Docking station, production line and processing method
By designing a connecting station including material tray rack, transportation line and handling components, the problem of low loading and unloading efficiency of CNC machine tools is solved, and multiple material trays are simultaneously transported and efficient materials are used, and the processing efficiency of the production line is improved.
Patent Information
- Application Number
- CN202211315736.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2042-10-26
AI Technical Summary
In the prior art, the loading and unloading efficiency of CNC machine tools is difficult to meet the current processing needs, resulting in insufficient processing efficiency of the production line.
A connecting table is designed, including a material tray rack, a transportation line and a handling assembly. Through the cooperation of multiple transportation lines and the handling assembly, the efficient movement of the material tray rack between the storage area and the handling area and the simultaneous handling of multiple material trays is achieved.
It improves the loading and unloading efficiency of CNC machine tool sets, meets the material needs of multiple CNC machine tools, reduces the connection frequency between AGV trolleys and the connection table, and improves the processing efficiency of the production line.
Smart Images

Figure CN115716591B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production lines, and in particular to a docking station, a production line and a processing method. Background Art
[0002] In mechanical processing, the use of automated processing equipment such as CNC machine tools is becoming more and more widespread. Conventional manual loading and unloading of CNC machine tools is no longer able to meet current processing needs. In related technologies, a production line has emerged, which includes a docking station, an AGV trolley and a CNC machine tool. Multiple material trays are placed on the track of the docking station. The AGV trolley can dock with the docking station to transport the material trays on the docking station to the CNC machine tool for processing in sequence. However, the processing efficiency of this production line is still difficult to meet current production needs. Summary of the invention
[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art. The first aspect of the present invention provides a docking station. The docking station of the present application has high loading and unloading efficiency and can meet the loading and unloading requirements of a CNC machine tool group. The second aspect of the present invention provides a production line with high processing efficiency, including the docking station provided by the first aspect of the present invention. The third aspect of the present invention also provides a processing method that can control the production line provided by the second aspect of the present invention.
[0004] According to the first aspect of the present invention, a docking station is provided in an embodiment, comprising a tray rack, a machine body, a plurality of transport lines and a handling assembly; a limited area is formed in the tray rack, and a plurality of trays are stacked in the limited area; a plurality of transport lines are arranged on the machine body, a storage area and a handling area are formed on each transport line, and the transport lines are used to drive the tray rack to move back and forth between the storage area and the handling area; the handling assembly is arranged on the machine body, and the handling assembly is used to reciprocate the tray rack between the handling area and the AGV trolley.
[0005] The docking station described in the present invention has at least the following beneficial effects: multiple transport lines are provided on the machine body, each transport line is formed with a storage area and a handling area, and then the material tray rack can be stored in the storage area, and a limited area is formed in the material tray rack, and multiple material trays are stacked in the limited area. Furthermore, when the docking station is working, the AGV trolley can receive the material tray rack on the docking station to realize the transportation of multiple material trays, so that the AGV trolley and the docking station can realize the handling of multiple material trays at one time to meet the material processing needs of multiple CNC machine tools, so that the docking station of the present application can meet the loading and unloading of CNC machine tool groups.
[0006] According to the docking station described in the embodiment of the first aspect of the present invention, the material tray rack includes a chassis and a plurality of limiting members, the limiting members are arranged at intervals along the edge of the chassis, and the limiting members and the chassis surround to form a limiting area.
[0007] According to the docking platform described in the embodiment of the first aspect of the present invention, the transport component is arranged below the transport line, the transport component includes an adjustment structure and a support plate, the adjustment structure includes a first driver, a guide rail and a second driver, the output end of the first driver is connected to the guide rail, the support plate is slidably arranged on the guide rail, the first driver is used to drive the guide rail to perform lifting movement, so that the support plate carries and drives the material tray rack in the storage area to perform lifting movement, the output end of the second driver is connected to the support plate, and is used to drive the support plate to slide along the guide rail, so that the support plate drives the material tray rack to move to the AGV cart.
