High load-bearing and easy-to-install composite beam and production method

Abstract

The present invention relates to the technical field of building component production, and in particular to a method for producing high-load-bearing, easy-to-install composite beams. The surface of the composite beam mold is fixedly connected to a lock, the surface of the lock is fixedly connected to a lock head, the surface of the composite beam mold is fixedly connected to a fixing seat, the surface of the fixing seat is provided with a socket, the surface of the fixing seat is provided with a mounting hole, a rotating shaft is inserted into the interior of the mounting hole, the end of the rotating shaft is fixedly connected to a gear, the end of the gear is fixedly connected to a bearing, and the surface of the gear is meshed with a gear ring. The present invention combines the composite beam molds on both sides into one, the lock head is inserted into the interior of the fixing seat, and the rotating shaft drives the gear to mesh with the gear ring to rotate to drive a clamp to fix the lock head to lock the composite beam molds on both sides so that they will not loosen, thereby achieving flexible control of the entire device, enhancing the practical performance of the entire device, and improving the effect of the existing composite beam molds that are prone to deformation after long-term use or resulting in unqualified cast composite beams.

Description

Technical Field

[0001] The invention relates to the technical field of building component production, in particular to a high-load-bearing, easy-to-install composite beam and a production method. Background Art

[0002] Composite beams are beams that are poured with concrete twice: the first time at the prefabrication yard, and the second time at the construction site. After the prefabricated beams are hoisted and placed, the upper concrete is poured to connect them into a whole. Composite beams can be divided into two types according to their load-bearing performance: "one-stage load-bearing composite beams" and "two-stage load-bearing composite beams." The former means that reliable supports are provided under the prefabricated beams during the construction phase, ensuring that all loads acting during the construction phase are transmitted to the supports. The latter means that no supports are provided under the simply supported prefabricated beams during the construction phase, and all loads during the construction phase are borne entirely by the prefabricated beams.

[0003] During the casting process of existing composite beams, since the existing composite beam molds are mostly made of wood or other detachable structures, the molds are easily deformed after long-term use, which in turn causes the cast composite beams to have irregular appearance or unqualified dimensions. Summary of the Invention

[0004] The purpose of the present invention is to address the deficiencies of the prior art and provide a method for producing a high-load-bearing, easy-to-install composite beam to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a high-load-bearing and easy-to-install composite beam, comprising a composite beam mold, a lock fixedly connected to the surface of the composite beam mold, a lock head fixedly connected to the surface of the lock, a fixed seat fixedly connected to the surface of the composite beam mold, a socket provided on the surface of the fixed seat, a mounting hole provided on the surface of the fixed seat, a rotating shaft inserted into the interior of the mounting hole, a gear fixedly connected to the end of the rotating shaft, a bearing fixedly connected to the end of the gear, a gear ring meshingly connected to the surface of the gear ring, a thread groove provided on the surface of the thread groove, a movable seat slidably connected to the surface of the movable seat, a spring fixedly connected to the surface of the movable seat, and a clamp movably connected to the surface of the movable seat.

[0006] As a preferred technical solution of the present invention, the lock and the fixing seat are equal in appearance and size. At the same time, the lock and the fixing seat are respectively installed on the end surfaces on the left and right sides, which maximizes the control ability of the overall device and ensures the practicality of the overall device.

[0007] As a preferred technical solution of the present invention, the diameter of the socket is larger than the diameter of the lock, and the lock is inserted into the interior of the fixing seat through the socket, which effectively enhances the stability of each component and strengthens the support strength of the entire device.

[0008] As a preferred technical solution of the present invention, the number of the gears is one more than the number of bearings, and the ends of the remaining gears are mounted on the inner wall surface of the fixed seat through bearings, which better protects the use of the entire device from being affected and enhances the practicality of operating the entire device.

[0009] As a preferred technical solution of the present invention, one end of the rotating shaft is fixedly connected to the center of the outer surface of the gear, and the other end extends out of the outer surface of the fixed seat through the mounting hole, which better enhances the balance of the overall device and effectively enhances the flexibility of use of the overall device.

[0010] As a preferred technical solution of the present invention, the number of the movable seats is equal to the number of springs, and the ends of the springs are fixedly connected to the inner wall surface of the fixed seat, which further enhances the operability of the overall device and ensures its firmness and stability during use.

[0011] As a preferred technical solution of the present invention, the appearance of the clamp is in the shape of "【", and the middle position of the clamp is inserted into the top of the end surface of the spring, which maximizes the staff's control over the entire device, improves the experience of using the entire device, and reduces the difficulty of operation for the staff.

[0012] As a preferred technical solution of the present invention, the jack and the mounting hole are both opened on the surface of the fixing seat, and the jack and the mounting hole are both on the same horizontal line, which effectively enhances the practical performance of the overall device and expands the dynamism of the overall device.

