Integrated industrial machine for silvering ceramic surfaces and method of use thereof
The integrated industrial machine for silvering ceramic surfaces achieves fully automated quantitative addition of silver paste and precise silvering, solving the problems of unstable quality and environmental pollution in traditional processes, and improving the quality and output of silvering ceramics.
Patent Information
- Application Number
- CN202211376531.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-04
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-11-04
AI Technical Summary
Traditional ceramic silvering techniques suffer from inconsistent quality due to varying operator skill levels, and the use of organic solvents generates VOCs that are harmful to the environment and health.
Design an integrated industrial machine for silvering ceramic surfaces, including a silver paste preparation vessel, a lifting scraper, a rotating fixture, and a multi-dimensional material handling mechanism, to achieve fully automated quantitative silver paste addition, mechanized silvering of ceramics, and multi-dimensional autonomous product unloading.
It has improved the quality and output of ceramic silver-painted products, reduced quality problems caused by inconsistent manual skills, reduced environmental pollution, and achieved precise silver-painting and unmanned operation.
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Figure CN115709513B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ceramic surface processing, in particular to an integrated industrial machine for ceramic surface silver drawing and a method thereof. BACKGROUND
[0002] Porcelain is one of the most widely used utensils in people's daily life. With the improvement of people's material and cultural level, the requirements for the ornamental and functional properties of ceramic products are also increasing. Traditional ceramic products cannot meet people's needs. As one of the most commonly worn decorations, silver also has the characteristics of sterilization. Therefore, silver has begun to be applied to tableware to play its role in disinfection, sterilization and preservation. The commonly used process for ceramic silver drawing silver paste is to disperse silver powder into an organic solvent, manually draw silver on the surface of the ceramic, and then sinter to make the silver powder uniformly adhere to the surface of the ceramic and not easy to fall off. However, due to the uneven level of operators, the quality of the products produced is greatly different, which affects the stability of the quality. Therefore, it is a problem faced by the ceramic industry to improve the silver drawing process level of the ceramic industry and improve the ornamental properties of the ceramic. At the same time, a large amount of VOC is generated in the use of the organic solvent in this process, which has harmful effects on the environment and people's health.
[0003] Therefore, it is necessary to design an integrated industrial machine for ceramic surface silver drawing to solve the above problems. SUMMARY
[0004] In view of the defects of the prior art, the purpose of the present application is to provide an integrated industrial machine for ceramic surface silver drawing and a method thereof, which is used for realizing automatic mixing of silver paste, automatic feeding of ceramic blanks, mechanized silver drawing of ceramics, and full-automatic silver drawing operation of product multi-dimensional autonomous line.
[0005] To achieve the above purpose, the present application provides an integrated industrial machine for ceramic surface silver drawing, which comprises a rectangular support rack, a silver paste configuration kettle installed on one side of the rectangular support rack, a silver drawing mechanism, and a multi-dimensional material taking mechanism fixed at both ends of the rectangular support rack. The silver drawing mechanism comprises a lifting scraper fixed in the middle of the rectangular support rack, and a rotating fixer penetrating through the rectangular support rack and connected with the lifting scraper.
[0006] Further, the integrated industrial machine for ceramic surface silvering further comprises: a quantitative feeding device disposed on the bottom panel of the rectangular support rack and in communication with the silver paste preparation kettle and the lifting scraper; a feeding mechanism fixed on the other side of the rectangular support rack table; an integral material mechanism fixed on the rectangular support rack table between the rotary fixer and the feeding mechanism and connected with the feeding mechanism; and a material collecting positioning tray disposed on the rectangular support rack table between the silver paste preparation kettle and the lifting scraper.
[0007] Further, the lifting scraper comprises a lifting cylinder fixed in the middle of the rectangular support rack table, a scraper fixing arm fixed on the lifting cylinder, a replacement scraper connected with the scraper fixing arm through locking bolts, and a guide slide rod penetrating through the scraper fixing arm; the lifting scraper is fixed in the middle of the rectangular support rack table through the lifting cylinder and the guide slide rod.