[0008] According to the docking platform described in the embodiment of the first aspect of the present invention, two limiting structures are provided on the transport line, a storage area is formed between the two limiting structures, and the limiting structures can prevent the material tray rack from entering or leaving the storage area.
[0009] According to the docking station described in the embodiment of the first aspect of the present invention, the limiting structure includes a third driver and an abutment member. The third driver is arranged on the side of the transport line, and the output end of the third driver is connected to the abutment member. Under the drive of the third driver, the abutment member can move toward the middle of the transport line to prevent the material tray rack from entering or leaving the storage area.
[0010] The production line provided by the second embodiment of the present invention includes the docking station provided by the first embodiment of the present invention. The docking station of the present application can meet the loading and unloading requirements of the CNC machine tool group, ensure the processing efficiency of the CNC machine tool group, and improve the processing efficiency of the production line.
[0011] According to the production line described in the embodiment of the second aspect of the present invention, it also includes an AGV trolley and a CNC machine tool group; the AGV trolley includes a trolley body and a handling robot, the handling robot is arranged on the trolley body, and the trolley body is provided with a load-bearing area; the CNC machine tool group includes a plurality of CNC machine tools; wherein the trolley body is provided with a walking mechanism so that the AGV trolley can dock with a docking station or each CNC machine tool respectively, when the AGV trolley docks with the docking station, the handling component can drive the material tray rack to move between the handling area and the load-bearing area, when the AGV trolley docks with the CNC machine tool, the handling robot can drive the material tray to move between the CNC machine tool and the load-bearing area.
[0012] The processing method provided in the embodiment of the third aspect of the present invention is applied to the production line provided in the embodiment of the second aspect of the present invention, and the processing method includes:
[0013] A reset step is to reset the AGV so that the portion in the load-bearing area that is in an empty state forms the first station, and the portion in the load-bearing area that carries the empty tray rack forms the second station;
[0014] The blank transfer step is to transport the material tray rack loaded with blanks in the transport area to the first station;
[0015] Loading and unloading steps: driving the AGV trolley to move and docking the AGV trolley with the CNC machine tool, so that the tray loaded with finished products on the CNC machine tool is transported to the empty tray rack at the second station, and the tray in the tray rack at the first station is transported to the CNC machine tool;
[0016] In the transfer docking step, the state of the tray rack in the first station on the AGV is judged. If the tray rack in the first station on the AGV is in an empty state, the AGV is driven to dock with the docking station;
[0017] Finished workpiece transfer step: moving the tray rack on the second station to the transfer area;
[0018] Repeat the above-mentioned resetting steps, blank transfer steps, loading and unloading steps, transfer docking steps and finished workpiece transfer until all the blanks on the docking table are processed.
[0019] According to the processing method described in the embodiment of the third aspect of the present invention, the material tray rack loaded with blanks in the limiting area is transported to the first station, including:
[0020] Drive the tray rack from the storage area to the handling area;
[0021] The material tray rack in the conveying area is conveyed to the first station by the conveying assembly.
[0022] According to the processing method described in the embodiment of the third aspect of the present invention, the AGV trolley is driven to move, and the AGV trolley is docked with the CNC machine tool, including:
[0023] Obtain status information of each CNC machine tool in the CNC machine tool group;
[0024] According to the status information of each CNC machine tool, the AGV is driven to move to the CNC machine tool in an idle state, and the AGV is docked with the CNC machine tool;
[0025] The tray containing the finished products in the CNC machine tool is moved to the tray rack on the second station, and the tray in the tray rack on the first station is moved to the CNC machine tool.
[0026] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention is further described below in conjunction with the accompanying drawings and embodiments;
[0028] Figure 1 This is a schematic diagram of the structure of a docking station and an AGV vehicle according to an embodiment of the present invention;
[0029] Figure 2 for Figure 1 A schematic diagram of the structure of the handling components of the middle docking station;
[0030] Figure 3 for Figure 1 A partial enlarged view of the structure at A in the middle;
[0031] Figure 4 A flowchart of a processing method according to an embodiment of the present invention;
[0032] Figure 5 This is a flow chart of transporting a tray rack loaded with blanks in a transport area to a first station according to an embodiment of the present invention;
[0033] Figure 6 The present invention is a flowchart of driving an AGV to move and docking the AGV with a CNC machine tool according to an embodiment of the present invention.
