A photovoltaic module dust removal and cleaning rack

By designing a photovoltaic module dust removal and cleaning placement rack with brush rollers and driving mechanisms, the problem that the prior art cannot remove impurities and dust of the photovoltaic module is solved, and efficient cleaning while placing the module is achieved and operation is simplified.

CN115646904BActive Publication Date: 2025-05-02SHANDONG POLYTECHNIC COLLEGE
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Patent Information

Application Number
CN202211110096.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-13
Publication Date
2025-05-02
Estimated Expiration
2042-09-13

AI Technical Summary

Technical Problem

The existing photovoltaic module placing rack cannot effectively remove impurities and dust from the photovoltaic module, affecting subsequent use.

Method used

A photovoltaic module dust removal and cleaning placement rack including a mounting frame, a placement rack, a rotating shaft, a brush roller, a driving mechanism and a hoisting mechanism is designed. The hoisting mechanism is driven to operate through the driving mechanism, so that the placement rack swings upwards, and the brush roller comes into contact with the photovoltaic module to remove impurities and dust.

Benefits of technology

It realizes the removal of impurities and dust from the photovoltaic modules while placing them, avoids affecting subsequent use, and simplifies cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a placement rack, and in particular to a photovoltaic component dust removal and cleaning placement rack. It is necessary to design a photovoltaic component dust removal and cleaning placement rack that can not only place photovoltaic components, but also remove impurities and dust on the photovoltaic components, and does not affect the subsequent use of the photovoltaic components. A photovoltaic component dust removal and cleaning placement rack includes a mounting rack, a placement rack and a rotating shaft, etc. The upper left part of the mounting rack is rotatably connected with a rotating shaft, and the middle part of the rotating shaft is fixedly connected with a placement rack for placing photovoltaic components. The present invention places the photovoltaic component in the placement rack, starts the driving mechanism to drive the lifting mechanism to operate, the lifting mechanism operates to drive the placement rack to swing upward, the placement rack swings upward to drive the photovoltaic component and the brush roller to swing upward, because the placement rack swings upward in an inclined state, the brush roller moves to the left to remove impurities and dust on the photovoltaic component, so that the photovoltaic component can be placed and the impurities and dust on the photovoltaic component can be removed.
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Description

Technical Field

[0001] The invention relates to a placement rack, in particular to a photovoltaic component dust removal and cleaning placement rack. Background Art

[0002] When installing photovoltaic modules, they are generally installed on a placement rack. However, long-term use of photovoltaic modules will produce a lot of impurities and dust, which need to be removed.

[0003] A Chinese patent with publication number CN205961031U discloses a photovoltaic module placement rack, including a bracket, a bracket block is provided on the bracket, a suction cup is provided on the bracket, a photovoltaic module is provided on the suction cup, the left end of the photovoltaic module is clamped in the left fixing clamp, the top of the left fixing clamp is provided with a U-shaped slot, the right end of the photovoltaic module is clamped in the right fixing clamp, the top of the right fixing clamp is provided with a rotating shaft, the rotating shaft is provided with a rotating block, and pads are respectively provided at the positions where the U-shaped slot and the right fixing clamp contact the photovoltaic module; a support rod is connected to the bottom of the bracket, a sleeve is provided under the support rod, and adjustment holes are respectively provided on the sleeve and the support rod, and adjustment bolts are provided in the adjustment holes. The bottom of the sleeve is connected to a horizontal rotating column, and a horizontal rotating shaft is provided at the center of the rotating column. The rotating shaft is fixedly connected to the base, and the base is fixedly connected to the bottom plate. It has diversified functions, is easy and efficient to use, and provides a better working environment for staff. Although the above patent can place photovoltaic modules, it cannot remove impurities and dust on the photovoltaic modules, affecting the subsequent use of the photovoltaic modules.

[0004] The present invention aims to solve the problems existing in the above-mentioned patents. To this end, a photovoltaic component dust removal and cleaning placement rack is proposed, which can not only place photovoltaic components, but also remove impurities and dust on the photovoltaic components without affecting the subsequent use of the photovoltaic components. Summary of the invention

[0005] In order to overcome the shortcomings of the above-mentioned patent that although photovoltaic modules can be placed, impurities and dust on the photovoltaic modules cannot be removed, thus affecting the subsequent use of the photovoltaic modules, the present invention provides a photovoltaic module dust removal and cleaning placement rack that can not only place photovoltaic modules, but also remove impurities and dust on the photovoltaic modules without affecting the subsequent use of the photovoltaic modules.

[0006] The present invention is achieved through the following technical approaches:

[0007] A photovoltaic module dust removal and cleaning placement rack comprises a mounting rack, a placement rack, a rotating shaft, a brush roller, a driving mechanism and a lifting mechanism, wherein the rotating shaft is rotatably connected to the upper left portion of the mounting rack, a placement rack for placing photovoltaic modules is fixedly connected to the middle portion of the rotating shaft, a brush roller for removing dust and impurities on the photovoltaic modules is slidably connected between the front and rear sides of the top of the placement rack, a driving mechanism for providing driving force is installed on the mounting rack, a lifting mechanism is installed between the placement rack and the driving mechanism, and the lifting mechanism is also connected to the mounting rack.

