinal clamping assembly 34 is installed on the connecting plate on one side of the adjustment platform assembly 32.

[0050] Specifically, the roller 31 can drive the adjusting table assembly 32 to move longitudinally on the slide 2, so as to achieve the purpose of longitudinal movement adjustment of the transverse clamping assembly 33 and the longitudinal clamping assembly 34. The transverse clamping assembly 33 can be driven by the adjusting table assembly 32 to perform transverse movement adjustment. When performing bending work, the non-bending part of the steel pipe is fixed by the transverse clamping assembly 33. The bending is performed in cooperation with the bending pipe assembly 4 through the movement adjustment of the adjusting table assembly 32. After the bending is completed, the steel pipe is taken out from the processing frame 410, and the steel pipe is pulled to one side by the transverse clamping assembly 33. The bent end of the steel pipe is fixed by the longitudinal clamping assembly 34, so as to avoid rebound of the steel pipe after bending and ensure the quality of the bent steel pipe.

[0051] In order to facilitate the bending of steel pipe fittings, Figures 7 - 8 As shown, the following preferred technical solutions are provided:

[0052] The adjustment table assembly 32 includes a movable plate 321 disposed at the upper end of the roller 31. A slider plate 322 is installed on the inner cavity bottom plate of the movable plate 321. A sliding block 323 is installed at the upper end of the slider plate 322. A shifting rack 324 is installed on the inner wall of the movable plate 321.

[0053] A sliding groove plate 325 is provided at the upper end of the slider plate 322. The notch at the lower end of the sliding groove plate 325 is slidably connected to the sliding block 323. A receiving chassis 326 for installing the transverse clamping assembly 33 is fixedly connected to the upper end of the sliding groove plate 325. A control motor 327 is installed at the upper end of the receiving chassis 326. A second position control gear 328 is installed at the output end of the control motor 327. The second position control gear 328 is meshed and connected with the shifting rack 324.

[0054] Specifically, when the transverse clamping assembly 33 needs to be adjusted horizontally, the control motor 327 is started to drive the second position control gear 328 to rotate. Through the cooperation of the second position control gear 328 and the shifting rack 324, the sliding groove plate 325 drives the transverse clamping assembly 33 to move in the inner cavity of the movable plate 321, facilitating the bending operation of the transverse clamping assembly 33 in cooperation with the steel pipe fitting.

[0055] As Figure 9 shown, the following preferred technical solutions are provided:

[0056] The transverse clamping assembly 33 and the longitudinal clamping assembly 34 have the same composition structure. The longitudinal clamping assembly 34 includes a power lifting main body 331. A lifting disc 332 is provided at the upper end of the lifting main body 331. A water pump 333 is installed at the upper end of the lifting disc 332. A clamping mechanism 334 is provided at the upper end of the water pump 333.

[0057] Specifically, through the cooperation of the lifting main body 331 and the lifting disc 332, the clamping mechanism 334 can be driven for height adjustment.

[0058] To facilitate the cooling of the preheated steel pipe fitting, as Figures 10 - 11 shown, the following preferred technical solutions are provided:

[0059] The clamping mechanism 334 includes an outer mounting block 3341 installed at the upper end of the water pump 333. A drainage channel 3342 is provided at the central position of the outer mounting block 3341. The drainage channel 3342 communicates with the output port of the water pump 333. A middle connection block 3343 is provided on the outer wall of the drainage channel 3342. A first spring 3344 and a second spring 3345 are respectively fixedly connected to both sides of the middle connection block 3343.

[0060] The first spring 3344 and the second spring 3345 are symmetrically distributed about the center of the middle connection block 3343. One end of the first spring 3344 away from the middle connection block 3343 is fixedly connected to a first clamping rod 3346, and one end of the second spring 3345 away from the middle connection block 3343 is fixedly connected to a second clamping rod 3347. A cooling nozzle 3348 is provided at the upper end of the drainage channel 3342.