[0034] Reference numerals:
[0035] docking station 100; machine body 110; transport line 111; tray rack 120; chassis 121; stopper 122; transport assembly 130; first driver 131; guide rail 132; second driver 133; support plate 134; storage area 140; transport area 150; stopper structure 160; third driver 161; abutment member 162;
[0036] AGV trolley 200; trolley body 210; handling robot 220; carrying area 230. DETAILED DESCRIPTION
[0037] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0038] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0040] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0041] Reference below Figures 1 to 6 The docking station, production line and processing method of the present invention are described in detail.
[0042] Reference Figures 1 to 3 The docking station 100 according to the first embodiment of the present invention includes a tray rack 120, a body 110, a plurality of transport lines 111 and a handling assembly 130; a limited area is formed in the tray rack 120, and a plurality of trays are stacked in the limited area; a plurality of transport lines 111 are arranged on the body 110, and a storage area 140 and a handling area 150 are formed on each transport line 111, and the transport lines 111 are used to drive the tray rack 120 to move back and forth between the storage area 140 and the handling area 150; the handling assembly 130 is arranged on the body 110, and the handling assembly 130 is used to reciprocate the tray rack 120 between the handling area 150 and the AGV trolley 200.
[0043] For example, Figure 1As shown, two transport lines 111 can be arranged side by side on the machine body 110, and the two transport lines 111 can be extended in the front-rear direction; a storage area 140 and a conveying area 150 are provided on the transport line 111, and the conveying area 150 can be located in front of the storage area 140; a plurality of tray racks 120 can be stored on the right transport line 111, and a plurality of tray racks 120 can be stored in the storage area 140; a limiting area with an upper opening is formed in the tray rack 120, and a plurality of trays are stacked up and down in the limiting area; a conveying assembly 130 can be arranged on the machine body 110 and located on one side of the transport line 111, and each transport line 111 can correspond to a conveying assembly 130. When the docking station 100 is working, the AGV cart 200 can dock with the docking station 100, and a plurality of tray racks 120 loaded with blanks are placed in the storage area 140 of the right transport line 111. The right transport line 111 transports one of the tray racks 120 in the storage area 140 to the handling area 150, and the left handling component 130 transports the tray rack 120 loaded with finished workpieces on the AGV cart 200 to the handling area 150 of the left transport line 111. At the same time, the right handling component 130 transports the tray rack 120 in the handling area 150 to the AGV cart 200. Furthermore, the AGV trolley 200 can receive the material tray rack 120 on the docking platform 100 to realize the transportation of multiple material trays, so that the AGV trolley 200 and the docking platform 100 can realize the handling of multiple material trays at one time to meet the loading and unloading needs of multiple CNC machine tools, reduce the docking frequency of the AGV trolley 200 and the docking platform 100, and improve the processing efficiency of the CNC machine tool group.
[0044] Furthermore, the tray rack 120 includes a bottom plate 121 and a plurality of stoppers 122, the stoppers 122 are arranged at intervals along the edge of the bottom plate 121, and the stoppers 122 and the bottom plate 121 surround and form a stop zone. Figure 2 As shown, the chassis 121 can be rectangular, and a stopper 122 is installed at each of the four corners of the rectangular bottom plate. The chassis 121 and the four stoppers 122 surround and form a stopper area, and the opening of the stopper area faces upward. Furthermore, multiple trays can be stacked up and down in the stopper area.