[0013] The production method of high load-bearing and easy-to-install composite beams is as follows:

[0014] Step 1: First, the staff needs to manually fit the left and right sides together, keeping the two ends aligned. At the same time, during the fitting process, the fixing seat on the end surface of the right composite beam mold is inserted into the inside of the fixing seat on the end surface of the left composite beam mold;

[0015] Step 2: After the lock is inserted into the fixed seat, the staff manually rotates the shaft inside the mounting hole. The rotation of the shaft drives the gear to rotate, and the meshing gear ring rotates synchronously, thereby driving the movable seat.

[0016] Step 3: When the gear ring is driven to rotate, the movable seat is displaced inside the upper surface of the gear ring through the threaded groove, and then the center of the gear ring is retracted, thereby clamping and fixing the end surface of the lock head.

[0017] The present invention has the following beneficial effects:

[0018] The method for producing high-load-bearing and easy-to-install composite beams combines the composite beam molds on the left and right sides into one, inserts a lock head into the interior of a fixing seat, and then drives the gear meshing ring to rotate through a rotating shaft to drive a clamp to fix the lock head to lock the composite beam molds on both sides so that they will not loosen, thereby achieving flexible control of the entire device, enhancing the practical performance of the entire device, and improving the problem that the existing composite beam molds are prone to deformation after long-term use or cause the cast composite beams to be unqualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall appearance structure of the present invention;

[0020] Figure 2 For the present invention Figure 1 A schematic diagram of the structure at center A;

[0021] Figure 3 This is a schematic diagram of the overall gear ring structure of the present invention;

[0022] Figure 4 For the present invention Figure 3 A magnified schematic diagram of the structure in the middle.

[0023] In the figure: 1. Composite beam mold; 2. Lock; 3. Lock head; 4. Fixed seat; 5. Socket; 6. Mounting hole; 7. Rotating shaft; 8. Gear; 9. Bearing; 10. Gear ring; 11. Thread groove; 12. Moving seat; 13. Spring; 14. Clamp. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-4In this embodiment: a high-load-bearing and easy-to-install composite beam includes a composite beam mold 1, a lock 2 is fixedly connected to the surface of the composite beam mold 1, which enhances the control ability of the overall device, a lock head 3 is fixedly connected to the surface of the lock 2, which enhances the stability of each component, a fixed base 4 is fixedly connected to the surface of the composite beam mold 1, which enhances the flexibility of the overall device, a socket 5 is opened on the surface of the fixed base 4, which enhances the use effect of the overall device, a mounting hole 6 is opened on the surface of the fixed base 4, which protects the use of the overall device from being affected, a rotating shaft 7 is inserted into the interior of the mounting hole 6, which enhances the balance of the overall device, and a gear 8 is fixedly connected to the end of the rotating shaft 7. The operability of the entire device is enhanced. The end of the gear 8 is fixedly connected to the bearing 9, which increases the controllability of the entire device by the staff. The surface of the gear 8 is meshingly connected to the gear ring 10, which enhances the practical performance of the entire device. The surface of the gear ring 10 is provided with a thread groove 11, which stabilizes the position and angle range of all structures when they operate together. The surface of the thread groove 11 is slidably connected to a moving seat 12, which enhances the mechanical potential energy of the entire device during operation. The surface of the moving seat 12 is fixedly connected to a spring 13, which enhances the flexibility of the entire device. The surface of the moving seat 12 is movably connected to a clamp 14, which enhances the practicality of manipulating the entire device.

[0026] In this embodiment, the appearance and size of the lock 2 and the fixing seat 4 are equal. At the same time, the lock 2 and the fixing seat 4 are respectively installed on the end surfaces of the composite beam mold 1 on the left and right sides, which more efficiently enhances the matching and coordination of various components of the overall device during operation, and effectively reduces the probability of various accidents that may occur during use; the diameter of the socket 5 is larger than the diameter of the lock 2, and the lock 2 is inserted into the interior of the fixing seat 4 through the socket 5. The various components of the overall device are run-in through the matching of the overall device during use, thereby enhancing the coordination of the use of the overall device; the number of gears 8 is one more than the number of bearings 9, and the ends of the remaining gears 8 are all installed on the inner wall surface of the fixing seat 4 through bearings 9, which greatly enhances the matching strength of the overall device during use and avoids the situation where the components of the overall device are asymmetric during use; rotating shaft One end of 7 is fixedly connected to the center of the outer surface of the gear 8, and the other end extends out of the outer surface of the fixed seat 4 through the mounting hole 6, and the existing structure jointly supports the entire device, enhances the coordination performance of the entire device during use, and enhances the durability of the entire device during use; the number of movable seats 12 is equal to the number of springs 13, and the end of the spring 13 is fixedly connected to the inner wall surface of the fixed seat 4, with the help of the enhanced flexible control ability of the entire device, thereby reducing the probability of failure of the entire device during use; the appearance of the clamp 14 is in the shape of "[", and the middle position of the clamp 14 is inserted into the top of the end surface of the spring 13, which better enhances the flexibility of the entire device and ensures that it can still be used normally when it is reinstalled after disassembly; the jack 5 and the mounting hole 6 are both opened on the surface of the fixed seat 4, and the jack 5 and the mounting hole 6 are both on the same horizontal line. Example

