Feeding device for large-diameter disc production line
By adopting a closed structure of supporting cylinders and angled brackets in the feeding device of the large bulk tray production line, the problem of copper pipes being easily damaged by impacts and wear is solved, achieving stable protection of copper pipes and efficient feeding.
Patent Information
- Application Number
- CN202211249455.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2042-10-12
AI Technical Summary
The existing copper pipe unloading device lacks a protective structure, making the exposed copper pipes susceptible to impact and wear from external factors.
Design a feeding device for a large tray production line. It adopts a closed structure of support cylinder and angled bracket. The angled bracket is engaged by a groove mechanism to form a closed mechanism to protect the copper tube. The support cylinder is stably slidable by guide rollers and a synchronization mechanism.
It effectively protects the surface of the copper tube from scratches and impacts, improves the stability and safety of the feeding process, and reduces equipment costs.
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Figure CN115647900B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of large-diameter coil production, and in particular to a large-diameter coil production line feeding device. BACKGROUND
[0002] Copper pipes are commonly used for refrigeration or heating pipelines, and are most widely used in the field of white household appliances. For example, in the condenser of an air conditioner, a copper pipe is one of the best connecting pipelines. Due to the relatively long length and good ductility of the copper pipe, in order to save space, the finished copper pipe is generally wound into a spiral coil structure for storage and transportation. When feeding towards a large-diameter coil production line, a crane or a special structure of a crane is generally used to lift the coil out for feeding operation.
[0003] For example, a Chinese utility model patent with the publication number CN210048254U discloses a copper pipe large-diameter coil unloading device, which includes a base and a transportation platform. A plurality of cylinders are fixedly installed on the upper surface of the base, and the piston rods of the cylinders are connected with a lifting disc for placing a tray. An L-shaped limiting block is fixedly connected to the upper surface of the lifting disc. The transportation platform is located above the base and has a first through hole matched with the lifting disc. A fixed plate is fixedly installed on the upper surface of the transportation platform, and a folding plate is rotatably connected to the side of the fixed plate close to the first through hole.
[0004] According to the related technology described above, the inventors believe that the copper pipe large-diameter coil unloading device sets the lifting disc and the fixed plate rotatably connected with the folding plate, so that the hydraulic forklift can directly drag the coil away from the lifting disc, and the placement position of the coil on the lifting disc is standardized. However, the copper pipe large-diameter coil unloading device does not have a protection structure, so that the exposed copper pipe is easily bumped and worn by external factors. SUMMARY
[0005] In order to improve the problem that the exposed copper pipe is easily bumped and worn by external factors, the present application provides a large-diameter coil production line feeding device.
[0006] The large-diameter coil production line feeding device provided by the present application adopts the following technical solution:
[0007] A large-diameter coil production line feeding device includes a base disc and a winding cylinder coaxially fixed to the top surface of the base disc for winding copper pipes. The top surface of the base disc is provided with a support mechanism for minimizing the bumping of the copper pipes. The support mechanism includes a plurality of support cylinders vertically penetrating the base disc. The top surface of the support cylinder is provided with a groove mechanism in the vertical direction. The support cylinder is provided with an inclined angle bracket through the groove mechanism. The inclined angle bracket includes a bracket spherical ball and two support cylinders fixed to the outer circumferential surface of the bracket spherical ball. A plurality of inclined angle brackets form a closed structure.
[0008] By adopting the technical scheme, the copper pipe formed by die casting is arranged around the winding cylinder to form a copper pipe large coil, the support cylinder is clamped with the inclined support through the groove structure, and the inclined support is enclosed to form a closed mechanism, so that the copper pipe exposed around the winding cylinder is protected, and scratches and bumps on the surface of the copper pipe are avoided as much as possible.
[0009] Optionally, the inclined supports are vertically arranged, the sizes of the inclined supports are arranged from large to small along the vertical downward direction, that is, the diameters of the support spheres and the support cylinders are arranged from large to small along the vertical downward direction, the groove mechanisms are vertically arranged, the groove mechanisms include sphere grooves and cylinder grooves, the inner diameters of the sphere grooves and the cylinder grooves are arranged from large to small along the vertical downward direction and are connected, the support spheres of different shapes are clamped in the support cylinder through the sphere grooves of different shapes, and the support cylinders of different shapes are clamped in the support cylinder through the cylinder grooves of different shapes.
