A sintering machine distribution structure and sintering machine system for fuel self-adaptation

By introducing an inclined conveyor platform and a multi-roller feeding mechanism into the sintering machine's feeding structure, combined with a coal powder bonding device, adaptive distribution of sintering materials was achieved, solving the problem of uneven distribution of the mixture and improving fuel utilization and sinter quality.

CN115638657BActive Publication Date: 2025-11-07ZHONGYE-CHANGTIAN INT ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202211287624.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-20
Publication Date
2025-11-07
Estimated Expiration
2042-10-20

AI Technical Summary

Technical Problem

The existing sintering machine's feeding method results in uneven distribution of the mixture, and the particle size distribution between the upper and lower layers does not present the ideal distribution state of gradually increasing particle size from top to bottom, leading to low fuel utilization and reduced sintered ore quality.

Method used

The sintering machine adopts a fuel adaptive distribution material distribution structure, including an inclined conveyor platform, a multi-roller material distribution mechanism, and a coal powder bonding device. The inclined conveyor platform design allows the sintering material to move along the conveyor rollers into the sintering machine trolley, achieving a gradual increase in particle size distribution from top to bottom. The coal powder bonding device improves the permeability and uniformity of the material layer.

Benefits of technology

It improved fuel utilization, enhanced the permeability of the material bed, increased the yield and quality of sinter, and solved the problem of uneven distribution of the mixture.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115638657B_ABST
    Figure CN115638657B_ABST
Patent Text Reader

Abstract

The application provides a sintering machine system and a sintering machine distribution structure with adaptive fuel distribution, comprising a multi-roller distribution device and a feeding device, wherein the multi-roller distribution device comprises an inclined feeding table, a multi-roller distribution mechanism and a first driving mechanism; the inclined feeding table comprises a high-position end and a low-position end, the low-position end is arranged downwardly inclined from the high-position end, and the high-position end of the inclined feeding table is located below the feeding device to receive sintering materials from the feeding device; the multi-roller distribution mechanism comprises a plurality of conveying rollers, and the interval distance between each conveying roller and the inclined feeding table is arranged in a decreasing manner from the high-position end to the low-position end. The sintering machine distribution structure with adaptive fuel distribution arranged in this way realizes the ideal distribution state of the sintering materials, i.e. the particle size gradually increases from top to bottom after the sintering materials drop into the sintering machine trolley, improves the utilization rate of fuel, and improves the permeability of the material layer, thereby improving the yield and quality of the sintered ore.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sintering machine, and particularly relates to a sintering machine material distribution structure with fuel self-adaptive distribution and a sintering machine system. BACKGROUND

[0002] The operation of the material distribution system equipment of the sintering machine directly affects the yield and quality of the sintered ore. The quality and yield of the sintered ore directly affect the production of the blast furnace and the improvement of the iron yield, quality and various economic and technical indexes, thereby affecting the cost control. Therefore, the improvement of the sintering machine material distribution device is of great significance. The ideal material distribution method should be that the particle size of the mixed material gradually increases from top to bottom, and the fuel gradually decreases. Such material distribution has higher heat utilization rate, and is beneficial to the improvement of the permeability of the material layer and the yield and quality of the sintered ore.

[0003] Currently, there are three kinds of material distribution methods. One is a mixed material bin, a circular roller feeder and a reflection plate material distribution. The advantages of this material distribution method are stable equipment operation and simple process flow. The disadvantages are that the circular roller and the reflection plate are prone to material adhesion, the mixed material flow is uneven, the material surface is uneven, the firing rate is affected, and the particle size of the sintered ore is affected. The segregation material distribution cannot meet the requirements of the sintering process. Another one is a mixed material bin, a wide rubber belt and a nine-roller material distributor. The advantages of the wide rubber belt feeder are that the material blocking phenomenon at the outlet of the small material bin is improved, the drop of the mixed material is reduced, and the damage rate of the small balls is reduced. The third one is a shuttle material distributor, a circular roller feeder and a multi-roller material distribution. The advantages of this method are uniform material distribution and beneficial to the improvement of the yield and quality of the sintered ore. When the shuttle material distributor is running, the particle size distribution of the mixed material along the width direction of the sintering machine body is relatively uniform, and the effect is good. When the shuttle material distributor is fixed, the particle size of the mixed material has a relatively large segregation, and the material distribution effect is poor. The current three kinds of material distribution methods all have problems such as uneven distribution of the mixed material, and the particle size distribution of the upper and lower layers cannot present the ideal distribution state of gradually increasing particle size from top to bottom. This makes the sintering machine not effectively utilize the fuel during work, and also reduces the yield and quality of the sintered ore. In addition, the surface distribution of the sintered ore fuel is uneven, which leads to a low firing rate.

[0004] In view of this, it is necessary to provide a sintering machine material distribution structure with fuel self-adaptive distribution and a sintering machine system to solve or at least alleviate the above-mentioned defects. SUMMARY

[0005] The main purpose of the present application is to provide a sintering machine material distribution structure with fuel self-adaptive distribution to solve the problems that the existing material distribution method has uneven distribution of the mixed material, and the particle size distribution of the upper and lower layers cannot present the ideal distribution state of gradually increasing particle size from top to bottom. This makes the sintering machine not effectively utilize the fuel during work, and also reduces the yield and quality of the sintered ore.