[0061] Specifically, when positioning and fixing the steel pipe fitting, an external force is used to separate one end of the first clamping rod 3346 and the second clamping rod 3347. At this time, the first spring 3344 and the second spring 3345 will be pulled to a tightened state. After the steel pipe fitting is placed between the first clamping rod 3346 and the second clamping rod 3347, through the reaction force of the first spring 3344 and the second spring 3345, the first clamping rod 3346 and the second clamping rod 3347 clamp the steel pipe fitting to achieve the purpose of positioning and fixing.

[0062] After the longitudinal clamping assembly 34 fixes the bent end of the steel pipe fitting after bending, at this time, an external water source is connected and the water pump 333 is started. The water is sprayed out through the drainage channel 3342 and then through the cooling nozzle 3348, which can quickly cool the preheated and bent steel pipe fitting. It can not only improve the working efficiency, but also reduce the springback potential energy of the steel pipe fitting by reducing the temperature.

[0063] Such as Figure 11 shown, the following preferred technical solutions are provided:

[0064] A first pulley 3349 is installed at the upper opening of the first clamping rod 3346, and a second pulley 33410 is installed at the upper opening of the second clamping rod 3347.

[0065] Specifically, through the cooperation of the first pulley 3349 and the second pulley 33410, it is convenient for the steel pipe fitting to flip between the first clamping rod 3346 and the second clamping rod 3347, facilitating its cooperation with the bending work.

[0066] In order to further better explain and illustrate the above embodiments, the present invention also provides an implementation scheme, an implementation method of a pipe bender for processing stainless steel pipe fittings, including the following steps:

[0067] Step 1: When bending a steel pipe fitting, place the part of the steel pipe fitting to be bent into the processing frame 410 and make it fit against the bending wheel 411. Use the positioning component 3 to fix the other parts to ensure stability during the bending operation. Adjust the bending angle through the cooperation of the turntable body 41 and the concave mounting seat 42. By starting the power body 46, drive the top bending mechanism 48 to gradually approach the processing frame 410. Before the top bending mechanism 48 bends the steel pipe fitting, start the heating body 484 so that the heating block 485 emits heat. The emitted heat will enter the installation groove 487 through the heat discharge channel 486, and most of the heat will be absorbed by the heat conduction top plate 489. When the preheating top block 482 presses against the steel pipe fitting to be bent, the part of the steel pipe fitting to be bent will be preheated through the heat conduction top plate 489, which not only avoids cracking of the steel pipe fitting under pressure but also makes the bending efficiency higher;

[0068] Step 2: The roller 31 can drive the adjustment table assembly 32 to move longitudinally on the sliding table 2 to achieve the purpose of longitudinally adjusting the horizontal clamping assembly 33 and the longitudinal clamping assembly 34. The adjustment table assembly 32 can drive the horizontal clamping assembly 33 to perform horizontal movement adjustment. During the bending operation, the non-bending part of the steel pipe fitting is fixed by the horizontal clamping assembly 33. Through the movement adjustment of the adjustment table assembly 32 and in cooperation with the pipe bending assembly 4 for bending. After the bending is completed, take out the steel pipe fitting from the processing frame 410. Pull the steel pipe fitting outward to one side through the horizontal clamping assembly 33, and fix one end of the bent steel pipe fitting through the longitudinal clamping assembly 34, so as to avoid springback after the steel pipe is bent and ensure the quality of the bent steel pipe fitting;

[0069] Step 3: After the longitudinal clamping assembly 34 fixes one end of the bent steel pipe fitting after the bending is completed, connect to an external water source at this time, start the water pump 333, and spray the water through the cooling nozzle 3348 through the drainage channel 3342, which can quickly cool the preheated and bent steel pipe fitting. This not only improves the working efficiency but also reduces the springback potential energy of the steel pipe fitting by reducing the temperature.