[0010] By adopting the technical scheme, the diameters of the support spheres and the support cylinders are arranged from large to small along the vertical downward direction, the inner diameters of the sphere grooves and the cylinder grooves are arranged from large to small along the vertical downward direction and are connected, without manual fixing of the inclined supports, the inclined supports can be arranged at equal intervals in the support cylinder along the vertical direction.
[0011] Optionally, the top surface of the base disc is provided with a placing mechanism for placing the inclined supports, the placing mechanism includes inclined grooves opened in the top surface of the base disc, two adjacent inclined grooves are connected end to end and are connected, the inclined grooves are coincident with the cross section of the structure formed by the inclined supports, the base disc is provided with a base groove at the connection node of the inclined grooves, and the support cylinder is arranged in the base disc through the base groove.
[0012] By adopting the technical scheme, when the inclined supports need to be fed towards the large coil production line, the driving cylinder is deflated to descend, the support cylinder lacks a support mechanism to vertically slide downward, and the three inclined supports in the support cylinder are vertically arranged on the top of the base disc through the base groove and the inclined groove, so that the storage effect of the base disc is improved.
[0013] Optionally, the inclined groove is a groove structure with an inverted triangular longitudinal section.
[0014] By adopting the technical scheme, the slope grooves are set as inverted triangles, a plurality of support cylinders with different shapes are arranged on the top of the base disc in the vertical direction at equal intervals through the slope grooves, so that when the support cylinders move vertically upward, the support cylinders with different shapes are directly clamped in the support cylinders through the corresponding grooves.
[0015] Optionally, the outer periphery of the base disc is provided with a supporting mechanism for guiding the sliding of the support cylinders, the supporting mechanism comprises a plurality of arc-shaped supporting columns fixed to the outer periphery of the base disc, a plurality of the support cylinders correspond to a plurality of the arc-shaped supporting columns one by one, a guide groove is vertically arranged on the side wall of the arc-shaped supporting column close to the corresponding support cylinder, a guide roller is rotatably installed on the side wall of the arc-shaped supporting column close to the corresponding support cylinder, the guide roller is arranged on the side wall of the arc-shaped supporting column through the guide groove, and a synchronous mechanism for driving a plurality of the support cylinders to slide synchronously is arranged between a plurality of the arc-shaped supporting columns.
[0016] By adopting the technical scheme, since the guide roller slides in the inner periphery of the arc-shaped supporting column through the guide groove, it is possible to avoid the rotation of the support cylinder relative to the arc-shaped supporting column as much as possible, thereby avoiding the rotation of the support cylinder relative to the base disc as much as possible.
[0017] Optionally, the synchronous mechanism comprises a supporting ring and a support ring coaxially arranged below the base disc, a driving cylinder fixedly connected between the supporting ring and the support ring, the outer periphery of the supporting ring is fixedly connected with the inner periphery of the bottom of the arc-shaped supporting column, the inner periphery of the support ring is fixedly connected with the outer periphery of the bottom of the support cylinder, and the driving cylinder is arranged at equal intervals around the axis of the supporting ring.
[0018] By adopting the technical scheme, when a plurality of driving cylinders are started, a plurality of driving cylinders push a plurality of support cylinders to move synchronously in the vertical upward direction through the support ring, thereby saving the driving cost and improving the stability of the sliding of a plurality of support cylinders.
[0019] Optionally, a pressing mechanism for pressing the copper pipe is arranged above the base disc, the pressing mechanism comprises a limiting ring coaxially sleeved on the top of the winding cylinder, a ring buffer pad fixed to the bottom surface of the limiting ring, and a limiting buffer pad coaxially arranged on the ring buffer pad, and the limiting buffer pad coincides with the cross section of the structure enclosed by a plurality of the inclined angle supports.
