A mixing emulsification device for penetrant production

By setting a mixing tank and an emulsifying tank in the emulsifying device and utilizing the staggered rotation and movement design of the mixing tank, the problems of long raw material mixing time and low efficiency in the existing device are solved, faster and more uniform penetrant mixing is achieved, and production efficiency is improved.

CN115646310BActive Publication Date: 2025-09-16WUJIANG HYPERD NDT MATERIAL
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Patent Information

Application Number
CN202211320616.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-26
Publication Date
2025-09-16
Estimated Expiration
2042-10-26

AI Technical Summary

Technical Problem

In the mixing and emulsification process of existing penetrant production devices, multiple raw materials are introduced through one discharge port, which increases the rotation resistance of the stirring rod, resulting in poor mixing effect, long mixing time and low efficiency.

Method used

A mixing tank and an emulsifying tank are set in an emulsifying box, and a first rotating rod and a second rotating rod are installed on the mixing tank. The rotating rods are staggered and rotate in opposite directions. Combined with the scraper and stirring rod design, the motor is used to drive the mixing tank to move left and right by forward and reverse rotation to enhance the mixing effect.

Benefits of technology

By staggered rotation and movement of the mixing tank, the mixing time is shortened, the mixing efficiency and uniformity of the penetrant are improved, and the efficiency of mass production is improved.

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Abstract

The present invention provides a mixing and emulsifying device for producing a penetrant, comprising an emulsifying box, a mixing tank and an emulsifying tank provided in the emulsifying box, the mixing tank being installed directly above the emulsifying tank, a first rotating stick and a second rotating stick being symmetrically provided in the mixing tank, the outer walls of the first rotating stick and the second rotating stick being fixedly connected with a scraper, a first rotating rod and a second rotating rod being provided between the first rotating stick and the second rotating stick, and a plurality of first stirring rods being annularly provided on the outer walls of the first rotating stick and the second rotating rod. The present invention sets the rotation directions of the first rotating stick, the second rotating stick and the second rotating rod to be the same, and utilizes the scraper and the first stirring rod to stir the raw materials at the cross section where the first rotating stick, the second rotating stick and the second rotating rod rotate, so that the stirred raw materials collide with each other, and then destroy the molecular structure of the raw materials, so that the mixing between the multiple raw materials can be accelerated, the mixing time is shortened, and the efficiency of mass production of the penetrant is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of auxiliary agent production equipment, in particular to a mixing and emulsifying device for penetrant production. Background Art

[0002] In the production process of penetrants, in order to meet the needs of different application objects, multiple raw materials need to be added to the emulsification tank in proportion for mixing and stirring, and emulsification is performed at the same time to obtain a liquid with uniformity and good quality penetrant.

[0003] There are many studies in the prior art on mixing and emulsifying devices for penetrant production, such as the mixing and emulsifying device for penetrant production with application publication number CN206965546U. The mixing and emulsifying device connects the main pipeline with the branch pipeline, and the raw materials stored in the raw material storage tank flow into the main pipeline through the branch pipeline, and then flow into the emulsification tank from the main pipeline for mixing and emulsification. A motor is provided on the top of the emulsification tank, and the motor drive rod is connected to the central shaft. An emulsifying head is provided at the end of the central shaft. A number of parallel stirring rods are also fixed on the central shaft. The stirring rods are driven by the motor to rotate, so that multiple raw materials are stirred, mixed and emulsified at the same time.

[0004] However, there are still the following deficiencies: As can be seen from the above statements, multiple raw materials are introduced into the emulsification tank together through only one channel, the main pipeline, and the stirring rod is driven to rotate by a motor to stir and mix the multiple raw materials. On the one hand, since a large amount of raw materials are introduced through one discharge port in a short period of time, the rotation resistance of the driving motor and the stirring rod increases, resulting in poor stirring effect of the stirring rod, and the time it takes to wait for the raw materials to be completely mixed and emulsified is long, which leads to low efficiency in mass production of penetrants. Summary of the Invention