[0045] In some embodiments of the present invention, the transport assembly 130 is disposed below the transport line 111. The transport assembly 130 includes an adjustment structure and a support plate 134. The adjustment structure includes a first driver 131, a guide rail 132, and a second driver 133. The output end of the first driver 131 is connected to the guide rail 132. The support plate 134 is slidably disposed on the guide rail 132. The first driver 131 is used to drive the guide rail 132 to perform lifting movements, so that the support plate 134 carries and drives the material tray rack 120 in the storage area 140 to perform lifting movements. The output end of the second driver 133 is connected to the support plate 134 and is used to drive the support plate 134 to slide along the guide rail 132, so that the support plate 134 drives the material tray rack 120 to move to the AGV trolley 200. For example, Figure 2 As shown, the transport assembly 130 can be arranged directly below the transport area 150; the guide rail 132 can extend in the front-rear direction, the output end of the first driver 131 is connected to the bottom end of the guide rail 132, the second driver 133 is fixedly mounted on the guide rail 132, and the support plate 134 is slidably mounted on the guide rail 132. After the AGV trolley 200 is docked with the docking station 100, the transport line 111 can transport the material tray rack 120 in the storage area 140 to the transport area 150, the first driver 131 can drive the guide rail 132 to move upward, and then the support plate 134 can carry the material tray rack 120 in the transport area 150 and drive the material tray rack 120 to rise to a certain height, then the second driver 133 can drive the support plate 134 to move forward along the guide rail 132, at this time, the support plate 134 can drive the material tray rack 120 to move forward, so that the material tray rack 120 moves to the AGV trolley 200. By using the conveying component 130 to realize the conveying of the material tray rack 120 between the conveying area 150 and the AGV cart 200, the complexity of the manipulator on the AGV cart 200 can be reduced, and the area on the AGV cart 200 for storing the material tray rack 120 can be increased, so that the AGV cart 200 can convey more material trays at a time, thereby reducing the frequency of docking between the AGV cart 200 and the docking platform 100, so as to improve the processing efficiency of the CNC machine tool group.
[0046] Specifically, the first driver 131 and the second driver 133 may both be cylinders.
[0047] In some embodiments of the present invention, reference Figure 1 and Figure 3Two limiting structures 160 are provided on the transport line 111, and a storage area 140 is formed between the two limiting structures 160. The limiting structures 160 can prevent the tray racks 120 from entering or leaving the storage area 140. A plurality of tray racks 120 are stored in the storage area 140. By providing the limiting structures 160, after the transport line 111 drives a tray rack 120 to move from the storage area 140 to the handling area 150, the limiting structures 160 can restrict the subsequent tray racks 120 from continuing to enter the handling area 150, thereby improving the problem of multiple tray racks 120 entering the handling area 150 at one time.
[0048] Specifically, refer to Figure 3 The limiting structure 160 includes a third driver 161 and abutment 162. The output end of the third driver 161 is connected to the abutment 162. The third driver 161 is arranged on the side of the transport line 111. Under the drive of the third driver 161, the abutment 162 can move toward the middle of the transport line 111 to block the tray rack 120 from entering or leaving the storage area 140. When the tray rack 120 needs to enter or exit the storage area 140, the third driver 161 can drive the abutment 162 to move in the left and right directions to move away from the middle of the transport line 111, so that the tray rack 120 can freely enter or leave the storage area 140; when it is necessary to restrict the tray rack 120 from entering or leaving the storage area 140, the third driver 161 can drive the abutment 162 to approach the middle of the transport line 111. At this time, the abutment 162 can block the tray rack 120 from moving along the transport line 111.
[0049] Furthermore, the limiting structure 160 may include two third drivers 161 and two abutment members 162, the third drivers 161 correspond to the abutment members 162 one by one, and the two third drivers 161 are respectively arranged on the left and right sides of the transport line 111. Under the drive of the third drivers 161, the abutment members 162 can move in the left and right directions to approach or move away from the middle of the transport line 111.
[0050] The production line according to the second embodiment of the present invention comprises the docking station 100 according to the first embodiment of the present invention.