[0006] To achieve the above object, the present application provides a sintering machine distribution structure for fuel self-adaptation, comprising a feeding device and a multi-roller distribution device located below the feeding device; wherein,

[0007] The multi-roller distribution device comprises an inclined conveying table, a multi-roller distribution mechanism and a first driving mechanism; wherein the inclined conveying table comprises a high-position end and a low-position end oppositely arranged along the running direction of the sintering machine trolley, the low-position end extends downwardly from the high-position end, and the high-position end is located below the feeding device to receive sintering materials from the feeding device;

[0008] The multi-roller distribution mechanism is arranged above the inclined conveying table, and comprises two support seats oppositely arranged on both sides of the inclined conveying table and a plurality of conveying rollers arranged at intervals along the extension direction of the inclined conveying table; wherein the support seats are fixed to the top of the inclined conveying table, and the interval distance between each conveying roller and the inclined conveying table decreases from the high-position end towards the low-position end; the conveying rollers are rotatably connected between the two support seats;

[0009] The inclined conveying table also has a discharge opening for sintering materials to fall into the sintering machine trolley;

[0010] The first driving mechanism is in transmission connection with the conveying rollers, and is used to drive the conveying rollers to rotate, thereby driving the sintering materials on the inclined conveying table to move along the axial direction of the conveying rollers to the discharge opening, so as to distribute the sintering materials into the sintering machine trolley located below the inclined conveying table.

[0011] Preferably, a pulverized coal bonding device is further arranged between the feeding device and the multi-roller distribution mechanism, and the pulverized coal bonding device is arranged close to the discharge opening of the feeding device, wherein,

[0012] The pulverized coal bonding device comprises an inclined storage mechanism and a second driving mechanism; wherein the inclined storage mechanism comprises a porous pulverized coal plate, a movable powder pressing plate and a pulverized coal bin with two open ends, the porous pulverized coal plate is capped on one side of the pulverized coal bin close to the high-position end, and the porous pulverized coal plate is arranged towards the discharge opening of the feeding device; the movable powder pressing plate is movably arranged along the inner wall of the pulverized coal bin and close to the low-position end; a pulverized coal replenishment opening is formed in the top wall of the pulverized coal bin;

[0013] The second driving mechanism is in fixed connection with the movable powder pressing plate, and is used to drive the movable powder pressing plate to reciprocate along the inner wall of the pulverized coal bin, so as to push the pulverized coal in the pulverized coal bin out of the porous pulverized coal plate to bond with the sintering materials from the feeding device.

[0014] Preferably, the second driving mechanism comprises a push-pull mechanism, a crank slider mechanism and a driving motor; wherein the push-pull mechanism comprises a push plate rotating support, a swing push plate and a connecting block; wherein the push plate rotating support is arranged above the coal powder bonding device and close to the low end, the swing push plate is in a strip shape, and the swing push plate is swingably connected around the push plate rotating support; the connecting block is connected between the swing push plate and the movable powder pressing plate; the slider of the crank slider mechanism is connected with the swing push plate; the driving motor is used to drive the movement of the crank slider mechanism, and the swing push plate is swung through the slider, so as to push the movable powder pressing plate to reciprocate along the inner wall of the coal powder bin.

[0015] Preferably, a steam spraying device is further arranged on the lower side of the feeding device, and a steam spraying port of the steam spraying device is arranged towards the porous coal powder plate.

[0016] Preferably, the multi-roller feeding device further comprises an inlet baffle and a protective baffle; the inlet baffle comprises a fixed end and a free end arranged oppositely, the fixed end is fixedly connected with the high end of the inclined feeding table, and the free end is inclined from the fixed end to a side away from the porous coal powder plate; and the protective baffle is fixed to the low end of the inclined feeding table and arranged perpendicularly to the inclined feeding table.

[0017] Preferably, the multi-roller feeding device further comprises an angle adjusting mechanism, the angle adjusting mechanism comprises a first base, a second base, a connecting support and an angle adjusting support; the connecting support is fixed to the bottom of the inclined feeding table, the connecting support comprises a first end and a second end, the first end of the connecting support is fixedly connected with the angle adjusting support, the angle adjusting support is rotatably connected around the first base, and the second end of the connecting support is hinged to the second base; the inclination angle of the multi-roller feeding device is adjusted by pushing the angle adjusting support and driving the connecting support to rotate around the second base.

[0018] Preferably, the support seat is a bearing seat, the bearing seat is fixed to the inclined feeding table, and the conveying roller is rotatably connected between the two bearing seats.

[0019] Preferably, the first driving mechanism comprises a variable speed motor and a shaft coupling, and the variable speed motor is connected with the conveying roller through the shaft coupling.

[0020] Preferably, the feeding device comprises a sintering mixing bin and a circular roller feeding mechanism, the sintering mixing bin is fixed on the top of the circular roller feeding mechanism, wherein the circular roller feeding mechanism comprises a rack, a third driving mechanism, two bearings, a circular roller and a plurality of circular roller baffles, the third driving mechanism is fixed on the rack, the driving end of the third driving mechanism is in transmission connection with the main shaft of the circular roller, the circular roller is arranged between the two bearings, and a plurality of circular roller baffles are arranged along the circumference of the circular roller, the third driving mechanism is used for driving the rotation of the circular roller, so that the sintered material falls towards the pulverized coal bonding device after the rotation of the circular roller baffles.

[0021] The application further provides a sintering machine, which comprises a sintering machine framework and a plurality of sintering machine trolleys arranged on a running track, and further comprises the fuel adaptive distribution sintering machine distribution structure as described above, the feeding device is fixed on the top of the sintering machine framework, the pulverized coal bonding device is fixed on the middle part of the sintering machine framework and arranged on the lower side of the feeding device, the multi-roller distribution device is fixed on the bottom of the sintering machine framework and arranged on the lower side of the pulverized coal bonding device, and the sintering machine trolleys are arranged below the multi-roller distribution device.