[0005] The object of the present invention is to provide a mixing and emulsifying device for penetrant production to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] The mixing and emulsifying device for producing a penetrant comprises an emulsifying box, wherein a mixing tank and an emulsifying tank are provided in the emulsifying box, and the mixing tank is installed just above the emulsifying tank, a first rotating roller and a second rotating roller are symmetrically provided in the mixing tank, the outer walls of the first rotating roller and the second rotating roller are fixedly connected with a scraper, a first rotating rod and a second rotating rod are provided between the first rotating roller and the second rotating rod, a plurality of first stirring rods are annularly provided on the outer walls of the first rotating rod and the second rotating rod, a plurality of first protrusions are fixedly connected to the outer surface of the first stirring rod, a rocking spring is elastically connected between the outer walls of both sides of the mixing tank and the inner wall of the emulsifying box, a telescopic rod is fixedly connected between the outer walls of both sides of the mixing tank and the inner wall of the emulsifying box, the bottom of the mixing tank is fixedly connected with a base, the bottom of the base is fixedly connected with a movable rack, and the movable rack is meshed with a driving gear;

[0008] A rotating shaft is provided at the inner center of the emulsification tank, the rotating shaft passes through the outside of the emulsification tank and is connected to a driving motor, a plurality of second stirring rods are fixedly connected to the outer wall of the rotating shaft, a plurality of second protrusions are fixedly connected to the outer surface of the second stirring rod, an emulsifying head is fixedly connected to the end of the rotating shaft away from the driving motor, push plates are symmetrically provided on both sides of the rotating shaft, the push plates pass through the outside of the emulsification tank and the emulsification box and are connected to an electric push rod, and a plurality of third protrusions are fixedly connected to the end of the push plate close to the rotating shaft.

[0009] Preferably, a sliding cavity is provided inside the base, and a first block and a second block are slidably connected in the sliding cavity, a support rod is connected between the first block and the second block, one end of the first block is fixedly connected to one end of the transmission rod, the other end of the transmission rod passes through a hole groove provided on the first limit rod and is fixedly connected to the driving handle, the part of the first limit rod located outside the base is fixedly connected to one end of the first T-shaped rod, the other end of the first T-shaped rod is fixedly connected to one side of the bottom of the base, the other side of the bottom of the base is fixedly connected to one end of the second T-shaped rod, the other end of the second T-shaped rod is fixedly connected to the second limit rod, and the part of the second limit rod located inside the base is fixedly connected to the inner wall of the base.

[0010] Preferably, a plurality of first chutes are provided on the top of the mixing tank, a first feed pipe is slidably connected in the first chutes, and a plurality of first discharge ports are provided on the bottom of the mixing tank.

[0011] Preferably, a plurality of circulation grooves are provided on the base, a second chute is provided on the top of the emulsification tank, the second chute is slidably connected to one end of the discharge pipe, the other end of the discharge pipe is fixedly connected to the circulation groove, a plurality of second discharge ports are provided at the bottom of the emulsification tank, discharge pipes are inserted into the second discharge ports, the discharge pipes are extended to the outside of the emulsification tank, and a switch valve is provided on the discharge pipe.

[0012] Preferably, a fourth protrusion is provided on the inner wall of the discharge pipe.

[0013] Preferably, the first rotating roller and the second rotating roller rotate in the same direction.

[0014] Preferably, the first rotating rod and the second rotating rod are staggered and rotate in opposite directions, and the first rotating rod and the second rotating rod rotate in the same direction as the second rotating rod.

[0015] Preferably, both ends of the push plate are in contact with the inner wall of the emulsification tank.

[0016] Preferably, a first sealing ring is provided at the junction of the rotating shaft and the emulsification tank, and a second sealing ring is provided at the junction of the electric push rod and the emulsification tank.

[0017] Preferably, a plurality of supporting legs are fixedly connected to the bottom of the emulsification tank, and an observation room is provided on the surface of the emulsification tank in an area corresponding to the mixing tank and the emulsification tank.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention arranges a mixing tank and an emulsification tank inside an emulsification box, and installs the mixing tank just above the emulsification tank. First, multiple raw materials are introduced into the mixing tank through different feed ports for mixing. The first stirring rods on the first rotating rod and the second rotating rod are staggered and rotated in opposite directions. The raw materials can be stirred and mixed by the respective rotations of the first rotating rod and the second rotating rod. The multiple raw materials can also be mixed faster and more evenly by the opposite rotation directions of the first rotating rod and the second rotating rod. The rotation directions of the first rotating rod and the second rotating rod are set to be the same. In addition to utilizing their own rotation to stir and mix the raw materials in the unstirred area of ​​the first stirring rod, the first rotating rod and the second rotating rod can also utilize the same rotation direction of the first rotating rod, the second rotating rod and the second rotating rod to stir the raw materials using a scraper and the first stirring rod in the cross section of the rotation of the first rotating rod, the second rotating rod and the second rotating rod, so that the stirred raw materials collide with each other, and then destroy the molecular structure of the raw materials, so that the mixing of the multiple raw materials can be accelerated, the mixing time is shortened, and the efficiency of mass production of penetrants is improved.