[0051] In some embodiments of the invention, reference Figure 1The production line also includes an AGV trolley 200 and a CNC machine tool group; the AGV trolley 200 includes a trolley body 210 and a handling robot 220, the handling robot 220 is arranged on the trolley body 210, and a carrying area 230 is provided on the trolley body 210; the CNC machine tool group includes a plurality of CNC machine tools; wherein the trolley body 210 is provided with a walking mechanism so that the AGV trolley 200 can be docked with the docking station 100 or each CNC machine tool respectively, when the AGV trolley 200 is docked with the docking station 100, the handling assembly 130 can drive the material tray rack 120 to move between the handling area 150 and the carrying area 230, when the AGV trolley 200 is docked with the CNC machine tool, the handling robot 220 can drive the material tray to move between the CNC machine tool and the carrying area 230. Furthermore, driven by the traveling mechanism, the AGV trolley 200 can dock with the docking platform 100 to receive the tray rack 120 loaded with blanks on the docking platform 100. Then, driven by the traveling mechanism, the AGV trolley 200 can dock with the idle CNC machine tool. The AGV trolley 200 can receive the tray loaded with finished workpieces in the CNC machine tool, and transport the tray loaded with blanks to the CNC machine tool, until all the trays loaded with blanks on the AGV trolley 200 are transported into the CNC machine tool for processing.
[0052] Reference Figure 4 According to the processing method of the third aspect of the present invention, which is applied to the production line provided by the second aspect of the present invention, the processing method includes but is not limited to the following steps:
[0053] Step S100: a reset step, resetting the AGV 200 so that the unloaded portion of the load-bearing area 230 forms a first station, and the portion of the load-bearing area 230 carrying the unloaded material tray rack 120 forms a second station;
[0054] It can be understood that the first station is used to receive the tray rack 120 fully loaded with blanks on the docking station 100, and the empty tray rack 120 on the second station is used to receive the tray loaded with finished workpieces in the CNC machine tool.
[0055] Step S200: a blank transfer step, in which the material tray rack 120 loaded with blanks in the transfer area 150 is transferred to the first station;
[0056] Step S300: loading and unloading step, driving the AGV 200 to move, and docking the AGV 200 with the CNC machine tool, so that the tray loaded with finished products on the CNC machine tool is transported to the empty tray rack 120 at the second station, and the tray in the tray rack 120 at the first station is transported to the CNC machine tool;
[0057] Step S400: a transfer docking step, in which the state of the tray rack 120 in the first station on the AGV 200 is judged. If the tray rack 120 in the first station on the AGV 200 is in an unloaded state, the AGV 200 is driven to dock with the docking station 100;
[0058] Step S500: Finished workpiece transfer step, moving the tray rack 120 on the second station to the transfer area 150;
[0059] It can be understood that when the material tray rack 120 in the first workstation on the AGV trolley 200 is in an empty state, the material tray rack 120 in the second workstation on the AGV trolley 200 is full of finished workpieces. At this time, the AGV trolley 200 needs to dock with the docking platform 100 to unload the material tray rack 120 on the second workstation on the AGV trolley 200 to the docking platform 100.
[0060] Step S600: repeat the above-mentioned resetting step, blank transfer step, loading and unloading step, transfer docking step and finished workpiece transfer step until all the blanks on the docking station 100 are processed.
[0061] It can be understood that after repeating the resetting step, the blank transfer step, the loading and unloading step, the transfer docking step and the finished workpiece transfer step, the blanks in the loading tray rack 120 of the docking platform 100 can be gradually processed into finished workpieces, and the AGV trolley 200 can transport the blanks on the docking platform 100 to an idle CNC machine tool for processing, and transport the finished workpieces in the CNC machine tool to the docking platform 100. Through the cooperation of the docking platform 100 and the AGV trolley 200, loading and unloading of the CNC machine tool group is realized, thereby improving the processing efficiency of the CNC machine tool group.
[0062] In some embodiments of the present invention, reference Figure 5 In step S200, the following steps are included but are not limited to:
[0063] Step S210: driving the material tray rack 120 to move from the storage area 140 to the transport area 150;
[0064] Step S220: transporting the material tray rack 120 in the transport area 150 to the first station through the transport assembly 130.