[0008] Further, the rotary fixer comprises a fixed three-jaw cylinder fixed penetrating through the rectangular support rack table and located below the replacement scraper, a rotary connection structure disposed directly below the fixed three-jaw cylinder, a machine base disposed directly below the rotary connection structure and bearing the fixed three-jaw cylinder and the rotary connection structure, and a speed regulating motor connected directly below the machine base.
[0009] Further, the multi-dimensional material taking mechanism comprises a fixed column plate disposed on the rectangular support rack table, a support shaft fixed on one side of the fixed column plate, a transverse slide and a transverse lead screw installed between the support shafts on both sides, a transverse displacement motor fixed on one side of the fixed column plate and connected with the transverse lead screw, a transverse displacement platform slidingly fixed on the transverse slide, a longitudinal displacement fixing arm fixed on the bottom of the transverse displacement platform, a longitudinal slide and a longitudinal lead screw installed between the longitudinal displacement fixing arms, a longitudinal displacement motor fixed on one side of the longitudinal displacement fixing arm and connected with the longitudinal lead screw, a longitudinal displacement platform slidingly fixed on the longitudinal slide, a vertical displacement cylinder and a vertical displacement slide fixed on the bottom of the longitudinal displacement platform, and a grabbing three-jaw cylinder connected with the vertical displacement cylinder and slidingly installed on the vertical displacement slide; the center of the transverse displacement platform is connected with the transverse lead screw through threads, the sliding block opened on the surface of the transverse displacement platform is assembled with the transverse slide, and the transverse displacement platform is driven by the transverse lead screw to reciprocate along the transverse slide; the center of the longitudinal displacement platform is connected with the longitudinal lead screw through threads, the sliding block opened on the surface of the longitudinal displacement platform is assembled with the longitudinal slide, and the longitudinal displacement platform is driven by the longitudinal lead screw to reciprocate along the longitudinal slide.
[0010] Further, the replacement scraper includes a blade placed above the fixed three-jaw cylinder and adhering to the surface of the silver drawing ceramic during work, a blade body connected with the blade, a rectangular guide connected with the blade and the blade body on one side through locking positioning; the blade includes a front blade and a back blade; the replacement scraper is made of non-metallic material, and the shape of the blade body is customized according to the shape of the inner wall or outer wall working surface of the silver drawing ceramic; the front blade leaves a silver paste layer thickness working gap with the working surface of the silver drawing ceramic, and the back blade is designed as a whole concave.
[0011] Further, when the silver drawing work on the silver drawing ceramic is completed, the horizontal displacement motor is started to drive the horizontal lead screw to rotate on the support shaft, so that the horizontal displacement platform moves horizontally on the horizontal slide to the upper part of the silver drawing ceramic of the fixed three-jaw cylinder, the vertical displacement motor is started to drive the vertical lead screw to rotate on the vertical displacement fixed arm, so that the vertical displacement platform moves on the vertical slide to directly above the silver drawing ceramic, then the fixed three-jaw cylinder restores the initial state to release the gripped silver drawing ceramic, the vertical displacement cylinder is started to drive the grabbing three-jaw cylinder to reach the specified position along the vertical displacement slide, then the grabbing three-jaw cylinder is started to grab the silver drawing ceramic and move out of the fixed three-jaw cylinder, then the horizontal displacement motor and the vertical displacement motor are controlled respectively to move the silver drawing ceramic to the specified position on the material collecting positioning tray, and the vertical displacement cylinder and the grabbing three-jaw cylinder are controlled to complete the placement of the silver drawing ceramic.
[0012] Further, the quantitative adding device includes a metering pump connected with the silver paste configuration kettle, and an adding pipeline connected with the silver paste configuration kettle at one end through the metering pump and connected with the lifting scraper at the other end.
[0013] Further, the material collecting mechanism includes a conveyor for conveying the silver drawing ceramic to the end of the lifting scraper, a support frame on which the conveyor is installed, a ceramic material collecting plate placed on the conveyor, and a proximity sensor installed on the support frame and close to the end of the lifting scraper.
