A multi-functional cloth system

Abstract

The present application relates to the field of prefabricated component production engineering, and particularly discloses a multifunctional material distribution system, which comprises a lower fixing frame, an upper fixing frame, a material distributor, a feeding device and a transmission device, the upper fixing frame is arranged above the lower fixing frame, the material distributor is arranged in the lower fixing frame, and the left side of the material distributor and the left side of the feeding device are respectively fixedly connected with the transmission device, the lower fixing frame, the storage shell, the fixing plate, the stirring motor, the belt pulley, the belt, the stirring shaft, the stirring blade, the discharging pipe, the storage pipeline, the feeding cylinder, the piston, the material distribution pipe, the fixing shell, the mounting frame, the discharging cylinder, the material blocking plate and the discharging valve are arranged in the multifunctional material distribution system, raw materials can be evenly laid in a building prefabricated component production mold, the raw materials are evenly distributed, the raw materials can be laid flat by slight vibration, the discharging amount can be accurately controlled according to the sizes of different components, the secondary material supplement operation of workers is reduced, the production is formed into a production line, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of prefabricated components for engineering, in particular to a multifunctional material distribution system. BACKGROUND

[0002] Prefabricated components for engineering are building components made in advance in a factory using concrete as the basic material. During production in the factory, the concrete is usually mixed with other materials, and then the mixed materials are poured into a mold for production. After the concrete solidifies, prefabricated components for engineering are formed.

[0003] Traditionally, prefabricated components for engineering are produced by directly mixing raw materials and manually pouring them into a mold. At this time, workers control the feeding device to fill the raw materials into the mold, and then lay the raw materials in the mold to make them evenly distributed in the mold, achieving material distribution and making the whole meet the standard of prefabricated components. At this time, because the size of the prefabricated components required is different, the traditional feeding mechanism can only stack the raw materials in the mold by manually controlling the amount, and then lay the raw materials in the mold. Workers need to supplement the raw materials, and the production efficiency is not high. Therefore, a multifunctional material distribution system is proposed to solve the above problems. SUMMARY

[0004] The purpose of the present application is to provide a multifunctional material distribution system to solve the problem of manually controlling the amount of raw materials poured directly into the mold by the feeding device.

[0005] To achieve the above purpose, the present application provides the following technical scheme:

[0006] A multifunctional material distribution system includes a lower fixed frame, an upper fixed frame, a material distributor, a feeding device, and a transmission device. The upper fixed frame is provided above the lower fixed frame. The material distributor is provided in the lower fixed frame. The feeding device is provided in the upper fixed frame. The transmission device is fixedly connected to the left side of the material distributor and the left side of the feeding device. The upper transmission device is provided outside the upper fixed frame, and the lower transmission device is provided outside the lower fixed frame.

[0007] Preferably, the material distributor comprises a storage shell, an agitator shaft, a feeding cylinder and a discharging cylinder, the storage shell is arranged in the transmission device, the storage shell is fixedly connected with a fixed plate, the fixed plate is fixedly connected with an agitator motor, the agitator motor is fixedly connected with a pulley through a main shaft arranged at the top end, the number of pulleys is two, the bottom end of the pulley arranged on the left side is fixedly connected with the agitator shaft, the bottom end of the agitator shaft is rotatably connected with the storage shell, a belt is arranged on the outer side of each pulley, the right side of the bottom of the storage shell is fixedly connected with a discharging pipe arranged uniformly, the bottom of the discharging pipe is fixedly connected with a storage pipeline, a piston is tightly fitted in the storage pipeline, the left end of the piston is fixedly connected with the discharging cylinder, the right end of the storage pipeline is fixedly connected with a material distribution pipe, the outer side of the material distribution pipe is fixedly connected with a fixed shell, the fixed shell is slidably connected with a material blocking plate, the right end of the material blocking plate is fixedly connected with the discharging cylinder, the right end of the discharging cylinder is fixedly connected with a mounting bracket, the left end of the mounting bracket is fixedly connected with the fixed shell, and the bottom end of the material distribution pipe is fixedly connected with a discharging valve.

[0008] Preferably, the left end of the feeding cylinder is fixedly connected with a reinforcing plate, and the top of the reinforcing plate is fixedly connected with the storage shell.

[0009] Preferably, the left side of the discharging pipe is fixedly connected with a vibrator, and the number of the material distribution pipes is three, and the top end of each material distribution pipe is fixedly connected with the storage shell.