[0008] To further explain, the driving mechanism includes a servo motor, a transmission assembly and a screw rod. The screw rod is rotatably connected between the middle parts of the left and right side surfaces in the upper part of the mounting frame. The servo motor is fixedly connected to the middle part of the left side of the bottom of the mounting frame. The transmission assembly is connected between the output shaft end of the servo motor and the left side of the screw rod. The transmission assembly consists of two pulleys and a flat belt. One of the pulleys is fixedly mounted on the output shaft end of the servo motor, and the other pulley is fixedly mounted on the left side of the screw rod. The flat belt is wound between the two pulleys.

[0009] Further explanation, the jacking mechanism includes a moving block, a first telescopic rod, a hinged seat and a guide rod. The moving block is connected to the screw rod by a threaded rotation. The first telescopic rod is hinged on the top of the moving block. A hinged seat is fixed in the middle of the right side of the outer bottom of the placement frame. The hinged seat is hingedly connected to the tail end of the first telescopic rod. A guide rod for guiding the moving block is fixed between the rear sides of the left and right side surfaces on the upper part of the mounting frame, and the guide rod runs through the rear of the moving block.

[0010] Further description includes rubber pads, which are fixedly connected to the middle of the left and right sides of the bottom of the mounting frame.

[0011] Further description, also includes an auxiliary cleaning mechanism for removing impurities and dust on the photovoltaic components, the auxiliary cleaning mechanism includes an acceleration component, a rotating rod, a fixed frame, a fixed block, a guide rod, a first winding wheel, a pull wire, a sliding block, a second telescopic rod, a cleaning wheel and a first spring, the front and rear sides of the top of the mounting frame are symmetrically fixed with fixed blocks, a guide rod is fixed between the two front fixed blocks, and a guide rod is also fixed between the two rear fixed blocks. The front and rear guide rods are slidably mounted with sliding blocks, the bottom ends of the front and rear sliding blocks are slidably connected to the mounting frame, the left sides of the front and rear sliding blocks are respectively connected to the right sides of the left fixed blocks on the front and rear sides with the first spring, and the tops of the front and rear sliding blocks are fixed with second telescopic rods A cleaning wheel for removing dust and impurities on the photovoltaic module is rotatably connected between the tail ends of the second telescopic rods on the front and rear sides, and the cleaning wheel is in contact with the top of the placement frame. A fixing frame is fixedly connected to the right side of the outer bottom of the placement frame. A rotating rod is rotatably connected between the lower parts of the front and rear sides of the fixing frame, and an acceleration component is connected between the rear end of the rotating rod and the rear end of the rotating shaft. The acceleration component consists of a large pulley, a small pulley and a flat belt, wherein the large pulley is fixedly mounted on the rear end of the rotating shaft, the small pulley is fixedly mounted on the rear end of the rotating rod, and the flat belt is wound between the large pulley and the small pulley. A first winding wheel is fixedly mounted on the front end of the rotating rod, and a pull wire for driving the front sliding block to move to the right is wound on the first winding wheel, and the tail end of the pull wire is fixedly connected to the right side of the front sliding block.

[0012] Further description includes a flushing mechanism for spraying water on the photovoltaic module, the flushing mechanism includes a magnetic block, a second spring, a pull rope, a vertical rod, a second winding wheel, a spiral plate, a volute spring, a water tank and a nozzle, a water tank is fixedly connected to the right side of the bottom of the mounting frame, and the middle of the lower parts of the front and rear sides of the water tank is connected to a nozzle for spraying water, and the tail ends of the front and rear nozzles face the placement frame, and the vertical rods are symmetrically rotated through the front and rear right sides of the top of the mounting frame, and the bottom ends of the front and rear vertical rods are respectively rotated to penetrate the lower parts of the front and rear nozzles, and the lower parts of the front and rear vertical rods are fixedly connected with spiral plates for conveying water, and the front and rear spiral plates are respectively located in the front and rear nozzles, and the upper parts of the front and rear vertical rods are fixedly sleeved with second winding wheels, The second winding wheels on the front and rear sides are located above the mounting frame, and a spiral spring is connected between the bottom of the second winding wheels on the front and rear sides and the right side of the top outside the mounting frame, and the spiral springs on the front and rear sides are respectively mounted on the front and rear vertical rods, and pull ropes are wound around the second winding wheels on the front and rear sides. The right sides of the front and rear guide rods are slidably mounted with magnetic blocks for driving the pull wire to move to the left, and the bottom ends of the front and rear magnetic blocks are slidably connected to the top outside the mounting frame, and the right sides of the front and rear magnetic blocks are respectively fixedly connected to the tail ends of the front and rear pull wires, the sliding block moves to the right and contacts the magnetic block, and the right sides of the front and rear magnetic blocks are respectively connected to the left sides of the right front and rear fixed blocks with second springs, and the front and rear second springs are respectively mounted on the front and rear guide rods.

[0013] Further description, it also includes a shielding mechanism for shielding the servo motor, the shielding mechanism includes a mounting plate and a waterproof plate, the mounting plates are symmetrically fixed to the left side of the bottom inner bottom of the lower part of the mounting frame, and a waterproof plate for shielding rainwater is fixed between the inner ends of the front and rear mounting plates, and the waterproof plate covers the servo motor.

[0014] Further description, it also includes a reflux mechanism for recycling water, the reflux mechanism includes a liquid collecting box, a support plate, a reflux pipe and a filter screen, a support plate is fixedly connected to the middle of the lower part of the outer left side of the mounting frame, the top of the support plate is fixedly connected to the liquid collecting box, the bottom of the liquid collecting box is symmetrically connected to the front and back with reflux pipes, the upper inner parts of the front and rear return pipes are circumferentially fixed with filter screens for filtering impurities in the water, the right ends of the front and rear return pipes are connected to the left side of the water storage tank, and the front and rear return pipes are connected to the water storage tank.