[0020] The present invention also arranges a shaking spring and a telescopic rod between the outer walls on both sides of the mixing tank and the inner wall of the emulsification box. The forward and reverse rotation of the motor can drive the driving gear to move forward and reverse. At the same time, the forward and reverse rotation of the driving gear can drive the movable rack to move left and right. Since the bottom of the mixing tank is fixedly connected to the base, and the bottom of the base is fixedly connected to the movable rack, the left and right movement of the movable rack can drive the mixing tank to move left and right. Through the left and right movement of the mixing tank, the mixing efficiency and effect of the raw materials can be further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front cross-sectional view of the first blocking block and the second blocking block blocking the flow channel of the present invention;

[0022] Figure 2 It is a front cross-sectional view of the first blocking block and the second blocking block of the present invention when the flow slot is not blocked;

[0023] Figure 3 For the present invention Figure 1 An enlarged view of the structure of the first rotating rod and the second rotating rod at A in the middle;

[0024] Figure 4 For the present invention Figure 1 An enlarged view of the connection structure between the first block and the feed pipe at B in the middle;

[0025] Figure 5 For the present invention Figure 1 An enlarged view of the connection structure between the second block and the feed pipe at position C in the middle;

[0026] Figure 6 For the present invention Figure 2 An enlarged view of the connection structure between the discharge pipe and the second chute at D in the middle.

[0027] In the figure: 1 emulsification box, 2 mixing tank, 3 emulsification tank, 4 first rotating rod, 5 second rotating rod, 6 scraper, 7 first rotating rod, 8 second rotating rod, 9 first stirring rod, 10 first protrusion, 11 shaking spring, 12 telescopic rod, 13 base, 14 moving rack, 15 driving gear, 16 rotating shaft, 17 driving motor, 18 second stirring rod, 19 second protrusion, 20 emulsification head, 21 push plate, 22 electric push rod, 23 third protrusion, 24 sliding cavity, 2 5 first blocking block, 26 second blocking block, 27 support rod, 28 transmission rod, 29 first limiting rod, 30 driving handle, 31 first T-bar, 32 second T-bar, 33 second limiting rod, 34 first chute, 35 first feed pipe, 36 first discharge port, 37 circulation slot, 38 second chute, 39 discharge pipe, 40 second discharge port, 41 discharge pipe, 42 switch valve, 43 fourth protrusion, 44 first sealing ring, 45 second sealing ring, 46 support leg. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figures 1 to 6 , the present invention provides a technical solution:

[0030] Example 1: A mixing and emulsifying device for producing a penetrant, such as Figure 1 and Figure 3 As shown, it includes an emulsification box 1, a mixing tank 2 and an emulsification tank 3 are provided in the emulsification box 1, the mixing tank 2 is installed just above the emulsification tank 3, a first rotating stick 4 and a second rotating stick 5 are symmetrically provided in the mixing tank 2, the outer walls of the first rotating stick 4 and the second rotating stick 5 are fixedly connected with a scraper 6, the first rotating stick 4 and the second rotating stick 5 have the same rotation direction, a first rotating rod 7 and a second rotating rod 8 are provided between the first rotating stick 4 and the second rotating stick 5, a plurality of first stirring rods 9 are annularly provided on the outer walls of the first rotating rod 7 and the second rotating rod 8, the first rotating rod 7 and the second rotating rod 8 are staggered and rotate in opposite directions, the rotation directions of the first rotating stick 4 and the second rotating stick 5 are the same, a plurality of first protrusions 10 are fixedly connected to the outer surface of the first stirring rod 9, a rocking spring 11 is elastically connected between the outer walls of the mixing tank 2 on both sides and the inner wall of the emulsification box 1, and a telescopic rod 12 is fixedly connected between the outer walls of the mixing tank 2 on both sides and the inner wall of the emulsification box 1; as shown Figure 2 As shown, the bottom of the mixing tank 2 is fixedly connected to a base 13, the bottom of the base 13 is fixedly connected to a movable rack 14, and the movable rack 14 is meshed with a driving gear 15;