[0022] Compared with the prior art, the application has the following beneficial effects:

[0023] The application provides a fuel adaptive distribution sintering machine distribution structure, which comprises a multi-roller distribution device and a feeding device, the multi-roller distribution device comprises an inclined conveying table, a multi-roller distribution mechanism and a first driving mechanism, the inclined conveying table comprises a high-position end and a low-position end which are oppositely arranged along the running direction of the sintering machine trolley, the low-position end is arranged to be inclined downward from the high-position end, and the high-position end of the inclined conveying table is located below the feeding device to receive the sintered material from the feeding device, the multi-roller distribution mechanism comprises a plurality of conveying rollers which are arranged at intervals along the extension direction of the inclined conveying table, and the interval distance between each conveying roller and the inclined conveying table is arranged to be gradually reduced from the high-position end towards the low-position end, the first driving mechanism is used for driving the rotation of the conveying rollers to drive the sintered material to move along the axial direction of the conveying rollers, so that the sintered material with larger particles is first resisted and falls into the sintering machine trolley located below the inclined conveying table, and the sintered material with smaller particles gradually falls according to the particle size. The fuel adaptive distribution sintering machine distribution structure arranged in this way realizes the ideal distribution state that the particle size of the sintered material gradually increases from top to bottom after falling into the sintering machine trolley, greatly improves the utilization rate of fuel, and improves the permeability of the material layer to improve the yield and quality of the sintered ore; in addition, the pulverized coal bonding device can be added between the feeding device and the multi-roller distribution device to bond the sintered material and the pulverized coal, the relationship between the specific surface area and the diameter of the sintered ore is utilized to solve the problem of uneven distribution of the sintered material to improve the firing rate. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0025] Figure 1 This is an application scenario diagram of the overall structure in one embodiment of the present invention;

[0026] Figure 2 This is a schematic diagram of the structure of a multi-roller fabric mechanism in one embodiment of the present invention;

[0027] Figure 3 This is a schematic diagram of the structure of the second driving mechanism and the pushing and swinging mechanism in one embodiment of the present invention;

[0028] Figure 4 This is a schematic diagram of the structure of the roller feeding mechanism in one embodiment of the present invention;

[0029] Figure 5 This is a plan view of an inclined conveyor platform according to one embodiment of the present invention;

[0030] Figure 6 This is a plan view of a porous pulverized coal plate according to one embodiment of the present invention.

[0031] The objectives, features, and advantages of this invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings.

[0032] Explanation of icon numbers:

[0033] 10, feeding device; 110, sintering mixing bin; 120, round roller feeding mechanism; 121, frame; 122, third driving mechanism; 123, bearing; 124, round roller; 125, round roller baffle; 20, multi-roller feeding device; 210, obliquely placed feeding table; 211, high position end; 212, low position end; 213, discharging opening; 220, multi-roller feeding mechanism; 221, supporting seat; 222, conveying roller; 230, first driving mechanism; 231, variable speed motor; 232, shaft coupling; 233, damping seat; 240, feeding baffle; 250, protective baffle; 260, angle adjusting mechanism; 261, first base; 262, second base; 263, connecting support; 264, angle adjusting support; 30, coal powder bonding device; 310, obliquely placed storage mechanism; 311, porous coal powder plate; 312, movable powder pressing plate; 313, coal powder bin; 320, second driving mechanism; 321, push-pull mechanism; 3210, push plate rotating support; 3211, swing push plate; 322, crank slider mechanism; 3220, slider; 323, driving motor; 40, steam spraying device; 50, sintering machine trolley. DETAILED DESCRIPTION

[0034] It should be understood that the specific embodiments described herein are merely exemplary and do not limit the present application.

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0036] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, motion condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.

[0037] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the technical features indicated or the number of the technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the scope of protection required by the present application.

[0038] Please refer to the attached Figures 1-6 The present application provides a sintering machine fuel adaptive distribution structure in one embodiment, which comprises a feeding device 10 and a plurality of roller distribution devices 20 located below the feeding device 10. First of all, it needs to be pointed out that the existing distribution methods will all have the problem of uneven distribution of mixed materials, and the particle size distribution of the upper and lower layers is not ideal, which makes the sintering machine cannot effectively utilize fuel when working, and also makes the yield of sintering ore decrease. The present application can effectively solve the above defects in the prior art by setting a sintering machine fuel adaptive distribution structure. The specific implementation is as follows:

[0039] The plurality of roller distribution devices 20 comprise an inclined conveying table 210, a plurality of roller distribution mechanisms 220 and a first driving mechanism 230; wherein the inclined conveying table 210 comprises a high-position end 211 and a low-position end 212 which are oppositely arranged along the running direction of the sintering machine trolley 50, the low-position end 212 extends downwardly from the high-position end 211, and the high-position end 211 is located below the feeding device 10 to receive the sintering material from the feeding device 10.

[0040] Specifically, the feeding device 10 is used to provide sintering material, the plurality of roller distribution devices 20 are used to receive sintering material and transmit it into the sintering machine trolley 50, the plurality of roller distribution devices 20 comprise an inclined conveying table 210, a plurality of roller distribution mechanisms 220 and a first driving mechanism 230, the inclined conveying table 210 is used to receive sintering material, and the inclined conveying table 210 also has a discharge opening 213 for sintering material to fall into the sintering machine trolley 50, as an example, the discharge opening 213 can be arranged in a rectangular shape, the discharge opening 213 is arranged at the end of the movement track of the sintering material along the inclined conveying table 210, and its size length corresponds to the plurality of roller distribution mechanisms 220, it should be noted that the corresponding arrangement here means that the length of the discharge opening 213 corresponds to the length of the plurality of roller distribution mechanisms 220 along the extension direction of the inclined conveying table 210, so that the sintering material transmitted by each conveying roller 222 can fall into the sintering machine trolley 50 through the discharge opening 213, please refer to FIG. 5 for details.