[0020] By adopting the technical scheme, the circular ring is threadedly connected to the periphery of the winding cylinder top until the circular ring buffer pad abuts against the top surface of the copper pipe large disc, at which time the limiting buffer pad is inserted into the top of the supporting cylinder through the opening of the top of the supporting cylinder, so as to avoid the three inclined angle supports from being separated from the supporting cylinder through the opening of the top of the supporting cylinder.
[0021] Optionally, the elastic ropes are fixedly connected between the supporting cylinders of the same height, and the elastic ropes are fixedly connected between the outer circumferential surface of the lowermost supporting cylinder and the side wall of the slope groove.
[0022] By adopting the technical scheme, the elastic ropes provide vertical downward tension, so that the inclined angle supports can be firmly abutted against the inner side wall of the groove in the supporting cylinder, and the shaking of the inclined angle supports in the supporting cylinder is avoided.
[0023] In summary, the present application has at least one of the following beneficial technical effects:
[0024] 1. The die-cast copper pipe is wound around the periphery of the winding cylinder to form a copper pipe large disc, the supporting cylinder is clamped with the inclined angle supports through the groove structure, and the winding cylinder periphery is protected by the closed mechanism formed by the inclined angle supports, so as to avoid scratches and bumps on the surface of the copper pipe;
[0025] 2. By arranging the diameters of the supporting cylinders and the supporting spheres in the vertical downward direction from large to small, and arranging the inner diameters of the sphere grooves and the cylinder grooves in the vertical downward direction from large to small and in communication, the inclined angle supports can be arranged at equal intervals in the vertical direction in the supporting cylinder without manual fixing.
[0026] 3. The circular ring is threadedly connected to the periphery of the winding cylinder top until the circular ring buffer pad abuts against the top surface of the copper pipe large disc, at which time the limiting buffer pad is inserted into the top of the supporting cylinder through the opening of the top of the supporting cylinder, so as to avoid the three inclined angle supports from being separated from the supporting cylinder through the opening of the top of the supporting cylinder. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structural schematic diagram of an embodiment of the present application.
[0028] Figure 2 is a structural schematic diagram of an embodiment of the present application.
[0029] Figure 3 is a structural schematic diagram of an embodiment of the present application.
[0030] Figure 4 is Figure 3 is a sectional view in the A-A direction.
[0031] Figure 5 are part of the schematic diagram of the embodiment of the present application.
[0032] Reference signs: 11, base disc; 12, winding cylinder; 13, arc-shaped support column; 14, slope groove; 15, base circular groove; 16, bevel support; 17, support spherical ball; 18, support cylinder; 19, elastic rope; 20, support ring; 21, guide groove; 22, support cylinder; 23, guide straight rod; 24, guide roller; 25, support ring; 26, driving cylinder; 27, spherical ball groove; 28, groove group; 29, cylindrical groove; 30, limiting ring; 31, ring buffer pad; 32, limiting buffer pad; 33, external thread; 34, pressing ring; 35, internal thread. DETAILED DESCRIPTION
[0033] The following will be described in detail in combination with the accompanying Figures 1-5 The present application is further described in detail.
[0034] The embodiment of the present application discloses a large bulk disc production line feeding device. Referring to Figure 1 The large bulk disc production line feeding device includes a base disc 11 and a winding cylinder 12 arranged on the top surface of the base disc 11. The winding cylinder 12 is vertically fixed to the center of the top surface of the base disc 11. Six arc-shaped support columns 13 are arranged on the outer circumferential surface of the base disc 11 at equal intervals along the axis of the base disc 11. The arc-shaped support columns 13 are support structures with a circular arc cross-section. The bottom ends of the arc-shaped support columns 13 protrude beyond the bottom of the base disc 11, so that the base disc 11 is erected above the ground by the six arc-shaped support columns 13.
[0035] Referring to Figure 1 and Figure 2 The top surface of the base disc 11 is provided with six slope grooves 14 arranged at equal intervals along the axis of the base disc 11. The slope grooves 14 are groove structures with an inverted triangular longitudinal cross-section. Two adjacent slope grooves 14 are connected end to end and communicate with each other, so that the six slope grooves 14 form a hexagonal shape in cross-section. The base disc 11 is provided with a base circular groove 15 at the connecting node of the two adjacent slope grooves 14. The base circular groove 15 is vertically arranged and penetrates through the top surface and the bottom surface of the base disc 11. Three bevel supports 16 are placed in the vertical direction through the base circular groove 15 of the base disc 11. The sizes of the three bevel supports 16 decrease in the vertical downward direction.