[0010] Preferably, the feeding device comprises a feeding hopper and a discharging shell, the left side of the feeding hopper is fixedly connected with a discharging motor, the discharging motor is fixedly connected with a discharging screw through a main shaft arranged at the right end, the right end below the feeding hopper is fixedly connected with the discharging shell, the discharging shell is tightly fitted with a material separating plate, the left end of the material separating plate is fixedly connected with a transmission cylinder, the left end of the transmission cylinder is fixedly connected with a positioning plate, and the top end of the positioning plate is fixedly connected with the feeding hopper.

[0011] Preferably, the discharging shell is arranged directly below the right end of the discharging screw, and the right end of the discharging screw is rotatably connected with the feeding hopper.

[0012] Preferably, the transmission device comprises a support frame and a limiting plate, the left end of the support frame is fixedly connected with a mounting plate, the left end of the mounting plate is fixedly connected with a transmission main body, the top of the support frame is fixedly connected with positioning rods arranged uniformly on the front and back sides, the positioning rods are arranged uniformly in the limiting plate, the bottom of the limiting plate is fixedly connected with weighing sensors arranged uniformly, and the bottom of the weighing sensors is tightly fitted with the support frame.

[0013] Preferably, the number of support frames is two in total, the number of transmission bodies is two in total, the lower support frame is provided with a distributor, the lower transmission body is arranged on the outer side above the lower fixed frame, the upper support frame is provided with a feeding device, and the upper transmission body is arranged on the outer side above the upper fixed frame.

[0014] Preferably, the two limiting plates are respectively fixed on the front and rear sides of the distributor and the feeding device.

[0015] Compared with the prior art, the present application has the following beneficial effects:

[0016] 1. In the present application, the lower fixed frame, the storage shell, the fixed plate, the stirring motor, the belt pulley, the belt, the stirring shaft, the stirring blade, the discharging pipe, the storage pipeline, the feeding cylinder, the piston, the distribution pipe, the fixed shell, the mounting frame, the discharging cylinder, the material blocking plate and the discharging valve are arranged, so that the raw materials can be evenly laid in the building prefabricated part production mold, the raw materials are evenly distributed, slight vibration is needed at this time, the raw materials can be laid flat, the discharging amount can be accurately controlled according to different component sizes, the secondary material supplementing operation of workers is reduced, the production forms a production line, and the production efficiency is improved.

[0017] 2. In the present application, the upper fixed frame, the feeding hopper, the discharging motor, the discharging screw, the discharging shell, the transmission cylinder, the material blocking plate and the positioning plate are arranged, so that the raw materials can be transported to the upper side of the distributor when the distributor is distributing, then the raw materials are fed into the distributor, the raw materials are conveniently fed, and the efficiency of distribution is improved.

[0018] 3. In the present application, the lower fixed frame, the upper fixed frame, the support frame, the mounting plate, the transmission body, the rotating wheel, the positioning rod and the limiting plate are arranged, so that the distributor and the feeding device can be conveniently moved, the raw materials can be evenly laid in the mold, the remaining raw materials in the distributor and the feeding hopper can be detected by the weighing sensor, and the raw materials can be supplemented in time. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0020] Figure 2 It is a schematic diagram of the installation top view structure of the present application;

[0021] Figure 3 It is a schematic diagram of the installation right view structure of the distribution pipe of the present application;

[0022] Figure 4 It is a schematic diagram of the installation structure of the storage pipeline of the present application;

[0023] Figure 5 It is a schematic diagram of the installation sectional view structure of the material blocking plate of the present application;

[0024] Figure 6 The installation sectional view structure diagram of the blocking piston of the present application;

[0025] Figure 7 The structure schematic diagram of A of the present application Figure 1 ;

[0026] Figure 8 The structure schematic diagram of B of the present application Figure 1 ;

[0027] Figure 9 The structure schematic diagram of C of the present application Figure 1 ;

[0028] Figure 10 The structure schematic diagram of D of the present application Figure 1 ;

[0029] Figure 11 The structure schematic diagram of E of the present application Figure 1 ;

[0030] Figure 12 The installation top view structure schematic diagram of the feeding device of the present application;

[0031] Figure 13 The installation sectional view structure schematic diagram of the material separating plate of the present application;

[0032] Figure 14 The structure schematic diagram of the support frame of the present application;

[0033] Figure 15 The installation structure schematic diagram of the weighing sensor of the present application.