[0015] The present invention has significant improvements in that:

[0016] 1. Place the photovoltaic module in the placement rack, start the driving mechanism to drive the lifting mechanism to operate, the lifting mechanism drives the placement rack to swing upward, the placement rack swings upward to drive the photovoltaic module and the brush roller to swing upward. Since the placement rack swings upward in an inclined state, the brush roller moves to the left to remove impurities and dust on the photovoltaic module. In this way, the photovoltaic module can be placed and impurities and dust on the photovoltaic module can be removed.

[0017] 2. Under the action of the auxiliary cleaning mechanism, when the placement rack drives the photovoltaic modules to swing upward, the impurities and dust on the photovoltaic modules can be removed. In this way, there is no need for the operator to pull the brush roller to move and reset, and it is more convenient to remove impurities and dust on the photovoltaic modules.

[0018] 3. Under the action of the flushing mechanism, after the cleaning wheel removes the impurities and dust on the photovoltaic modules, water can be sprayed on the photovoltaic modules to remove the remaining dust and impurities. In this way, it can be avoided that impurities and dust remain on the photovoltaic modules to affect subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0020] Figure 2 It is a partial three-dimensional structural schematic diagram of the driving mechanism of the present invention.

[0021] Figure 3 It is a partial three-dimensional structural schematic diagram of the jacking mechanism of the present invention.

[0022] Figure 4 It is a partial cross-sectional structural schematic diagram of the first telescopic rod of the present invention.

[0023] Figure 5It is a partial three-dimensional structural schematic diagram of the auxiliary cleaning mechanism of the present invention.

[0024] Figure 6 It is a partial cross-sectional structural schematic diagram of the flushing mechanism of the present invention.

[0025] Figure 7 It is an enlarged schematic diagram of part A of the present invention.

[0026] Figure 8 It is a partial three-dimensional structural schematic diagram of the shielding mechanism of the present invention.

[0027] Fig. 9 It is a partial cross-sectional structural schematic diagram of the reflux mechanism of the present invention.

[0028] Fig.10 It is an enlarged schematic diagram of part B of the present invention.

[0029] In the above figures: 1: mounting frame, 2: placing frame, 21: rubber pad, 3: rotating shaft, 31: brush roller, 4: driving mechanism, 41: servo motor, 42: transmission assembly, 43: screw rod, 5: lifting mechanism, 51: moving block, 52: first telescopic rod, 53: hinged seat, 54: guide rod, 6: auxiliary cleaning mechanism, 61: acceleration assembly, 62: rotating rod, 63: fixed frame, 64: fixed block, 65: guide rod, 66: first winding wheel, 67: pulling wire , 68: sliding block, 69: second telescopic rod, 610: cleaning wheel, 611: first spring, 7: flushing mechanism, 71: magnetic block, 72: second spring, 73: pull rope, 74: vertical rod, 75: second winding wheel, 76: spiral plate, 77: scroll spring, 78: water storage tank, 79: nozzle, 8: shielding mechanism, 81: mounting plate, 82: waterproof plate, 9: backflow mechanism, 91: liquid collecting box, 92: support plate, 93: backflow pipe, 94: filter net. DETAILED DESCRIPTION

[0030] The present invention is further described below in conjunction with the accompanying drawings, and embodiments of the present invention are given in conjunction with the accompanying drawings.

[0031] Example 1

[0032] A photovoltaic module dust removal and cleaning rack includes a mounting rack 1, a rack 2, a rotating shaft 3, a brush roller 31, a driving mechanism 4 and a lifting mechanism 5, see Figure 1-Figure 4As shown, a rotating shaft 3 is rotatably connected to the upper left side of the mounting frame 1, and a placement frame 2 is installed in the middle of the rotating shaft 3 by welding. The operator can put the photovoltaic component into the placement frame 2, and a brush roller 31 is slidably connected between the front and rear sides of the top of the placement frame 2. When the brush roller 31 moves to the left, the brush roller 31 can remove dust and impurities on the photovoltaic component. A driving mechanism 4 is installed on the mounting frame 1, and the driving mechanism 4 is used to provide driving force. A lifting mechanism 5 is installed between the placement frame 2 and the driving mechanism 4, and the lifting mechanism 5 is also connected to the mounting frame 1. When the lifting mechanism 5 is in operation, the lifting mechanism 5 can drive the placement frame 2 to swing.

[0033] The driving mechanism 4 includes a servo motor 41, a transmission assembly 42 and a screw rod 43, see Figure 1 and Figure 2 As shown, a screw rod 43 is rotatably connected between the middle parts of the left and right side surfaces in the upper part of the mounting frame 1, and a servo motor 41 is installed in the middle of the left side of the bottom of the mounting frame 1 by bolt connection. A transmission assembly 42 is connected between the output shaft end of the servo motor 41 and the left side of the screw rod 43. The transmission assembly 42 consists of two pulleys and a flat belt, one of which is fixedly mounted on the output shaft end of the servo motor 41, and the other is fixedly mounted on the left side of the screw rod 43, and the flat belt is wound between the two pulleys.