[0014] Further, the feeding mechanism includes a horizontal conveying cylinder placed on one side of the fixed column plate, a horizontal conveying plate connected with the horizontal conveying cylinder, a horizontal slide for slidingly fixing the horizontal conveying plate, a vertical conveying cylinder and a vertical slide fixed on the horizontal conveying plate, and a ceramic sampling clamp connected with the vertical conveying cylinder; the ceramic sampling clamp is slidingly installed on the vertical slide together with the vertical conveying cylinder.
[0015] The present application has the following advantages:
[0016] 1. The ceramic surface silvering integrated industrial machine provided by the application realizes quantitative addition of silver paste and silvering of the ceramic surface in a fully automatic and unmanned manner, reduces labor cost, reduces uneven silvering quality problems caused by uneven technical skills of workers, greatly improves the yield and quality of ceramic silvering products, and reduces adverse effects such as pollution of the environment and people during the whole silvering process.
[0017] 2. The ceramic surface silvering integrated industrial machine provided by the application realizes automatic and accurate silvering of the ceramic by further arranging the lifting cylinder fixed in the middle of the rectangular support stand table, the scraper fixing arm fixed on the lifting cylinder, the replacement scraper connected with the scraper fixing arm through the locking bolt, and the guide slide rod penetrating the scraper fixing arm, and the lifting scraper is fixed in the middle position of the rectangular support stand table through the lifting cylinder and the guide slide rod.
[0018] 3. The replacement scraper of the ceramic surface silvering integrated industrial machine provided by the application can replace the blades of different shapes according to the shape of the silvered ceramic working surface, thereby widening the practicality of the integrated industrial machine for silvering different types of ceramic surfaces.
[0019] 4. The speed regulation motor of the rotary fixator of the ceramic surface silvering integrated industrial machine provided by the application can be reversely started to drive the ceramic to reversely rotate to complete uniform silver paste smearing, and the excess silver paste flows into the recessed part of the back blade under the cooperation of the replacement scraper, thereby saving the complicated process steps for manual operation.
[0020] 5. The ceramic surface silvering integrated industrial machine provided by the application realizes accurate silvering of the ceramic under the premise of ensuring that the silvered ceramic surface is not damaged by the cooperation of the grabbing three-jaw cylinder of the multi-dimensional material taking mechanism and the fixed three-jaw cylinder of the lifting scraper. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The structure diagram of the ceramic surface silvering integrated industrial machine provided by the application.
[0022] Figure 2 The structure diagram of the replacement scraper in the lifting scraper of the ceramic surface silvering integrated industrial machine provided by the application.
[0023] Figure 3The structure diagram of replacing the blade body and blade edge of the lifting scraper in a ceramic surface silver drawing integrated industrial machine provided by the application.
[0024] Figure 4 The structure diagram of the material arranging mechanism in a ceramic surface silver drawing integrated industrial machine provided by the application.
[0025] Reference signs
[0026] 1-rectangular support stand; 2-silver paste preparation kettle; 31-metering pump; 32-adding pipeline; 41-lifting air cylinder; 42-scraper fixing arm; 43-guiding slide; 44-replacement scraper; 441-rectangular guide; 442-locking positioning; 443-blade body; 444-face blade; 445-backward blade; 45-locking bolt; 51-speed regulating motor; 52-rotary connecting structure; 53-fixing three-jaw air cylinder; 54-machine base; 6-material arranging mechanism; 61-supporting frame; 62-conveyor; 63-ceramic material arranging plate; 64-proximity sensor; 71-horizontal conveying air cylinder; 72-horizontal slide; 73-horizontal conveying plate; 74-vertical conveying air cylinder; 75-vertical slide; 76-ceramic sampling clamp; 81-lateral displacement motor; 821-fixing column plate; 822-supporting shaft; 83-lateral slide; 84-lateral lead screw; 85-lateral displacement platform; 86-longitudinal displacement motor; 87-longitudinal displacement fixing arm; 88-longitudinal slide; 89-longitudinal lead screw; 810-longitudinal displacement platform; 811-vertical displacement air cylinder; 812-vertical displacement slide; 813-grasping three-jaw air cylinder; 9-material receiving positioning tray; 10-silver drawing ceramic. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be described in detail below with reference to the drawings and specific examples.