[0034] In the figure: 1 - lower fixed frame, 2 - upper fixed frame, 3 - cloth distributor, 301 - storage shell, 302 - fixed plate, 303 - stirring motor, 304 - belt pulley, 305 - belt, 306 - stirring shaft, 307 - stirring blade, 308 - discharging pipe, 309 - vibrator, 310 - storage pipeline, 311 - feeding air cylinder, 312 - piston, 313 - cloth distribution pipe, 314 - fixed shell, 315 - mounting frame, 316 - discharging air cylinder, 317 - material blocking plate, 318 - discharging valve, 319 - reinforcing plate, 4 - feeding device, 401 - feeding hopper, 402 - discharging motor, 403 - discharging screw, 404 - discharging shell, 405 - transmission air cylinder, 406 - material separating plate, 407 - positioning plate, 5 - transmission device, 501 - support frame, 502 - mounting plate, 503 - transmission main body, 504 - rotating wheel, 505 - positioning rod, 506 - limiting plate, 507 - weighing sensor. DETAILED DESCRIPTION EMBODIMENT

[0035] Please refer to Figures 1-15 The application provides a technical scheme:

[0036] A multifunctional cloth system, comprising a lower fixed frame 1, an upper fixed frame 2, a cloth distributor 3, a feeding device 4 and a transmission device 5, the upper fixed frame 2 is arranged above the lower fixed frame 1, the cloth distributor 3 is arranged in the lower fixed frame 1, the feeding device 4 is arranged in the upper fixed frame 2, the transmission device 5 is fixedly connected to the left side of the cloth distributor 3 and the left side of the feeding device 4, the transmission device 5 arranged above is arranged on the outer side of the upper fixed frame 2, and the transmission device 5 arranged below is arranged on the outer side of the lower fixed frame 1, so that the material can be directly sent into the mold for production, the assembly line production is realized, and the production efficiency is improved.

[0037] The cloth distributor 3 comprises a storage shell 301, a stirring shaft 306, a feeding cylinder 311 and a discharging cylinder 316, the storage shell 301 is arranged in the transmission device 5, the storage shell 301 is fixedly connected with a fixed plate 302, the fixed plate 302 is fixedly connected with a stirring motor 303, the stirring motor 303 is fixedly connected with a belt pulley 304 through a main shaft arranged at the top, the number of the belt pulleys 304 is two, the belt pulley 304 arranged on the left side is fixedly connected with the stirring shaft 306 at the bottom, the stirring shaft 306 is rotatably connected with the storage shell 301 at the bottom, the outer side of the belt pulley 304 is provided with a belt 305, the right side of the bottom of the storage shell 301 is fixedly connected with a discharging pipe 308 arranged in a uniform distribution, the bottom of the discharging pipe 308 is fixedly connected with a storage pipeline 310, the storage pipeline 310 is tightly fitted with a piston 312, the left end of the piston 312 is fixedly connected with the feeding cylinder 311, the right end of the storage pipeline 310 is fixedly connected with a cloth pipe 313, the outer side of the cloth pipe 313 is fixedly connected with a fixed shell 314, the fixed shell 314 is slidably connected with a material blocking plate 317, the right end of the material blocking plate 317 is fixedly connected with the discharging cylinder 316, the right end of the discharging cylinder 316 is fixedly connected with a mounting frame 315, the left end of the mounting frame 315 is fixedly connected with the fixed shell 314 on the inner side, and the bottom of the cloth pipe 313 is fixedly connected with a discharging valve 318, so that the amount of cloth can be conveniently controlled, the material laying is more uniform, the adjustment operation is reduced, and the production efficiency is improved.

[0038] The feeding device 4 comprises a feeding hopper 401 and a discharging shell 404, the left side of the feeding hopper 401 is fixedly connected with a discharging motor 402, the discharging motor 402 is fixedly connected with a discharging screw 403 through a main shaft arranged at the right end, the right end below the feeding hopper 401 is fixedly connected with the discharging shell 404, the discharging shell 404 is tightly fitted with a material separating plate 406, the left end of the material separating plate 406 is fixedly connected with a transmission cylinder 405, the left end of the transmission cylinder 405 is fixedly connected with a positioning plate 407, and the top end of the positioning plate 407 is fixedly connected with the feeding hopper 401, so that the material can be directly sent into the cloth distributor 3.