[0034] The lifting mechanism 5 includes a moving block 51, a first telescopic rod 52, a hinge seat 53 and a guide rod 54, see Figure 1 , Figure 3 and Figure 4 As shown, a moving block 51 is connected to the screw rod 43 by a threaded rotation, a first telescopic rod 52 is hinged on the top of the moving block 51, a hinge seat 53 is installed in the middle of the right side of the outer bottom of the placement frame 2 by bolt connection, the hinge seat 53 is hingedly connected to the tail end of the first telescopic rod 52, and a guide rod 54 is installed between the rear sides of the left and right side surfaces on the upper part of the mounting frame 1 by welding connection, the guide rod 54 runs through the rear part of the moving block 51, and the guide rod 54 can guide the moving block 51.

[0035] Also includes a rubber pad 21, see Figure 1 As shown, rubber pads 21 are fixedly connected in the middle of the left and right sides of the outer bottom of the mounting frame 1.

[0036] First, the operator puts the photovoltaic component into the placement rack 2 for use. When there are impurities and dust on the photovoltaic component, the driving mechanism 4 is started, and the driving mechanism 4 operates to drive the lifting mechanism 5 to operate. The lifting mechanism 5 operates to drive the placement rack 2 to swing upward, and the placement rack 2 swings upward to drive the photovoltaic component and the brush roller 31 to swing upward. When the photovoltaic component swings upward to a suitable position, the photovoltaic component is in an inclined state. Due to the effect of gravity, the brush roller 31 swings downward and contacts the photovoltaic component, and the brush roller 31 removes impurities and dust on the photovoltaic component. The driving mechanism 4 is turned off, and the driving mechanism 4 stops driving the lifting mechanism 5. The lifting mechanism 5 stops driving the placement rack 2 to swing upward, and the placement rack 2 stops driving the photovoltaic component to swing upward. At this time, the impurities and dust on the photovoltaic component are also cleaned up, and the driving mechanism 4 is started again to drive the lifting mechanism 5 to operate and reset. The lifting mechanism 5 operates and resets to drive the placement rack 2 to swing downward and reset, and the placement rack 2 swings downward and resets to drive the photovoltaic component to swing downward and reset, and the driving mechanism 4 is turned off, and the brush roller 31 is pulled to move rightward and reset. The brush roller 31 resets and removes impurities and dust on the photovoltaic component again.

[0037] When it is necessary to remove impurities and dust on the photovoltaic components, start the servo motor 41 to rotate forward, the servo motor 41 rotates forward to drive the transmission component 42 to rotate forward, the transmission component 42 rotates forward to drive the screw rod 43 to rotate forward, the screw rod 43 rotates forward to drive the lifting mechanism 5 to operate, the lifting mechanism 5 operates to drive the placement rack 2 to swing upward, the placement rack 2 swings upward to drive the photovoltaic components to swing upward, when the photovoltaic components swing upward to a suitable position, the photovoltaic components are in a tilted state, and the servo motor 41 can be turned off, the servo motor 41 stops driving the screw rod 43 to rotate forward through the transmission component 42, the screw rod 43 stops driving the lifting mechanism 5 to operate, and the lifting mechanism 5 stops driving the placement rack 2 to swing upward. The rack 2 swings upward, and the photovoltaic component stops swinging upward. Due to the effect of gravity, the brush roller 31 moves to the left to remove impurities and dust on the photovoltaic component. When the impurities and dust on the photovoltaic component are removed, the servo motor 41 is started to reverse. The servo motor 41 reverses and drives the screw rod 43 to reverse through the transmission assembly 42. The screw rod 43 reverses and drives the lifting mechanism 5 to operate and reset. The lifting mechanism 5 operates and resets to drive the rack 2 to swing downward and reset. The placement rack 2 resets and drives the photovoltaic component to swing downward and reset. The servo motor 41 is turned off, and the screw rod 43 stops driving the lifting mechanism 5 to operate, and the rack 2 also stops driving the photovoltaic component to swing downward.

[0038] When the servo motor 41 starts to rotate forward, the screw rod 43 rotates forward through the thread to drive the moving block 51 to move rightward. The moving block 51 moves rightward and drives the lower part of the first telescopic rod 52 to swing rightward. The lower part of the first telescopic rod 52 swings rightward so that the upper part swings leftward. The upper part of the first telescopic rod 52 swings leftward and drives the hinge seat 53 to swing upward. The hinge seat 53 swings upward and drives the placement rack 2 to swing upward. The placement rack 2 also drives the photovoltaic module to swing upward. The photovoltaic module and the placement rack 2 are in an inclined state. The servo motor 41 is turned off and the servo motor 41 stops. The transmission assembly 42 drives the screw rod 43 to rotate forward, the screw rod 43 stops driving the moving block 51 to move right, the moving block 51 stops driving the lower part of the first telescopic rod 52 to swing right, the upper part of the first telescopic rod 52 also stops driving the hinged seat 53 to swing left, the hinged seat 53 stops driving the placement rack 2 to swing upward, the placement rack 2 stops driving the photovoltaic module to swing upward, because the photovoltaic module and the placement rack 2 are in an inclined state, due to the effect of gravity, the brush roller 31 swings downward and contacts the photovoltaic module, and the brush roller 31 removes impurities and dust on the photovoltaic module. When all the impurities and dust on the photovoltaic module are cleaned up, the servo motor 41 is started to reverse, the screw rod 43 is reversed, and the moving block 51 is driven to move to the left and reset through the thread. The moving block 51 moves to the left and resets, driving the lower part of the first telescopic rod 52 to swing to the left and reset. The lower part of the first telescopic rod 52 swings to the left and resets, causing the upper part to swing to the right and reset. The upper part of the first telescopic rod 52 swings to the right and resets, driving the placement rack 2 to swing downward and reset through the hinged seat 53. The placement rack 2 is reset and drives the photovoltaic module to swing downward and reset. The servo motor 41 is turned off, and the placement rack 2 stops driving the photovoltaic module to swing downward.