[0028] Here, it also needs to be explained that, in order to avoid the unnecessary details from blurring the present application, only the structures and / or processing steps closely related to the scheme of the present application are shown in the drawings, and other details not closely related to the present application are omitted.
[0029] In addition, it also needs to be explained that the term “comprising”, “including” or any other variant thereof is intended to cover the non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0030] Figure 1 The structure diagram of a ceramic surface silver drawing integrated industrial machine provided by the application, as Figure 1As shown, the integrated industrial machine for ceramic surface silver drawing includes a rectangular support rack 1, a silver paste configuration kettle 2 mounted on one side of the rectangular support rack 1, a lifting scraper fixed in the middle of the rectangular support rack 1, a quantitative feeding device placed on the bottom panel of the rectangular support rack 1 and connected with the silver paste configuration kettle 2 and the lifting scraper, a rotating fixer placed on the bottom of the rectangular support rack 1 and penetrating through the rectangular support rack 1 and connected with the lifting scraper, a feeding mechanism fixed on the other side of the rectangular support rack 1, a material integrating mechanism 6 fixed on the rectangular support rack 1 and connected with the feeding mechanism, a multi-dimensional material taking mechanism 8 fixed at both ends of the rectangular support rack 1, and a material collecting positioning tray 9 placed on the rectangular support rack 1 between the silver paste configuration kettle 2 and the lifting scraper.
[0031] In this way, the quantitative feeding of the silver paste and the ceramic surface silver drawing can be automatically and unmanned, reducing the labor cost and the uneven quality problem of the ceramic product caused by the uneven technical level of the workers.
[0032] Specifically, in some embodiments of the present application, the quantitative feeding device includes a metering pump 31 connected with the silver paste configuration kettle 2, and a feeding pipeline 32 connected with the silver paste configuration kettle 2 at one end through the metering pump 31 and connected with the lifting scraper at the other end.
[0033] Specifically, in some embodiments of the present application, the lifting scraper includes a lifting cylinder 41 fixed in the middle of the rectangular support rack, a scraper fixing arm 42 fixed on the lifting cylinder 41, a replacement scraper 44 connected with the scraper fixing arm 42 through a locking bolt 45, and a guide slide rod 43 penetrating through the scraper fixing arm 42; the lifting scraper is fixed in the middle of the rectangular support rack 1 through the lifting cylinder 41 and the guide slide rod 43. Figure 2 As shown, the replacement scraper 44 includes a blade placed above the fixed three-jaw cylinder 53 and adhering to the surface of the silver drawing ceramic 10 during work, a blade body 443 connected with the blade, and a rectangular guide 441 connected with one side of the blade and the blade body 443 through a locking positioning 442. Figure 3 As shown, the blade includes a front blade 444 and a back blade 445; the replacement scraper 44 is made of non-metal material, and the shape of the blade body 443 is customized according to the shape of the inner wall or outer wall working surface of the silver drawing ceramic 10; the front blade 444 leaves a silver paste layer thickness working gap with the working surface of the silver drawing ceramic 10, and the back blade 445 is designed as a whole concave.
[0034] Thus, the automatic and accurate silver drawing of the ceramic is realized, and the practicability of the integrated industrial machine for silver drawing of different types of ceramic surfaces is widened.
[0035] Specifically, in some embodiments of the present application, the rotating fixer comprises a fixed three-jaw cylinder 53 penetrating through the rectangular support stand 1 table top and located below the replacement scraper 44, a rotating connection structure 52 located directly below the fixed three-jaw cylinder 53, a machine base 54 located directly below the rotating connection structure 52 and bearing the fixed three-jaw cylinder 53 and the rotating connection structure 52, and a speed regulation motor 51 connected directly below the machine base 54.