[0039] The left end of the feeding cylinder 311 is fixedly connected with a reinforcing plate 319, and the top of the reinforcing plate 319 is fixedly connected with the storage shell 301. Through the arrangement, the feeding cylinder 311 can be conveniently reinforced, and the use of the feeding cylinder 311 is more stable. The left side of the discharging pipe 308 is fixedly connected with a vibrator 309. The number of the cloth pipes 313 is three, and the top ends of the cloth pipes 313 are fixedly connected with the storage shell 301. Through the arrangement, the discharging pipe 308 can be conveniently vibrated, and the discharging is more uniform. The discharging shell 404 is arranged directly below the right end of the discharging screw 403, and the right end of the discharging screw 403 is rotatably connected with the feeding hopper 401. Through the arrangement, the material on the left side of the feeding hopper 401 can be conveniently sent to the right side, and the material discharging is facilitated.

[0040] The transmission device 5 comprises a support frame 501 and a limiting plate 506. The left end of the support frame 501 is fixedly connected with a mounting plate 502, and the left end of the mounting plate 502 is fixedly connected with a transmission main body 503. The top of the support frame 501 is fixedly connected with positioning rods 505 which are uniformly distributed. The positioning rods 505 are uniformly distributed in the limiting plate 506. The bottom of the limiting plate 506 is fixedly connected with weighing sensors 507 which are uniformly distributed. The bottom of the weighing sensors 507 is closely attached to the support frame 501. Through the arrangement, the cloth distributor 3 and the feeding device 4 can be conveniently moved, and the cloth can be more conveniently and uniformly distributed. The number of the support frames 501 is two, and the number of the transmission main bodies 503 is two. The cloth distributor 3 is arranged in the lower support frame 501. The transmission main body 503 arranged above is arranged on the outer side of the upper fixed frame 2. The feeding device 4 is arranged in the upper support frame 501. The transmission main body 503 arranged above is arranged on the outer side of the upper fixed frame 2. Through the arrangement, the material in the cloth distributor 3 and the feeding device 4 can be weighed, and the remaining material can be conveniently confirmed. The limiting plate 506 is arranged on the front and back sides of the cloth distributor 3 and the feeding device 4. Through the arrangement, the cloth distributor 3 and the feeding device 4 can be conveniently positioned, and the cloth distribution process is more stable.

[0041] Work flow: when the mold moves to the bottom of the lower fixed frame 1 in the right position, the mixed raw materials are directly sent into the upper hopper 401 through the feeding conveyor belt, then the upper transmission device 5 is started, the weight of the materials in the lower hopper 401 is detected through the weighing sensor 507 arranged in the transmission device 5, then under the action of the controller, the support frame 501 is pushed to move to the right through the transmission main body 503, when the upper hopper 401 moves to the upper of the storage shell 301, the transmission cylinder 405 is started, the transmission cylinder 405 drives the material separation plate 406 to move in the lower discharge shell 404, at the same time, the discharge motor 402 is started, the discharge motor 402 conveys the materials arranged on the left side of the upper hopper 401 to the right side, then the materials enter the storage shell 301 through the lower discharge shell 404, at this time, the materials in the storage shell 301 are detected through the weighing sensor 507 arranged in the lower transmission device 5, then the stirring motor 303 arranged in the distributor 3 is started, the stirring motor 303 drives the stirring shaft 306 to rotate in the storage shell 301 through the belt pulley 304 and the belt 305, at this time, the materials are pushed into the storage pipeline 310 through the discharge pipe 308 by the stirring shaft 306 and the stirring blade 307, at the same time, the materials are made to descend more uniformly under the action of the vibrator 309, at this time, the amount of the materials stored in the storage pipeline 310 can be adjusted through the piston 312 arranged at one end of the feeding cylinder 311, then the discharge cylinder 316 is started, the discharge cylinder 316 drives the material blocking plate 317 to move to the right, at this time, the materials in the storage pipeline 310 are pushed into the distribution pipe 313 through the feeding cylinder 311, then the discharge valve 318 is opened, at the same time, the transmission main body 503 arranged in the lower transmission device 5 drives the distributor 3 to move, so that the materials can enter the mold uniformly, and uniform distribution is realized.

[0042] The principles and implementation manners of the present application are described by using specific examples in the present application, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred implementation manner of the present application, and it should be pointed out that due to the limitation of language expression, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principles of the present application, or the above technical features can be combined in a proper way; the improvements, decorations, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present application.