[0039] Example 2

[0040] On the basis of embodiment 1, an auxiliary cleaning mechanism 6 is also included, and the auxiliary cleaning mechanism 6 includes an acceleration component 61, a rotating rod 62, a fixing frame 63, a fixing block 64, a guide rod 65, a first winding wheel 66, a pulling wire 67, a sliding block 68, a second telescopic rod 69, a cleaning wheel 610 and a first spring 611, see Figure 1 and Figure 5As shown, the front and rear sides of the outer top of the mounting frame 1 are symmetrically fixed with fixed blocks 64, a guide rod 65 is installed between the two front fixed blocks 64 by welding, and a guide rod 65 is also installed between the two rear fixed blocks 64 by welding. Sliding blocks 68 are slidably mounted on the front and rear guide rods 65, and the bottom ends of the front and rear sliding blocks 68 are slidably connected to the mounting frame 1. The left sides of the front and rear sliding blocks 68 are respectively connected to the right sides of the left fixed blocks 64 on the front and rear sides with first springs 611, and the tops of the front and rear sliding blocks 68 are installed with second telescopic rods 69 by welding. A cleaning wheel 610 is rotatably connected between the tail ends of the second telescopic rods 69 on the front and rear sides. The cleaning wheel 610 contacts the top of the placement frame 2. When the cleaning wheel 611 contacts the top of the placement frame 2, the cleaning wheel 610 contacts the top of the placement frame 2. 0 moves, the cleaning wheel 610 can remove dust and impurities on the photovoltaic components, a fixing frame 63 is fixedly connected to the right side of the outer bottom of the placement frame 2, a rotating rod 62 is rotatably connected between the lower parts of the front and rear sides of the fixing frame 63, an acceleration component 61 is connected between the rear end of the rotating rod 62 and the rear end of the rotating shaft 3, the acceleration component 61 is composed of a large pulley, a small pulley and a flat belt, wherein the large pulley is fixedly mounted on the rear end of the rotating shaft 3, the small pulley is fixedly mounted on the rear end of the rotating rod 62, the flat belt is wound between the large pulley and the small pulley, and a first winding wheel 66 is fixedly mounted on the front end of the rotating rod 62, a pull wire 67 is wound on the first winding wheel 66, and the tail end of the pull wire 67 is fixedly connected to the right side of the front sliding block 68. When the pull wire 67 is wound, the pull wire 67 can drive the front sliding block 68 to move to the right.

[0041] The flushing mechanism 7 includes a magnetic block 71, a second spring 72, a pull rope 73, a vertical rod 74, a second winding wheel 75, a spiral plate 76, a volute spring 77, a water storage tank 78 and a spray pipe 79. Figure 1 , Figure 6 and Figure 7As shown, a water storage tank 78 is installed on the right side of the bottom of the mounting frame 1 by welding, and a nozzle 79 is connected in the middle of the lower part of the front and rear sides of the water storage tank 78, and the tail ends of the front and rear nozzles 79 face the placement frame 2. When water is discharged into the nozzle 79, the nozzle 79 can spray water out, and a vertical rod 74 is symmetrically rotated in the front and rear right side of the top of the mounting frame 1. The bottom ends of the front and rear vertical rods 74 respectively rotate to penetrate the lower parts of the front and rear nozzles 79, and the lower parts of the front and rear vertical rods 74 are installed with spiral plates 76 by welding. The front and rear spiral plates 76 are respectively located in the front and rear nozzles 79. When the spiral plates 76 rotate, the spiral plates 76 can transport water, and the upper parts of the front and rear vertical rods 74 are fixedly covered with a second winding wheel 75. The second winding wheels 75 on the front and rear are located above the mounting frame 1. The bottom of the second winding wheel 75 is connected to the right side of the outer top of the mounting frame 1 with a spiral spring 77, and the front and rear spiral springs 77 are respectively mounted on the front and rear vertical rods 74, and pull ropes 73 are wound around the front and rear second winding wheels 75. The right sides of the front and rear guide rods 65 are slidably mounted with magnetic blocks 71, and the bottom ends of the front and rear magnetic blocks 71 are slidably connected to the outer top of the mounting frame 1, and the right sides of the front and rear magnetic blocks 71 are respectively fixedly connected to the tail ends of the front and rear pull wires 67. When the magnetic block 71 moves to the left, the magnetic block 71 can drive the pull wire 67 to move to the left, and the sliding block 68 moves to the right and contacts the magnetic block 71. The right sides of the front and rear magnetic blocks 71 are respectively connected to the left sides of the front and rear fixed blocks 64 on the right with second springs 72, and the front and rear second springs 72 are respectively mounted on the front and rear guide rods 65.