[0065] It can be understood that a plurality of tray racks 120 loaded with blanks are stored in the storage area 140, and the transport line 111 can drive the tray racks 120 in the storage area 140 close to the handling area 150 to move so that the tray racks 120 move into the handling area 150, and then, the first driver 131 can drive the guide rail 132 to move upward so that the support plate 134 on the guide rail 132 supports the tray racks 120 in the handling area 150, and then, the second driver 133 can drive the support plate 134 to move forward along the guide rail 132 to transport the tray racks 120 loaded with blanks to the first workstation of the AGV trolley 200. Furthermore, after the AGV trolley 200 is docked with the docking station 100, the docking station 100 can automatically transport the material tray rack 120 carrying the blanks to the first workstation of the AGV trolley 200, thereby simplifying the structure of the transport robot 220 on the AGV trolley 200 to increase the space on the AGV trolley 200 for storing the material tray rack 120, thereby improving the transport efficiency of the AGV trolley 200.
[0066] In some embodiments of the present invention, reference Figure 6 In step S300, the following steps are included but are not limited to:
[0067] Step S310: Acquire status information of each CNC machine tool in the CNC machine tool group;
[0068] Step S320: according to the status information of each CNC machine tool, drive the AGV 200 to move to the CNC machine tool in an idle state, and dock the AGV 200 with the CNC machine tool;
[0069] Step S330: transport the tray containing the finished product in the CNC machine tool to the tray rack 120 on the second station, and transport the tray in the tray rack 120 on the first station to the CNC machine tool.
[0070] It is understandable that the production line also includes a controller, which is electrically connected to the AGV trolley 200 and the CNC machine tool respectively. The CNC machine tool group includes multiple CNC machine tools. When there is a CNC machine tool that has completed processing, the CNC machine tool can transmit the status information to the controller, and then the controller can obtain the position of the idle CNC machine tool. The controller can control the AGV trolley 200 to move to the idle CNC machine tool and dock with the idle CNC machine tool. Then, the AGV trolley 200 can take out the carrier plate carrying the finished workpiece in the idle CNC machine tool, and move the carrier plate carrying the blank on the AGV trolley 200 to the CNC machine tool. Then, the AGV trolley 200 can obtain the information of the idle CNC machine tool in time, and complete the unloading of the finished workpiece and the loading of the blank in the idle CNC machine tool in time, so as to improve the processing efficiency of the CNC machine tool group.
[0071] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A docking station (100), characterized in that: include: Body (110); A material tray rack (120), wherein a limited position area is formed in the material tray rack (120), and a plurality of material trays are stacked in the limited position area; A plurality of transport lines (111) are arranged on the machine body (110), each of the transport lines (111) is formed with a storage area (140) and a handling area (150), and the transport lines (111) are used to drive the material tray rack (120) to move back and forth between the storage area (140) and the handling area (150); A transport assembly (130) is disposed on the machine body (110), and the transport assembly (130) is used to reciprocate the material tray rack (120) between the transport area (150) and the AGV trolley (200); The transport assembly (130) is arranged below the transport line (111), and the transport assembly (130) comprises an adjustment structure and a support plate (134). The adjustment structure comprises a first driver (131), a guide rail (132) and a second driver (133). The output end of the first driver (131) is connected to the guide rail (132), and the support plate (134) is slidably arranged on the guide rail (132). The first driver (131) is used to drive the guide rail (132) to perform lifting movement, so that the support plate (134) carries and drives the material tray rack (120) in the storage area (140) to perform lifting movement. The output end of the second driver (133) is connected to the support plate (134) and is used to drive the support plate (134) to slide along the guide rail (132), so that the support plate (134) drives the material tray rack (120) to move to the AGV trolley (200); Two limiting structures (160) are provided on the transport line (111), the storage area (140) is formed between the two limiting structures (160), and the limiting structures (160) can prevent the material tray rack (120) from entering or leaving the storage area (140); The limiting structure (160) includes a third driver (161) and a contact member (162); the third driver (161) is arranged on the side of the transport line (111); the output end of the third driver (161) is connected to the contact member (162); under the drive of the third driver (161), the contact member (162) can move toward the middle of the transport line (111) to prevent the material tray rack (120) from entering or leaving the storage area (140).