[0031] like Figure 1As shown, a rotating shaft 16 is provided in the center of the emulsification tank 3, and the rotating shaft 16 passes through the outside of the emulsification tank 3 and is connected to a drive motor 17. A first sealing ring 44 is provided at the junction of the rotating shaft 16 and the emulsification tank 3. A plurality of second stirring rods 18 are fixedly connected to the outer wall of the rotating shaft 16, and a plurality of second protrusions 19 are fixedly connected to the outer surface of the second stirring rods 18. An emulsifying head 20 is fixedly connected to one end of the rotating shaft 16 away from the drive motor 17. Push plates 21 are symmetrically provided on both sides of the rotating shaft 16. Both ends of the push plates 21 are in contact with the inner wall of the emulsification tank 3. During the process, it can be ensured that the penetrant will not flow into the other side of the push plate 21 through the gap between the push plate 21 and the inner wall of the emulsification tank 3, but will only flow between the push plates 21 on both sides. The push plate 21 passes through the emulsification tank 3 and the outside of the emulsification box 1 and is connected to an electric push rod 22. A second sealing ring 45 is provided at the junction of the electric push rod 22 and the emulsification tank 3. A plurality of third protrusions 23 are fixedly connected to one end of the push plate 21 close to the rotating shaft 16. A plurality of supporting legs 46 are fixedly connected to the bottom of the emulsification box 1. An observation room is provided on the surface of the emulsification box 1 and in the area corresponding to the mixing tank 2 and the emulsification tank 3.

[0032] In the present invention, a mixing tank 2 and an emulsifying tank 3 are arranged inside the emulsifying box 1, and the mixing tank 2 is installed directly above the emulsifying tank 3. First, multiple raw materials are introduced into the mixing tank 2 through different feed ports for mixing, and the first stirring rods 9 on the first rotating rod 7 and the second rotating rod 8 are staggered. The rotation directions of the first rotating rod 7 and the second rotating rod 8 are set to be opposite. The raw materials can be stirred and mixed by the rotation of the first rotating rod 7 and the second rotating rod 8 respectively. The opposite rotation directions of the first rotating rod 7 and the second rotating rod 8 can also make the mixing between the multiple raw materials faster and more uniform. The rotation directions of the first rotating rod 4 and the second rotating rod 5 are set to be the same. In addition to using their own rotation to stir and mix the raw materials in the unstirred area of ​​the first stirring rod 9, the first rotating rod 4 and the second rotating rod 5 can also use the same rotation direction of the first rotating rod 4, the second rotating rod 5 and the second rotating rod 8 to stir the raw materials on the cross section of the first rotating rod 4, the second rotating rod 5 and the second rotating rod 8, so that the stirred raw materials collide with each other, thereby destroying the molecular structure of the raw materials, so that the mixing between the multiple raw materials can be accelerated.

[0033] In the present invention, after stirring and mixing in the mixing tank 2 for a period of time, the mixed raw materials are discharged into the emulsification tank 3, and the raw materials are continued to be stirred and mixed by utilizing the function of the rotating shaft 16 and the second stirring rod 18. At the same time, the electric push rods 22 on both sides can be used to push the push plates 21 closer to each other, so that the raw materials at the edge of the emulsification tank 3 and the raw materials in the middle are continued to be mixed, further enhancing the mixing effect of the raw materials, making the various raw materials evenly mixed, and the use effect of the later penetrant is also better.

[0034] In the present invention, by arranging a shaking spring 11 and a telescopic rod 12 between the outer walls on both sides of the mixing tank 2 and the inner wall of the emulsification box 1, the forward and reverse rotation of the motor can drive the driving gear 15 to rotate forward and reverse. At the same time, the forward and reverse rotation of the driving gear 15 can drive the movable rack 14 to move left and right. Since the bottom of the mixing tank 2 is fixedly connected to the base 13, and the bottom of the base 13 is fixedly connected to the movable rack 14, the left and right movement of the movable rack 14 can drive the mixing tank 2 to move left and right. Through the left and right movement of the mixing tank, the mixing efficiency and effect of the raw materials can be further improved.