[0042] When the servo motor 41 starts to rotate forward, the placement rack 2 swings upward, driving the photovoltaic assembly to swing upward. At the same time, the placement rack 2 swings upward and also drives the shaft 3 to reverse. The reversal of the shaft 3 drives the acceleration assembly 61 to reverse. The reversal of the acceleration assembly 61 drives the rotating rod 62 to reverse. The reversal of the rotating rod 62 drives the first winding wheel 66 to reverse. The first winding wheel 66 reverses to reel in the pull wire 67. The rewinding of the pull wire 67 drives the front sliding block 68 to move rightward. The front first spring 611 is stretched. The front sliding block 68 moves rightward, driving the front second telescopic rod 69 to move rightward. The cleaning wheel 610 moves to the right, and the cleaning wheel 610 moves to the right, driving the second telescopic rod 69 on the rear side to move to the right. The second telescopic rod 69 on the rear side moves to the right, driving the rear sliding block 68 to move to the right, and the first spring 611 on the rear side is stretched. Due to the action of the second telescopic rods 69 on the front and rear sides, the placement rack 2 swings upward without affecting the cleaning wheel 610 moving to the right. The cleaning wheel 610 moves to the right and contacts the photovoltaic module. The cleaning wheel 610 removes impurities and dust on the photovoltaic module, thereby cleaning the photovoltaic module. When the wheel 610 moves to the right to the maximum stroke, the servo motor 41 is turned off, the placement rack 2 stops driving the photovoltaic module to swing upward, the placement rack 2 stops driving the shaft 3 to reverse, the shaft 3 stops driving the rotating rod 62 to reverse through the acceleration component 61, the rotating rod 62 stops driving the first winding wheel 66 to reverse, the pull wire 67 stops being wound, the pull wire 67 stops driving the front sliding block 68 to move to the right, and the front sliding block 68 also stops driving the cleaning wheel 610 to move to the right through the front second telescopic rod 69. At this time, the servo motor 41 is started to reverse, and the placement rack 2 stops driving the rotating shaft 3 to reverse, and the rotating shaft 3 stops driving the rotating rod 62 to reverse through the acceleration component 61, and the rotating rod 62 stops driving the first winding wheel 66 to reverse, and the pull wire 67 stops being wound, and the pull wire 67 stops driving the front sliding block 68 to move to the right. The front sliding block 68 also stops driving the cleaning wheel 610 to move to the right through the front second telescopic rod 69. At this time, the servo motor 41 is started to reverse, and the placement rack 2 swings downward to drive the photovoltaic assembly to swing downward to reset. At the same time, the placement rack 2 also drives the shaft 3 to rotate forward to reset. The forward rotation of the shaft 3 drives the rotating rod 62 to rotate forward through the acceleration assembly 61. The forward rotation of the rotating rod 62 drives the first winding wheel 66 to rotate forward. The pull wire 67 is loosened. Due to the action of the first springs 611 on the front and rear sides, the sliding blocks 68 on the front and rear sides move to the left to reset and respectively drive the second telescopic rods 69 on the front and rear sides to move to the left to reset. The second telescopic rods 69 on the front and rear sides move to the left to reset and drive the cleaning wheel 610 to move to the left to reset, and the servo motor 41 is turned off. In this way, there is no need for the operator to pull the brush roller 31 to move and reset, and it is more convenient to remove impurities and dust on the photovoltaic assembly.

[0043] First, the operator pours an appropriate amount of water into the water tank 78, and the water in the water tank 78 flows into the front and rear nozzles 79, and the water contacts the front and rear spiral plates 76. When the servo motor 41 starts to rotate forward, the front and rear sliding blocks 68 move to the right and drive the cleaning wheel 610 to move to the right through the front and rear second telescopic rods 69. When the front and rear sliding blocks 68 move to the right and contact the front and rear magnetic blocks 71 respectively, the front and rear magnetic blocks 71 fix the front and rear sliding blocks 68 by magnetic force, and then after the impurities and dust on the photovoltaic components are cleaned, the front and rear sliding blocks 68 are The movable block 68 moves to the left and resets, driving the front and rear magnetic blocks 71 to move to the left, the front and rear second springs 72 are stretched, the front and rear magnetic blocks 71 move to the left, driving the front and rear pull ropes 73 to move to the left, the front and rear pull ropes 73 move to the left and drive the front and rear second winding wheels 75 to rotate, the front and rear volute springs 77 are compressed, the front and rear second winding wheels 75 rotate and drive the front and rear vertical rods 74 to rotate, the front and rear vertical rods 74 rotate and drive the front and rear spiral plates 76 to rotate, the front and rear spiral plates 76 rotate and drive the water to move upward, and the water continues to move upward. When the second springs 72 on the front and rear sides are stretched to the maximum stroke, the magnetic blocks 71 on the front and rear sides stop moving to the left, the magnetic blocks 71 on the front and rear sides stop driving the pull ropes 73 on the front and rear sides to move to the left, the pull ropes 73 on the front and rear sides stop driving the second winding wheels 75 on the front and rear sides to rotate, the second winding wheels 75 on the front and rear sides stop driving the spiral plates 76 on the front and rear sides to rotate through the vertical rods 74 on the front and rear sides, and the spiral plates 76 on the front and rear sides stop transporting water. The sliding block 68 continues to move to the left to reset, and the front and rear sliding blocks 68 are out of contact with the front and rear magnetic blocks 71. Due to the action of the front and rear second springs 72, the front and rear magnetic blocks 71 move to the right to reset, so that the front and rear pull ropes 73 are loosened. Due to the action of the front and rear volute springs 77, the front and rear second winding wheels 75 rotate in the opposite direction to reset, and the front and rear second winding wheels 75 also rewind the front and rear pull ropes 73 to reset. At the same time, the front and rear second winding wheels 75 rotate in the opposite direction to drive the front and rear spiral plates 76 to rotate in the opposite direction to reset through the front and rear vertical rods 74. In this way, it can be avoided that impurities and dust remain on the photovoltaic module and affect subsequent use.