Claims

1. A multi-functional cloth system, characterized by: Include the lower fixed frame (1), upper fixed frame (2), cloth device (3), feeding device (4) and transmission device (5), the upper fixed frame (2) is equipped with above the lower fixed frame (1), the lower fixed frame (1) is equipped with cloth device (3) inside, the upper fixed frame (2) is equipped with feeding device (4) inside, the left side of cloth device (3) and the left side of feeding device (4) are fixedly connected with transmission device (5) respectively, the transmission device (5) set up above is set up in the upper fixed frame (2) above the outside, the transmission device (5) set up below is set up in the lower fixed frame (1) above the outside; The cloth device (3) includes a storage shell (301), a stirring shaft (306), a feeding cylinder (311) and a discharging cylinder (316), the storage shell (301) is arranged in the transmission device (5), the storage shell (301) is fixedly connected with a fixed plate (302), the fixed plate (302) is fixedly connected with a stirring motor (303) inside, the stirring motor (303) is fixedly connected with a belt pulley (304) through the main shaft arranged at the top, the number of the belt pulley (304) is two, the belt pulley (304) arranged at the left bottom is fixedly connected with the stirring shaft (306), the stirring shaft (306) bottom is rotatably connected with the storage shell (301), the belt pulley (304) is provided with a belt (305) outside, the storage shell (301) bottom right side is fixedly connected with a discharging pipe (308) arranged uniformly, the discharging pipe (308) bottom is fixedly connected with a storage pipeline (310), the storage pipeline (310) is tightly fitted with a piston (312) inside, the piston (312) left end is fixedly connected with the feeding cylinder (311), the storage pipeline (310) right end is fixedly connected with a cloth pipe (313), the cloth pipe (313) outside is fixedly connected with a fixed shell (314), the fixed shell (314) is slidably connected with a blocking plate (317) inside, the blocking plate (317) right end is fixedly connected with the discharging cylinder (316), the discharging cylinder (316) right end is fixedly connected with a mounting bracket (315), the mounting bracket (315) left end inside is fixedly connected with the fixed shell (314), the cloth pipe (313) bottom is fixedly connected with a discharging valve (318); The number of the cloth pipe (313) is three.

2. A multi-functional fabric system according to claim 1, wherein: The feeding cylinder (311) left end outside is fixedly connected with a reinforcing plate (319), and the reinforcing plate (319) top is fixedly connected with the storage shell (301).

3. The multi-functional fabric system of claim 1, wherein: The discharging pipe (308) left side is fixedly connected with a vibrator (309), and the cloth pipe (313) top is fixedly connected with the storage shell (301).

4. The multi-functional fabric system of claim 1, wherein: The feeding device (4) includes a feeding hopper (401) and a discharging shell (404), the left side of the feeding hopper (401) is fixedly connected with a discharging motor (402), the discharging motor (402) is fixedly connected with a discharging screw (403) through a main shaft arranged at the right end, the right end below the feeding hopper (401) is fixedly connected with the discharging shell (404), the discharging shell (404) is tightly fitted with a material separating plate (406), the left end of the material separating plate (406) is fixedly connected with a transmission air cylinder (405), the left end of the transmission air cylinder (405) is fixedly connected with a positioning plate (407), and the top end of the positioning plate (407) is fixedly connected with the feeding hopper (401).

5. A multi-functional cloth system according to claim 4, wherein: The discharging shell (404) is arranged directly below the right end of the discharging screw (403), and the right end of the discharging screw (403) is rotationally connected with the feeding hopper (401).

6. The multi-functional fabric system of claim 1, wherein: The transmission device (5) includes a support frame (501) and a limiting plate (506), the left end of the support frame (501) is fixedly connected with a mounting plate (502), the left end of the mounting plate (502) is fixedly connected with a transmission main body (503), the top of the support frame (501) is fixedly connected with positioning rods (505) which are uniformly distributed on the front and back sides, the positioning rods (505) are uniformly distributed in the limiting plate (506), the bottom of the limiting plate (506) is fixedly connected with weighing sensors (507) which are uniformly distributed, and the bottom of the weighing sensors (507) is tightly fitted with the support frame (501).

7. A multi-functional fabric system according to claim 6, wherein: The number of the support frames (501) is two, the number of the transmission main bodies (503) is two, the lower support frame (501) is provided with the material distributing device (3), the lower transmission main body (503) is arranged on the outer side above the lower fixed frame (1), the upper support frame (501) is provided with the feeding device (4), and the upper transmission main body (503) is arranged on the outer side above the upper fixed frame (2).

8. The multi-functional fabric system of claim 6, wherein: The limiting plates (506) are arranged on the front and back sides of the material distributing device (3) and the feeding device (4) respectively.

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