[0036] Thus, the speed regulation motor of the rotating fixer can be reversely started to drive the ceramic to rotate reversely after the silver paste is uniformly applied, and the excess silver paste can flow into the concave part of the back blade of the replacement scraper, thereby saving the complicated process steps for manual operation.
[0037] Specifically, in some embodiments of the present application, the multi-dimensional material taking mechanism comprises a fixed column plate 821 arranged on the rectangular support stand 1 table top, support shafts 822 fixed on one side of the fixed column plate 821, a transverse sliding rail 83 and a transverse lead screw 84 installed between the support shafts 822 on both sides, a transverse displacement motor 81 fixed on one side of the fixed column plate 821 and connected with the transverse lead screw 84, a transverse displacement platform 85 slidingly fixed on the transverse sliding rail 83, longitudinal displacement fixed arms 87 fixed on the bottom of the transverse displacement platform 85, a longitudinal sliding rail 88 and a longitudinal lead screw 89 installed between the longitudinal displacement fixed arms 87, a longitudinal displacement motor 86 fixed on one side of the longitudinal displacement fixed arms 87 and connected with the longitudinal lead screw 89, a longitudinal displacement platform 810 slidingly fixed on the longitudinal sliding rail 88, a vertical displacement cylinder 811 and a vertical displacement sliding rail 812 fixed on the bottom of the longitudinal displacement platform 810, and a grabbing three-jaw cylinder 813 connected with the vertical displacement cylinder 811 and slidingly installed on the vertical displacement sliding rail 812; the center of the transverse displacement platform 85 is threadedly connected with the transverse lead screw 84, and the sliding block arranged on the surface of the transverse displacement platform 85 is assembled with the transverse sliding rail 83, and the transverse displacement platform 85 is driven by the transverse lead screw 84 to reciprocate along the transverse sliding rail 83; the center of the longitudinal displacement platform 810 is threadedly connected with the longitudinal lead screw 89, and the sliding block arranged on the surface of the longitudinal displacement platform 810 is assembled with the longitudinal sliding rail 88, and the longitudinal displacement platform 810 is driven by the longitudinal lead screw 89 to reciprocate along the longitudinal sliding rail 88.
[0038] Thus, the silver drawing of the ceramic is accurately realized under the premise that the silver drawing ceramic surface is not damaged.
[0039] Specifically, in some embodiments of the present application, when the silver drawing work is completed on the silver drawing ceramic, the horizontal displacement motor 81 drives the horizontal screw rod 84 to rotate on the support shaft 822, so that the horizontal displacement platform 85 moves horizontally on the horizontal slide 83 to the upper part of the silver drawing ceramic 10, the longitudinal displacement motor 86 is started to drive the longitudinal screw rod 89 to rotate on the longitudinal displacement fixed arm 87, so that the longitudinal displacement platform 810 moves on the longitudinal slide 88 to the directly above the silver drawing ceramic 10, then the fixed three-jaw cylinder 53 restores the initial state to release the silver drawing ceramic 10, the vertical displacement cylinder 811 is started to drive the grabbing three-jaw cylinder 813 to reach the designated position along the vertical displacement slide 812, then the grabbing three-jaw cylinder 813 is started to grab the silver drawing ceramic 10 and move out of the fixed three-jaw cylinder 53, then the horizontal displacement motor 81 and the longitudinal displacement motor 86 are controlled respectively to move the silver drawing ceramic 10 to the designated position on the material collecting positioning tray 9, and the vertical displacement cylinder 811 and the grabbing three-jaw cylinder 813 are controlled to complete the placement of the silver drawing ceramic 10.
[0040] Specifically, as shown in Figure 4 The material collecting mechanism 6 includes a conveyor 62 for conveying the silver drawing ceramic 10 to the lifting scraper end, a support frame 61 on which the conveyor 62 is installed, a ceramic material collecting plate 63 placed on the conveyor 62, and a proximity sensor 64 installed on the support frame 61 and close to the lifting scraper end.