[0044] Example 3

[0045] On the basis of the embodiment 1 and the embodiment 2, a shielding mechanism 8 is also included. The shielding mechanism 8 includes a mounting plate 81 and a waterproof plate 82. Figure 1 and Figure 8 As shown, mounting plates 81 are symmetrically fixed to the left side of the lower inner bottom of the mounting frame 1, and waterproof plates 82 are installed between the inner ends of the front and rear mounting plates 81 by welding. The waterproof plates 82 cover the servo motor 41, and the protective plates can block rainwater.

[0046] The reflux mechanism 9 includes a liquid collecting box 91, a support plate 92, a reflux pipe 93 and a filter screen 94. Figure 1 , Fig. 9 and Fig.10 As shown, a support plate 92 is installed in the middle of the lower part of the outer left side surface of the mounting frame 1 by welding, a liquid collecting box 91 is fixedly connected to the top of the support plate 92, and a return pipe 93 is symmetrically connected to the bottom of the liquid collecting box 91, and a filter screen 94 is fixedly connected to the upper part of the inner side of the return pipes 93 on both sides along the circumferential direction. When water is discharged into the return pipes 93, the filter screen 94 can filter impurities in the water, and the right ends of the return pipes 93 on both sides are connected to the left side of the water storage tank 78, and the return pipes 93 on both sides are connected to the inside of the water storage tank 78.

[0047] When the servo motor 41 is in use, the waterproof plate 82 can block rainwater from the outside, so that rainwater will not drip onto the servo motor 41. In this way, it is possible to prevent rainwater from dripping onto the servo motor 41 and affecting subsequent use.

[0048] When water is sprayed on the photovoltaic module, the water removes impurities and dust on the photovoltaic module, and the water that removes impurities and dust falls from the photovoltaic module into the liquid collecting box 91. The water in the liquid collecting box 91 flows into the front and rear return pipes 93 on both sides, and the front and rear filter nets 94 on both sides filter out impurities in the water flowing into the front and rear return pipes 93 on both sides. The water after filtering impurities flows back to the water storage tank 78 through the front and rear return pipes 93 on both sides for reuse. In this way, water can be recycled to avoid wasting water resources.

[0049] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in the field of technology based on the above content of the present invention are all within the scope of protection required by the present invention.

Claims

1. A photovoltaic module dust removal and cleaning rack, comprising a mounting rack (1), a rack (2), a rotating shaft (3) and a brush roller (31), wherein the mounting rack (1) is rotatably connected to the upper left side of the mounting rack (1), the rack (2) is fixedly connected to the middle of the rotating shaft (3), and the top of the rack (2) is slidably connected to the brush roller (31) between the front and rear sides, wherein the mounting rack (1) is characterized in that: It also includes a driving mechanism (4) and a lifting mechanism (5), wherein the driving mechanism (4) is installed on the mounting frame (1), and the lifting mechanism (5) is installed between the placement frame (2) and the driving mechanism (4), and the lifting mechanism (5) is also connected to the mounting frame (1); The driving mechanism (4) comprises a servo motor (41), a transmission assembly (42) and a screw rod (43); the screw rod (43) is rotatably connected between the middle parts of the left and right side surfaces in the upper part of the mounting frame (1); the servo motor (41) is fixedly connected to the middle part of the left side of the bottom of the mounting frame (1); and the transmission assembly (42) is connected between the end of the output shaft of the servo motor (41) and the left side of the screw rod (43); The lifting mechanism (5) comprises a moving block (51), a first telescopic rod (52), a hinge seat (53) and a guide rod (54); the moving block (51) is rotatably connected to the screw rod (43) by means of a thread; the first telescopic rod (52) is hingedly connected to the top of the moving block (51); the hinge seat (53) is fixedly connected to the middle of the right side of the outer bottom of the placement frame (2); and the hinge seat (53) is hingedly connected to the tail end of the first telescopic rod (52); The auxiliary cleaning mechanism (6) is also included for removing impurities and dust from the photovoltaic module. The auxiliary cleaning mechanism (6) includes an acceleration component (61), a rotating rod (62), a fixing frame (63), a fixing block (64), a guide rod (65), a first winding wheel (66), a pull wire (67), a sliding block (68), a second telescopic rod (69), a cleaning wheel (610) and a first spring (611). The fixing blocks (64) are symmetrically fixed to the front and rear sides of the top of the mounting frame (1). A guide rod (65) is fixed between the two front fixing blocks (64). A guide rod (65) is also fixed between the two rear fixing blocks (64). The front and rear guide rods (65) are slidably mounted with sliding blocks (68). The bottom ends of the front and rear sliding blocks (68) are slidably connected to the mounting frame (1). The left sides of the front and rear sliding blocks (68) are divided into A first spring (611) is connected to the right side surfaces of the front and rear left fixed blocks (64), the tops of the front and rear sliding blocks (68) are fixedly connected to second telescopic rods (69), the tail ends of the front and rear second telescopic rods (69) are rotatably connected to a cleaning wheel (610), the cleaning wheel (610) contacts the top of the placement frame (2), a fixed frame (63) is fixedly connected to the right side of the outer bottom of the placement frame (2), a rotating rod (62) is rotatably connected between the lower parts of the front and rear sides of the fixed frame (63), and an acceleration component (61) is connected between the rear end of the rotating rod (62) and the rear end of the rotating shaft (3); a first winding wheel (66) is fixedly sleeved on the front end of the rotating rod (62), a pull wire (67) for driving the front sliding block (68) to move rightward is wound on the first winding wheel (66), and the tail end of the pull wire (67) is fixedly connected to the right side surface of the front sliding block (68).