[0041] Wherein, the inclined conveying table 210 comprises a high-position end 211 and a low-position end 212 which are oppositely arranged along the running direction of the sintering machine trolley 50, the low-position end 212 is arranged downwardly from the high-position end 211, the inclined conveying table 210 arranged in this way is convenient for the sintering material to roll towards the low-position end 212 of the inclined conveying table 210 after falling onto the inclined conveying table 210, and the high-position end 211 of the inclined conveying table 210 needs to be located below the feeding device 10 to receive the sintering material conveyed by the feeding device 10.

[0042] The multi-roller material distribution mechanism 220 is arranged above the inclined conveying table 210, and includes two support seats 221 arranged opposite to both sides of the inclined conveying table 210 and a plurality of conveying rollers 222 arranged along the extension direction of the inclined conveying table 210 at intervals. The support seat 221 is fixed to the top of the inclined conveying table 210, and the interval distance between each conveying roller 222 and the inclined conveying table 210 decreases from the high end 211 to the low end 212. The conveying roller 222 is rotatably connected between the two support seats 221. The inclined conveying table 210 also has a discharge opening 213 for the sintered material to fall into the sintering machine trolley 50. The first driving mechanism 230 is in transmission connection with the conveying roller 222, and is used to drive the conveying roller 222 to rotate, thereby driving the sintered material on the inclined conveying table 210 to move along the axial direction of the conveying roller 222 to the discharge opening 213, so as to distribute the sintered material into the sintering machine trolley 50 located below the inclined conveying table 210.

[0043] In detail, the multi-roller material distribution mechanism 220 is used to drive the sintered material to move towards the discharge opening 213 to fall into the sintering machine trolley 50. The multi-roller material distribution mechanism 220 is arranged above the inclined conveying table 210, and includes two support seats 221 arranged opposite to both sides of the inclined conveying table 210 and a plurality of conveying rollers 222 arranged along the extension direction of the inclined conveying table 210 at intervals. The support seat 221 is used to mount and fix the conveying roller 222 on the inclined conveying table 210, so that the conveying roller 222 is rotatably connected between the two support seats 221, and the interval distance between each conveying roller 222 and the inclined conveying table 210 decreases from the high end 211 to the low end 212 of the inclined conveying table 210.

[0044] It is worth mentioning that preferably, the spacing distance between each of the conveying rollers 222 and the inclined conveying table 210 can refer to the vertical distance from the center line of each of the conveying rollers 222 to the inclined conveying table 210, which is arranged in a decreasing manner from the high end 211 to the low end 212 of the inclined conveying table 210, and the vertical distance is adapted to the particle size of different materials, for example, so as to make the largest particle size of the sintered material falling first stop at the first conveying roller 222 with a larger spacing distance, and then be driven to the discharge opening 213 by the rotation of the first conveying roller 222 to fall into the sintering trolley 50 first, and then the sintered material with a particle size smaller than the maximum particle size cannot be stopped by the first conveying roller 222, and the remaining sintered material continues to roll back along the inclined conveying table 210, and so on. Since the spacing distance is arranged in a decreasing manner towards the low end 212, the sintered material with a larger particle size will be stopped by the conveying roller 222 corresponding to the current particle size, and the current sintered material will be conveyed to the discharge opening 213 by the rotation of the conveying roller 222,

[0045] It can be understood that the material is generally equivalent to a spherical shape, and falls from the discharge opening 213 to the sintering trolley 50 by converting the potential energy of gravity into kinetic energy, so that the material can be self-adapted to be laid in the sintering trolley 50, and the sintered material with a large particle size falls first and is laid in the lowermost layer of the sintering trolley 50, and so on, thereby finally achieving the ideal distribution state of the sintered material in the sintering trolley 50, i.e., the particle size gradually increases from top to bottom, which greatly improves the utilization rate of fuel, improves the permeability of the material layer, and improves the yield and quality of the sintered ore.

[0046] The first driving mechanism 230 is fixedly connected with the conveying roller 222, and the first driving mechanism 230 is used to drive the rotation of the conveying roller 222, thereby driving the sintered material to roll to the discharge opening 213. It is worth noting that the conveying roller 222 can be a threaded roller, which can better guide the sintered material to roll to the discharge opening 213, or can be a circular roller 124 or other types. Considering the higher efficiency of guiding the sintered material, preferably, the conveying roller 222 can be a threaded roller, which can be set according to specific needs by those skilled in the art.

[0047] In a preferred embodiment, the number of the conveying rollers 222 can be nine, for example, a nine-roller distribution mechanism commonly used in a distribution mechanism. In other embodiments, the number can also be seven, i.e., a seven-roller distribution mechanism. Considering that the nine-roller distribution mechanism divides the sintered material into nine particle size intervals, the adaptive hierarchical structure of the sintered material is better. Preferably, the number of the conveying rollers 222 can be nine, and the specific number can be determined by those skilled in the art according to the particle size of the sintered material.

[0048] As a preferred embodiment of the present application, a coal powder bonding device 30 is arranged between the feeding device 10 and the multi-roller material distribution mechanism 220, and the coal powder bonding device 30 is arranged close to the discharge port of the feeding device 10. The coal powder bonding device 30 comprises an inclined storage mechanism 310 and a second driving mechanism 320. The inclined storage mechanism 310 comprises a porous coal powder plate 311, a movable powder pressing plate 312, and a coal powder bin 313 with two open ends. The porous coal powder plate 311 is arranged close to the high end 211 of the coal powder bin 313 and faces the discharge port of the feeding device 10. The movable powder pressing plate 312 is movably arranged along the inner wall of the coal powder bin 313 and is close to the low end 212. A coal powder supplementing port is arranged on the top wall of the coal powder bin 313. The second driving mechanism 320 is fixedly connected with the movable powder pressing plate 312, and is used to drive the movable powder pressing plate 312 to reciprocate along the inner wall of the coal powder bin 313, so as to push the coal powder in the coal powder bin 313 out of the porous coal powder plate 311 and bond with the sintered material from the feeding device 10.