[0041] Specifically, the feeding mechanism includes a horizontal conveying cylinder 71 placed on one side of the fixed column plate 821, a horizontal conveying plate 73 connected with the horizontal conveying cylinder 71, a horizontal slide 72 for slidingly fixing the horizontal conveying plate 73, a vertical conveying cylinder 74 and a vertical slide 75 fixed on the horizontal conveying plate 73, and a ceramic sampling clamp 76 connected with the vertical conveying cylinder 74; the ceramic sampling clamp 76 is slidingly installed on the vertical slide 75 together with the vertical conveying cylinder 74.
[0042] The working mode of the integrated industrial machine for ceramic surface silver drawing provided by the present application is described as follows:
[0043] In implementation, first, add silver powder material to the silver paste preparation kettle 2 to prepare slurry; adjust the installation position and angle of the replacement doctor blade 44 of the lifting doctor blade to ensure that the replacement doctor blade 44 and the silver drawing ceramic 10 have appropriate silver paste layer and safety distance, the lifting cylinder 41 of the lifting doctor blade is lifted, and the doctor blade fixing arm 42 drives the replacement doctor blade 44 to rise along the guide slide rod 43; the conveyor 62 of the material arranging mechanism 6 is started, and the silver drawing ceramic is arranged in a row under the action of the ceramic arranging plate 63 and is conveyed to stop near the proximity sensor 64, the horizontal conveying cylinder 71 of the feeding mechanism 7 is started, the horizontal conveying plate 73 moves a certain distance along the horizontal slide 72, so as to drive the ceramic sampling clamp 76 to clamp the silver drawing ceramic forward, the vertical conveying cylinder 74 is started after the clamping is completed, so that the ceramic sampling clamp 76 rises to a certain height along the vertical slide 75, which is higher than the fixed three-jaw cylinder 53 of the rotary fixing device, the horizontal conveying cylinder 71 is started again, the horizontal conveying plate 73 moves a certain distance forward along the horizontal slide 72, so that the silver drawing ceramic 10 moves to the upper side of the fixed three-jaw cylinder 53, the vertical conveying cylinder 74 is restored to the initial state, so that the silver drawing ceramic 10 falls into the fixed three-jaw cylinder 53, and then the horizontal conveying cylinder 71 is restored to the initial state, so that the ceramic sampling clamp 76 moves away from the fixed three-jaw cylinder 53, and at the same time, the fixed three-jaw cylinder 53 is started to clamp the silver drawing ceramic 10; the speed regulating motor 51 of the rotary fixing device is started, the fixed three-jaw cylinder 53 is driven by the rotary connecting structure 52 to rotate the silver drawing ceramic 10 at a certain speed, the lifting cylinder 41 of the lifting doctor blade is restored to the initial state, so that the replacement doctor blade 44 and the specified position of the working surface of the silver drawing ceramic 10 enter the specified position of the working surface of the silver drawing ceramic 10, the metering pump 31 of the quantitative feeding device is started to uniformly and continuously feed a specified amount of silver paste material to the facing blade edge 444 of the replacement doctor blade 44, at this time, the working surface of the rotating silver drawing ceramic 10 is uniformly coated with silver paste under the cooperation of the doctor blade, after a period of time, the speed regulating motor 51 of the rotary fixing device is started in reverse to drive the silver drawing ceramic 10 to rotate in reverse, so that the excess silver paste flows into the reverse blade edge recess under the action of the reverse blade edge 445 of the replacement doctor blade 44, and after the excess silver paste is removed, the speed regulating motor 51 stops working, and the lifting cylinder 41 of the lifting doctor blade is lifted to move the replacement doctor blade 44 away from the silver drawing ceramic 10;The transverse displacement motor 81 of the multi-dimension material taking mechanism drives the transverse screw rod 84 to rotate on the support shaft 822 to realize the transverse movement of the transverse displacement platform 85 on the transverse slide 83 to the upper part of the silver drawing ceramic 10 of the fixed three-jaw cylinder 53 of the rotary fixer, the longitudinal displacement motor 86 drives the longitudinal screw rod 89 to rotate on the longitudinal displacement fixed arm 87 to realize the longitudinal movement of the longitudinal displacement platform 810 on the longitudinal slide 88 to the target silver drawing ceramic 10, then the fixed three-jaw cylinder 53 of the fixer restores the initial state to release the target silver drawing ceramic 10, the vertical displacement cylinder 811 of the multi-dimension material taking mechanism is started, the grabbing three-jaw cylinder 813 is driven to reach the specified position along the vertical displacement slide 812, then the grabbing three-jaw cylinder 813 is started to grab the target silver drawing ceramic 10 and move out of the fixed three-jaw cylinder 53, then the transverse displacement motor 81 and the longitudinal displacement motor 86 of the multi-dimension material taking mechanism are controlled respectively to make the target silver drawing ceramic 10 move to the specified position on the material collecting positioning tray 9, and the vertical displacement cylinder 811 and the grabbing three-jaw cylinder 813 are controlled to complete the placement of the target silver drawing ceramic 10.