[0070] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0071] As described above, it is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.

Claims

1. A pipe bender for processing stainless steel pipe fittings, comprising an installation table (1), and a sliding table (2) arranged at the upper end of the installation table (1). A positioning component (3) is arranged at the upper end of the sliding table (2), and a pipe bending component (4) is arranged on one side of the positioning component (3), characterized in that: The elbow component (4) includes a turntable main body (41) installed at the upper end of the installation table (1). At the upper end of the turntable main body (41), there is a concave mounting seat (42). An arc-shaped bending plate (43) is pivotally connected to the inner wall of the concave mounting seat (42). A receiving arc-shaped block (44) is slidably connected to the outer wall of the arc-shaped bending plate (43). The receiving arc-shaped block (44) is fixedly connected to the outer wall of the concave mounting seat (42). A connecting frame (45) is slidably connected to the inner wall of the receiving arc-shaped block (44). A power main body (46) is installed inside the connecting frame (45). At the output end of the power main body (46), there is a connecting block (47). A top bending mechanism (48) is slidably arranged inside the inner wall of the connecting block (47). The top bending mechanism (48) is connected to the output end of the power main body (46). At one end of the connecting block (47), there is a mounting disc (49). At the end of the mounting disc (49) away from the connecting block (47), there is a fixedly connected processing frame (410). A bending wheel (411) is rotatably connected to the inner wall of the processing frame (410). The top bending mechanism (48) includes a movable top block (481) slidably connected to the connecting block (47). At one end of the movable top block (481), there is a fixedly connected preheating top block (482). At one end of the movable top block (481), there is a fixed disc (483). A heating main body (484) is installed at one end of the fixed disc (483). The heating main body (484) is installed inside the inner wall of the movable top block (481). At the end of the heating main body (484) away from the fixed disc (483), there is a fixedly connected heating block (485). At the end of the heating block (485) away from the heating main body (484), there is a heat discharge channel (486). One end of the heat discharge channel (486) communicates with an installation groove (487). The installation groove (487) is opened on the inner wall of the preheating top block (482). At the bottom plate of the installation groove (487), there is a fixedly connected connecting column (488). At one end of the connecting column (488), there is a fixedly connected heat conducting top plate (489). The positioning component (3) includes a roller (31) slidably connected to the sliding table (2). At the upper end of the roller (31), there is a horizontally adjustable table component (32). At the upper end of the adjustable table component (32), there is a horizontally clamping component (33). A vertically clamping component (34) is installed on the connecting plate on one side of the adjustable table component (32). The vertically clamping component (34) includes a power lifting main body (331). At the upper end of the lifting main body (331), there is a lifting disc (332). At the upper end of the lifting disc (332), there is a water pump (333). At the upper end of the water pump (333), there is a clamping mechanism (334). The clamping mechanism (334) includes an outer mounting block (3341) installed at the upper end of the water pump (333). A drainage channel (3342) is opened at the central position of the outer mounting block (3341). The drainage channel (3342) communicates with the output port of the water pump (333). On the outer wall of the drainage channel (3342), there is an intermediate connecting block (3343). On both sides of the intermediate connecting block (3343), there are respectively fixedly connected a first spring (3344) and a second spring (3345). The first spring (3344) and the second spring (3345) are symmetrically distributed about the center of the middle connecting block (3343); one end of the first spring (3344) away from the middle connecting block (3343) is fixedly connected to the first clamping rod (3346); one end of the second spring (3345) away from the middle connecting block (3343) is fixedly connected to the second clamping rod (3347); and a cooling nozzle (3348) is provided at the upper end of the drainage channel (3342).

2. The pipe bender for processing stainless steel pipe fittings according to claim 1, wherein: An electric motor (412) is provided at one end of the connection block (47) away from the top bending mechanism (48); a rotating rod (413) is installed at the output end of the electric motor (412); a first position control gear (414) is fixedly installed at one end of the rotating rod (413) away from the electric motor (412); an arc-shaped rack (415) is meshedly connected to one side of the first position control gear (414); the arc-shaped rack (415) matches the shape of the receiving arc block (44) and is fixedly connected thereto.