[0049] It should be noted that the coal powder sticking device 30 is used to provide the sticking of the coal powder and the sintered material, so that the surface of the sintered material is uniformly distributed after the coal powder is stuck, the coal powder sticking device 30 is arranged between the feeding device 10 and the multi-roller material distribution mechanism 220, and is arranged close to the discharge port (not marked in the figure) of the feeding device 10, the coal powder sticking device 30 comprises an inclined storage mechanism 310 and a second driving mechanism 320, the inclined storage mechanism 310 is used to store the coal powder, wherein the inclined storage mechanism 310 comprises a porous coal powder plate 311, a movable powder pressing plate 312 and a coal powder bin 313 with two open ends, the porous coal powder plate 311 is covered on one side of the coal powder bin 313 close to the high end 211, wherein the covering means that the porous coal powder plate 311 is covered on one side of the coal powder bin 313 close to the high end 211, and the coal powder can only seep out from the hole groove of the porous coal powder plate 311, and the remaining positions are sealed and covered; the porous coal powder plate 311 is arranged towards the discharge port of the feeding device 10, the movable powder pressing plate 312 is movably arranged along the inner wall of the coal powder bin 313 and close to the low end 212, the coal powder in the coal powder bin 313 seeps out from the porous coal powder plate 311 and sticks to the sintered material through the pushing of the movable powder pressing plate 312, therefore the coal powder bin 313 needs to be inclined and arranged below the feeding device 10, and the porous coal powder plate 311 needs to be arranged towards the discharge port of the feeding device 10, so that the sintered material falling directly can stick to the coal powder seeping out from the porous coal powder plate 311, wherein the sidewall of the coal powder bin 313 is provided with a coal powder supplement port (not marked in the figure) for filling the coal powder, part of the coal powder is pushed out at the same time, and new coal powder is supplemented from the coal powder supplement port.

[0050] Wherein, the second driving mechanism 320 is fixedly connected with the movable powder pressing plate 312, the second driving mechanism 320 drives the movable powder pressing plate 312 to reciprocate along the inner wall of the coal powder bin 313, so as to push the coal powder in the coal powder bin 313 out of the porous coal powder plate 311, so that the sintered material from the feeding device 10 sticks to the coal powder.

[0051] Preferably, the second driving mechanism 320 comprises a push-pull mechanism 321, a crank slider mechanism 322 and a driving motor 323; wherein the push-pull mechanism 321 comprises a push plate rotating support 3210, a swing push plate 3211 and a connecting block (not shown in the figure); wherein the push plate rotating support 3210 is arranged above the coal powder bonding device 30 and close to the low end 212, the swing push plate 3211 is in a strip shape, and the swing push plate 3211 is swingably connected around the push plate rotating support 3210; the connecting block is connected between the swing push plate 3211 and the movable powder pressing plate 312; the slider 3220 of the crank slider mechanism 322 is connected with the swing push plate 3211; the driving motor 323 is used to drive the movement of the crank slider mechanism 322, and the swing push plate 3211 is swung through the slider 3220 to push the movable powder pressing plate 312 to reciprocate along the inner wall of the coal powder bin 313.

[0052] It is worth noting that the second driving mechanism 320 comprises a push-pull mechanism 321, a crank slider mechanism 322 and a driving motor 323, wherein the push-pull mechanism 321 comprises a push plate rotating support 3210, a swing push plate 3211 and a connecting block, the push plate rotating support 3210 is arranged above the coal powder bonding device 30 and close to the low end 212, so that the push plate rotating support 3210 is located on the side close to the movable powder pressing plate 312, facilitating the movement of the movable powder pressing plate 312 driven by the swing push plate 3211, the swing push plate 3211 is in a strip shape, the light and agile structure of the strip shape is easy to swing, and it can also be in a plate shape or other shapes, one end of the swing push plate 3211 is swingably connected around the push plate rotating support 3210, which can be swingably connected through a pin shaft, or can be other hinged ways, which can be selected according to specific needs by those skilled in the art, the connecting block is used to connect the swing push plate 3211 and the movable powder pressing plate 312, so the connecting block is arranged between the swing push plate 3211 and the movable powder pressing plate 312.

[0053] Further, the crank slider mechanism 322 comprises a crank (not labeled in the figure) and a slider 3220, and it can be understood that the crank slider mechanism 322 is a relatively mature system for converting rotation into movement, and thus its specific structure will not be described in detail here. The slider 3220 of the crank slider mechanism 322 is fixed to the swing pushing plate 3211, the driving motor 323 drives the crank of the crank slider mechanism 322 to rotate, and the crank drives the slider 3220 to move along the swing pushing plate 3211 in the process of rotation, so that the swing pushing plate 3211 swings around the pushing plate rotating support 3210, thereby pushing the movable powder pressing plate 312 back and forth.

[0054] It is worth mentioning that the driving motor 323 of the second driving mechanism 320 can also be a telescopic motor, which is fixedly connected with the swing pushing plate 3211. When the telescopic motor extends outward, it pushes the swing pushing plate 3211 to swing towards the movable powder pressing plate 312, thereby pushing the movable powder pressing plate 312; when the telescopic motor retracts, it drives the swing pushing plate 3211 to swing away from the movable powder pressing plate 312, thereby pulling back the movable powder pressing plate 312, so as to achieve the purpose of driving the swing pushing plate 3211 to swing. Those skilled in the art can choose according to actual conditions.