[0027] High load-bearing and easy-to-install composite beam and production method are as follows:

[0028] Step 1: First, the staff needs to manually attach the left and right sides of the composite beam mold 1 together, keeping the two ends aligned when attaching. At the same time, during the attaching process, the lock head 3 on the end surface of the right side 1 is inserted into the inside of the fixing seat 4 on the end surface of the left side 1;

[0029] Step 2: After the lock 3 is inserted into the fixed seat 4, the staff manually rotates the shaft 7 inside the mounting hole 6. The rotation of the shaft 7 drives the gear 8 to rotate, and the meshing gear ring 10 rotates synchronously, thereby driving the movable seat 12.

[0030] Step 3: When the gear ring 10 is driven to rotate, the movable seat 12 is displaced inside the upper surface of the gear ring 10 through the thread groove 11, and then the center of the gear ring 10 is retracted, thereby clamping and fixing the end surface of the lock head 3.

[0031] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A high-load-bearing and easy-to-install composite beam, comprising a composite beam mold (1), characterized in that: The surface of the composite beam mold (1) is fixedly connected with a lock (2), the surface of the lock (2) is fixedly connected with a lock head (3), the surface of the composite beam mold (1) is fixedly connected with a fixed seat (4), the surface of the fixed seat (4) is provided with a socket (5), the surface of the fixed seat (4) is provided with a mounting hole (6), the interior of the mounting hole (6) is plugged with a rotating shaft (7), the end of the rotating shaft (7) is fixedly connected with a gear (8), the end of the gear (8) is fixedly connected with a bearing (9), the surface of the gear (8) is meshedly connected with a gear ring (10), the surface of the gear ring (10) is provided with a thread groove (11), the surface of the thread groove (11) is slidably connected with a movable seat (12), the surface of the movable seat (12) is fixedly connected with a spring (13), and the surface of the movable seat (12) is movably connected with a clamp (14).

2. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: The lock (2) and the fixing seat (4) are equal in appearance and size, and the lock (2) and the fixing seat (4) are respectively installed on the end surfaces of the left and right sides of the composite beam mold (1).

3. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: The diameter of the insertion hole (5) is larger than the diameter of the lock (2), and the lock (2) is inserted into the interior of the fixing seat (4) through the insertion hole (5).

4. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: The number of the gears (8) is one more than the number of the bearings (9), and the ends of the remaining gears (8) are all mounted on the inner wall surface of the fixing seat (4) through the bearings (9).

5. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: One end of the rotating shaft (7) is fixedly connected to the center of the outer surface of the gear (8), and the other end extends out of the outer surface of the fixing seat (4) through the mounting hole (6).

6. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: The number of the movable seats (12) is equal to the number of the springs (13), and the ends of the springs (13) are fixedly connected to the inner wall surface of the fixed seat (4).

7. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: The clamp (14) has a "【" shape in appearance, and the middle position of the clamp (14) is inserted into the top end surface of the spring (13).

8. The high load-bearing and easy-to-install composite beam according to claim 1, characterized in that: The insertion hole (5) and the mounting hole (6) are both provided on the surface of the fixing seat (4), and the insertion hole (5) and the mounting hole (6) are both located on the same horizontal line.

9. The method for producing a high-load-bearing, easy-to-install composite beam according to claim 1, wherein: Step 1: First, the staff is required to manually fit the left and right sides of the composite beam mold (1) together, keeping the two ends aligned during the fitting process. At the same time, during the fitting process, the lock head (3) on the end surface of the right composite beam mold (1) is inserted into the interior of the end surface fixing seat (4) of the left composite beam mold (1); Step 2: After the lock head (3) is inserted into the interior of the fixed seat (4), the staff manually rotates the rotating shaft (7) inside the mounting hole (6). The rotation of the rotating shaft (7) drives the gear (8) to rotate, and the meshing gear ring (10) rotates synchronously, thereby driving the movable seat (12); Step 3: When the gear ring (10) is driven to rotate, the movable seat (12) is displaced inside the upper surface of the gear ring (10) through the threaded groove (11), and then the center of the gear ring (10) is retracted, thereby clamping and fixing the end surface of the lock head (3).

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