3. The pipe bender for processing stainless steel pipe fittings according to claim 2, characterized in that: The adjustment platform assembly (32) comprises a movable plate (321) arranged at the upper end of the roller (31); a slider plate (322) is installed on the inner cavity bottom plate of the movable plate (321); a sliding block (323) is installed on the upper end of the slider plate (322); and a shift rack (324) is installed on the inner wall of the movable plate (321).

4. The pipe bender for processing stainless steel pipe fittings according to claim 3, wherein: A sliding slot plate (325) is provided at the upper end of the slider plate (322); a notch at the lower end of the sliding slot plate (325) is slidably connected to the sliding block (323); a receiving chassis (326) for mounting a transverse clamping assembly (33) is fixedly connected to the upper end of the sliding slot plate (325); a control motor (327) is mounted at the upper end of the receiving chassis (326); a second position control gear (328) is mounted at the output end of the control motor (327); and the second position control gear (328) is meshingly connected to the shift rack (324).

5. The pipe bender for processing stainless steel pipe fittings according to claim 4, characterized in that: A first pulley (3349) is installed at the upper opening of the first clamping rod (3346), and a second pulley (33410) is installed at the upper opening of the second clamping rod (3347).

6. An implementation method of a pipe bender for processing stainless steel pipe fittings as described in any one of claims 1-5, characterized in that, The following steps are involved: S1: When bending a steel pipe fitting, the portion of the steel pipe fitting to be bent is placed in the processing frame (410) and fitted with the bending wheel (411). The positioning assembly (3) is used to fix the other portions to ensure stability during the bending operation. The bending angle is adjusted by cooperating with the turntable body (41) and the concave mounting seat (42). The power body (46) is started to drive the top bending mechanism (48) to gradually move closer to the processing frame (410). Before bending the steel pipe fitting, the heating body (484) is started to make the heating block (485) emit heat, and the emitted heat enters the installation groove (487) through the heat exhaust channel (486), and most of the heat is absorbed by the heat-conducting top plate (489), so that when the preheating top block (482) is supported against the steel pipe fitting to be bent, the part of the steel pipe fitting to be bent is preheated by the heat-conducting top plate (489), which not only prevents the steel pipe fitting from cracking due to pressure, but also makes the bending efficiency higher; S2: The roller (31) can drive the adjustment table assembly (32) to move longitudinally on the sliding table (2), achieving the purpose of longitudinally adjusting the lateral clamping assembly (33) and the longitudinal clamping assembly (34). The adjustment table assembly (32) can drive the lateral clamping assembly (33) to perform lateral movement adjustment. When performing the bending operation, the non-bending part of the steel pipe is fixed by the lateral clamping assembly (33). Through the movement adjustment of the adjustment table assembly (32), it cooperates with the pipe bending assembly (4) to perform bending. After the bending is completed, the steel pipe is taken out from the processing rack (410). The steel pipe is pulled outward to one side by the lateral clamping assembly (33), and one end of the bent steel pipe is fixed by the longitudinal clamping assembly (34), thereby avoiding the springback of the steel pipe after bending and ensuring the quality of the bent steel pipe fittings; S3: After the longitudinal clamping assembly (34) fixes one end of the bent steel pipe after the bending is completed, at this time, an external water source is connected, the water pump (333) is started, and the water is sprayed out from the cooling nozzle (3348) through the drainage channel (3342), which can quickly cool the preheated and bent steel pipe. It can not only improve the working efficiency, but also reduce the springback potential energy of the steel pipe by reducing the temperature.

Citation Information

Patent Citations

  • Pipe bending device for baby carriage manufacturing

    CN115193972A

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    CN211100957U