[0055] As a more preferred embodiment of the present application, the steam spraying device 40 is arranged on the lower side of the feeding device 10, and the steam outlet of the steam spraying device 40 is arranged towards the porous coal powder plate 311. It can be easily understood that the steam spraying device 40 is used for spraying water vapor towards the porous coal powder plate 311, so that the sintered material becomes wet after contacting the water vapor, and can be more easily bonded with the coal powder. Therefore, the steam spraying device 40 is arranged on the lower side of the feeding device 10, and its steam outlet needs to be arranged towards the porous coal powder plate 311. It is worth mentioning that the distance between the steam spraying device 40 and the coal powder bonding device 30 can be set by those skilled in the art according to the spraying range of the water vapor.

[0056] As a preferred embodiment of the present application, the multi-roller distributing device 20 further comprises a feeding baffle 240 and a protective baffle 250. The feeding baffle 240 comprises a fixed end and a free end arranged oppositely. The fixed end is fixedly connected with the high end 211 of the inclined feeding table 210, and the free end is inclined away from the side of the porous coal powder plate 311. The protective baffle 250 is fixed to the low end 212 of the inclined feeding table 210 and is arranged perpendicularly to the inclined feeding table 210. It is worth mentioning that the multi-roller distributing device 20 further comprises a feeding baffle 240 and a protective baffle 250. The feeding baffle 240 limits the falling sintering material to the inclined feeding table 210, preventing the sintering material from falling out of the inclined feeding table 210, so the free end of the feeding baffle 240 needs to be arranged inclined away from the side of the porous coal powder plate 311. The protective baffle 250 is used to prevent the sintering material that does not fall through the discharge opening 213 from falling out of the inclined feeding table 210.

[0057] As a preferred embodiment of the present application, the multi-roller distributing device 20 further comprises an angle adjusting mechanism 260. The angle adjusting mechanism 260 comprises a first base 261, a second base 262, a connecting bracket 263, and an angle adjusting support 264. The connecting bracket 263 is fixed to the bottom of the inclined feeding table 210. The connecting bracket 263 comprises a first end and a second end. The first end of the connecting bracket 263 is fixedly connected with the angle adjusting support 264. The angle adjusting support 264 is rotatably connected around the first base 261. The second end of the connecting bracket 263 is hinged to the second base 262. By pushing the angle adjusting support 264 and driving the connecting bracket 263 to rotate around the second base 262, the inclination angle of the multi-roller distributing device 20 can be adjusted.

[0058] It should be noted that the angle adjusting mechanism 260 is used to support and adjust the inclination angle of the multi-roller material distributing device 20, so as to better adjust the rolling speed of the sintering material from the high end 211 of the inclined conveying table 210 towards the low end 212 of the inclined conveying table 210. The angle adjusting mechanism 260 comprises a first base 261, a second base 262, a connecting bracket 263 and an angle adjusting support 264. The first base 261 is used as the base of the angle adjusting support 264, which is used to adjust the inclination angle of the inclined conveying table 210. The angle adjusting support 264 is rotatably connected to the first base 261, which can be rotatably connected to the first base 261 by a pin shaft and a lever. The skilled person can adjust the angle of the angle adjusting support 264 by pushing the lever. The second base 262 is used to support the connecting bracket 263, and the low end 212 of the connecting bracket 263 is connected to the second base 262 by a hinge, so that the second end of the connecting bracket 263 can rotate around the second base 262 when the angle adjusting support 264 adjusts the angle of the inclined conveying table 210.

[0059] As a preferred embodiment of the present application, the support seat 221 is a bearing seat, which is fixed to the inclined conveying table 210, and the conveying roller 222 is rotatably connected between two bearing seats. It should be noted that the support seat 221 is a bearing seat, which can connect the main shaft of the conveying roller 222 between two bearing seats and achieve the effect of rotation. The distance between the end of the bearing seat close to the high end 211 of the inclined conveying table 210 and the inclined conveying table 210 should be greater than the distance between the end of the bearing seat close to the low end 212 of the inclined conveying table 210 and the inclined conveying table 210, so that the distance between each conveying roller 222 and the inclined conveying table 210 decreases from the high end 211 to the low end 212.

[0060] Further, the first driving mechanism 230 comprises a variable speed motor 231 and a shaft coupling 232, the variable speed motor 231 is connected with the conveying roller 222 through the shaft coupling 232. Wherein, the variable speed motor 231 can better make the sintered material with large particle size roll to the discharge opening 213 first and drop into the sintering machine trolley 50 by adjusting the rotating speed of different conveying rollers 222, the shaft coupling 232 is used for connecting the conveying roller 222 and the variable speed motor 231, the main shaft of the conveying roller 222 and the driving shaft of the variable speed motor 231 are connected through the shaft coupling 232, therefore, preferably, the number of the variable speed motor 231 and the shaft coupling 232 needs to correspond to the number of the conveying roller 222, that is, each conveying roller 222 is connected with a variable speed motor 231 and connected through a shaft coupling 232.

[0061] Preferably, a damping seat 233 can be added between the variable speed motor 231 and the shaft coupling 232, because the movement of multiple conveying rollers 222 will produce a larger vibration, and long-time vibration will damage the motor and reduce the service life of the motor, therefore, the damping seat 233 can be added on the variable speed motor 231, and then connected with the conveying roller 222 through the shaft coupling 232.

[0062] Further, the feeding device 10 comprises a sintering mixing bin 110 and a circular roller feeding mechanism 120, the sintering mixing bin 110 is fixed on the top of the circular roller feeding mechanism 120, wherein, the circular roller feeding mechanism 120 comprises a rack 121, a third driving mechanism 122, two bearings 123, a circular roller 124 and multiple circular roller baffles 125, the third driving mechanism 122 is fixed on the rack 121, the driving end of the third driving mechanism 122 is in transmission connection with the main shaft of the circular roller 124, the circular roller 124 is arranged between the two bearings 123, and multiple circular roller baffles 125 are arranged along the circumference of the circular roller 124, the third driving mechanism 122 is used for driving the circular roller 124 to rotate, so that the sintered material falls towards the pulverized coal bonding device 30 after rotating through the circular roller baffles 125.