2. A photovoltaic module dust removal and cleaning rack according to claim 1, characterized in that: The transmission assembly (42) is composed of two pulleys and a flat belt, wherein one pulley is fixedly sleeved on the end of the output shaft of the servo motor (41), and the other pulley is fixedly sleeved on the left side of the screw rod (43), and the flat belt is wound between the two pulleys.

3. A photovoltaic module dust removal and cleaning rack according to claim 1, characterized in that: A guide rod (54) for guiding the moving block (51) is fixedly connected between the rear sides of the left and right side surfaces in the upper part of the mounting frame (1), and the guide rod (54) passes through the rear part of the moving block (51).

4. A photovoltaic module dust removal and cleaning rack according to claim 1, characterized in that: It also includes a rubber pad (21), which is fixedly connected to the middle of the left and right sides of the outer bottom of the mounting frame (1).

5. A photovoltaic module dust removal and cleaning rack according to claim 1, characterized in that: The acceleration assembly (61) is composed of a large pulley, a small pulley and a flat belt, wherein the large pulley is fixedly sleeved on the rear end of the rotating shaft (3), the small pulley is fixedly sleeved on the rear end of the rotating rod (62), and the flat belt is wound between the large pulley and the small pulley.

6. A photovoltaic module dust removal and cleaning rack according to claim 1, characterized in that: The mounting frame (1) also includes a flushing mechanism (7) for spraying water on the photovoltaic module. The flushing mechanism (7) includes a magnetic block (71), a second spring (72), a pull rope (73), a vertical rod (74), a second winding wheel (75), a spiral plate (76), a spiral spring (77), a water storage tank (78) and a spray pipe (79). The mounting frame (1) is fixedly connected to the right side of the bottom of the mounting frame (1). The middle of the lower part of the front and rear sides of the water storage tank (78) is connected to the spray pipe (79) for spraying water. The tail ends of the nozzles (79) on both sides face the placement frame (2), and a vertical rod (74) is rotatably connected to the right side of the top of the mounting frame (1). The bottom ends of the front and rear vertical rods (74) respectively rotate through the lower parts of the front and rear nozzles (79) on both sides. The lower parts of the front and rear vertical rods (74) are fixedly connected with spiral plates (76) for conveying water. The front and rear spiral plates (76) are respectively located in the front and rear nozzles (79) on both sides. The upper parts of the front and rear vertical rods (74) are fixedly sleeved with second winding wheels ( 75), the second winding wheels (75) on the front and rear sides are both located above the mounting frame (1), and the bottoms of the second winding wheels (75) on the front and rear sides are connected to the right side of the top of the mounting frame (1) with a volute spring (77), and the volute springs (77) on the front and rear sides are respectively mounted on the vertical rods (74) on the front and rear sides, and the second winding wheels (75) on the front and rear sides are both wound with a pull rope (73), and the right sides of the guide rods (65) on the front and rear sides are both slidably mounted with a magnetic suction block (73) for driving the pull rope (67) to move to the left. 1), the bottom ends of the front and rear magnetic blocks (71) are slidably connected to the outer top of the mounting frame (1), the right sides of the front and rear magnetic blocks (71) are respectively fixedly connected to the tail ends of the front and rear pull wires (67), the sliding block (68) moves rightward to contact the magnetic block (71), and the right sides of the front and rear magnetic blocks (71) are respectively connected to the left sides of the right front and rear fixed blocks (64) with second springs (72), and the front and rear second springs (72) are respectively sleeved on the front and rear guide rods (65).

7. A photovoltaic module dust removal and cleaning rack according to claim 1, characterized in that: The device also includes a shielding mechanism (8) for shielding the servo motor (41), the shielding mechanism (8) including a mounting plate (81) and a waterproof plate (82), the mounting plates (81) being fixedly connected symmetrically front and back to the left side of the bottom inner portion of the lower portion of the mounting frame (1), the waterproof plate (82) for shielding rainwater being fixedly connected between the inner ends of the mounting plates (81) on both front and rear sides, and the waterproof plate (82) shielding the servo motor (41).

8. A photovoltaic module dust removal and cleaning rack according to claim 6, characterized in that: The invention also comprises a reflux mechanism (9) for circulating water, the reflux mechanism (9) comprising a liquid collecting box (91), a support plate (92), a reflux pipe (93) and a filter screen (94); the support plate (92) is fixedly connected to the middle of the lower part of the outer left side surface of the mounting frame (1); the top of the support plate (92) is fixedly connected to the liquid collecting box (91); the bottom of the liquid collecting box (91) is symmetrically connected to the reflux pipe (93); the filter screen (94) for filtering impurities in the water is fixedly connected to the upper part of the inner side of the reflux pipes (93) on both sides along the circumferential direction; the right ends of the reflux pipes (93) on both sides are connected to the left side of the water storage tank (78); and the reflux pipes (93) on both sides are connected to the inside of the water storage tank (78).

Citation Information

Patent Citations

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    CN205961031U

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