[0035] Example 2:

[0036] This embodiment adds the following structure on the basis of the above embodiment 1: Figure 1 and Figure 5 As shown, the top of the mixing tank 2 is provided with a plurality of first chutes 34, in which a first feed pipe 35 is slidably connected, the bottom of the mixing tank 2 is provided with a plurality of first discharge ports 36, and the base 13 is provided with a plurality of flow slots 37; Figure 6 As shown, a second chute 38 is provided on the top of the emulsifying tank 3, the second chute 38 is slidably connected to one end of the discharge pipe 39, the other end of the discharge pipe 39 is fixedly connected to the circulation groove 37, and a fourth protrusion 43 is provided on the inner wall of the discharge pipe 39; Figure 1 As shown, a plurality of second discharge ports 40 are provided at the bottom of the emulsification tank 3 , discharge pipes 41 are inserted into the second discharge ports 40 , and the discharge pipes 41 are extended to the outside of the emulsification tank 1 , and a switch valve 42 is provided on the discharge pipes 41 .

[0037] In the present invention, a first chute 34 is opened on the top of the mixing tank 2, a first feed pipe 35 is slidably connected in the first chute 34, the first chute 34 is connected to the interior of the mixing tank 2, a second chute 38 is opened on the top of the emulsification tank 3, the second chute 38 is slidably connected to one end of the discharge pipe 39, the second chute 38 is connected to the interior of the emulsification tank 3, when the mixing tank 2 is shaken left and right, it can be ensured that the first feed pipe 35 is always connected to the interior of the mixing tank 2, and the discharge pipe 39 is connected to the interior of the emulsification tank 3.

[0038] In the present invention, a first discharge port 36 is opened at the bottom of the mixing tank 2, a circulation groove 37 is penetrated on the base 13, the second chute 38 and one end of the discharge pipe 39 are slidably connected, and the other end of the discharge pipe 39 and the circulation groove 37 are fixedly connected. After the multiple raw materials are mixed in the mixing tank 2, the mixed raw materials flow into the discharge pipe 39 through the first discharge port 36 and the circulation groove 37, and then flow into the emulsification tank 3 through the discharge pipe 39, and finally discharged from the emulsification tank 3 through the discharge pipe 41 after emulsification.

[0039] Example 3:

[0040] This embodiment adds the following structures on the basis of the above-mentioned embodiment 1 and embodiment 2: Figure 1 and Figure 4 as well as Figure 5 As shown, a sliding cavity 24 is provided inside the base 13, and a first blocking block 25 and a second blocking block 26 are slidably connected in the sliding cavity 24. A support rod 27 is connected between the first blocking block 25 and the second blocking block 26. One end of the first blocking block 25 is fixedly connected to one end of the transmission rod 28, and the other end of the transmission rod 28 is passed through a hole groove provided on the first limiting rod 29 and fixedly connected to the driving handle 30. The part of the first limiting rod 29 located outside the base 13 is fixedly connected to one end of the first T-shaped rod 31, and the other end of the first T-shaped rod 31 is fixedly connected to one side of the bottom of the base 13, and the other side of the bottom of the base 13 is fixedly connected to one end of the second T-shaped rod 32. The other end of the second T-shaped rod 32 is fixedly connected to the second limiting rod 33, and the part of the second limiting rod 33 located inside the base 13 is fixedly connected to the inner wall of the base 13.

[0041] In the present invention, a sliding cavity 24 is opened inside the base 13, and the first block 25 and the second block 26 are slidably connected in the sliding cavity 24, and the first block 25 and the second block 26 are used to block the first discharge port 36 and the circulation groove 37. Since two groups of first discharge ports 36 are provided, the first block 25 and the second block 26 are rigidly connected by the support rod 27. The driving handle 30 can control the joint movement of the first block 25 and the second block 26 to simultaneously block or clear the two groups of first discharge ports 36 and the two groups of circulation grooves 37.