[0063] It can be understood that the feeding device 10 is used to deliver the sintering material to the coal powder bonding device 30, the feeding device 10 comprises a sintering mixing bin 110 and a circular roller feeding mechanism 120, the sintering mixing bin 110 is used to receive the mixed sintering material, the circular roller feeding mechanism 120 is used to deliver the sintering material in the sintering mixing bin 110 to the coal powder bonding device 30, the sintering mixing bin 110 is fixed on the top of the circular roller feeding mechanism 120, the circular roller feeding mechanism 120 comprises a rack 121, a third driving mechanism 122, two bearings 123, a circular roller 124 and a plurality of circular roller baffles 125, the rack 121 is used to fix the circular roller feeding mechanism 120, the third driving mechanism 122 can adopt a circular roller 124 deceleration motor to drive the circular roller 124 to rotate, a plurality of the circular roller baffles 125 are arranged along the circumference of the circular roller 124, the circular roller 124 drives the circular roller baffles 125 to rotate at the same time, when the sintering material falls from the sintering mixing bin 110 to the rotating circular roller 124, the sintering material bonded on the circular roller 124 falls to the coal powder bonding device 30 through the rotation of the circular roller baffles 125.

[0064] The present application also provides a sintering machine, comprising a sintering machine framework and a plurality of sintering machine trolleys 50 arranged on a running track, and further comprising the fuel adaptive distribution sintering machine distribution structure as described above, the feeding device 10 is fixed on the top of the sintering machine framework, the coal powder bonding device 30 is fixed on the middle part of the sintering machine framework and arranged on the lower side of the feeding device 10, the multi-roller distribution device 20 is fixed on the bottom of the sintering machine framework and arranged on the lower side of the coal powder bonding device 30, and the sintering machine trolleys 50 are arranged below the multi-roller distribution device 20. It should be noted that the sintering machine framework is used to fix and install the entire fuel adaptive distribution sintering machine distribution structure, the feeding device 10 is fixed on the top of the sintering machine framework because it needs to provide sintering material, the coal powder bonding device 30 is fixed on the middle part of the sintering machine framework and arranged on the lower side of the feeding device 10 to receive the sintering material from the feeding device 10, the multi-roller distribution device 20 is fixed on the bottom of the sintering machine framework and arranged on the lower side of the coal powder bonding device 30 to receive the sintering material bonded with coal powder from the coal powder bonding device 30, and the sintering machine trolleys 50 are arranged below the multi-roller distribution device 20, the sintering material falls from the feeding device 10 to the coal powder bonding device 30 to be bonded with coal powder, and then falls into the multi-roller distribution device 20 to be driven by different conveying rollers 222, and finally falls into the sintering machine trolleys 50 to form an adaptive distribution with gradually increasing particle size from top to bottom.

[0065] Work flow: After the sintering material is mixed, it enters the sintering mixing bin 110, and the sintering material falls from the sintering mixing bin 110 to the round roller 124, the third driving mechanism 122 drives the round roller 124 to rotate, and the sintering material adhered to the round roller 124 falls towards the coal powder bonding device 30 under the drive of the round roller baffle 125, and at the same time, the steam spraying device 40 arranged below the feeding device 10 sprays water vapor towards the sintering material falling towards the coal powder bonding device 30, at this time, the second driving mechanism 320 drives the crank of the crank slider mechanism 322 to rotate, the crank drives the slider 3220 of the crank slider mechanism 322 to move along the swing pushing plate 3211, and then the swing pushing plate 3211 swings around the pushing plate rotating support 3210 to drive the movable powder pressing plate 312 to press the coal powder along the inner wall of the coal powder bin 313 to the perforated coal powder plate 311, during which the coal powder is pressed back and forth, and at the same time, the coal powder enters from the coal powder supplement port to maintain the sufficiency of the coal powder; the wet sintering material falls on the perforated coal powder plate 311 covered with coal powder, and after being bonded with the coal powder, it falls to the inclined feeding table 210, the sintering material with a particle size greater than the distance between the conveying roller 222 and the inclined feeding table 210 is clamped by the conveying roller 222, and at the same time, the first driving mechanism 230 drives the conveying roller 222 to rotate, and the sintering material is driven to the outlet along with the rotation of the conveying roller 222 and falls into the sintering machine trolley 50, while the sintering material with a particle size insufficient to be clamped continues to roll to the low end 212 of the inclined feeding table 210, and is driven to the outlet along with the rotation of the conveying roller 222 and falls into the sintering machine trolley 50 after being clamped, finally, the sintering material with a larger diameter falls onto the sintering machine trolley 50 first, and the sintering material with a smaller diameter falls onto the sintering machine trolley 50 later, and the sintering machine trolley 50 finally presents a particle size self-adaptive distribution with a large particle size on the lower side and a gradually decreasing particle size from bottom to top, which greatly improves the utilization rate of fuel and improves the permeability of the material layer to improve the yield and quality of the sintered ore.

[0066] The above is only the preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent flow transformation made by using the content of the specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection scope of the present application.