[0036] Referring to Figure 1 , Figure 3 and Figure 4As shown, the inclined angle support 16 includes a support spherical ball 17 and two support cylinders 18 fixed to the outer circumferential surface of the support spherical ball 17, and the included angle between the two support cylinders 18 is 120 degrees. The inner diameters of the base circular grooves 15 are all greater than the diameters of the three support spherical balls 17, and the ends of the two support cylinders 18 away from the support spherical ball 17 are respectively placed on the top of the inclined slope groove 14 through the inclined slope groove 14. The support cylinders 18 on the same side of the adjacent two support spherical balls 17 are fixedly connected with the elastic ropes 19, and the two support cylinders 18 on the outer circumferential surface of the lowermost support spherical ball 17 are respectively fixedly connected with the elastic ropes 19 between the corresponding side walls of the inclined slope groove 14.
[0037] Referring to Figure 1 With Figure 2 As shown, the base disc 11 is coaxially provided with a supporting ring 20 below itself, and the outer circumferential surface of the supporting ring 20 is fixedly connected with the inner circumferential surface of the bottom of the arc-shaped support column 13. The inner circumferential surface of the arc-shaped support column 13 is vertically provided with a guide groove 21, and the guide groove 21 is arranged at a position between the top surface of the supporting ring 20 and the bottom surface of the base disc 11. Six supporting cylinders 22 are vertically and penetratingly arranged in the base disc 11 through the base circular grooves 15, and the six supporting cylinders 22 correspond to the six arc-shaped support columns 13 one by one. The outer circumferential surface of the supporting cylinder 22 is vertically fixed with a guide straight rod 23 near the position corresponding to the arc-shaped support column 13, and the end of the guide straight rod 23 away from the supporting cylinder 22 is rotatably installed with a guide roller 24, and the guide roller 24 is arranged on the inner circumferential surface of the arc-shaped support column 13 by rolling through the guide groove 21.
[0038] Referring to Figure 1 With Figure 2 As shown, the base disc 11 is coaxially provided with a supporting ring 25 below itself, and the inner circumferential surface of the supporting ring 25 is fixedly connected with the outer circumferential surface of the bottom of the supporting cylinder 22, and the bottom surface of the supporting ring 25 is fixed to the top surface of the six guide straight rods 23. The top surface of the supporting ring 20 is fixed with a driving air cylinder 26, and the driving air cylinder 26 is arranged at equal intervals around the axis of the supporting ring 20, and the output shafts of the three driving air cylinders 26 are fixedly connected with the bottom surface of the supporting ring 25, so as to realize that the driving air cylinder 26 drives the six supporting cylinders 22 to synchronously slide in the vertical direction through the supporting ring 25.
[0039] Referring to Figure 1 , Figure 3 and Figure 4As shown, the top surface of the supporting cylinder 22 is vertically provided with three spherical recesses 27, the inner diameters of the three spherical recesses 27 are arranged from large to small in the vertical downward direction and are connected, and the three supporting spherical balls 17 can be respectively clamped in the inside of the supporting cylinder 22 through the spherical recesses 27. The top surface of the supporting cylinder 22 is provided with two groups of recess groups 28, the recess group 28 includes three cylindrical recesses 29 vertically provided on the top surface of the supporting cylinder 22, the inner diameters of the three cylindrical recesses 29 are arranged from large to small in the vertical downward direction and are connected; the included angle formed between the cylindrical recesses 29 at the same height is 120 degrees, the cylindrical recess 29 at the same height is connected with the spherical recess 27 at the same height, and the supporting cylinder 18 can be respectively clamped in the inside of the supporting cylinder 22 through the cylindrical recess 29.