[0042] In the present invention, a first limiting rod 29 is set on the left side of the first blocking block 25, and a second limiting rod 33 is set on the right side of the second blocking block 26. When the first discharge port 36 and the circulation groove 37 are blocked, the first blocking block 25 is pulled to the left by the driving handle 30, so that the first blocking block 25 and the first limiting rod 29 abut against each other. At this time, it can be determined that the first blocking block 25 and the second blocking block 26 have blocked the first discharge port 36 and the circulation groove 37; when the first discharge port 36 and the circulation groove 37 are unblocked, the second blocking block 26 is pulled to the right by the driving handle 30, so that the second blocking block 26 and the second limiting rod 33 abut against each other. At this time, it can be determined that the first blocking block 25 and the second blocking block 26 have not blocked the first discharge port 36 and the circulation groove 37, and the first discharge port 36 and the circulation groove 37 are in a circulation state.

[0043] The working principle of the mixing and emulsifying device for penetrant production is as follows:

[0044] During use, a variety of raw materials are respectively fed into the mixing tank 2 through the first feeding pipe 35, and the motors controlling the first rotating roller 4, the second rotating roller 5, the first rotating rod 7 and the second rotating rod 8 are started to rotate. The first rotating rod 7 and the second rotating rod 8 drive the first stirring rod 9 to stir and mix the raw materials through their respective rotations. Since the first rotating rod 7 and the second rotating rod 8 rotate in opposite directions, the efficiency and effect of the raw material mixing are better, and the mixing of the various raw materials is faster and more uniform. At the same time, the first rotating roller 4 and the second rotating roller 5 can use their own rotation to stir the raw materials that are not stirred by the first stirring rod 9. The raw materials in the area are mixed with the already stirred raw materials. Since the first rotating roller 4, the second rotating roller 5 and the second rotating rod 8 have the same rotation direction, the scraper 6 and the first stirring rod 9 are used to stir the raw materials in the cross section where the first rotating roller 4, the second rotating roller 5 and the second rotating rod 8 rotate, so that the stirred raw materials collide with each other, and then destroy the molecular structure of the raw materials, so that the mixing of multiple raw materials can be accelerated. The forward and reverse rotation of the motor can drive the driving gear 15 to rotate forward and reverse. At the same time, the forward and reverse rotation of the driving gear 15 can drive the movable rack 14 to move left and right, and the left and right movement of the movable rack 14 can The mixing tank 2 is driven to move left and right, so that the mixing tank 2 shakes as a whole, and the mixing of the various raw materials is further made more uniform. The mixing of the various raw materials can be observed through the observation window on the corresponding mixing tank 2. After a period of time, the driving handle 30 is pushed to the right, so that the transmission rod 28 pushes the first blocking block 25 and the second blocking block 26 to slide to the right. When the second blocking block 26 and the second limiting rod 33 abut, the first discharge port 36 and the circulation groove 37 are in a circulation state, and the raw materials can flow into the discharge pipe 39 through the first discharge port 36 and the circulation groove 37. Because the inner wall of the discharge pipe 39 is provided with a first The fourth protrusion 43 can be used to further improve the effect of raw material mixing. The raw materials in the discharge pipe 39 are discharged into the emulsification tank 3 through the second chute 38. The raw materials are continuously stirred and mixed by the action of the rotating shaft 16 and the second stirring rod 18. The electric push rods 22 on both sides can also be used to push the push plates 21 closer to each other to continue mixing the raw materials at the edge of the emulsification tank 3 and the raw materials in the middle. After a period of time, the mixing of the raw materials is observed through the observation window on the corresponding emulsification tank 3. If the mixing effect required for production is achieved, the mixed raw materials are emulsified through the emulsification head 20.