2. A docking station (100) according to claim 1, characterized in that: The material tray rack (120) comprises a bottom plate (121) and a plurality of limiting members (122), wherein the limiting members (122) are arranged at intervals along the edge of the bottom plate (121), and the limiting members (122) and the bottom plate (121) surround and form the limiting area.
3. A production line, characterized in that: It comprises the docking station (100) as claimed in claim 1 or 2.
4. A production line according to claim 3, characterized in that: Also includes: An AGV trolley (200), the AGV trolley (200) comprising a trolley body (210) and a handling manipulator (220), the handling manipulator (220) being arranged on the trolley body (210), and a bearing area (230) being arranged on the trolley body (210); A CNC machine tool group, wherein the CNC machine tool group includes a plurality of CNC machine tools; The trolley body (210) is provided with a walking mechanism so that the AGV trolley (200) can dock with the docking station (100) or each of the CNC machine tools respectively; when the AGV trolley (200) docks with the docking station (100), the transport component (130) can drive the material tray rack (120) to move between the transport area (150) and the load-bearing area (230); when the AGV trolley (200) docks with the CNC machine tool, the transport robot (220) can drive the material tray to move between the CNC machine tool and the load-bearing area (230).
5. A processing method, characterized in that: Applied to the production line as claimed in claim 4, the processing method comprises: A reset step is performed to reset the AGV trolley (200) so that the carrying area (230) The portion in the unloaded state forms a first workstation, so that the portion in the carrying area (230) carrying the unloaded material tray rack (120) forms a second workstation; The blank transfer step is to place the material tray rack (120) loaded with blanks in the transfer area (150) transporting to the first station; a loading and unloading step, driving the AGV trolley (200) to move, and docking the AGV trolley (200) with the CNC machine tool, so that the material tray loaded with finished products on the CNC machine tool is transported to the empty material tray rack (120) at the second station, and the material tray in the material tray rack (120) at the first station is transported to the CNC machine tool; A transfer docking step, wherein the state of the material tray rack in the first station on the AGV trolley (200) is judged, and if the material tray rack (120) in the first station on the AGV trolley (200) is in an unloaded state, the AGV trolley (200) is driven to dock with the docking station (100); A finished workpiece transfer step, moving the tray rack (120) on the second workstation to the transfer area (150); The above-mentioned resetting step, blank transfer step, loading and unloading step, transfer docking step and finished workpiece transfer step are repeated until all the blanks on the docking station (100) are processed.
6. The processing method according to claim 5, characterized in that: The method of transporting the material tray rack (120) loaded with blanks in the transport area (150) to the first station comprises: driving the material tray rack (120) to move from the storage area (140) to the transport area (150); The material tray rack (120) in the conveying area (150) is conveyed to the first workstation by the conveying assembly (130).
7. The processing method according to claim 5, characterized in that: The driving of the AGV trolley (200) to move and docking of the AGV trolley (200) with the numerically controlled machine tool comprises: Acquire status information of each of the CNC machine tools in the CNC machine tool group; According to the status information of each of the CNC machine tools, the AGV trolley (200) is driven to move to the CNC machine tool in an idle state, and the AGV trolley (200) is docked with the CNC machine tool; The material tray containing the finished product in the CNC machine tool is transported to the material tray rack (120) on the second station, and the material tray in the material tray rack (120) on the first station is transported to the CNC machine tool.
Citation Information
Patent Citations
Automated material distributing system
CN107336962A
Semiconductor intelligent logistics management method
CN110436100A
Cited By
Discharging mechanism of AGV (Automatic Guided Vehicle) connection table
CN120664325A