[0040] Referring to Figure 1 With Figure 5 As shown, the top of the winding cylinder 12 is coaxially sleeved with a limiting ring 30, the bottom surface of the limiting ring 30 is provided with a ring buffer pad 31, the inner diameter of the ring buffer pad 31 is equal to the inner diameter of the limiting ring 30, and the outer diameter of the ring buffer pad 31 is equal to the outer diameter of the limiting ring 30, so as to try to avoid the limiting ring 30 crushing the exposed copper pipe wound on the surface of the winding cylinder 12 through the ring buffer pad 31. The bottom surface of the ring buffer pad 31 is coaxially provided with a limiting buffer pad 32, the cross section of the limiting buffer pad 32 coincides with the cross section enclosed by the six inclined slope recesses 14, so as to realize that the limiting buffer pad 32 is inserted into the top of the supporting cylinder 22 through the opening of the top of the supporting cylinder 22, and try to avoid that the three inclined angle supports 16 are separated from the supporting cylinder 22 through the opening of the top of the supporting cylinder 22. The outer circumferential surface of the top of the winding cylinder 12 is provided with an external thread 33 around the axis thereof, the top surface of the limiting ring 30 is coaxially rotated with a pressing ring 34, the inner circumferential surface of the pressing ring 34 is provided with an internal thread 35 around the axis thereof, so as to realize that the pressing ring 34 is threadedly connected to the side of the winding cylinder 12, so that the limiting ring 30 presses the exposed copper pipe wound on the surface of the winding cylinder 12.
[0041] The implementation principle of the feeding device of the large copper pipe coil production line is as follows: the copper pipe is formed into a large coil by being wound around the winding cylinder 12, and the three drive cylinders 26 are started to drive the six supporting cylinders 22 to move upward synchronously. The guiding rollers 24 slide in the inner circumferential surface of the arc-shaped supporting column 13 through the guiding grooves 21, so that the rotation of the supporting cylinders 22 relative to the arc-shaped supporting column 13 is avoided as much as possible, and the rotation of the supporting cylinders 22 relative to the base disc 11 is avoided as much as possible. The supporting cylinders 22 pass through the base disc 11 in the vertical upward direction through the base grooves 15, the three supporting spherical columns 17 of different shapes are respectively clamped in the supporting cylinders 22 through the spherical groove 27 of different shapes, and the three supporting cylinders 18 of different shapes are respectively clamped in the supporting cylinders 22 through the cylindrical groove 29 of different shapes. Then, the limiting ring 30 is sleeved on the outer circumferential surface of the top of the winding cylinder 12, the pressing ring 34 is threadedly connected to the circumferential side of the top of the winding cylinder 12 until the ring buffer pad 31 abuts against the top surface of the large copper pipe coil, the limiting buffer pad 32 is inserted into the top of the supporting cylinder 22 through the opening in the top of the supporting cylinder 22, and the three inclined angle supports 16 are prevented from being separated from the supporting cylinder 22 through the opening in the top of the supporting cylinder 22.
[0042] When the feeding towards the large coil production line is needed, the drive cylinder 26 is deflated to descend, the supporting cylinder 22 lacks a supporting mechanism to slide vertically downward, and the three inclined angle supports 16 in the supporting cylinder 22 are arranged on the top of the base disc 11 in the vertical direction through the base grooves 15 and the inclined grooves 14. The supporting cylinder 22 is lowered to the initial position, and then the pressing ring 34 is reversely screwed until the limiting ring 30 is separated from the circumferential side of the winding cylinder 12, so that the feeding operation is performed.