Claims

1. A sintering machine distribution structure for fuel self-adaptation, characterized in that, The device comprises a feeding device and a multi-roller distributing device below the feeding device; wherein: The multi-roller distributing device comprises an inclined conveying table, a multi-roller distributing mechanism and a first driving mechanism; wherein the inclined conveying table comprises a high-position end and a low-position end oppositely arranged along the running direction of the sintering machine trolley, the low-position end extends downwardly from the high-position end, and the high-position end is below the feeding device to receive sintering materials from the feeding device; The multi-roller distributing mechanism is arranged above the inclined conveying table, and comprises two support seats oppositely arranged on both sides of the inclined conveying table and a plurality of conveying rollers arranged at intervals along the extension direction of the inclined conveying table; wherein the support seats are fixed to the top of the inclined conveying table, and the interval distance between each conveying roller and the inclined conveying table decreases from the high-position end to the low-position end; the conveying rollers are rotatably connected between the two support seats; The device further comprises a coal powder bonding device arranged between the feeding device and the multi-roller distributing mechanism, and the coal powder bonding device is arranged close to the discharge port of the feeding device; wherein: The coal powder bonding device comprises an inclined storage mechanism and a second driving mechanism; wherein the inclined storage mechanism comprises a porous coal powder plate, a movable powder pressing plate and a coal powder bin with two open ends, the porous coal powder plate is capped on one side of the coal powder bin close to the high-position end, and the porous coal powder plate is arranged towards the discharge port of the feeding device; the movable powder pressing plate is movably arranged along the inner wall of the coal powder bin and close to the low-position end; a coal powder supplement port is formed on the top wall of the coal powder bin; The second driving mechanism is fixedly connected with the movable powder pressing plate, and is used to drive the movable powder pressing plate to reciprocate along the inner wall of the coal powder bin, so as to push the coal powder in the coal powder bin out of the porous coal powder plate to bond with the sintering materials from the feeding device; The inclined conveying table further has a discharge opening for the sintering materials to fall into the sintering machine trolley; The first driving mechanism is in transmission connection with the conveying rollers, and is used to drive the conveying rollers to rotate, so as to drive the sintering materials on the inclined conveying table to move along the axial direction of the conveying rollers to the discharge opening, so as to distribute the sintering materials into the sintering machine trolley below the inclined conveying table.

2. A fuel-adaptive sinter strand distribution structure according to claim 1, characterized in that The second driving mechanism comprises a push-and-swing mechanism, a crank slider mechanism and a driving motor; wherein: The push-and-swing mechanism comprises a push plate rotating support, a swing push plate and a connecting block; wherein the push plate rotating support is arranged above the coal powder bonding device and close to the low-position end, the swing push plate is in strip shape, and the swing push plate is swingably connected around the push plate rotating support; The connecting block is connected between the swing push plate and the movable powder pressing plate; The slider of the crank slider mechanism is connected with the swing push plate; and the driving motor is used to drive the crank slider mechanism to move, so as to drive the swing push plate to swing through the slider, thereby driving the movable powder pressing plate to reciprocate along the inner wall of the coal powder bin.

3. The fuel-adaptive, sinter-strut of claim 1, wherein, The steam spraying device is arranged on the lower side of the feeding device, and a steam spraying port of the steam spraying device is arranged towards the porous coal powder plate.

4. The fuel-adaptive, sinter-strut of claim 2, wherein, The multi-roller distributing device further comprises an inlet baffle and a protective baffle. The inlet baffle comprises opposite fixed and free ends. The fixed end is fixedly connected to the high end of the inclined feeding table, and the free end is inclined from the fixed end to a side away from the porous coal powder plate. The protective baffle is fixed to the low end of the inclined feeding table and is arranged perpendicularly to the inclined feeding table.

5. A fuel-adaptive, sinter strand distribution structure according to claim 4, characterized in that The multi-roller distributing device further comprises an angle adjusting mechanism. The angle adjusting mechanism comprises a first base, a second base, a connecting bracket, and an angle adjusting support. The connecting bracket is fixed to the bottom of the inclined feeding table. The connecting bracket comprises a first end and a second end. The first end of the connecting bracket is fixedly connected to the angle adjusting support. The angle adjusting support is rotatably connected around the first base. The second end of the connecting bracket is hingedly connected to the second base. The angle of the multi-roller distributing device is adjusted by pushing the angle adjusting support and rotating the connecting bracket around the second base.

6. The fuel-adaptive, sinter-strut distribution structure of claim 1, wherein, The support seat is a bearing seat. The bearing seat is fixed to the inclined feeding table. The conveying roller is rotatably connected between the two bearing seats.

7. A fuel-adaptive sinter strand distribution structure according to claim 6, c h a r a c t e r i z e d in that The first driving mechanism comprises a variable speed motor and a shaft coupling. The variable speed motor is drivingly connected to the conveying roller through the shaft coupling.

8. The fuel-adaptive distributed sintering machine distribution structure of claim 1, wherein, The feeding device comprises a sintering mixing bin and a circular roller feeding mechanism. The sintering mixing bin is fixed to the top of the circular roller feeding mechanism. The circular roller feeding mechanism comprises a rack, a third driving mechanism, two bearings, a circular roller, and a plurality of circular roller baffles. The third driving mechanism is fixed to the rack. The driving end of the third driving mechanism is drivingly connected to the main shaft of the circular roller. The circular roller is arranged between the two bearings. The plurality of circular roller baffles are arranged along the circumference of the circular roller. The third driving mechanism is used to drive the rotation of the circular roller, so that the sintering material falls towards the coal powder bonding device after being rotated by the circular roller baffles.

9. A sintering machine system comprising a sintering machine skeleton and a plurality of sintering machine cars provided on a running track, characterized in that, The sintering machine distributing structure further comprises the fuel adaptive distribution sintering machine distributing structure according to any one of claims 1-8. The feeding device is fixed to the top of the sintering machine framework. The coal powder bonding device is fixed to the middle of the sintering machine framework and is arranged on the lower side of the feeding device. The multi-roller distributing device is fixed to the bottom of the sintering machine framework and is arranged on the lower side of the coal powder bonding device. The sintering machine trolley is arranged below the multi-roller distributing device.

Citation Information

Patent Citations

  • Graded and layered distribution device of sintering machine

    CN210980802U