[0044] In summary, the application provides an integrated industrial machine for ceramic surface silver drawing, which comprises a silver paste preparation kettle installed on one side of the table of a rectangular support frame, a lifting scraper fixed in the middle of the table of the rectangular support frame, a rotary fixer placed at the bottom of the table of the rectangular support frame and penetrating through the table of the rectangular support frame and connected with the lifting scraper, and a multi-dimension material taking mechanism fixed at both ends of the table of the rectangular support frame. Through the cooperation of automatic paste preparation, quantitative addition, automatic feeding and coating, product offline, replacement of lifting scrapers with different shapes according to the shape of the silver drawing surface, and other technologies, the quantitative addition of silver paste and the precise silver drawing on the ceramic surface are realized, which saves the complicated process steps of manual operation, reduces the uneven quality problems caused by the uneven technical level of manual operation, greatly improves the yield and quality of ceramic silver drawing products, and reduces the pollution and other adverse effects on the environment and people during the whole silver drawing process.
[0045] The above examples are only used to illustrate the technical solutions of the application and not to limit it. Although the application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the application.
Claims
1. A silvering integrated industrial machine for ceramic surfaces, characterized in that, It includes: A rectangular support frame, a silver paste configuration kettle mounted on one side of the rectangular support frame, a silver drawing mechanism, and a multi-dimensional material taking mechanism fixed at both ends of the rectangular support frame; the silver drawing mechanism includes a lifting scraper fixed in the middle of the rectangular support frame, and a rotating fixer penetrating through the rectangular support frame and connected with the lifting scraper; It also includes: a quantitative feeding device placed on the bottom panel of the rectangular support frame and connected with the silver paste configuration kettle and the lifting scraper, a feeding mechanism fixed on the other side of the rectangular support frame, an entire material mechanism fixed on the rectangular support frame and connected with the feeding mechanism, and a receiving positioning tray placed between the silver paste configuration kettle and the lifting scraper; The lifting scraper includes a lifting cylinder fixed in the middle of the rectangular support frame, a scraper fixing arm fixed on the lifting cylinder, a replacement scraper connected with the scraper fixing arm through locking bolts, and a guide slide rod penetrating through the scraper fixing arm; the lifting scraper is fixed in the middle of the rectangular support frame through the lifting cylinder and the guide slide rod; The rotating fixer includes a fixed three-jaw cylinder penetrating through the rectangular support frame and located below the replacement scraper, a rotating connection structure placed directly below the fixed three-jaw cylinder, a machine base placed directly below the rotating connection structure and bearing the fixed three-jaw cylinder and the rotating connection structure, and a speed regulating motor connected directly below the machine base; The replacement scraper includes a blade placed above the fixed three-jaw cylinder and adhering to the surface of the silver drawing ceramic during work, a blade body connected with the blade, and a rectangular guide connected with one side of the blade and the blade body through locking positioning; the blade includes a front blade and a back blade; the replacement scraper is made of non-metallic material, and the shape of the blade body is customized according to the shape of the inner wall or outer wall working surface of the silver drawing ceramic; the front blade leaves a silver paste layer thickness working gap with the working surface of the silver drawing ceramic, and the back blade is designed as a whole concave design.