[0043] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. A feeding device for a large-diameter coil production line, comprising a base disc (11) and a winding cylinder (12) coaxially fixed to the top surface of the base disc (11) for winding a copper tube, characterized in that: The top surface of the base disc (11) is provided with a support mechanism for avoiding the copper pipe from being knocked, the support mechanism comprises a plurality of support columns (22) vertically penetrating the base disc (11), the top surface of the support column (22) is provided with a groove mechanism in the vertical direction, the support column (22) is provided with an inclined angle support (16) through the groove mechanism, the inclined angle support (16) comprises a support spherical ball (17) and two support columns (18) fixed to the outer peripheral surface of the support spherical ball (17), a plurality of inclined angle supports (16) form a closed structure, the top surface of the base disc (11) is provided with a placing mechanism for placing a plurality of inclined angle supports (16), the placing mechanism comprises a plurality of inclined groove (14) provided on the top surface of the base disc (11), the adjacent two inclined grooves (14) are connected end to end and communicated, a plurality of inclined grooves (14) coincide with the cross section of the structure formed by a plurality of inclined angle supports (16), the base disc (11) is provided with a base disc groove (15) at the connection node of a plurality of inclined grooves (14), the support column (22) penetrates the base disc (11) through the base disc groove (15), a plurality of support columns (18) of the same height are fixedly connected with elastic ropes (19), the support column (18) of the outer peripheral surface of the lowermost support spherical ball (17) is fixedly connected with the elastic rope (19) between the side wall of the inclined groove (14).
2. The feeding device of a bulk pallet production line according to claim 1, characterized in that: A plurality of inclined angle supports (16) are vertically arranged, the size of a plurality of inclined angle supports (16) is arranged from large to small in the vertical downward direction, that is, the diameter of a plurality of support spherical balls (17) and support columns (18) is arranged from large to small in the vertical downward direction; a plurality of groove mechanisms are vertically arranged, the groove mechanism comprises a spherical ball groove (27) and a cylindrical groove (29), the inner diameters of a plurality of spherical ball grooves (27) and cylindrical grooves (29) are arranged from large to small in the vertical downward direction and communicated, a plurality of support spherical balls (17) of different shapes are respectively clamped in the support column (22) through a plurality of spherical ball grooves (27) of different shapes, a plurality of support columns (18) of different shapes are respectively clamped in the support column (22) through a plurality of cylindrical grooves (29) of different shapes.
3. The feeding device of a bulk tray production line according to claim 1, characterized in that: The inclined groove (14) is a groove structure with an inverted triangular longitudinal section.
4. The bulk bin production line feeding device of claim 1, wherein: The outer periphery of the base disc (11) is provided with a support mechanism for guiding the sliding of the support cylinder (22), which comprises a plurality of arc-shaped support columns (13) fixed to the outer periphery of the base disc (11), a plurality of the support cylinders (22) correspond to a plurality of the arc-shaped support columns (13) one by one, the arc-shaped support column (13) is vertically provided with a guide groove (21) close to the side wall of the corresponding support cylinder (22), the support cylinder (22) is rotatably installed with a guide roller (24) close to the side wall of the corresponding arc-shaped support column (13), the guide roller (24) is arranged on the side wall of the arc-shaped support column (13) by rolling through the guide groove (21), and a plurality of the arc-shaped support columns (13) are provided with a synchronous mechanism for driving a plurality of the support cylinders (22) to slide synchronously.
5. A bulk bin production line feeding device according to claim 4, characterized in that: The synchronous mechanism comprises a support ring (20) and a support ring (25) coaxially arranged below the base disc (11), a driving cylinder (26) fixedly connected between the support ring (20) and the support ring (25), the outer periphery of the support ring (20) is fixedly connected with the inner periphery of the bottom of the arc-shaped support column (13), the inner periphery of the support ring (25) is fixedly connected with the outer periphery of the bottom of the support cylinder (22), and the driving cylinder (26) is provided with a plurality of axially equidistantly arranged driving cylinders (26) with the shaft of the support ring (20) as the axis.
6. The bulk bin production line feeding device of claim 1, wherein: The upper side of the base disc (11) is provided with a pressing mechanism for pressing the copper pipe, the pressing mechanism comprises a limiting ring (30) coaxially sleeved on the top of the winding cylinder (12), a ring buffer pad (31) fixed to the bottom surface of the limiting ring (30), and a limiting buffer pad (32) coaxially arranged on the ring buffer pad (31), and the limiting buffer pad (32) is coincided with the cross section of the structure surrounded by a plurality of the inclined angle supports (16).
Citation Information
Patent Citations
Coiled wire scattering device
CN210048254U
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CN108950165A
Discharging device for large scattered copper pipe disc
CN215236883U