[0045] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A mixing and emulsifying device for penetrant production, comprising an emulsifying tank (1), characterized in that: The emulsifying tank (1) is provided with a mixing tank (2) and an emulsifying tank (3), the mixing tank (2) is installed just above the emulsifying tank (3), the mixing tank (2) is symmetrically provided with a first rotating stick (4) and a second rotating stick (5), the outer walls of the first rotating stick (4) and the second rotating stick (5) are fixedly connected with a scraper (6), a first rotating rod (7) and a second rotating rod (8) are provided between the first rotating stick (4) and the second rotating stick (5), and the outer walls of the first rotating stick (7) and the second rotating stick (8) are annularly provided with a plurality of first rotating rods (7) and second rotating rods (8). A stirring rod (9), wherein the outer surface of the first stirring rod (9) is fixedly connected with a plurality of first protrusions (10), a shaking spring (11) is elastically connected between the outer walls of both sides of the mixing tank (2) and the inner wall of the emulsification box (1), a telescopic rod (12) is fixedly connected between the outer walls of both sides of the mixing tank (2) and the inner wall of the emulsification box (1), the bottom of the mixing tank (2) is fixedly connected with a base (13), the bottom of the base (13) is fixedly connected with a movable rack (14), and the movable rack (14) is meshed with a driving gear (15); A rotating shaft (16) is provided at the inner center of the emulsification tank (3), and the rotating shaft (16) passes through the outside of the emulsification tank (3) and is connected to a driving motor (17). A plurality of second stirring rods (18) are fixedly connected to the outer wall of the rotating shaft (16), and a plurality of second protrusions (19) are fixedly connected to the outer surface of the second stirring rods (18). An emulsification head (20) is fixedly connected to one end of the rotating shaft (16) away from the driving motor (17). Push plates (21) are symmetrically provided on both sides of the rotating shaft (16), and the push plates (21) pass through the outside of the emulsification tank (3) and the emulsification box (1) and are connected to an electric push rod (22). A plurality of third protrusions (23) are fixedly connected to one end of the push plate (21) close to the rotating shaft (16).

2. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: A sliding cavity (24) is provided inside the base (13), and a first block (25) and a second block (26) are slidably connected in the sliding cavity (24). A support rod (27) is connected between the first block (25) and the second block (26). One end of the first block (25) is fixedly connected to one end of a transmission rod (28), and the other end of the transmission rod (28) is passed through a hole groove provided on a first limiting rod (29) and is fixedly connected to a driving handle (30). The first limiting rod (29) The portion located outside the base (13) is fixedly connected to one end of a first T-shaped rod (31), the other end of the first T-shaped rod (31) is fixedly connected to one side of the bottom of the base (13), the other side of the bottom of the base (13) is fixedly connected to one end of a second T-shaped rod (32), the other end of the second T-shaped rod (32) is fixedly connected to a second limiting rod (33), and the portion of the second limiting rod (33) located inside the base (13) is fixedly connected to the inner wall of the base (13).

3. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: The top of the mixing tank (2) is provided with a plurality of first chutes (34), a first feed pipe (35) is slidably connected in the first chutes (34), and the bottom of the mixing tank (2) is provided with a plurality of first discharge ports (36).

4. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: The base (13) is provided with a plurality of circulation grooves (37), the top of the emulsification tank (3) is provided with a second chute (38), the second chute (38) is slidably connected to one end of the discharge pipe (39), the other end of the discharge pipe (39) is fixedly connected to the circulation groove (37), the bottom of the emulsification tank (3) is provided with a plurality of second discharge ports (40), the second discharge ports (40) are connected with discharge pipes (41), the discharge pipes (41) are extended to the outside of the emulsification tank (1), and the discharge pipes (41) are provided with a switch valve (42).

5. A mixing and emulsifying device for penetrant production according to claim 4, characterized in that: A fourth protrusion (43) is provided on the inner wall of the discharge pipe (39).

6. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: The first rotating rod (4) and the second rotating rod (5) rotate in the same direction.

7. A mixing and emulsifying device for penetrant production according to claim 6, characterized in that: The first rotating rod (7) and the second rotating rod (8) are staggered and rotate in opposite directions. The first rotating rod (4) and the second rotating rod (5) rotate in the same direction as the second rotating rod (8).

8. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: Both ends of the push plate (21) are in contact with the inner wall of the emulsification tank (3).

9. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: A first sealing ring (44) is provided at the junction of the rotating shaft (16) and the emulsification tank (3), and a second sealing ring (45) is provided at the junction of the electric push rod (22) and the emulsification tank (3).

10. A mixing and emulsifying device for penetrant production according to claim 1, characterized in that: A plurality of supporting legs (46) are fixedly connected to the bottom of the emulsification tank (1), and an observation room is provided on the surface of the emulsification tank (1) in an area corresponding to the mixing tank (2) and the emulsification tank (3).

Citation Information

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