2. The integrated industrial machine for ceramic surface silvering according to claim 1, characterized in that: The multi-dimensional material taking mechanism comprises a fixed column plate arranged on the rectangular support stand table top, a support shaft fixed on one side of the fixed column plate, a transverse slide and a transverse lead screw installed between the support shafts on both sides, a transverse displacement motor fixed on one side of the fixed column plate and connected with the transverse lead screw, a transverse displacement platform slidingly fixed on the transverse slide, longitudinal displacement fixed arms fixed on the bottom of the transverse displacement platform, a longitudinal slide and a longitudinal lead screw installed between the longitudinal displacement fixed arms, a longitudinal displacement motor fixed on one side of the longitudinal displacement fixed arms and connected with the longitudinal lead screw, a longitudinal displacement platform slidingly fixed on the longitudinal slide, a vertical displacement cylinder and a vertical displacement slide fixed on the bottom of the longitudinal displacement platform, and a grabbing three-jaw cylinder connected with the vertical displacement cylinder and slidingly installed on the vertical displacement slide; the center of the transverse displacement platform is threadedly connected with the transverse lead screw, and the sliding block arranged on the surface of the transverse displacement platform is assembled with the transverse slide, so that the transverse displacement platform is driven by the transverse lead screw to reciprocate along the transverse slide; the center of the longitudinal displacement platform is threadedly connected with the longitudinal lead screw, and the sliding block arranged on the surface of the longitudinal displacement platform is assembled with the longitudinal slide, so that the longitudinal displacement platform is driven by the longitudinal lead screw to reciprocate along the longitudinal slide.
3. The integrated industrial machine for ceramic surface silvering according to claim 2, characterized in that: The quantitative adding device comprises a metering pump connected with the silver paste preparation kettle, and an adding pipeline connected at one end with the metering pump and the silver paste preparation kettle and at the other end with the lifting scraper.
4. The integrated industrial machine for ceramic surface silvering according to claim 3, characterized in that: The whole material mechanism comprises a conveyor conveying the silver drawing ceramic to the end of the lifting scraper, a support frame on which the conveyor is installed, a ceramic whole material plate placed on the conveyor, and a proximity sensor installed on the support frame and close to the end of the lifting scraper.
5. The integrated industrial machine for ceramic surface silvering according to claim 4, characterized in that: The feeding mechanism comprises a horizontal conveying cylinder arranged on one side of the fixed column plate, a horizontal conveying plate connected with the horizontal conveying cylinder, a horizontal slide for slidingly fixing the horizontal conveying plate, a vertical conveying cylinder and a vertical slide fixed on the horizontal conveying plate, and a ceramic sampling clamp connected with the vertical conveying cylinder; the ceramic sampling clamp is slidingly installed on the vertical slide together with the vertical conveying cylinder.
6. The method of using a ceramic surface silvering integrated industrial machine of claim 5, wherein: When the silver drawing work is completed on the silver drawing ceramic, the horizontal displacement motor is started to drive the horizontal screw to rotate on the support shaft, so that the horizontal displacement platform moves horizontally on the horizontal slide to the upper part of the silver drawing ceramic of the fixed three-jaw cylinder, the longitudinal displacement motor is started to drive the longitudinal screw to rotate on the longitudinal displacement fixed arm, so that the longitudinal displacement platform moves to the top of the silver drawing ceramic, then the fixed three-jaw cylinder restores the initial state to release the gripped silver drawing ceramic, the vertical displacement cylinder is started to drive the grabbing three-jaw cylinder to reach the designated position along the vertical displacement slide, then the grabbing three-jaw cylinder is started to grab the silver drawing ceramic and move out of the fixed three-jaw cylinder, then the horizontal displacement motor and the longitudinal displacement motor are controlled respectively to move the silver drawing ceramic to the designated position on the material collection positioning tray, and the silver drawing ceramic is placed by controlling the vertical displacement cylinder and the grabbing three-jaw cylinder.
Citation Information
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